Datasheet isl6568 Datasheets

Page 1
®
ISL6568
Data Sheet
Two-Phase Buck PWM Controller with Integrated MOSFET Drivers for VRM9, VRM10, and AMD Hammer Applications
The ISL6568 two-phase PWM control IC provides a precision voltage regulation system for advanced microprocessors. The integration of power MOSFET drivers into the controller IC marks a departure from the separate PWM controller and driver configuration of previous multi­phase product families. By reducing the number of external parts, this integration is optimized for a cost and space saving power management solution.
Outstanding features of this controller IC include programmable VID codes compatible with Intel VRM9,VRM10, as well as AMD Hammer microprocessors. A unity gain, differential amplifier is provided for remote voltage sensing, compensating for any potential difference between remote and local grounds. The output voltage can also be positively or negatively offset through the use of a single external resistor.
A unique feature of the ISL6568 is the combined use of both DCR and r positioning (droop) and overcurrent protection are accomplished through continuous inductor DCR current sensing, while r channel-current balance. Using both methods of current sampling utilizes the best advantages of each technique.
current sensing. Load line voltage
DS(ON)
current sensing is used for accurate
DS(ON)
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Features
• Integrated Multi-Phase Power Conversion
- 1 or 2-Phase Operation
• Precision Core Voltage Regulation
- Differential Remote Voltage Sensing
- ±0.5% System Accuracy Over Temperature
- Adjustable Reference-Voltage Offset
• Precision Channel Current Sharing
- Uses Loss-Less r
DS(ON)
• Accurate Load Line Programming
- Uses Loss-Less Inductor DCR Current Sampling
• Variable Gate Drive Bias: 5V to 12V
• Microprocessor Voltage Identification Inputs
- Up to a 6-Bit DAC
- Selectable between Intel’s VRM9, VRM10, or AMD Hammer DAC codes
- Dynamic VID-on-the-fly Technology
• Overcurrent Protection
• Multi-tiered Overvoltage Protection
• Digital Soft-Start
• Selectable Operation Frequency up to 1.5MHz Per Phase
• Pb-Free Plus Anneal Available (RoHS Compliant)
Current Sampling
Protection features of this controller IC include a set of sophisticated overvoltage, undervoltage, and overcurrent protection. Overvoltage results in the converter turning the lower MOSFETs ON to clamp the rising output voltage and protect the microprocessor. The overcurrent protection level is set through a single external resistor. Furthermore, the ISL6568 includes protection against an open circuit on the remote sensing inputs. Combined, these features provide advanced protection for the microprocessor and power system.
Pinout
VID12.5
REF
OFS
VCC
COMP
FB
VDIFF
RGND
ISL6568 (QFN)
TOP VIEW
VID1
VID2
VID0
32 31 30 29 28 27 26 25
1
2
3
4
5
6
7
8
9 10111213141516
VSEN
OCSET
FS
GND
ISUM
ICOMP
LGATE1
PGOOD
33
IREF
LGATE2
ISEN1
UGATE1
24
BOOT1
23
PHASE1
22
VID4
21
VID3
20
ENLL
19
PHASE2
18
BOOT2
17
UGATE2
PVCC
ISEN2
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
| Intersil (and design) is a registered trademark of Intersil Americas Inc.
All other trademarks mentioned are the property of their respective owners.
Copyright Intersil Americas Inc. 2004-2006. All Rights Reserved
Page 2
Ordering Information
ISL6568
PART
PAR T NUM B ER*
ISL6568CRR5184 ISL6568CR 0 to 70 32 Ld 5x5 QFN L32.5x5
ISL6568CR-TR5184 ISL6568CR 0 to 70 32 Ld 5x5 QFN (Pb-free) Tape and Reel L32.5x5
ISL6568CRZR5184 ISL6568CRZ 0 to 70 32 Ld 5x5 QFN (Pb-free) L32.5x5
ISL6568CRZ-TR5184 ISL6568CRZ 0 to 70 32 Ld 5x5 QFN (Pb-free) Tape and Reel L32.5x5
ISL6568CRZAR5184 ISL6568CRZ 0 to 70 32 Ld 5x5 QFN (Pb-free) L32.5x5
ISL6568CRZA-TR5184 ISL6568CRZ 0 to 70 32 Ld 5x5 QFN (Pb-free) Tape and Reel L32.5x5
ISL6568IR ISL6568IR -40 to 85 32 Ld 5x5 QFN L32.5x5
ISL6568IR-T ISL6568IR -40 to 85 32 Ld 5x5 QFN Tape and Reel L32.5x5
ISL6568IRZ ISL6568IRZ -40 to 85 32 Ld 5x5 QFN (Pb-free) L32.5x5
ISL6568IRZ-T ISL6568IRZ -40 to 85 32 Ld 5x5 QFN (Pb-free) Tape and Reel L32.5x5
ISL6568IRZA ISL6568IRZ -40 to 85 32 Ld 5x5 QFN (Pb-free) L32.5x5
ISL6568IRZA-T ISL6568IRZ -40 to 85 32 Ld 5x5 QFN (Pb-free) Tape and Reel L32.5x5
NOTE: Intersil Pb-free plus anneal products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
MARKING
TEMP.
(°C) PACKAGE
PKG.
DWG. #
2
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Block Diagram
ISL6568ISL6568
ISUM
IREF
RGND
VSEN
VDIFF
ISEN AMP
x1
UVP
OVP
OVP
ICOMP
x1
OCSET
100µA
+1V
OC
PGOOD
SOFT START
AND
FAULT LOGIC
0.2V
CLOCK AND
SAWTOOTH
GENERATOR
0.66V
GATE
CONTROL
LOGIC
ENLL
POWER-ON
THROUGH
PROTECTION
RESET
SHOOT-
VCC
PVCC
BOOT1
UGATE1
PHASE1
LGATE1
FS
VID4
VID3
VID2
VID1
VID0
VID12.5
REF
FB
COMP
OFS
+150mV
x 0.82
DYNAMIC
VID D/A
OFFSET
V
OVP
E/A
∑
∑
CHANNEL CURRENT BALANCE
PWM1
PWM2
BOOT2
UGATE2
GATE
CONTROL
LOGIC
PHASE 2
DETECT
1 N
SHOOT-
THROUGH
PROTECTION
PHASE2
LGATE2
∑
CHANNEL CURRENT
SENSE
ISEN1
ISEN2
3
GND
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Typical Application - ISL6568
ISL6568ISL6568
+5V
+12V
VDIFF
VSEN RGND
VCC
OFS
FS REF
VID4 VID3 VID2 VID1 VID0
VID12.5
PGOOD
GND
FB
ISL6568
COMP
PVCC1
BOOT1
UGATE1
PHASE1
ISEN1
LGATE1
PVCC2
BOOT2
UGATE2
PHASE2
ISEN2
LGATE2
+12V
+12V
LOAD
ENLL
IREF
OCSET
ICOMP
ISUM
4
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ISL6568ISL6568
Typical Application - ISL6568 with NTC Thermal Compensation
+5V
+12V
VDIFF
VSEN RGND
VCC
OFS
FS REF
VID4
VID3 VID2
VID1 VID0 VID12.5
PGOOD
GND
FB
ISL6568
COMP
PVCC1
BOOT1
UGATE1
PHASE1
ISEN1
LGATE1
PVCC2
BOOT2
UGATE2
PHASE2
ISEN2
LGATE2
+12V
+12V
PLACE IN CLOSE
PROXIMITY
NTC
LOAD
ENLL
IREF
OCSET
ICOMP
ISUM
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ISL6568ISL6568
Absolute Maximum Ratings
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +6V
Supply Voltage, PVCC. . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +15V
Absolute Boot Voltage, V Phase Voltage, V
GND - 8V (<400ns, 20µJ) to 24V (<200ns, V
PHASE
Upper Gate Voltage, V
V
- 3.5V (<100ns Pulse Width, 2µJ) to V
Lower Gate Voltage, V
PHASE
GND - 5V (<100ns Pulse Width, 2µJ) to PVCC+ 0.3V
. . . . . . . . GND - 0.3V to GND + 36V
BOOT
. . . . . . . . GND - 0.3V to 15V (PVCC = 12)
. . . . V
UGATE
LGATE
PHASE
. . . . . . . . GND - 0.3V to PVCC + 0.3V
BOOT-PHASE
- 0.3V to V
BOOT BOOT
+ 0.3V + 0.3V
= 12V)
Thermal Information
Thermal Resistance θJA (°C/W) θJC (°C/W)
QFN Package (Notes 1, 2). . . . . . . . . . 35 5
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . 150°C
Maximum Storage Temperature Range. . . . . . . . . . . -65°C to 150°C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . . 300°C
Input, Output, or I/O Voltage . . . . . . . . . GND - 0.3V to VCC + 0.3V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . Class I JEDEC STD
Recommended Operating Conditions
VCC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +5V ±5%
PVCC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . +5V to 12V ±5%
Ambient Temperature
(ISL6568CRR5184, ISL6568CRZR5184) . . . . . . . . . 0°C to 70°C
Ambient Temperature (ISL6568IR, ISL6568IRZ) . . . . . -40°C to 85°C
CAUTION: Stress above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied.
NOTES:
is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See
1. θ
JA
Tech Brief TB379.
2. For θ
, the “case temp” location is the center of the exposed metal pad on the package underside.
JC
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Specified.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
BIAS SUPPLY AND INTERNAL OSCILLATOR
Input Bias Supply Current I
Gate Drive Bias Current I
VCC POR (Power-On Reset) Threshold VCC Rising 4.25 4.38 4.50 V
PVCC POR (Power-On Reset) Threshold PVCC Rising 4.25 4.38 4.50 V
Oscillator Ramp Amplitude (Note 3) V
Maximum Duty Cycle (Note 3) - 66.6 - %
Oscillator Frequency, F
SW
CONTROL THRESHOLDS
ENLL Rising Threshold -0.66-V
ENLL Hysteresis - 100 - mV
COMP Shutdown Threshold COMP Falling 0.2 0.3 0.4 V
REFERENCE AND DAC
System Accuracy (VID = 1.0V - 1.850V) -0.5 - 0.5 %
System Accuracy (VID = 0.8V - 1.0V) -0.8 - 0.8 %
DAC Input Low Voltage (VR9, VR10) --0.4V
DAC Input High Voltage (VR9, VR10) 0.8 - - V
DAC Input Low Voltage (AMD) --0.6V
DAC Input High Voltage (AMD) 1.0 - - V
OFS Sink Current Accuracy (Negative Offset) R
OFS Source Current Accuracy (Positive Offset) R
; ENLL = high - 15 20 mA
VCC
; ENLL = high - 1.5 - mA
PVCC
VCC Falling 3.75 3.88 4.00 V
PVCC Falling 3.60 3.88 4.00 V
PP
-1.50-V
RT = 100kΩ (± 0.1%) 225 250 275 kHz
