The L6599 is a double-ended controller specific for the resonant half-bridge topology. It
provides 50 % complementary duty cycle: the high-side switch and the low-side switch are
driven ON\OFF 180° out-of-phase for exactly the same time.
Output voltage regulation is obtained by modulating the operating frequency. A fixed deadtime inserted between the turn-OFF of one switch and the turn-ON of the other one
guarantees soft-switching and enables high-frequency operation.
To drive the high-side switch with the bootstrap approach, the IC incorporates a high-voltage
floating structure able to withstand more than 600 V with a synchronous-driven high-voltage
DMOS that replaces the external fast-recovery bootstrap diode.
The IC enables the designer to set the operating frequency range of the converter by means
of an externally programmable oscillator.
At start-up, to prevent uncontrolled inrush current, the switching frequency starts from a
programmable maximum value and progressively decays until it reaches the steady-state
value determined by the control loop. This frequency shift is non linear to minimize output
voltage overshoots; its duration is programmable as well.
The IC can be forced to enter a controlled burst-mode operation at light load, so as to keep
converter's input consumption to a minimum.
IC's functions include a not-latched active-low disable input with current hysteresis useful for
power sequencing or for brownout protection, a current sense input for OCP with frequency
shift and delayed shutdown with automatic restart.
A higher level OCP latches off the IC if the first-level protection is not sufficient to control the
primary current. Their combination offers complete protection against overload and short
circuits. An additional latched disable input (DIS) allows easy implementation of OTP and/or
OVP.
An interface with the PFC controller is provided that enables to switch off the pre-regulator
during fault conditions, such as OCP shutdown and DIS high, or during burst-mode
operation.
3/36
Page 4
Pin settingsL6599
2 Pin settings
2.1 Connection
Figure 2.Pin connection (top view)
Css
DELAY
CF
RFmin
STBY
ISEN
LINE
DIS
1
2
3
4
5
6
7
8
2.2 Functions
Table 2.Pin functions
N.NameFunction
Soft start. This pin connects an external capacitor to GND and a resistor to RFmin (pin 4)
that set both the maximum oscillator frequency and the time constant for the frequency shift
1C
2DELAY
SS
that occurs as the chip starts up (soft-start). An internal switch discharges this capacitor
every time the chip turns OFF (V
1.5 V, DELAY > 3.5 V) to make sure it will be soft-started next, and when the voltage on the
current sense pin (ISEN) exceeds 0.8V, as long as it stays above 0.75 V.
Delayed shutdown upon overcurrent. A capacitor and a resistor are connected from this pin
to GND to set both the maximum duration of an overcurrent condition before the IC stops
switching and the delay after which the IC restarts switching. Every time the voltage on the
ISEN pin exceeds 0.8 V the capacitor is charged by an internal 150µA current generator and
is slowly discharged by the external resistor. If the voltage on the pin reaches 2 V, the soft
start capacitor is completely discharged so that the switching frequency is pushed to its
maximum value and the 150 µA is kept always on. As the voltage on the pin exceeds 3.5 V
the IC stops switching and the internal generator is turned OFF, so that the voltage on the
pin will decay because of the external resistor. The IC will be soft-restarted as the voltage
drops below 0.3V. In this way, under short circuit conditions, the converter will work
intermittently with very low input average power.
< UVLO, LINE < 1.25 V or > 6 V, DIS > 1.85 V, ISEN >
CC
16
15
14
13
12
11
10
9
VBOOT
HVG
OUT
N.C.
Vcc
LVG
GND
PFC_STOP
Timing capacitor. A capacitor connected from this pin to GND is charged and discharged by
3CF
4/36
internal current generators programmed by the external network connected to pin 4 (RFmin)
and determines the switching frequency of the converter.
Page 5
L6599Pin settings
Table 2.Pin functions (continued)
N.NameFunction
Minimum oscillator frequency setting. This pin provides a precise 2 V reference and a
resistor connected from this pin to GND defines a current that is used to set the minimum
oscillator frequency. To close the feedback loop that regulates the converter output voltage
4RFmin
5STBY
6ISEN
7LINE
8DIS
9PFC_STOP
10GND
by modulating the oscillator frequency, the phototransistor of an optocoupler will be
connected to this pin through a resistor. The value of this resistor will set the maximum
operating frequency. An R-C series connected from this pin to GND sets frequency shift at
start-up to prevent excessive energy inrush (soft-start).
Burst-mode operation threshold. The pin senses some voltage related to the feedback
control, which is compared to an internal reference (1.25 V). If the voltage on the pin is lower
than the reference, the IC enters an idle state and its quiescent current is reduced. The chip
restarts switching as the voltage exceeds the reference by 50 mV. Soft-start is not invoked.
This function realizes burst-mode operation when the load falls below a level that can be
programmed by properly choosing the resistor connecting the optocoupler to pin RFmin (see
block diagram). Tie the pin to RFmin if burst-mode is not used.
Current sense input. The pin senses the primary current though a sense resistor or a
capacitive divider for lossless sensing. This input is not intended for a cycle-by-cycle control;
hence the voltage signal must be filtered to get average current information. As the voltage
exceeds a 0.8 V threshold (with 50 mV hysteresis), the soft-start capacitor connected to pin
1 is internally discharged: the frequency increases hence limiting the power throughput.
Under output short circuit, this normally results in a nearly constant peak primary current.
This condition is allowed for a maximum time set at pin 2. If the current keeps on building up
despite this frequency increase, a second comparator referenced at 1.5 V latches the device
off and brings its consumption almost to a “before start-up” level. The information is latched
and it is necessary to recycle the supply voltage of the IC to enable it to restart: the latch is
removed as the voltage on the Vcc pin goes below the UVLO threshold. Tie the pin to GND if
the function is not used.
