Datasheet L4964 Datasheet (SGS Thomson Microelectronics)

Page 1
HIGHCURRENT SWITCHING REGULATOR
.4 AOUTPUTCURRENT
.5.1 V TO28 V OUTPUTVOLTAGERANGE
.0 TO 100 % DUTY CYCLERANGE
.PRECISE(± 3 %) ON-CHIPREFERENCE
.SWITCHINGFREQUENCY UP TO 120KHz
.VERYFEW EXTERNALCOMPONENTS
.SOFTSTART
.RESETOUTPUT
.CURRENT LIMITING
.INPUT FOR REMOTE INHIBIT AND SYN-
CHRONUSPWM
.THERMALSHUTDOWN
DESCRIPTION
TheL4964isa stepdownpowerswitchingregulator delivering4Aat a voltagevariablefrom5.1Vto28V.
Featuresof the device includeoverloadprotection, soft start,remote inhibit,thermal protection,a reset outputformicroprocessorsanda PWMcomparator inputforsynchronizationinmultichipconfigurations.
TheL4964ismountedina 15-leadMultiwatt plas- tic power package and requires very few external components.
Efficient operation at switching frequencies up to 120kHzallowsareductionin thesizeandcostofex­ternalfilter components.
L4964
MULTIWATT15 Vertical
(PlasticPackage)
ORDERING NUMBER : L4964
MULTIWATT15 Horizontal
(PlasticPackage)
ORDERING NUMBER : L4964HT
PIN CONNECTION (top view)
April1993
Pins1, 4, 15 must not be connected. Leave open circuit.
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L4964
PIN FUNCTIONS
N° Name Function
1 N.C. Must not be connected. Leave open circuit. 2 Output Regulator Output. 3 Supply Voltage Unregulated Voltage Input. An internal regulator powers the L4964’s internal logic. 4 N.C. Must not be connected. Leave open circuit. 5 Soft Start Soft Start Time Constant. A capacitor is connected between this terminal and ground
6 Inhibit Input TTL - Level Remote Inhibit. A logic high level on this input disables the L4964. 7 Sync Input Multiple L4964’s are synchronized by connecting the pin 7 inputs together and omitting
8 Ground Common Ground Terminal. 9 Frequency
Compensation
10 Feedback
Input
11 Oscillator A parallel RC network connected to this terminal determines the switching frequency.
12 Reset Input Input of the Reset Circuit. The threshold is roughly 5 V. It may be connected to the
13 Reset Delay A capacitorconnected between this terminal and ground determines the reset signal
14 Reset Output Open Collector Reset Signal Output. This output is high when the supply is safe. 15 N.C. Must not be connected. Leave open circuit.
to define the soft start time constant. This capacitor also determines the average short circuit output current.
the oscillator RC network on all but one device.
A series RC network connected between this terminal and ground determines the regulation loop gain characteristics.
The FeedbackTerminal of the Regulation Loop. The output is connected directly to this terminal for 5.1 V operation ; it is connected via a divider for higher voltages.
The pin must be connected to pin 7 input when the internal oscillator is used.
beedback point or via a divider to the input.
delay time.
BLOCK DIAGRAM
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Page 3
CIRCUI T OPE RATION (refer t o the bl ock diagram) TheL4964isa monolithicstepdownswitchingregu-
lator providing output voltages from 5.1 V to 28 V anddelivering 4A.
Theregulationloopconsistsofasawtoothoscillator, erroramplifier,comparatorandtheoutputstage.An error signal is produced by comparing the output voltage with a precise 5.1 V on-chip reference (zener zap trimmed to ± 3 %). This error signal is thencomparedwiththesawtoothsignaltogenerate the fixed frequency pulse width modulated pulses which drive the output stage. The gain and fre­quencystabilityoftheloop canbeajustedbyan ex­ternalRC networkconnectedto pin 9. Closing the loopdirectlygivesanoutputvoltageof5.1V.Higher voltagesareobtainedby insertinga voltagedivider.
Outputovercurrentsat switch on are preventedby the soft start function.The error amplifieroutput is initiallyclampedbytheexternalcapacitorC
andal-
ss
lowedto rise, linearly,as this capacitoris charged bya constantcurrent source.
Outputoverloadprotectionisprovidedinthe formof a current limiter. The load current is sensedby an internalmetal resistor connectedto a comparator. Whenthe load current exceedsa presetthreshold this comparatorsets a flip flop which disables the outputstageanddischargesthesoftstartcapacitor.