= 30kΩ from OFS to VCC 47.5 50.0 52.5 µA
OFS
= 10kΩ from OFS to GND 47.5 50.0 52.5 µA
OFS
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ISL6568ISL6568
Electrical Specifications Recommended Operating Conditions, Unless Otherwise Specified. (Continued)
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
ERROR AMPLIFIER
DC Gain (Note 3) R
Gain-Bandwidth Product (Note 3) C
Slew Rate (Note 3) C
Maximum Output Voltage Load = 1mA 3.90 4.20 - V
Minimum Output Voltage Load = -1mA - 0.85 1.0 V
OVERCURRENT PROTECTION
OCSET trip current 93 100 107 µA
OCSET Accuracy OCSET and ISUM Difference -5 0 5 mV
ICOMP Offset -5 0 5 mV
PROTECTION
Undervoltage Threshold VSEN falling 80 82 84 %VID
Undervoltage Hysteresis VSEN Rising - 3 - %VID
Overvoltage Threshold while IC Disabled V
Overvoltage Threshold VSEN Rising VID +
Overvoltage Hysteresis VSEN Falling - 50 - mV
Open Sense-Line Protection Threshold IREF Rising and Falling VDIFF
SWITCHING TIME (Note 3)
UGATE Rise Time t
LGATE Rise Time t
UGATE Fall Time t
LGATE Fall Time t
UGATE Turn-On Non-overlap t
LGATE Turn-On Non-overlap t
GATE DRIVE RESISTANCE (Note 3)
Upper Drive Source Resistance V
Upper Drive Sink Resistance V
Lower Drive Source Resistance V
Lower Drive Sink Resistance V
OVER TEMPERATURE SHUTDOWN
Thermal Shutdown Setpoint (Note 3) - 160 - °C
Thermal Recovery Setpoint (Note 3) - 100 - °C
NOTE:
3. Parameter magnitude guaranteed by design. Not 100% tested.
= 10K to ground - 96 - dB
L
= 100pF, RL = 10K to ground - 20 - MHz
L
= 100pF, Load = ±400µA-8-V/µs
L
, VRM9.0 Configuration 1.92 1.97 2.02 V
OVP
, Hammer and VRM10.0 Configurations 1.62 1.67 1.72 V
V
OVP
125mV
VID +
150mV
VID +
175mV
VDIFF + 1VVDIFF
+ 0.9V
RUGATE; VPVCC
RLGATE; VPVCC
FUGATE; VPVCC
FLGATE; VPVCC
PDHUGATE
PDHLGATE
= 12V, 15mA Source Current 1.25 2.0 3.0 Ω
PVCC
= 12V, 15mA Sink Current 0.9 1.65 3.0 Ω
PVCC
= 12V, 15mA Source Current 0.85 1.25 2.2 Ω
PVCC
= 12V, 15mA Sink Current 0.60 0.80 1.35 Ω
PVCC
= 12V, 3nF Load, 10% to 90% - 26 - ns
= 12V, 3nF Load, 10% to 90% - 18 - ns
= 12V, 3nF Load, 90% to 10% - 18 - ns
= 12V, 3nF Load, 90% to 10% - 12 - ns
; V
; V
= 12V, 3nF Load, Adaptive - 10 - ns
PVCC
= 12V, 3nF Load, Adaptive - 10 - ns
PVCC
+ 1.1V
V
V
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Timing Diagram
UGATE
LGATE
t
PDHUGATE
t
RUGATE
ISL6568ISL6568
t
FUGATE
t
FLGATE
Simplified Power System Diagram
+12V
IN
+5V
IN
VID
5-6
ISL6568
DAC
CHANNEL1
CHANNEL2
t
PDHLGATE
Q1
Q2
Q3
Q4
t
RLGATE
V
OUT
Functional Pin Description
VCC
VCC is the bias supply for the ICs small-signal circuitry. Connect this pin to a +5V supply and locally decouple using a quality 1.0µF ceramic capacitor.
PVCC
This pin is the power supply pin for the MOSFET drivers. This pin can be connected to any voltage from +5V to +12V, depending on the desired MOSFET gate drive level.
GND
GND is the bias and reference ground for the IC.
ENLL
This pin is a threshold-sensitive (approximately 0.66V) enable input for the controller. Held low, this pin disables controller operation. Pulled high, the pin enables the controller for operation. ENLL has a internal 1.0µA pull-up to 5V.
8
FS
A resistor, placed from FS to ground, will set the switching frequency. Refer to Equation 34 for proper resistor calculation.
VID4, VID3, VID2, VID1, VID0, and VID12.5
These are the inputs for the internal DAC that provides the reference voltage for output regulation. These pins respond to TTL logic thresholds. The ISL6568 decodes the VID inputs to establish the output voltage; see VID Tables for correspondence between DAC codes and output voltage settings. These pins are internally pulled high, to approximately 1.2V, by 40µA (typically) internal current sources; the internal pull-up current decreases to 0 as the VID voltage approaches the internal pull-up voltage. All VID pins are compatible with external pull-up voltages not exceeding the IC’s bias voltage (VCC).
The VID12.5 pin also serves as the internal DAC compliance selector. The way this pin is connected selects which of the three internal DAC codes will be used. For VRM10 codes this pin must be less that 3V. To encode the DAC with Intel
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ISL6568ISL6568
VRM9.0 codes, connect the VID12.5 pin to a +5V source through a 50kΩ resistor. To encode the DAC with AMD
Hammer VID codes, connect this pin to a +5V source through a 5kΩ resistor.
VSEN and RGND
VSEN and RGND are inputs to the precision differential remote-sense amplifier and should be connected to the sense pins of the remote load.
ICOMP, ISUM, and IREF
ISUM, IREF, and ICOMP are the DCR current sense amplifier’s negative input, positive input, and output respectively. For accurate DCR current sensing, connect a resistor from each channel’s phase node to ISUM and connect IREF to the summing point of the output inductors, roughly Vout. A parallel R-C feedback circuit connected between ISUM and ICOMP will then create a voltage from IREF to ICOMP proportional to the voltage drop across the inductor DCR. This voltage is referred to as the droop voltage and is added to the differential remote-sense amplifier output.
NOTE: An optional 0.01µF ceramic capacitor can be placed from the IREF pin to the ISUM pin to help reduce any noise affects that may occur due to layout.
VDIFF
VDIFF is the output of the differential remote-sense amplifier. The voltage on this pin is equal to the difference between VSEN and RGND added to the difference between IREF and ICOMP. VDIFF therefore represents the output voltage plus the droop voltage.
FB and COMP
These pins are the internal error amplifier inverting input and output respectively. FB, VDIFF, and COMP are tied together through external R-C networks to compensate the regulator.
REF
The REF input pin is the positive input of the error amplifier. It is internally connected to the DAC output through a 1kΩ resistor. A capacitor is used between the REF pin and ground to smooth the voltage transition during Dynamic VID operations.
OFS
The OFS pin provides a means to program a dc current for generating an offset voltage across the resistor between FB and VDIFF. The offset current is generated via an external resistor and precision internal voltage references. The polarity of the offset is selected by connecting the resistor to GND or VCC. For no offset, the OFS pin should be left unconnected.
OCSET
This is the overcurrent set pin. Placing a resistor from OCSET to ICOMP allows a 100µA current to flow out this pin, producing a voltage reference. Internal circuitry compares the voltage at OCSET to the voltage at ISUM, and if ISUM ever exceeds OCSET, the overcurrent protection activates.
ISEN1 and ISEN2
These pins are used for balancing the channel currents by sensing the current through each channel’s lower MOSFET when it is conducting. Connect a resistor between the ISEN1 and ISEN2 pins and their respective phase node. This resistor sets a current proportional to the current in the lower MOSFET during its conduction interval.
UGATE1 and UGATE2
Connect these pins to the corresponding upper MOSFET gates. These pins are used to control the upper MOSFETs and are monitored for shoot-through prevention purposes. Maximum individual channel duty cycle is limited to 66%.
BOOT1 and BOOT2
These pins provide the bias voltage for the corresponding upper MOSFET drives. Connect these pins to appropriately­chosen external bootstrap capacitors. Internal bootstrap diodes connected to the PVCC pins provide the necessary bootstrap charge.
PHASE1 and PHASE2
Connect these pins to the sources of the upper MOSFETs. These pins are the return path for the upper MOSFET drives.
LGATE1 and LGATE2
These pins are used to control the lower MOSFETs. Connect these pins to the corresponding lower MOSFETs’ gates.
PGOOD
During normal operation PGOOD indicates whether the output voltage is within specified overvoltage and undervoltage limits. If the output voltage exceeds these limits or a reset event occurs (such as an overcurrent event), PGOOD is pulled low. PGOOD is always low prior to the end of soft-start.
Operation
Multi-Phase Power Conversion
Microprocessor load current profiles have changed to the point that the advantages of multi-phase power conversion are impossible to ignore. The technical challenges associated with producing a single-phase converter that is both cost-effective and thermally viable have forced a change to the cost-saving approach of multi-phase. The ISL6568 controller helps simplify implementation by integrating vital functions and requiring minimal external components. The block diagram on page 2 provides a top level view of multi-phase power conversion using the ISL6568 controller.