Line sensing input. The pin is to be connected to the high-voltage input bus with a resistor
divider to perform either AC or DC (in systems with PFC) brownout protection. A voltage
below 1.25 V shuts down (not latched) the IC, lowers its consumption and discharges the
soft-start capacitor. IC’s operation is re-enabled (soft-started) as the voltage exceeds 1.25 V.
The comparator is provided with current hysteresis: an internal 15 µA current generator is
ON as long as the voltage applied at the pin is below 1.25 V and is OFF if this value is
exceeded. Bypass the pin with a capacitor to GND to reduce noise pick-up. The voltage on
the pin is top-limited by an internal zener. Activating the zener causes the IC to shut down
(not latched). Bias the pin between 1.25 and 6 V if the function is not used.
Latched device shutdown. Internally the pin connects a comparator that, when the voltage
on the pin exceeds 1.85 V, shuts the IC down and brings its consumption almost to a “before
start-up” level. The information is latched and it is necessary to recycle the supply voltage of
the IC to enable it to restart: the latch is removed as the voltage on the V
the UVLO threshold. Tie the pin to GND if the function is not used.
Open-drain ON/OFF control of PFC controller. This pin, normally open, is intended for
stopping the PFC controller, for protection purpose or during burst-mode operation. It goes
low when the IC is shut down by DIS > 1.85 V, ISEN > 1.5 V, LINE > 6 V and STBY < 1.25 V.
The pin is pulled low also when the voltage on pin DELAY exceeds 2V and goes back open
as the voltage falls below 0.3V. During UVLO, it is open. Leave the pin unconnected if not
used.
Chip ground. Current return for both the low-side gate-drive current and the bias current of
the IC. All of the ground connections of the bias components should be tied to a track going
to this pin and kept separate from any pulsed current return.
pin goes below
CC
5/36
Page 6
Typical system block diagramL6599
Table 2.Pin functions (continued)
N.NameFunction
Low-side gate-drive output. The driver is capable of 0.3 A min. source and 0.8 A min. sink
11LVG
12V
13N.C.
14OUT
15HVG
16VBOOT
CC
peak current to drive the lower MOSFET of the half-bridge leg. The pin is actively pulled to
GND during UVLO.
Supply Voltage of both the signal part of the IC and the low-side gate driver. Sometimes a
small bypass capacitor (0.1 µF typ.) to GND might be useful to get a clean bias voltage for
the signal part of the IC.
High-voltage spacer. The pin is not internally connected to isolate the high-voltage pin and
ease compliance with safety regulations (creepage distance) on the PCB.
High-side gate-drive floating ground. Current return for the high-side gate-drive current.
Layout carefully the connection of this pin to avoid too large spikes below ground.
High-side floating gate-drive output. The driver is capable of 0.3 A min. source and 0.8A min.
sink peak current to drive the upper MOSFET of the half-bridge leg. A resistor internally
connected to pin 14 (OUT) ensures that the pin is not floating during UVLO.
High-side gate-drive floating supply Voltage. The bootstrap capacitor connected between
this pin and pin 14 (OUT) is fed by an internal synchronous bootstrap diode driven in-phase
with the low-side gate-drive. This patented structure replaces the normally used external
diode.
3 Typical system block diagram
Figure 3.Typical system block diagram
6/36
Page 7
L6599Electrical data
4 Electrical data
4.1 Maximum ratings
Table 3.Absolute maximum ratings
Symbol Pin Parameter Value Unit
V
BOOT
V
OUT
dV
OUT
V
CC
V
PFC_STOP
I
PFC_STOP
V
LINEmax
I
RFmin
/dt
16 Floating supply voltage -1 to 618 V
14 Floating ground voltage
14 Floating ground max. slew rate 50 V/ns
IC Supply voltage (I
12
≤ 25 mA)
CC
9 Maximum voltage (pin open)
9 Maximum sink current (pin low) Self-limited A
7 Maximum pin voltage (Ipin ≤ 1 mA) Self-limited V
4 Maximum source current 2 mA
1 to 6, 8 Analog inputs and outputs -0.3 to 5 V
Note:ESD immunity for pins 14, 15 and 16 is guaranteed up to 900 V
4.2 Thermal data
Table 4.Thermal data
SymbolDescriptionValueUnit
R
T
P
thJA
STG
T
TOT
Max. thermal resistance junction to ambient (DIP16)80
Max. thermal resistance junction to ambient (SO16)120
Storage temperature range-55 to 150°C
Junction operating temperature range-40 to 150°C
J
Recommended max. power dissipation @T
Recommended max. power dissipation @T
= 70 °C (DIP16)
A
= 50 °C (SO16)
A
BOOT
-18
V
-3 to V
Self-limited V
-0.3 to V
CC
V
°C/W
1
W
0.83
7/36
Page 8
Electrical characteristicsL6599
5 Electrical characteristics
TJ = 0 to 105 °C, V
R
= 12 kΩ; unless otherwise specified.