A second comparator resets the flip flop when the voltageacross the soft start capacitorhas fallento
0.4 V. The output stage is thus re-enable and the outputvoltagerisesundercontroofthesoftstartnet­work. If the overload condition is still present the limiter will trigger againwhen the thersholdcurrent isreached.The averageshortcircuit current is lim­itedto a safe value by the dead timeintroducedby the soft start network.
The reset circuit generates an output signal when the supply voltage exceeds a threshold pro­grammedbyan externaldivider.The resetsignal is generatedwithadelaytimeprogrammedby an ex­ternal capacitor. When the supply falls below the threshold the reset output goes low immediately. Thereset output is an opencollector.
A TTL- level input is providedfor applicationssuch as remote on/off control.This input is activated by highlevelanddisablescircuitoperation.Afteran in­hibittheL4964restartsundercontrolofthesoftstart network.
The thermal overloadcircuit disables circuit opera­tion when the junction temperaturereaches about 150 and has hysteresisto prevent unstable condi­tions.
L4964
Figure 1 : ResetOutputWaveforms
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Page 4
L4964
Figure 2 : SoftStartWaveforms
Figure 3 : CurrentLimiterWaveforms
ABSOLUTE MAXIMUM RATINGS
Symbol Parameter Value Unit
V
i
V
i–V2
V
2
V
12
V
5,V7,V9
V
10,V6,V13
V
14
I
9
I
11
I
14
P
tot
T
,T
j
Input Voltage (pin 3) 36 V Input to Output Voltage Difference 38 V Output DC Voltage
Output Peak Voltage at t = 0.1 µsec f = 100 kHz
–1
–7 Voltage at Pin 12 10 V Voltage at Pins 5, 7 and 9 5.5 V Voltage at Pins 10, 6 and 13 7 V Voltage at Pin 14 (I14≤ 1 mA) V
i
Pin 9 Sink Current 1 mA Pin 11 Source Current 20 mA Pin 14 Sink Current (V14< 5 V) 50 mA Power Dissipation at T Junction and Storage Temperature – 40 to 150 °C
stg
90 °C20W
case
THERMAL DATA
Symbol Parameter Value Unit
4/13
R
th j-case
R
th j-amb
Thermal Resistance Junction-case Max. 3 °C/W Thermal Resistance Junction-ambient Max. 35 °C/W
V V
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L4964
ELECTRICAL CHARACTERISTICS
(refer to the test circuits T
Symbol Parameter Test Conditions Min. Typ. Max. Unit Fig.
DYNAMIC CHARACTERISTICS (pin 6 to GND unless otherwise specified)
V
Output Voltage Range Vi= 36V, Io=1A V
o
V
Input Voltage Range Vo=V
i
VV
V
V
Io
SVR Supply Voltage Ripple Rejection V
V
T
f
T
DC CHARACTERISTICS
I
–I
SOFT START
I
INHIBIT
V
V
–I
–I
ERROR AMPLIFIER
V
V
I
–I
Line Regulation Vi= 10V to 30V, Vo=V
o
Load Regulation Io=1Ato2A
o
Internal Reference Voltage (Pin 10) Vi= 9V to 36V, Io= 2A 4.95 5.1 5.25 V 4
ref
Average Temperature Coefficient
ref
of Reference Voltage
T
Dropout Voltage between Pin 2
V
d
and Pin 3 Maximum Operating Load Current VI= 9V to 36V, Vo=V
m
I
Current Limiting Threshold (Pin 2) Vi= 9V to 36V, Vo=Vref to 28V 4.5 8 A 4
2L
I
Input Average Current Vi= 36V, Output Short-circuited 80 140 mA 4
SH
η Efficiency I
f Switching Frequency 40 50 60 kHz 4
f
Voltage Stability of Switching Frequency
i
Temperature Stability of Switching
f
Frequency
j
Maximum Operating Switching
max
Frequency Thermal Shutdown Junction
sd
Temperature
Quiescent Drain Current Vi= 36V, V7= 0V, S1 : B, S2 : B
3Q