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IL1 + IL2 + IL3, 7A/DIV
IL3, 7A/DIV
PWM3, 5V/DIV
IL2, 7A/DIV
PWM2, 5V/DIV
IL1, 7A/DIV
PWM1, 5V/DIV
1µs/DIV
FIGURE 1. PWM AND INDUCTOR-CURRENT WAVEFORMS
FOR 3-PHASE CONVERTER
Interleaving
The switching of each channel in a multi-phase converter is timed to be symmetrically out of phase with each of the other channels. In a 3-phase converter, each channel switches 1/3 cycle after the previous channel and 1/3 cycle before the following channel. As a result, the three-phase converter has a combined ripple frequency three times greater than the ripple frequency of any one phase. In addition, the peak-to­peak amplitude of the combined inductor currents is reduced in proportion to the number of phases (Equations 1 and 2). Increased ripple frequency and lower ripple amplitude mean that the designer can use less per-channel inductance and lower total output capacitance for any performance specification.
Figure 1 illustrates the multiplicative effect on output ripple frequency. The three channel currents (IL1, IL2, and IL3) combine to form the AC ripple current and the DC load current. The ripple component has three times the ripple frequency of each individual channel current. Each PWM pulse is terminated 1/3 of a cycle after the PWM pulse of the previous phase. The peak-to-peak current for each phase is about 7A, and the dc components of the inductor currents combine to feed the load.
To understand the reduction of ripple current amplitude in the multi-phase circuit, examine the equation representing an individual channel peak-to-peak inductor current.
VINV
–()V
OUT
IN
and V
IN
OUT
are the input and output
OUT
I
------------------------------------------------------=
PP
LfSV
In Equation 1, V voltages respectively, L is the single-channel inductor value, and f
is the switching frequency.
S
The output capacitors conduct the ripple component of the inductor current. In the case of multi-phase converters, the capacitor current is the sum of the ripple currents from each of the individual channels. Compare Equation 1 to the expression for the peak-to-peak current after the summation
(EQ. 1)
ISL6568ISL6568
of N symmetrically phase-shifted inductor currents in Equation 2. Peak-to-peak ripple current decreases by an amount proportional to the number of channels. Output­voltage ripple is a function of capacitance, capacitor equivalent series resistance (ESR), and inductor ripple current. Reducing the inductor ripple current allows the designer to use fewer or less costly output capacitors.
VINNV
–()V
OUT
I
------------------------------------------------------------=
CPP,
LfSV
OUT
IN
(EQ. 2)
Another benefit of interleaving is to reduce input ripple current. Input capacitance is determined in part by the maximum input ripple current. Multi-phase topologies can improve overall system cost and size by lowering input ripple current and allowing the designer to reduce the cost of input capacitance. The example in Figure 2 illustrates input currents from a three-phase converter combining to reduce the total input ripple current.
The converter depicted in Figure 2 delivers 1.5V to a 36A load from a 12V input. The RMS input capacitor current is 5.9A. Compare this to a single-phase converter also stepping down 12V to 1.5V at 36A. The single-phase converter has 11.9A RMS input capacitor current. The single-phase converter must use an input capacitor bank with twice the RMS current capacity as the equivalent three-phase converter.
INPUT-CAPACITOR CURRENT, 10A/DIV
CHANNEL 3 INPUT CURRENT 10A/DIV
CHANNEL 2 INPUT CURRENT 10A/DIV
CHANNEL 1 INPUT CURRENT 10A/DIV
1µs/DIV
FIGURE 2. CHANNEL INPUT CURRENTS AND INPUT-
CAPACITOR RMS CURRENT FOR 3-PHASE CONVERTER
Figures 22 and 23 in the section entitled Input Capacitor Selection can be used to determine the input-capacitor RMS
current based on load current, duty cycle, and the number of channels. They are provided as aids in determining the optimal input capacitor solution.
PWM Operation
The timing of each converter leg is set by the number of active channels. The default channel setting for the ISL6568 is two. One switching cycle is defined as the time between the internal PWM1 pulse termination signals. The pulse termination signal is the internally generated clock signal that triggers the falling edge of PWM1. The cycle time of the
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ISL6568ISL6568
pulse termination signal is the inverse of the switching frequency set by the resistor between the FS pin and ground. Each cycle begins when the clock signal commands PWM1 to go low. The PWM1 transition signals the internal channel-1 MOSFET driver to turn off the channel-1 upper MOSFET and turn on the channel-1 synchronous MOSFET. In the default channel configuration, the PWM2 pulse terminates 1/2 of a cycle after the PWM1 pulse.
If the BOOT2 and PHASE2 pins are both connected to +12V single channel operation is selected.
Once a PWM pulse transitions low, it is held low for a minimum of 1/3 cycle. This forced off time is required to ensure an accurate current sample. Current sensing is described in the next section. After the forced off time expires, the PWM output is enabled. The PWM output state is driven by the position of the error amplifier output signal, V
, minus the current correction signal relative to the
COMP
sawtooth ramp as illustrated in Figure 3. When the modified V
voltage crosses the sawtooth ramp, the PWM output
COMP
transitions high. The internal MOSFET driver detects the change in state of the PWM signal and turns off the synchronous MOSFET and turns on the upper MOSFET. The PWM signal will remain high until the pulse termination signal marks the beginning of the next cycle by triggering the PWM signal low.
Channel-Current Balance
One important benefit of multi-phase operation is the thermal advantage gained by distributing the dissipated heat over multiple devices and greater area. By doing this the designer avoids the complexity of driving parallel MOSFETs and the expense of using expensive heat sinks and exotic magnetic materials.
In order to realize the thermal advantage, it is important that each channel in a multi-phase converter be controlled to carry about the same amount of current at any load level. To achieve this, the currents through each channel must be sampled every switching cycle. The sampled currents, I from each active channel are summed together and divided by the number of active channels. The resulting cycle average current, I
, provides a measure of the total load-
AVG
current demand on the converter during each switching cycle. Channel-current balance is achieved by comparing the sampled current of each channel to the cycle average current, and making the proper adjustment to each channel pulse width based on the error. Intersil’s patented current­balance method is illustrated in Figure 3, with error correction for channel 1 represented. In the figure, the cycle average current, I sample, I
, to create an error signal IER.
1
, is compared with the channel 1
AVG
The filtered error signal modifies the pulse width commanded by V I
toward zero. The same method for error signal
ER
to correct any unbalance and force
COMP
correction is applied to each active channel.
,
n
V
COMP
NOTE: Channel 2 is optional.
FIGURE 3. CHANNEL-1 PWM FUNCTION AND CURRENT-
+
-
SAWTOOTH SIGNAL
FILTER
f(s)
I
ER
I
AVG
-
+
I
1
BALANCE ADJUSTMENT
÷ N
PWM1
+
-
TO GATE
CONTROL
LOGIC
Σ
I
2
Current Sampling
In order to realize proper current-balance, the currents in each channel must be sampled every switching cycle. This sampling occurs during the forced off-time, following a PWM transition low. During this time the current-sense amplifier uses the ISEN inputs to reproduce a signal proportional to the inductor current, I a scaled version of the inductor current. The sample window opens exactly 1/6 of the switching period, t PWM transitions low. The sample window then stays open the rest of the switching cycle until PWM transitions high again, as illustrated in Figure 4.
The sampled current, at the end of the t proportional to the inductor current and is held until the next switching period sample. The sampled current is used only for channel-current balance.