RFmin
= 15 V, V
CC
BOOT
= 15 V, C
HVG
= C
= 1 nF; CF = 470 pF;
LVG
Table 5.Electrical characteristics
Symbol Parameter Test condition MinTypMaxUnit
IC supply voltage
V
CC
V
CC(ON)
V
CC(OFF)
Hys Hysteresis 2.55 V
V
Z
Supply current
I
start-up
I
q
I
op
I
q
Operating range After device turn-on8.85 16 V
Turn-ON threshold Voltage rising10 10.7 11.4 V
Turn-OFF threshold Voltage falling 7.45 8.15 8.85 V
VCC clamp voltage
Start-up current
Quiescent current
Operating current
Residual consumption
Iclamp = 10 mA 16 17 17.9 V
Before device turn-ON
= V
V
CC
Device ON, V
CC(ON)
- 0.2 V
STBY
= 1 V
Device ON,
V
= V
STBY
V
DIS
> 3.5 V or V
or V
RFmin
> 1.85 V or V
LINE
= V
LINE
clamp
DELAY
< 1.25 V
200 250 µA
1.5 2 mA
3.5 5 mA
300 400 µA
High-side floating gate-drive supply
V
pin leakage
I
LKBOOT
I
LKOUT
r
DS(on)
BOOT
current
OUT pin leakage current
Synchronous bootstrap
diode ON-resistance
V
V
V
BOOT
OUT
LVG
Overcurrent comparator
I
ISEN
t
V
ISENx
LEB
Input bias current
Leading edge blanking
Frequency shift
threshold
V
ISEN
After V
low-to-high transition
Voltage rising
Hysteresis Voltage falling 50 mV
V
ISENdis
td
(H-L)
Latch OFF threshold
Voltage rising
Delay to output 300400 ns
8/36
= 580 V
= 562 V
= High
= 0 to V
HVG
ISENdis
and V
(1)
(1)
LVG
5 µA
5 µA
150 Ω
-1 µA
250 ns
0.76 0.8 0.84 V
1.44 1.5 1.56 V
Page 9
L6599Electrical characteristics
Table 5.Electrical characteristics (continued)
Symbol Parameter Test condition MinTypMax Unit
Line sensing
Voltage rising or falling
(1)
VCC > 5 V, V
I
= 1mA
LINE
LINE
= 0.3 V
1.2 1.25 1.3 V
12 15 18 µA
6 8 V
I
V
V
th
Hyst
clamp
Threshold voltage
Current hysteresis
Clamp level
DIS function
I
DIS
V
Input bias current
th
Disable threshold
= 0 to Vth
V
DIS
Voltage rising
(1)
1.77 1.85 1.93 V
Oscillator
DOutput duty cycle Both HVG and LVG 48 50 52 %
58.2 60 61.8
f
osc
Oscillation frequency
RFmin
= 2.7 kΩ
240 250 260
R
Maximum
recommended
V
V
V
RF
T
CFp
CFv
REF
K
D
M
MIN
Dead-time Between HVG and LVG 0.2 0.3 0.4 µs
Peak value 3.9 V
Valley value 0.9 V
Voltage reference at
pin 4
(1)
1.92 2 2.08 V
Current mirroring ratio 1 A/A
Timing resistor range1100kΩ
-1 µA
kHz
500kHz
PFC_STOP function
I
leak
V
High level leakage
current
L
Low saturation level
V
PFC_STOP
V
DIS
I
PFC_STOP
V
DIS
= 0 V
= 2 V
= VCC,
=1mA,
1 µA
0.2 V
Soft-start function
I
leak
R Discharge resistance
Open-state current V(Css) = 2 V 0.5 µA
V
ISEN
> V
ISENx
120 Ω
Standby function
= 0 to Vth
I
DIS
V
Input bias current
th
Disable threshold
V
DIS
Voltage falling
(1)
-1 µA
1.2 1.25 1.3 V
Hys Hysteresis Voltage rising 50 mV
9/36
Page 10
Electrical characteristicsL6599
Table 5.Electrical characteristics (continued)
Symbol Parameter Test condition MinTypMax Unit
Delayed shutdown function
I
leak
I
CHARGE
Vth
Open-state current V(DELAY) = 0 0.5 µA
Charge current
Threshold for forced
1
V
V
Voltage rising
DELAY
ISEN
= 1 V,
= 0.85 V
operation at max.
frequency
Vth
Vth
Shutdown threshold
2
Restart threshold
3
Voltage rising
Voltage falling
Low - side gate driver (voltages referred to GND)
= 200 mA
V
LVG L
V
LVG H
I
sourcepk
I
sinkpk
t
f
t
r
Output low voltage
Output high voltage
Peak source current -0.3 A
Peak sink current 0.8 A
Fall time 30 ns
Rise time 60 ns
UVLO saturation
I
sink
I
source
V
CC
I
sink
= 5 mA
= 0 to V
= 2 mA
High-side gate driver (voltages referred to OUT)
(1)
(1)
(1)
CC(ON)
100 150 200 µA
1.92 2 2.08 V
3.3 3.5 3.7 V
0.25 0.3 0.35 V
1.5 V
12.8 13.3 V
,
1.1 V
V
HVGL
V
HVGH
I
sourcepk
I
sinkpk
t
f
t
r
Output low voltage
Output high voltage
Peak source current -0.3 A
Peak sink current 0.8 A
Fall time 30 ns
Rise time 60 ns
I
sink
I
source
HVG-OUT pull-down 25 kΩ
1. Values traking each other
10/36
= 200 mA
= 5 mA
1.5 V
12.8 13.3 V
Page 11
L6599Typical electrical performance
6 Typical electrical performance
Figure 4.Device consumption vs supply
voltage
Figure 6.VCC clamp voltage vs
junction temperature
Figure 5.IC consumption vs
junction temperature
Figure 7.UVLO thresholds vs
junction temperature
11/36
Page 12
Typical electrical performanceL6599
Figure 8.Oscillator frequency vs junction
temperature
Figure 10. Oscillator frequency vs
timing components
Figure 9.Dead-time vs
junction temperature
Figure 11. Oscillator ramp vs
junction temperature
12/36
Page 13
L6599Typical electrical performance
Figure 12. Reference voltage vs
junction temperature
Figure 14. OCP delay source current vs
junction temperature
Figure 13. Current mirroring ratio vs junction
temperature
Figure 15. OCP delay thresholds vs junction
temperature
13/36
Page 14
Typical electrical performanceL6599
Figure 16. Standby thresholds vs junction
temperature
Figure 18. Line thresholds vs
junction temperature
Figure 17. Current sense thresholds vs
junction temperature
Figure 19. Line source current vs junction
temperature
Figure 20. Latched disable threshold vs
14/36
junction temperature
Page 15
L6599Application information
7 Application information
The L6599 is an advanced double-ended controller specific for resonant half-bridge
topology. In these converters the switches (MOSFETs) of the half-bridge leg are alternately
switched on and OFF (180° out-of-phase) for exactly the same time. This is commonly
referred to as operation at "50 % duty cycle", although the real duty cycle, that is the ratio of
the ON-time of either switch to the switching period, is actually less than 50 %. The reason
is that there is an internally fixed dead-time T
MOSFET and the turn-ON of the other one, where both MOSFETs are OFF. This dead- time
is essential in order for the converter to work correctly: it will ensure soft-switching and
enable high-frequency operation with high efficiency and low EMI emissions.