Output Leakage Current Vi= 36V, V6= 3 V, V7=0V
2L
Source Current V6= 0V, V5= 3V 80 130 180 µA6b
5so
I
Sink Current V6= 3V, V5= 3V 40 70 140 µA6b
5si
Low Input Voltage Vi= 9V to 36V, V7=0V
6L
High Input Voltage 2 5.5 V 6a
6H
Input Current with Input Voltage
6L
6H
9H
9L
9si
9so
Low Level High Level
High Level Output Voltage V10= 4.7V, I9= 100µA, S1 : A, Low Level Output Voltage V10= 5.3V, I9= 100µA, S1 : A,
Sink Output Current V10= 5.3V, S1 : A, S2 : B 100 150 µA6c Source Output Current V10= 4.7V, S1 : A, S2 : D 100 150 µA6c
=25oC, Vi= 25V, unless otherwise specified)
j
to 28V, Io=3A 9 36 V 4
ref
=2A 15 70 mV 4
ref,Io
= 0.5A to 3A, Vo=V
I
o
T
=0°C to 125°C, Io= 2A 0.4 mV/°C
j
ref
Io=3A
=2A
I
o
to 28V 4 A 4
ref
=3A Vo=V
o
=2V
I
V
o=Vref,Io
rms,fripple
=2A
ref
Vo= 12V
= 100Hz
Vi= 9V to 36V 0.5 % 4
Tj=0°C to 125°C1%4
Vo=V
V V
= 1A 120 kHz
ref,Io
=0V
6
=3V
6
S1 : B, S2 : A
S1 : B, S2 : B Vi= 9V to 36V, V7=0V
S1 : B, S2 : B
= 0.8V
V
6
=2V
V
6
S2 : A
S2 : E
ref
28 V 4
10153050mVmV4
2
1.5
75 85
3.2
2.4
V V
% %
46 56 dB 4
135 145 °C–
mA 6a
6630100
50
2mA6a
- 0.3 0.8 V 6a
µA6a
20 10
3.4 V 6c
0.6 V 6c
4
4 4
4 4
5/13
Page 6
L4964
ELECTRICAL CHARACTERISTICS (continued)
(refer to the test circuits T
Symbol Parameter Test Conditions Min. Typ. Max. Unit Fig.
ERROR AMPLIFIER (continued)
I
OSCILLATOR AND PWM COMPARATOR
–I
–I
RESET
V
V
V V
V
–I
I
13 si
Input Bias Current V10= 5.2V, S1 : B 2 20 µA6c
10
G
DC Open Loop Gain V9= 1V to 3V, S1 : A, S2 : C 40 55 dB 6c
v
Input Bias Current of
7
PWM Comparator Oscillator Source Current V11= 2V, S1 : A, S2 : B 4 mA 6a
11
Rising Threshold Voltage
12R
Falling Threshold Voltage 4.75 V
12F
Delay Threshold Voltage
13D
Delay Threshold Voltage
13H
Hysteresis Output Saturation Volt. I14= 5mA, V12= 4.7V - S1, S2 : B 0.4 V 6d
14S
I
Input Bias Current V12=0VtoV
12
Delay Source Current
13 so
Delay Sink Current Output Leakage Current Vi= 36V, V12= 5.3V, S1 : B, S2 : A 100 µA6d
I
14
=25oC, Vi= 25V, unless otherwise specified)
j
V7= 0.5V to 3.5V 10 µA6a
V
=9Vto36V,S1:B,S2:B
V
i
- 150mV
4.3 4.5 4.7 V 6d
V
= 5.3 V, S1 : A, S2 : B
12
, S1 : B, S2 : B 1 10 µA6d
ref
= 3V, S1 : A, S2 : B
V
13
= 5.3V
V
12
= 4.7V
V
12
60
8
ref
V
ref
- 100mV
ref
- 150mV
V
ref
- 50mV V
ref
- 100mV
V6d
V6d
100 mV 6d
110 150 µA
mA
6d
Figure 4 : Dynamic Test Circuit
C7,C8 : EKR (ROE) L1: L = 300µHat8A R=500m
Core type : MAGNETICS58930 - A2 MPP N°turns : 43 Wire Gauge: 1 mm (18 AWG)
6/13
Page 7
Figure 5 : PC.Board and Component Layoutof the Circuit of Fig. 4 (1:1scale)
L4964
7/13
Page 8
L4964
Figure 6 : DC Test Circuits. Figure 6a. Figure6b.
Figure 6c.
1 - Set V10FORV9=1V 2 - ChangeV
3-G
V
10
DV
9
=
V
10
to obtain V9=3V
2V
=
V
Figure 6d.
8/13
10
Page 9
L4964
Figure 7 : SwitchingFrequencyvs. R1 (see fig. 4). Figure8 : OpenLoopFrequencyand PhaseRes-
ponse of ErrorAmplifier (see fig.6c).
Figure 9 : ReferenceVoltage(pin 10) vs.Junc-
tionTemperature(see fig. 4).
Figure10 : Power Dissipation(L4964only) vs.
Input Voltage.
Figure 11 : Efficiencyvs.OutputVoltage. Figure12 : Power DissipationDerratingCurve.
9/13
Page 10
L4964
APPLICATION INFORMATION
CHOOSINGTHE INDUCTOR AND CAPACITOR Theinput and output capacitorsof the L4964 must havealow ESRand low inductanceat highcurrent ripple.