OLD SAMPLE CURRENT
FIGURE 4. SAMPLE AND HOLD TIMING
The ISL6568 supports MOSFET r sample each channel’s current for channel-current balance. The internal circuitry, shown in Figure 5 represents channel n of an N-channel converter. This circuitry is repeated for each channel in the converter, but may not be active
. This sensed current, I
L
SAMPLE
I
L
PWM
SWITCHING PERIOD
I
SEN
SAMPLING PERIOD
TIME
DS(ON)
, is simply
SEN
, after the
SW
, is
NEW SAMPLE CURRENT
current sensing to
11
FN9187.4
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ISL6568
depending on the status of the BOOT2 and PHASE2 pins, as described in the PWM Operation section.
V
IN
r
I
SEN
In
SAMPLE
&
HOLD
ISL6565A INTERNAL CIRCUIT EXTERNAL CIRCUIT
DS ON()
--------------------------=
I
L
R
ISEN
­+
ISEN(n)
R
ISEN
CHANNEL N LOWER MOSFET
CHANNEL N UPPER MOSFET
I
L
-
ILr
DS ON()
+
FIGURE 5. ISL6568 INTERNAL AND EXTERNAL CURRENT-
SENSING CIRCUITRY FOR CURRENT BALANCE
The ISL6568 senses the channel load current by sampling the voltage across the lower MOSFET r
DS(ON)
, as shown in Figure 5. A ground-referenced operational amplifier, internal to the ISL6568, is connected to the PHASE node through a resistor, R the voltage drop across the r
. The voltage across R
ISEN
ISEN
of the lower MOSFET
DS(ON)
is equivalent to
while it is conducting. The resulting current into the ISEN pin is proportional to the channel current, I
. The ISEN current is
L
TABLE 2. AMD HAMMER VOLTAGE IDENTIFICATION CODES
VID4 VID3 VID2 VID1 VID0 VDAC
11111Off
111100.800
111010.825
111000.850
110110.875
110100.900
110010.925
110000.950
101110.975
101101.000
101011.025
101001.050
100111.075
100101.100
100011.125
100001.150
011111.175
011101.200
sampled and held as described in the Current Sampling section. From Figure 5, the following equation for I derived where I
r
InI
DS ON()
----------------------=(EQ. 3)
L
R
is the channel current.
L
ISEN
is
n
Output Voltage Setting
The ISL6568 uses a digital to analog converter (DAC) to generate a reference voltage based on the logic signals at the VID pins. The DAC decodes the 5 or 6-bit logic signals into one of the discrete voltages shown in Tables 2, 3, and 4. Each VID pin is pulled up to an internal 1.2V voltage by a weak current source (40µA current), which decreases to 0 as the voltage at the VID pin varies from 0 to the internal 1.2V pull-up voltage. External pull-up resistors or active-high output stages can augment the pull-up current sources, up to a voltage of 5V.
.
The ISL6568 accommodates three different DAC ranges: Intel VRM9.0, AMD Hammer, or Intel VRM10.0. The state of the VID12.5 pin decides which DAC version is active. Refer
011011.225
011001.250
010111.275
010101.300
010011.325
010001.350
001111.375
001101.400
001011.425
001001.450
000111.475
000101.500
000011.525
000001.550
to Table 1 for a description of how to select the desired DAC version.
TABLE 1. ISL6568 DAC SELECT TABLE
DAC VERSION VID12.5 PIN CONDITION
VRM10.0 Less then 3V
VRM9.0 50kΩ resistor to +5V
AMD HAMMER 5kΩ resistor to +5V
12
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ISL6568
TABLE 3. VRM9 VOLTAGE IDENTIFICATION CODES
VID4 VID3 VID2 VID1 VID0 VDAC
11111Off
111101.100
111011.125
111001.150
110111.175
110101.200
110011.225
110001.250
101111.275
101101.300
101011.325
101001.350
100111.375
100101.400
100011.425
100001.450
011111.475
011101.500
011011.525
011001.550
010111.575
010101.600
010011.625
010001.650
001111.675
001101.700
001011.725
001001.750
0 0 0 12.75 1 1.775
000101.800
000011.825
000001.850
TABLE 4. VRM10 VOLTAGE IDENTIFICATION CODES
VID4 VID3 VID2 VID1 VID0 VID12.5 VDAC
111111Off
111110Off
0101000.8375
0100110.8500
0100100.8625
0100010.8750
0100000.8875
0011110.9000
0011100.9125
0011010.9250
0011000.9375
0010110.9500
0010100.9625
0010010.9750
0010000.9875
0001111.0000
0001101.0125
0001011.0250
0001001.0375
0000111.0500
0000101.0625
0000011.0750
0000001.0875
1111011.1000
1111001.1125
1110111.1250
1110101.1375
1110011.1500
1110001.1625
1101111.1750
1101101.1875
1101011.2000
1101001.2125
1100111.2250
1100101.2375
13
1100011.2500
1100001.2625
FN9187.4
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ISL6568
TABLE 4. VRM10 VOLTAGE IDENTIFICATION CODES (Continued)
VID4 VID3 VID2 VID1 VID0 VID12.5 VDAC
1 0 1 1 1 1 1.2750
1 0 1 1 1 0 1.2875
1011011.300
1 0 1 1 0 0 1.3125
1 0 1 0 1 1 1.3250
1 0 1 0 1 0 1.3375
1 0 1 0 0 1 1.3500
1 0 1 0 0 0 1.3625
1 0 0 1 1 1 1.3750
1 0 0 1 1 0 1.3875
1 0 0 1 0 1 1.4000
1 0 0 1 0 0 1.4125
1 0 0 0 1 1 1.4250
1 0 0 0 1 0 1.4375
1 0 0 0 0 1 1.4500
1 0 0 0 0 0 1.4625
0 1 1 1 1 1 1.4750
0 1 1 1 1 0 1.4875
0 1 1 1 0 1 1.5000
0 1 1 1 0 0 1.5125
0 1 1 0 1 1 1.5250
0 1 1 0 1 0 1.5375
0 1 1 0 0 1 1.5500
0 1 1 0 0 0 1.5625
0 1 0 1 1 1 1.5750
0 1 0 1 1 0 1.5875
0 1 0 1 0 1 1.6000
Voltage Regulation
In order to regulate the output voltage to a specified level, the ISL6568 uses the integrating compensation network shown in Figure 6. This compensation network insures that the steady-state error in the output voltage is limited only to the error in the reference voltage (output of the DAC) and offset errors in the OFS current source, remote-sense and error amplifiers. Intersil specifies the guaranteed tolerance of the ISL6568 to include the combined tolerances of each of these elements.
EXTERNAL CIRCUIT ISL6568 INTERNAL CIRCUIT
R
C
C
C
+
R
V
FB
OFS
-
+
V
OUT
-
+
V
DROOP
-
COMP
C
REF
VDIFF
VSEN
RGND
ICOMP
REF
FB
IREF
VID DAC
1k
+
-
ERROR AMPLIFIER
I
OFS
+ +
-
-
DIFFERENTIAL REMOTE-SENSE AMPLIFIER
V
COMP
FIGURE 6. OUTPUT VOLTAGE AND LOAD-LINE
REGULATION WITH OFFSET ADJUSTMENT
The ISL6568 incorporates an internal differential remote­sense amplifier in the feedback path. The amplifier removes the voltage error encountered when measuring the output voltage relative to the controller ground reference point, resulting in a more accurate means of sensing output voltage. Connect the microprocessor sense pins to the non­inverting input, VSEN, and inverting input, RGND, of the remote-sense amplifier. The droop voltage, V
DROOP
, also feeds into the remote-sense amplifier. The remote-sense output, V voltage, V
, is therefore equal to the sum of the output
DIFF
, and the droop voltage. V
OUT
is connected to
DIFF
the inverting input of the error amplifier through an external resistor.
The output of the error amplifier, V
, is compared to the
COMP
sawtooth waveform to generate the PWM signals. The PWM signals control the timing of the Internal MOSFET drivers and regulate the converter output so that the voltage at FB is equal to the voltage at REF. This will regulate the output voltage to be equal to Equation 4. The internal and external circuitry that controls voltage regulation is illustrated in Figure 6.
V
OUTVREFVOFS
– V
–=
DROOP
(EQ. 4)
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ISL6568
Load-Line (Droop) Regulation
Some microprocessor manufacturers require a precisely­controlled output impedance. This dependence of output voltage on load current is often termed “droop” or “load line” regulation.
As shown in Figure 6, a voltage, V total current in all active channels, I differential remote-sense amplifier. The resulting voltage at the output of the remote-sense amplifier is the sum of the output voltage and the droop voltage. As Equation 4 shows, feeding this voltage into the compensation network causes the regulator to adjust the output voltage so that it’s equal to the reference voltage minus the droop voltage.
The droop voltage, V
, is created by sensing the
DROOP
current through the output inductors. This is accomplished by using a continuous DCR current sensing method.
Inductor windings have a characteristic distributed resistance or DCR (Direct Current Resistance). For simplicity, the inductor DCR is considered as a separate lumped quantity, as shown in Figure 7. The channel current, I
, flowing through the inductor, passes through the DCR.
L
Equation 5 shows the s-domain equivalent voltage, V across the inductor.
VLs() ILsL DCR+⋅()⋅=
The inductor DCR is important because the voltage dropped across it is proportional to the channel current. By using a simple R-C network and a current sense amplifier, as shown in Figure 7, the voltage drop across all of the inductors’ DCRs can be extracted. The output of the current sense amplifier, V channel currents I
V
DROOP
s()
, can be shown to be proportional to the
DROOP
-------------------------------- ----------------------------------------- -
and IL2, shown in Equation 6.
L1
sL⋅