To perform converter's output voltage regulation the device is able to operate in different
modes (Figure 21), depending on the load conditions:
1.Variable frequency at heavy and medium/light load. A relaxation oscillator (see
"Oscillator" section for more details) generates a symmetrical triangular waveform,
which MOSFETs' switching is locked to. The frequency of this waveform is related to a
current that will be modulated by the feedback circuitry. As a result, the tank circuit
driven by the half-bridge will be stimulated at a frequency dictated by the feedback loop
to keep the output voltage regulated, thus exploiting its frequency-dependent transfer
characteristics.
2. Burst-mode control with no or very light load. When the load falls below a value, the
converter will enter a controlled intermittent operation, where a series of a few
switching cycles at a nearly fixed frequency are spaced out by long idle periods where
both MOSFETs are in OFF-state. A further load decrease will be translated into longer
idle periods and then in a reduction of the average switching frequency. When the
converter is completely unloaded, the average switching frequency can go down even
to few hundred Hz, thus minimizing magnetizing current losses as well as all frequencyrelated losses and making it easier to comply with energy saving recommendations.
, inserted between the turn-OFF of either
D
Figure 21. Multi-mode operation
15/36
Page 16
Application informationL6599
7.1 Oscillator
The oscillator is programmed externally by means of a capacitor (CF), connected from pin 3
(CF) to ground, that will be alternately charged and discharged by the current defined with
the network connected to pin 4 (RF
about 2 mA source capability and the higher the current sourced by the pin is, the higher the
oscillator frequency will be. The block diagram of Figure 22 shows a simplified internal
circuit that explains the operation.
The network that loads the RFmin pin generally comprises three branches:
1.A resistor RF
connected between the pin and ground that determines the minimum
min
operating frequency;
2. A resistor RF
connected between the pin and the collector of the (emitter-grounded)
max
phototransistor that transfers the feedback signal from the secondary side back to the
primary side; while in operation, the phototransistor will modulate the current through
this branch - hence modulating the oscillator frequency - to perform output voltage
regulation; the value of RF
max
be operated at when the phototransistor is fully saturated;
3. An R-C series circuit (C
+ RSS) connected between the pin and ground that enables
SS
to set up a frequency shift at start-up (see Chapter 7.3: Soft-start). Note that the
contribution of this branch is zero during steady-state operation.
). The pin provides an accurate 2 V reference with
min
determines the maximum frequency the half-bridge will
Figure 22. Oscillator's internal block diagram
L6599
2 V
+
-
4RFmin
0.9V
R
Fmin
R
SS
C
SS
R
Fmax
1 V
3.9V
4 V
I
R
+
S
Q
+
R
-
The following approximate relationships hold for the minimum and the maximum oscillator
frequency respectively:
After fixing CF in the hundred pF or in the nF (consistently with the maximum source
capability of the RF
the value of RF
min
cover the entire range needed for regulation, from the minimum value f
voltage and maximum load) to the maximum value f
pin and trading this off against the total consumption of the device),
min
and RF
will be selected so that the oscillator frequency is able to
max
(at maximum input voltage and
max
(at minimum input
min
minimum load):
RF
min
RF
max
A different selection criterion will be given for RF
1
------------------------------=
3CFf
⋅⋅
min
RF
min
-------------------- -=
f
max
---------- -1–
f
min
in case burst-mode operation at no-load
max
will be used (see "Operation at no load or very light load" section).
Figure 23. Oscillator waveforms and their relationship with gate-driving signals
CF
HVG
LVG
HB
D
T
D
T
t
t
t
t
In Figure 23 the timing relationship between the oscillator waveform and the gate-drive
signals, as well as the swinging node of the half-bridge leg (HB) is shown. Note that the lowside gate-drive is turned on while the oscillator's triangle is ramping up and the high-side
gate-drive is turned on while the triangle is ramping down. In this way, at start-up, or as the
IC resumes switching during burst-mode operation, the low-side MOSFET will be switched
on first to charge the bootstrap capacitor. As a result, the bootstrap capacitor will always be
charged and ready to supply the high-side floating driver.
17/36
Page 18
Application informationL6599
R
CRD
7.2 Operation at no load or very light load
When the resonant half-bridge is lightly loaded or unloaded at all, its switching frequency will
be at its maximum value. To keep the output voltage under control in these conditions and to
avoid losing soft-switching, there must be some significant residual current flowing through
the transformer's magnetizing inductance. This current, however, produces some
associated losses that prevent converter's no-load consumption from achieving very low
values.
To overcome this issue, the L6599 enables the designer to make the converter operate
intermittently (burst-mode operation), with a series of a few switching cycles spaced out by
long idle periods where both MOSFETs are in OFF-state, so that the average switching
frequency can be substantially reduced. As a result, the average value of the residual
magnetizing current and the associated losses will be considerably cut down, thus
facilitating the converter to comply with energy saving recommendations.
The device can be operated in burst-mode by using pin 5 (STBY): if the voltage applied to
this pin falls below 1.25 V the IC will enter an idle state where both gate-drive outputs are
low, the oscillator is stopped, the soft-start capacitor C
reference at RF
pin stays alive to minimize IC's consumption and VCC capacitor's
min
discharge. The IC will resume normal operation as the voltage on the pin exceeds 1.25 V by
50 mV.