Preferably,the inductorshouldbe a toroidaltypeor wound on a Moly-Permalloy nucleus.Saturation mustnot occuratcurrentlevelsbelow1.5 timesthe
Figure 13 : TypicalApplicationCircuit.
L 4964
currentlimiterlevel.MPPnucleihaveverysoftsatu­rationcharacteristics.
L=
(V
i−Vo)V0
Vif∆I
L
,C=
(V
i−Vo)V0
8L f2∆V
o
IL= Inductancecurrentripple ∆V
=Outputripplevoltage
o
C7, C8 : EKR(ROE)
SUGGESTEDINDUCTOR (L1)
Core Type
Magnetics 58930 – A2MPP 43 1.0 – Thomson GUP 20 x 16 x 7 50 0.8 0.7 Siemens EC 35/17/10
(B6633& – G0500 – X127) VOGT 250 µH Toroidal Coil, Part Number
5730501800
No
Turns
40 2 x 0.8
Wire
Gauge
(mmm)
Air
Gap
(mm)
Resistor Values for Standard Output Volt-
ages
V
12 V 15 V 18 V
0
R8 R7
4.7 k
4.7 k
4.7 k
Figure 14 : P.C.Board and ComponentLayoutof the Circuit of Fig. 13 (1:1 scale)
6.2 k
9.1 k 12 k
10/13
Page 11
MULTIWATT15 (Vertical) PACKAGE MECHANICAL DATA
L4964
Dimensions
Min. Typ. Max. Min. Typ. Max.
Millimeters Inches
A 5 0.197
B 2.65 0.104 C 1.6 0.063 D 1 0.039 E 0.49 0.55 0.019 0.022
F 0.66 0.75 0.026 0.030 G 1.14 1.27 1.4 0.045 0.050 0.055
G1 17.57 17.78 17.91 0.692 0.700 0.705 H1 19.6 0.772 H2 20.2 0.795
L 22.1 22.6 0.870 0.890
L1 22 22.5 0.866 0.886 L2 17.65 18.1 0.695 0.713 L3 17.25 17.5 17.75 0.679 0.689 0.699 L4 10.3 10.7 10.9 0.406 0.421 0.429 L7 2.65 2.9 0.104 0.114
M 4.2 4.3 4.6 0.165 0.169 0.181
M1 4.5 5.08 5.3 0.177 0.200 0.209
S 1.9 2.6 0.075 0.102
S1 1.9 2.6 0.075 0.102
Dia. 1 3.65 3.85 0.144 0.152
MUL15V.TBL
11/13
PMMUL15V.EPS
Page 12
L4964
MULTIWATT15 (Horizontal) PACKAGE MECHANICAL DATA
Dimensions
A 5 0.197 B 2.65 0.104 C 1.6 0.063 E 0.49 0.55 0.019 0.022
F 0.66 0.75 0.026 0.030 G 1.14 1.27 1.4 0.045 0.050 0.055
G1 17.57 17.78 17.91 0.692 0.700 0.705 H1 19.6 0.772 H2 20.2 0.795
L 20.57 0.810
L1 18.03 0.710 L2 2.54 0.100 L3 17.25 17.5 17.75 0.679 0.689 0.699 L4 10.3 10.7 10.9 0.406 0.421 0.429 L5 5.28 0.208 L6 2.38 0.094 L7 2.65 2.9 0.104 0.114
S 1.9 2.6 0.075 0.102
S1 1.9 2.6 0.075 0.102
Dia. 1 3.65 3.85 0.144 0.152
Min. Typ. Max. Min. Typ. Max.
Millimeters Inches
MUL15H.TBL
12/13
H1
A
C
L7
Dia. 1
S
S1
L3
L
L4
B
E
H2
PMMUL15H.EPS
L2 L1
L6
F
G1
G
L5
Page 13
L4964
Information furnished is believed to be accurate and reliable. However, SGS-THOMSON Microelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SGS-THOMSON Microelectronics. Specifica­tions mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information pre­viously supplied. SGS-THOMSON Microelectronics products are not authorized for use as critical components in life support devices or systems withoutexpress written approval of SGS-THOMSON Microelectronics.
1994 SGS-THOMSON Microelectronics - All Rights Reserved
MULTIWATTis a Registered Trademark of SGS-THOMSON Microelectrinics
Australia - Brazil - France- Germany - Hong Kong - Italy - Japan - Korea - Malaysia - Malta - Morocco - The Netherlands - Singapore -
SGS-THOMSON Microelectronics GROUP OF COMPANIES
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13/13
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