------------- 1+

DCR
sR
⋅⋅ 1+()
COMPCCOMP
R
-----------------------
If the R-C network components are selected such that the R-C time constant matches the inductor L/DCR time constant, then V
is equal to the sum of the voltage
DROOP
drops across the individual DCRs, multiplied by a gain. As Equation 7 shows, V total output current, I
R
COMP
V
DROOP
---------------------
R
S
is therefore proportional to the
DROOP
.
OUT
DCR⋅⋅=
I
OUT
, proportional to the
DROOP
, feeds into the
OUT
COMP
IL1IL2+()DCR⋅⋅⋅=
R
S
,
L
(EQ. 5)
(EQ. 6)
(EQ. 7)
-
VL(s)
PHASE1
PHASE2
R
S
ISUM
-
+
C
ICOMP
-
V
DROOP
IREF
+
ISL6568
FIGURE 7. DCR SENSING CONFIGURATION
COMP
(optional)
By simply adjusting the value of R
+
L
DCR
INDUCTOR
I
L1
R
S
L
DCR
INDUCTOR
I
L2
R
COMP
, the load line can be set
S
I
C
OUT
V
OUT
OUT
to any level, giving the converter the right amount of droop at all load currents. It may also be necessary to compensate for any changes in DCR due to temperature. These changes cause the load line to be skewed, and cause the R-C time constant to not match the L/DCR time constant. If this becomes a problem a simple negative temperature coefficient resistor network can be used in the place of R
to compensate for the rise in DCR due to
COMP
temperature.
Note: An optional 10nF ceramic capacitor from the ISUM pin to the IREF pin is recommended to help reduce any noise affects on the current sense amplifier due to layout.
Output-Voltage Offset Programming
The ISL6568 allows the designer to accurately adjust the offset voltage by connecting a resistor, R pin to VCC or GND. When R
is connected between OFS
OFS
and VCC, the voltage across it is regulated to 1.5V. This causes a proportional current (I and out of the FB pin. If R
OFS
) to flow into the OFS pin
OFS
is connected to ground, the voltage across it is regulated to 0.5V, and I FB pin and out of the OFS pin. The offset current flowing through the resistor between VDIFF and FB will generate the desired offset voltage which is equal to the product (I R
). These functions are shown in Figures 8 and 9.
FB
, from the OFS
OFS
flows into the
OFS
OFS
x
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FN9187.4
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ISL6568
VDIFF
+
V
R
OFS
FB
-
FB
I
OFS
OFS
-
OFS
+
VDIFF
OFS
GND
PROGRAMMING
R
FB
FB
I
OFS
R
FIGURE 8. POSITIVE OFFSET OUTPUT VOLTAGE
V
ISL6568
VREF
VREF
E/A
GND
E/A
+
0.5V
-
VCC
+
-
1.5V
For Negative Offset (connect R
1.5 RFB×
--------------------------=
OFS
V
OFFSET
OFS
to VCC):
(EQ. 9)R
Dynamic VID
Modern microprocessors need to make changes to their core voltage as part of normal operation. They direct the core­voltage regulator to do this by making changes to the VID inputs. The core-voltage regulator is required to monitor the DAC inputs and respond to on-the-fly VID changes in a controlled manner, supervising a safe output voltage transition without discontinuity or disruption.
The DAC mode the ISL6568 is operating in determines how the controller responds to a dynamic VID change. When in VRM10 mode the ISL6568 checks the VID inputs six times every switching cycle. If a new code is established and it stays the same for 3 consecutive readings, the ISL6568 recognizes the change and increments the reference. Specific to VRM10, the processor controls the VID transitions and is responsible for incrementing or decrementing one VID step at a time. In VRM10 setting, the ISL6568 will immediately change the reference to the new requested value as soon as the request is validated; in cases where the reference step is too large, the sudden change can trigger overcurrent or overvoltage events.
In order to ensure the smooth transition of output voltage during a VRM10 VID change, a VID step change smoothing network is required for an ISL6568 based voltage regulator. This network is composed of a 1kΩ internal resistor between the output of DAC and the capacitor C pin and ground. The selection of C duration for 1 bit VID change and the allowable delay time.
, between the REF
REF
is based on the time
REF
VCC
VCC
+
-
1.5V
R
OFS
+
GND
0.5V
-
OFS
ISL6568
FIGURE 9. NEGATIVE OFFSET OUTPUT VOLTAGE
PROGRAMMING
Once the desired output offset voltage has been determined, use the following formulas to set R
For Positive Offset (connect R
0.5 RFB×
OFS
--------------------------=
V
OFFSET
R
OFS
:
OFS
to GND):
(EQ. 8)
16
Assuming the microprocessor controls the VID change at 1 bit every T
, the relationship between C
VID
REF
and T
VID
is
given by Equation 10.
C
REF
VID
(EQ. 10)
0.004X T
=
As an example, for a VID step change rate of 5µs per bit, the value of C
is 22nF based on Equation 10.
REF
When running in VRM9 or AMD Hammer operation, the ISL6568 responds slightly differently to a dynamic VID change than when in VRM10 mode. In these modes the VID code can be changed by more than a 1-bit step at a time. Once the controller receives the new VID code it waits half of a phase cycle and then begins slewing the DAC 12.5mV every phase cycle, until the VID and DAC are equal. Thus, the total time required for a VID change, t switching frequency (f
), the size of the change (∆V
S
, is dependent on the
DVID
VID
), and the time required to register the VID change. The one-cycle addition in the t
equation is due to the possibility that the
DVID
VID code change may occur up to one full switching cycle before being recognized. The approximate time required for a ISL6568-based converter in AMD Hammer configuration
FN9187.4
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ISL6568
running at fS= 335kHz to make a 1.1V to 1.5V reference voltage change is about 100µs, as calculated using the following equation.
t
DVID