To implement burst-mode operation the voltage applied to the STBY pin needs to be related
to the feedback loop. Figure 24 shows the simplest implementation, suitable with a narrow
input voltage range (e.g. when there is a PFC front-end).
keeps its charge and only the 2 V
SS
Figure 24. Burst-mode implementation: narrow input voltage range
Fmin
RFmin
Fmax
R
STBY
4
L6599
5
Figure 25. Burst-mode implementation: wide input voltage range
B+
L6599
RFmin
Fmin
R
Fmax
R
STBY
A
R
4
5
L6599
B
R
RA+ RB >> R
LINE
7
C
Fmin
R
Fmax
R
RC
R
RD
18/36
Page 19
L6599Application information
Essentially, RF
burst-mode operation. Once fixed f
Note that, unlike the f
f
is associated to some load PoutB greater than the minimum one. PoutB will be such that
max
will define the switching frequency f
max
considered in the previous section ("Chapter 7.1: Oscillator"), here
max
max
RF
, RF
max
max
above which the L6599 will enter
max
will be found from the relationship:
RF
3
min
-- -
-------------------- -
⋅=
f
8
max
---------- -1–
f
min
the transformer's peak currents are low enough not to cause audible noise.
Resonant converter's switching frequency, however, depends also on the input voltage;
hence, in case there is quite a large input voltage range with the circuit of Figure 24 the
value of Pout
would change considerably. In this case it is recommended to use the
B
arrangement shown in Figure 25 where the information on the converter's input voltage is
added to the voltage applied to the STBY pin. Due to the strongly non-linear relationship
between switching frequency and input voltage, it is more practical to find empirically the
right amount of correction R
careful in choosing the total value R
/ (RA + RB) needed to minimize the change of PoutB. Just be
A
+ RB much greater than RC to minimize the effect on
A
the LINE pin voltage (see Chapter 7.6: Line sensing function).
Whichever circuit is in use, its operation can be described as follows. As the load falls below
the value Pout
the voltage on the STBY pin (V
the frequency will try to exceed the maximum programmed value f
B
) will go below 1.25V. The IC will then stop with both
STBY
max
and
gate-drive outputs low, so that both MOSFETs of the half-bridge leg are in OFF-state. The
voltage V
stop and, as it exceeds 1.3V, the IC will restart switching. After a while, V
will now increase as a result of the feedback reaction to the energy delivery
STBY
will go down
STBY
again in response to the energy burst and stop the IC. In this way the converter will work in a
burst-mode fashion with a nearly constant switching frequency. A further load decrease will
then cause a frequency reduction, which can go down even to few hundred hertz. The timing
diagram of Figure 26 illustrates this kind of operation, showing the most significant signals.
A small capacitor (typically in the hundred pF) from the STBY pin to ground, placed as close
to the IC as possible to reduce switching noise pick-up, will help get clean operation.
To help the designer meet energy saving requirements even in power-factor-corrected
systems, where a PFC pre-regulator precedes the DC-DC converter, the device allows that
the PFC pre-regulator can be turned off during burst-mode operation, hence eliminating the
no-load consumption of this stage (0.5
÷ 1 W). There is no compliance issue in that
because EMC regulations on low-frequency harmonic emissions refer to nominal load, no
limit is envisaged when the converter operates with light or no load.
To do so, the device provides pin 9 (PFC_STOP): it is an open collector output, normally
open, that is asserted low when the IC is idle during burst-mode operation. This signal will
be externally used for switching off the PFC controller and the pre-regulator as shown in
Figure 27 When the L6599 is in UVLO the pin is kept open, to let the PFC controller start
Figure 27. How the L6599 can switch OFF a PFC controller at light load
Vcc
12
L6599
ZCD
22 k
Ω
100 k
Ω
PFC_ST OP9
BC547
BC547
L6561/2
L6599
L6563
t
t
t
PFC_ STO P9
PFC_OK
(AC_OK)
20/36
Page 21
L6599Application information
R
|Z(f)|
7.3 Soft-start
Generally speaking, purpose of soft-start is to progressively increase converter's power
capability when it is started up, so as to avoid excessive inrush current. In resonant
converters the deliverable power depends inversely on frequency, then soft- start is done by
sweeping the operating frequency from an initial high value until the control loop takes over.
With the L6599 converter's soft start-up is simply realized with the addition of an R-C series
circuit from pin 4 (RF
Initially, the capacitor C
in parallel to RF
min
since the optocoupler's phototransistor is cut off (as long as the output voltage is not too far
away from the regulated value):
) to ground (see Figure 28).
min
is totally discharged, so that the series resistor RSS is effectively
SS
and the resulting initial frequency is determined by RSS and RF
capacitor is progressively charged until its voltage reaches the reference voltage
SS
(2V) and, consequently, the current through R
time constants R
SS·CSS
but, before that time, the output voltage will have got close to the
1
||
()()⋅⋅
minRSS
goes to zero. This conventionally takes 5
SS
regulated value and the feedback loop taken over, so that it will be the optocoupler's
phototransistor to determine the operating frequency from that moment onwards.
During this frequency sweep phase the operating frequency will decay following the
exponential charge of C
, that is, initially it will change relatively quickly but the rate of
SS
change will get slower and slower. This counteracts the non-linear frequency dependence
of the tank circuit that makes converter's power capability change little as frequency is away
from resonance and change very quickly as frequency approaches resonance frequency
(see Figure 29).
Figure 28. Soft-start circuit
Fmin
SS
R
RFmin
Css
4
L6599
1
SS
C
21/36
Page 22
Application informationL6599
Figure 29. Power vs frequency curve in an resonant half-bridge
RESONANCE
| Z ( f ) |
-1
FREQUENCY
f
Steady-state
frequenc y
Initial
fre que ncy
As a result, the average input current will smoothly increase, without the peaking that occurs
with linear frequency sweep, and the output voltage will reach the regulated value with
almost no overshoot.
Typically, R
where f
and CSS will be selected based on the following relationships:
SS
RF
min
--------------------- -=
R
SS
f
start
----------- -1–
f
min
3–
310
ss
⋅
-------------------=
R
SS
. The proposed criterion for CSS is
min
C
is recommended to be at least 4 times f
start
quite empirical and is a compromise between an effective soft-start action and an effective
OCP (see next section). Please refer to the timing diagram of Figure 32 to see some
significant signals during the soft-start phase.
22/36
Page 23
L6599Application information
7.4 Current sense, OCP and OLP
The resonant half-bridge is essentially voltage-mode controlled; hence a current sense input
will only serve as an overcurrent protection (OCP).
Unlike PWM-controlled converters, where energy flow is controlled by the duty cycle of the
primary switch (or switches), in a resonant half-bridge the duty cycle is fixed and energy flow
is controlled by its switching frequency. This impacts on the way current limitation can be
realized. While in PWM-controlled converters energy flow can be limited simply by
terminating switch conduction beforehand when the sensed current exceeds a preset
threshold (this is commonly now as cycle-by-cycle limitation), in a resonant half-bridge the
switching frequency, that is, its oscillator's frequency must be increased and this cannot be
done as quickly as turning off a switch: it takes at least the next oscillator cycle to see the
frequency change. This implies that to have an effective increase, able to change the energy
flow significantly, the rate of change of the frequency must be slower than the frequency
itself. This, in turn, implies that cycle-by-cycle limitation is not feasible and that, therefore,
the information on the primary current fed to the current sensing input must be somehow
averaged. Of course, the averaging time must not be too long to prevent the primary current
from reaching too high values.
In Figure 30and Figure 31 a couple of current sensing methods are illustrated that will be
described in the following. The circuit of Figure 30 is simpler but the dissipation on the sense
resistor Rs might not be negligible, hurting efficiency; the circuit of Figure 31 is more
complex but virtually lossless and recommended when the efficiency target is very high.
Figure 30. Current sensing technique with sense resistor
Cr
ICr
Rs
L6599
6 ISEN
10
≈
τ
f
min
6
L6599
Vspk
0
23/36
Page 24
Application informationL6599
k
Figure 31. Lossless current sensing technique, with capacitive shunt
τ
6 ISEN
≈
10
fmin
1N4148
R
C
A
A
V
Crp
L6599
I
pk
C
RB
B
1N4148
The device is equipped with a current sensing input (pin 6, ISEN) and a sophisticated
overcurrent management system. The ISEN pin is internally connected to the input of a first
comparator, referenced to 0.8 V, and to that of a second comparator referenced to 1.5 V. If
the voltage externally applied to the pin by either circuit in Figure 30 or Figure 31 exceeds
0.8 V the first comparator is tripped and this causes an internal switch to be turned on and
discharge the soft-start capacitor C
(see Chapter 7.3: Soft-start). This will quickly
SS
increase the oscillator frequency and thereby limit energy transfer. The discharge will go on
until the voltage on the ISEN pin has dropped by 50 mV; this, with an averaging time in the
range of 10/f
, ensures an effective frequency rise. Under output short circuit, this
min
operation results in a nearly constant peak primary current.
It is normal that the voltage on the ISEN pin may overshoot above 0.8 V; however, if the
voltage on the ISEN pin reaches 1.5 V, the second comparator will be triggered, the L6599
will shutdown and latch off with both the gate-drive outputs and the PFC_STOP pin low,
hence turning off the entire unit. The supply voltage of the IC must be pulled below the
UVLO threshold and then again above the start-up level in order to restart. Such an event
may occur if the soft-start capacitor C
is too large, so that its discharge is not fast enough
SS
or in case of transformer's magnetizing inductance saturation or a shorted secondary
rectifier.
Cr
Cr
In the circuit shown in Figure 30 where a sense resistor R
low-side MOSFET is used, note the particular connection of the resonant capacitor. In this
way the voltage across R
is related to the current flowing through the high-side MOSFET
S
and is positive most of the switching period, except for the time needed for the resonant
current to reverse after the low-side MOSFET has been switched OFF. Assuming that the
time constant of the RC filter is at least ten times the minimum switching frequency f
approximate value of R
where I
is the maximum desired peak current flowing through the resonant capacitor
Crpkx
can be found using the empirical equation:
S
Vs
---------------
R
S
I
Crpkx
and the primary winding of the transformer, which is related to the maximum load and the
minimum input voltage.
24/36
pkx
50.8⋅
--------------- -
≈≈=
I
Crpkx
in series to the source of the
S
4
---------------
I
Crpkx
min
, the
Page 25
L6599Application information
The circuit shown in Figure 31 can be operated in two different ways. If the resistor RA in
series to C
operates like a capacitive current divider; C
less and will be a low-loss type, the sense resistor R
is small (not above some hundred Ω, just to limit current spiking) the circuit
A
will be typically selected equal to CR/100 or
A
will be selected as:
B
C
r
⎛⎞
1
-------+
⎝⎠
C
A
.
min
and C
will be such that RB·CB is in the range of 10 /f
B
If the resistor R
0.8π
---------------
R
=
B
I
Crpkx
in series to CA is not small (in this case it will be typically selected in the ten
A
kΩ ), the circuit operates like a divider of the ripple voltage across the resonant capacitor Cr,
which, in turn, is related to its current through the reactance of Cr. Again, C
selected equal to C
(provided it is << R
where the reactance of C
I
Crpk
= I
. Again, CB will be such that RB·CB is in the range of 10 /f
Crpkx
Whichever circuit one is going to use, the calculated values of R
/100 or less, this time not necessarily a low-loss type, while RB
R
) according to:
A
2
2
R
X
+
A
0.8π
---------------
R
B
I
(XCA) and CR (XCr) should be calculated at the frequency where
A
Crpkx
--------------------------- -
⋅=
C
A
X
C
r
or RB should be
S
will be typically
A
.
min
considered just a first cut value that needs to be adjusted after experimental verification.