---- -
------------------ 1.5+
=

f
0.0125
S
(EQ. 11)
∆
V
1
VID
Advanced Adaptive Zero Shoot-Through Deadtime Control (Patent Pending)
The integrated drivers incorporate a unique adaptive deadtime control technique to minimize deadtime, resulting in high efficiency from the reduced freewheeling time of the lower MOSFET body-diode conduction, and to prevent the upper and lower MOSFETs from conducting simultaneously. This is accomplished by ensuring either rising gate turns on its MOSFET with minimum and sufficient delay after the other has turned off.
During turn-off of the lower MOSFET, the PHASE voltage is monitored until it reaches a -0.3V/+0.8V trip point for a forward/reverse current, at which time the UGATE is released to rise. An auto-zero comparator is used to correct the r
DS(ON)
drop in the phase voltage preventing false detection of the
-0.3V phase level during r
DS(ON)
conduction period. In the case of zero current, the UGATE is released after 35ns delay of the LGATE dropping below 0.5V. During the phase detection, the disturbance of LGATE falling transition on the PHASE node is blanked out to prevent falsely tripping. Once the PHASE is high, the advanced adaptive shoot-through circuitry monitors the PHASE and UGATE voltages during a PWM falling edge and the subsequent UGATE turn-off. If either the UGATE falls to less than 1.75V above the PHASE or the PHASE falls to less than +0.8V, the LGATE is released to turn on.
Internal Bootstrap Device
Both integrated drivers feature an internal bootstrap schottky diode. Simply adding an external capacitor across the BOOT and PHASE pins completes the bootstrap circuit. The bootstrap function is also designed to prevent the bootstrap capacitor from overcharging due to the large negative swing at the PHASE node. This reduces voltage stress on the boot to phase pins.
1.6
1.4
1.2
1.
(µF)
0.8
0.6
BOOT_CAP
C
0.4
0.2 20nC
0.0
FIGURE 10. BOOTSTRAP CAPACITANCE vs BOOT RIPPLE
Gate Drive Voltage Versatility
Q
50nC
VOLTAGE
= 100nC
GATE
0.30.0 0.1 0.2 0.4 0.5 0.6 0.90.7 0.8 1.0
∆V
BOOT_CAP
(V)
The ISL6568 provides the user flexibility in choosing the gate drive voltage for efficiency optimization. The controller ties the upper and lower drive rails together. Simply applying a voltage from 5V up to 12V on PVCC sets both gate drive rail voltages simultaneously.
Initialization
Prior to initialization, proper conditions must exist on the ENLL, VCC, PVCC and the VID pins. When the conditions are met, the controller begins soft-start. Once the output voltage is within the proper window of operation, the controller asserts PGOOD.
Enable and Disable
While in shutdown mode, the PWM outputs are held in a high-impedance state. This forces the drivers to short gate­to-source of the upper and lower MOSFET’s to assure the MOSFETs remain off. The following input conditions must be met before the ISL6566 is released from this shutdown mode.
The bootstrap capacitor must have a maximum voltage rating above PVCC + 5V and its capacitance value can be chosen from the following equation:
Q
GATE
--------------------------------------
C
BOOT_CAP
Q
GATE
where Q at V
GS1
control MOSFETs. The ∆V
≥
∆V
BOOT_CAP
QG1PVCC•
----------------------------------- -
V
GS1
is the amount of gate charge per upper MOSFET
G1
•=
N
Q1
(EQ. 12)
gate-source voltage and NQ1 is the number of
BOOT_CAP
term is defined as the
allowable droop in the rail of the upper gate drive.
17
1. The bias voltage applied at VCC must reach the internal power-on reset (POR) rising threshold. Once this threshold is reached, proper operation of all aspects of the ISL6568 is guaranteed. Hysteresis between the rising and falling thresholds assure that once enabled, the ISL6568 will not inadvertently turn off unless the bias voltage drops substantially (see Electrical Specifications).
FN9187.4
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ISL6568
ISL6568 INTERNAL CIRCUIT
POR
CIRCUIT
SOFT-START
AND
FAULT LOGIC
FIGURE 11. POWER SEQUENCING USING THRESHOLD-
SENSITIVE ENABLE (ENLL) FUNCTION
ENABLE COMPARATOR
+
-
0.66V
EXTERNAL CIRCUIT
VCC
PVCC1
+12V
10.7kΩ
ENLL
1.40kΩ
2. The voltage on ENLL must be above 0.66V. The EN input allows for power sequencing between the controller bias voltage and another voltage rail. The enable comparator holds the ISL6568 in shutdown until the voltage at ENLL rises above 0.66V. The enable comparator has 60mV of hysteresis to prevent bounce.
3. The driver bias voltage applied at the PVCC pin must reach the internal power-on reset (POR) rising threshold. Hysteresis between the rising and falling thresholds assure that once enabled, the ISL6568 will not inadvertently turn off unless the PVCC bias voltage drops substantially (see Electrical Specifications).
4. T h e VID code m u s t not be 111111 o r 11111 0 in VRM10 mode or 11111 in A M D H ammer or V R M 9 modes. Th e s e codes signal the controller that no load is present. The controller will enter shut-down mode after receiving either of these codes and will execute soft-start upon receiving any other code. These codes can be used to enable or disable the controller but it is not recommended. After receiving one of these codes, the controller executes a 2-cycle delay before changing the overvoltage trip level to the shut-down level and disabling PWM. Overvoltage shutdown cannot be reset using one of these codes.
When each of these conditions is true, the controller immediately begins the soft-start sequence.
SOFT-START
The soft-start function allows the converter to bring up the output voltage in a controlled fashion, resulting in a linear ramp-up. Following a delay of 16 PHASE clock cycles between enabling the chip and the start of the ramp, the output voltage progresses at a fixed rate of 12.5mV per each 16 PHASE clock cycles.
Thus, the soft-start period (not including the 16 PHASE clock cycle delay) up to a given voltage, V
DAC
, can be
approximated by the following equation
V
1280⋅
T
SS
where V
DAC
---------------------------------=
f
S
is the DAC-set VID voltage, and fS is the
DAC
(EQ. 13)
switching frequency.
The ISL6568 also has the ability to start up into a pre­charged output, without causing any unnecessary disturbance. The FB pin is monitored during soft-start, and should it be higher than the equivalent internal ramping reference voltage, the output drives hold both MOSFETs off. Once the internal ramping reference exceeds the FB pin potential, the output drives are enabled, allowing the output to ramp from the pre-charged level to the final level dictated by the DAC setting. Should the output be pre-charged to a level exceeding the DAC setting, the output drives are enabled at the end of the soft-start period, leading to an abrupt correction in the output voltage down to the DAC-set level.
OUTPUT PRECHARGED
ABOVE DAC LEVEL
OUTPUT PRECHARGED
BELOW DAC LEVEL
V
GND>
GND>
T1
T2
FIGURE 12. SOFT-START WAVEFORMS FOR ISL6568-BASED
MULTI-PHASE CONVERTER
T3
(0.5V/DIV)
OUT
ENLL (5V/DIV)
Fault Monitoring and Protection
The ISL6568 actively monitors output voltage and current to detect fault conditions. Fault monitors trigger protective measures to prevent damage to a microprocessor load. One common power good indicator is provided for linking to external system monitors. The schematic in Figure 13 outlines the interaction between the fault monitors and the power good signal.
18
FN9187.4
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ISL6568
R
OCSET
OCSET
+
IREF
ICOMP
-
V
OCSET
+
ISUM
VDIFF
ISEN
-
+1V
VID + 150mV
V
OVP
-