OCP is effective in limiting primary-to-secondary energy flow in case of an overload or an
output short circuit, but the output current through the secondary winding and rectifiers
under these conditions might be so high to endanger converter's safety if continuously
flowing. To prevent any damage during these conditions it is customary to force converter's
intermittent operation, in order to bring the average output current to values such that the
thermal stress for the transformer and the rectifiers can be easily handled.
With the L6599 the designer can program externally the maximum time T
that the
SH
converter is allowed to run overloaded or under short circuit conditions. Overloads or short
circuits lasting less than T
with immunity to short duration phenomena. If, instead, T
will not cause any other action, hence providing the system
SH
is exceeded an overload
SH
protection (OLP) procedure is activated that shuts down the device and, in case of
continuous overload/short circuit, results in continuous intermittent operation with a userdefined duty cycle.
25/36
Page 26
Application informationL6599
t
t
t
t
t
t
t
Figure 32. Soft-start and delayed shutdown upon overcurrent timing diagram
Vcc
T
SH
Css
Primary
Current
ISEN
DELAY
Vout
PFC_STOP
3.5V
0.3V
START- UP
T
2V
0A
0.8V
2V
ss
SOFT-STARTSOFT-ST ART
NORMAL
OPERATION
OVER
LOAD
NORMAL
OPERATION
OVERLOAD
This function is realized with pin 2 (DELAY), by means of a capacitor C
resistor R
OCP comparator, in addition to discharging C
connected to ground. As the voltage on the ISEN pin exceeds 0.8 V the first
Delay
, turns on an internal current generator that
SS
sources 150 µA from the DELAY pin and charges C
the OCP comparator and the internal current source will be repeatedly activated and C
TMP
MIN. POW ER
. During an overload/short-circuit
Delay
T
STOP
SHUTD OWN
and a parallel
Delay
Delay
will be charged with an average current that depends essentially on the time constant of the
current sense filtering circuit, on C
discharge due to R
can be neglected, considering that the associated time constant is
Delay
and the characteristics of the resonant circuit; the
SS
typically much longer.
This operation will go on until the voltage on C
There is not a simple relationship that links T
determine C
experimentally. As a rough indication, with C
Delay
reaches 2 V, which defines the time TSH.
Delay
SH
to C
, thus it is more practical to
Delay
= 1 µF TSH will be in the
Delay
order of 100 ms.
Once C
is charged at 2 V the internal switch that discharges CSS is forced low
Delay
continuously regardless of the OCP comparator's output, and the 150 µA current source is
continuously on, until the voltage on C
with T
close to f
As the voltage on C
is expressed in ms and C
MP
(see Chapter 7.3: Soft-start) to minimize the energy inside the resonant circuit.
start
is 3.5 V, the device stops switching and the PFC_STOP pin is
Delay
Delay
pulled low. Also the internal generator is turned off, so that C
discharged by R
. The IC will restart when the voltage on C
Delay
reaches 3.5 V. This phase lasts:
Delay
T
10 C
MP
⋅=
Delay
in µF. During this time the L6599 runs at a frequency
will now be slowly
Delay
will be less than 0.3V,
Delay
which will take:
T
STOPRDelayCDelay
⋅=
3.5
------- -
≈C
ln
0.3
2.5R
Delay
⋅
Delay
26/36
Page 27
L6599Application information
The timing diagram of Figure 32 shows this operation.
Note that if during T
threshold the IC keeps memory of the event and will not restart immediately after V
exceeds the start-up threshold if V(DELAY) is still higher than 0.3 V. Also the PFC_STOP pin
will stay low as long as V(DELAY) is greater than 0.3 V. Note also that in case there is an
overload lasting less than T
close to one another.
the supply voltage of the L6599 (Vcc) falls below the UVLO
STOP
, the value of TSH for the next overload will be lower if they are
SH
7.5 Latched shutdown
The device is equipped with a comparator having the non-inverting input externally available
at pin 8 (DIS) and with the inverting input internally referenced to 1.85 ‘V. As the voltage on
the pin exceeds the internal threshold, the IC is immediately shut down and its consumption
reduced at a low value. The information is latched and it is necessary to let the voltage on
the Vcc pin go below the UVLO threshold to reset the latch and restart the IC.
This function is useful to implement a latched overtemperature protection very easily by
biasing the pin with a divider from an external reference voltage, where the upper resistor is
an NTC physically located close to a heating element like the MOSFET, or the secondary
diode or the transformer.
An OVP can be implemented as well, e.g. by sensing the output voltage and transferring an
overvoltage condition via an optocoupler.
7.6 Line sensing function
CC
This function basically stops the IC as the input voltage to the converter falls below the
specified range and lets it restart as the voltage goes back within the range. The sensed
voltage can be either the rectified and filtered mains voltage, in which case the function will
act as a brownout protection, or, in systems with a PFC pre-regulator front-end, the output
voltage of the PFC stage, in which case the function will serve as power-on and power-off
sequencing.
L6599 shutdown upon input undervoltage is accomplished by means of an internal
comparator, as shown in the block diagram of Figure 33, whose non-inverting input is
available at pin 7 (LINE). The comparator is internally referenced to 1.25 V and disables the
IC if the voltage applied on the LINE pin is below the internal reference. Under these
conditions the soft-start is discharged, the PFC_STOP pin is open and the consumption of
the IC is reduced. PWM operation is re-enabled as the voltage on the pin is above the
reference. The comparator is provided with current hysteresis instead of a more usual
voltage hysteresis: an internal 1 µA current sink is ON as long as the voltage on the LINE pin
is below the reference and is OFF if the voltage is above the reference.
This approach provides an additional degree of freedom: it is possible to set the ON
threshold and the OFF threshold separately by properly choosing the resistors of the
external divider (see below). With voltage hysteresis, instead, fixing one threshold
automatically fixes the other one depending on the built-in hysteresis of the comparator.