V
DROOP
+
+
-
SOFT-START, FAULT
AND CONTROL LOGIC
100uA
+
-
OC
-
VSEN
RGND
+
x1
-
OV
+
PGOOD
-
UV
+
0.82 x DAC
FIGURE 13. POWER GOOD AND PROTECTION CIRCUITRY
ISL6568 INTERNAL CIRCUITRY
overvoltage trip level is the higher of DAC plus 150mV or a fixed voltage, V
. The fixed voltage, V
OVP
, is 1.67V when
OVP
running in AMD Hammer, or VRM10 modes, and 1.97V for VRM9 mode. Upon successful soft-start, the overvoltage trip level is only DAC plus 150mV. OVP releases 50mV below its trip point if it was “DAC plus 150mV” that tripped it, and releases 100mV below its trip point if it was the fixed voltage, V
, that tripped it. Actions are taken by the ISL6568 to
OVP
protect the microprocessor load when an overvoltage condition occurs, until the output voltage falls back within set limits.
At the inception of an overvoltage event, all LGATE signals are commanded high, and the PGOOD signal is driven low. This causes the controller to turn on the lower MOSFETs and pull the output voltage below a level that might cause damage to the load. The LGATE outputs remain high until VDIFF falls to within the overvoltage limits explained above. The ISL6568 will continue to protect the load in this fashion as long as the overvoltage condition recurs.
Once an overvoltage condition ends the ISL6568 continues normal operation and PGOOD returns high.
Pre-POR Overvoltage Protection
Prior to PVCC and VCC exceeding their POR levels, the ISL6568 is designed to protect the load from any overvoltage events that may occur. This is accomplished by means of an internal 10kΩ resistor tied from PHASE to LGATE, which turns on the lower MOSFET to control the output voltage until the overvoltage event ceases or the input power supply cuts off. For complete protection, the low side MOSFET should have a gate threshold well below the maximum voltage rating of the load/microprocessor.
Power Good Signal
The power good pin (PGOOD) is an open-drain logic output that transitions high when the converter is operating after soft-start. PGOOD pulls low during shutdown and releases high after a successful soft-start. PGOOD transitions low when an undervoltage, overvoltage, or overcurrent condition is detected or when the controller is disabled by a reset from ENLL, POR, or one of the no-CPU VID codes. If after an undervoltage or overvoltage event occurs the output returns to within under and overvoltage limits, PGOOD will return high.
Undervoltage Detection
The undervoltage threshold is set at 82% of the VID code. When the output voltage (VSEN-RGND) is below the undervoltage threshold, PGOOD gets pulled low. No other action is taken by the controller. PGOOD will return high if the output voltage rises above 85% of the VID code.
Overvoltage Protection
The ISL6568 constantly monitors the difference between the VSEN and RGND voltages to detect if an overvoltage event occurs. During soft-start, while the DAC is ramping up, the
19
In the event that during normal operation the PVCC or VCC voltage falls back below the POR threshold, the pre-POR overvoltage protection circuitry reactivates to protect from any more pre-POR overvoltage events.
Open Sense Line Protection
In the case that either of the remote sense lines, VSEN or GND, become open, the ISL6568 is designed to detect this and shut down the controller. This event is detected by monitoring the voltage on the IREF pin, which is a local version of V
sensed at the outputs of the inductors.
OUT
If VSEN or RGND become opened, VDIFF falls, causing the duty cycle to increase and the output voltage on IREF to increase. If the voltage on IREF exceeds “VDIFF+1V”, the controller will shut down. Once the voltage on IREF falls below “VDIFF+1V”, the ISL6568 will restart at the beginning of soft-start.
Overcurrent Protection
The ISL6568 detects overcurrent events by comparing the droop voltage, V shown in Figure 13. The droop voltage, set by the external current sensing circuitry, is proportional to the output current
, to the OCSET voltage, V
DROOP
, as
OCSET
FN9187.4
March 9, 2006
Page 20
ISL6568
as shown in Equation 7. A constant 100µA flows through R
, creating the OCSET voltage. When the droop
OCSET
voltage exceeds the OCSET voltage, the overcurrent protection circuitry activates. Since the droop voltage is proportional to the output current, the overcurrent trip level, I
, can be set by selecting the proper value for R
MAX
OCSET
as shown in Equation 14.
R
OCSET
I
MAXRCOMP
----------------------------------------------------------=
100µ R
⋅
DCR⋅⋅
S
(EQ. 14)
Once the output current exceeds the overcurrent trip level, V
DROOP
will exceed V
, and a comparator will trigger
OCSET
the converter to begin overcurrent protection procedures. At the beginning of overcurrent shutdown, the controller turns off both upper and lower MOSFETs. The system remains in this state for a period of 4096 switching cycles. If the controller is still enabled at the end of this wait period, it will attempt a soft-start (as shown in Figure 14). If the fault remains, the trip-retry cycles will continue indefinitely until either the controller is disabled or the fault is cleared. Note that the energy delivered during trip-retry cycling is much less than during full-load operation, so there is no thermal hazard.
OUTPUT CURRENT, 50A/DIV
0A
OUTPUT VOLTAGE, 500mV/DIV
0V
FIGURE 14. OVERCURRENT BEHAVIOR IN HICCUP MODE
F
SW
= 500kHz
2ms/DIV
General Design Guide
This design guide is intended to provide a high-level explanation of the steps necessary to create a multi-phase power converter. It is assumed that the reader is familiar with many of the basic skills and techniques referenced below. In addition to this guide, Intersil provides complete reference designs that include schematics, bills of materials, and example board layouts for all common microprocessor applications.
Power Stages
The first step in designing a multi-phase converter is to determine the number of phases. This determination depends heavily on the cost analysis which in turn depends on system constraints that differ from one design to the next.
Principally, the designer will be concerned with whether components can be mounted on both sides of the circuit board, whether through-hole components are permitted, the total board space available for power-supply circuitry, and the maximum amount of load current. Generally speaking,
,
the most economical solutions are those in which each phase handles between 25 and 30A. All surface-mount designs will tend toward the lower end of this current range. If through-hole MOSFETs and inductors can be used, higher per-phase currents are possible. In cases where board space is the limiting constraint, current can be pushed as high as 40A per phase, but these designs require heat sinks and forced air to cool the MOSFETs, inductors and heat­dissipating surfaces.
MOSFETS
The choice of MOSFETs depends on the current each MOSFET will be required to conduct, the switching frequency, the capability of the MOSFETs to dissipate heat, and the availability and nature of heat sinking and air flow.
LOWER MOSFET POWER CALCULATION
The calculation for power loss in the lower MOSFET is simple, since virtually all of the loss in the lower MOSFET is due to current conducted through the channel resistance (r output current, I Equation 1), and d is the duty cycle (V
P
). In Equation 15, IM is the maximum continuous
DS(ON)
LOW 1,
r
is the peak-to-peak inductor current (see
PP
OUT/VIN
I
LPP,
--------------------------------+=
2
1d–()
12
DS ON()