27/36
Page 28
Application informationL6599
Figure 33. Line sensing function: internal block diagram and timing diagram
With reference to Figure 33 the following relationships can be established for the ON
(Vin
) and OFF (Vin
ON
which, solved for R
While the line undervoltage is active there is no PWM activity, thus the V
) thresholds of the input voltage:
OFF
VinON1.25–
----------------------------------
R
H
Vin
OFF
------------------------------------ -
R
H
and RL, yield:
H
VinONVin
R
------------------------------------------=
H
RLR
H
–
⋅
OFF
1.25
6–
1.25
-----------=
R
OFF
6–
1.25–
15 10
1.25–
15 10
------------------------------------ -
⋅=
Vin
1.25
-----------+⋅=
R
H
H
voltage (if not
CC
supplied by another source) continuously oscillates between the start-up and the UVLO
thresholds, as shown in the timing diagram of Figure 33.
As an additional measure of safety (e.g. in case the low-side resistor is open or missing, or
in non-power factor corrected systems in case of abnormally high input voltage) if the
28/36
Page 29
L6599Application information
voltage on the pin exceeds 7 V the device is shutdown. If its supply voltage is always above
the UVLO threshold, the IC will restart as the voltage falls below 7 V.
The LINE pin, while the device is operating, is a high impedance input connected to high
value resistors, thus it is prone to pick up noise, which might alter the OFF threshold or give
origin to undesired switch-off of the IC during ESD tests. It is possible to bypass the pin to
ground with a small film capacitor (e.g. 1-10 nF) to prevent any malfunctioning of this kind. If
the function is not used the pin has to be connected to a voltage greater than 1.25 V but
lower than 6V (worst-case value of the 7 V threshold).
7.7 Bootstrap section
The supply of the floating high-side section is obtained by means of a bootstrap circuitry.
This solution normally requires a high voltage fast recovery diode to charge the bootstrap
capacitor C
It is realized by means of a high voltage DMOS, working in the third quadrant and driven
synchronously with the low side driver (LVG), with a diode in series to the source, as shown
in Figure 34.
. In the L6599 a patented integrated structure, replaces this external diode.
BOOT
L6599
Vcc 12
LVG
The diode prevents any current can flow from the VBOOT pin back to V
supply is quickly turned off when the internal capacitor of the pump is not fully discharged.
To drive the synchronous DMOS it is necessary a voltage higher than the supply voltage
V
. This voltage is obtained by means of an internal charge pump (Figure 34).
CC
The bootstrap structure introduces a voltage drop while recharging C
side driver is on), which increases with the operating frequency and with the size of the
external power MOSFET. It is the sum of the drop across the R
across the series diode. At low frequency this drop is very small and can be neglected but,
as the operating frequency increases, it must be taken into account. In fact, the drop
reduces the amplitude of the driving signal and can significantly increase the R
external high-side MOSFET and then its conductive loss.
16 VBOOT
14 OUT
DS(on)
CBOOT
in case that the
CC
(i.e. when the low
BOOT
and the forward drop
of the
DS(on)
29/36
Page 30
Application informationL6599
This concern applies to converters designed with a high resonance frequency (indicatively,
> 150 kHz), so that they run at high frequency also at full load. Otherwise, the converter will
run at high frequency only at light load, where the current flowing in the MOSFETs of the
half-bridge leg is lower, so that, generally, an R
rise is not an issue. However, it is wise
DS(on)
to check this point anyway and the following equation is useful to compute the drop on the
bootstrap driver:
Q
g
V
DropICheargrDS()ONVF
--------------------
T
Chearg
R
DS()ONVF
+=+=
where Q
bootstrap DMOS (150, typ.) and T
about half the switching period minus the dead time T
is the gate charge of the external power MOS, R
g
is the ON-time of the bootstrap driver, which equals
charge
. For example, using a MOSFET with
D
is the on-resistance of the
DS(on)
a total gate charge of 30 nC, the drop on the bootstrap driver is about 3 V at a switching
frequency of 200 kHz:
In order to meet environmental requirements, ST offers these devices in different grades of
ECOPACK
specifications, grade definitions and product status are available at: www.st.com.
ECOPACK
®
packages, depending on their level of environmental compliance. ECOPACK®
®
is an ST trademark.
Table 7.Plastic DIP-16 mechanical data
Dim.
MinTypMaxMinTypMax
a1 0.51 0.020
B 0.77 1.65 0.030 0.065
b 0.5 0.020
b1 0.25 0.010
D 20 0.787
E 8.5 0.335
e 2.54 0.100
e3 17.78 0.700
F 7.1 0.280
I 5.1 0.201
L 3.3 0.130
Z 1.27 0.050
mm. inch
Figure 36. Plastic DIP-16 package dimensions
33/36
Page 34
Package mechanical dataL6599
Table 8.SO16N mechanical data
mm. inch
Dim.
Min TypMaxMin TypMax
A 1.75 0.069
a1 0.1 0.25 0.004 0.009
a2 1.6 0.063
b 0.35 0.46 0.014 0.018
b1 0.19 0.25 0.007 0.010
C 0.5 0.020
c1 45° (typ.)
D(1) 9.8 10 0.386 0.394
E 5.8 6.2 0.228 0.244
e 1.27 0.050
e3 8.89 0.350
F(1) 3.8 4.0 0.150 0.157
G 4.60 5.30 0.181 0.208
L 0.4 1.27 0.150 0.050
M 0.62 0.024
S 8°(max.)
Figure 37. Package dimensions
34/36
Page 35
L6599Revision history
9 Revision history
Table 9.Document revision history
DateRevisionChanges
15-May-20061Initial release
18-Jul-20062Typo in cover page
11-Feb-20093
Not recommended for new designs, the device has been
replaced by L6599A
35/36
Page 36
L6599
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