I
M

-----­N

2
1d–()
).
(EQ. 15)
An additional term can be added to the lower-MOSFET loss equation to account for additional loss accrued during the dead time when inductor current is flowing through the lower-MOSFET body diode. This term is dependent on the diode forward voltage at I frequency, f
, and the length of dead times, td1 and td2, at
S
, V
M
, the switching
D(ON)
the beginning and the end of the lower-MOSFET conduction interval respectively.
P
LOW 2,
=
V
DON()fS
I
I

M
PP
------
---------+

N
2

I
M
t

+
------
d1
–
N

I
PP
--------­2
(EQ. 16)
t
d2
The total maximum power dissipated in each lower MOSFET is approximated by the summation of P
LOW,1
and P
LOW,2
.
UPPER MOSFET POWER CALCULATION
In addition to r
losses, a large portion of the upper-
DS(ON)
MOSFET losses are due to currents conducted across the input voltage (V
) during switching. Since a substantially
IN
higher portion of the upper-MOSFET losses are dependent on switching frequency, the power calculation is more complex. Upper MOSFET losses can be divided into separate components involving the upper-MOSFET switching times, the lower-MOSFET body-diode reverse-
20
FN9187.4
March 9, 2006
Page 21
ISL6568
recovery charge, Qrr, and the upper MOSFET r
DS(ON)
conduction loss.
When the upper MOSFET turns off, the lower MOSFET does not conduct any portion of the inductor current until the voltage at the phase node falls below ground. Once the lower MOSFET begins conducting, the current in the upper MOSFET falls to zero as the current in the lower MOSFET ramps up to assume the full inductor current. In Equation 17, the required time for this commutation is t approximated associated power loss is P
t
P
≈
UP 1,VIN
I
M

------

N
I
---------+
PP
2

1
----

2

f
S
and the
1
.
UP,1
(EQ. 17)
At turn-on, the upper MOSFET begins to conduct and this transition occurs over a time t approximate power loss is P
t
t

≈
P
≈
P
UP 2,VIN
UP 2,VIN
I
I
M
M


------
------


N
N

I
I
2
2
PP
PP
----
----


–
–
---------
--------­2
2
2
2


. In Equation 18, the
2
.
UP,2
f
f
S
S
(EQ. 18)
A third component involves the lower MOSFET reverse­recovery charge, Q
. Since the inductor current has fully
rr
commutated to the upper MOSFET before the lower­MOSFET body diode can recover all of Q
, it is conducted
rr
through the upper MOSFET across VIN. The power dissipated as a result is P
VINQrrf
=
P
UP 3,
S
UP,3
.
(EQ. 19)
Calculating the power dissipation in the drivers for a desired application is critical to ensure safe operation. Exceeding the maximum allowable power dissipation level will push the IC beyond the maximum recommended operating junction temperature of 125°C. The maximum allowable IC power dissipation for the 5x5 QFN package is approximately 4W at room temperature. See Layout Considerations paragraph for thermal transfer improvement suggestions.
When designing the ISL6568 into an application, it is recommended that the following calculation is used to ensure safe operation at the desired frequency for the selected MOSFETs. The total gate drive power losses, P
Qg_TOT
, due to the gate charge of MOSFETs and the integrated driver’s internal circuitry and their corresponding average driver current can be estimated with Equations 21 and 22, respectively.
P
Qg_TOTPQg_Q1PQg_Q2IQ
3
P
Qg_Q1
P
Qg_Q2QG2
I
DR
-- -
2
3

-- -
• QG2NQ2•+
Q

2
PVCC•• FSW• NQ1• N
Q
G1
PVCC• FSW• NQ2N
N•
G1
Q1
VCC•++=
•=
PHASE
••=
PHASE
N
• F
PHASE
+•=
SWIQ
(EQ. 21)
(EQ. 22)
Finally, the resistive part of the upper MOSFET is given in Equation 20 as P
P
UP 4,rDS ON()
UP,4
2

I
M

-----­N

.
2
I
PP
+≈
d
---------­12
(EQ. 20)
The total power dissipated by the upper MOSFET at full load can now be approximated as the summation of the results from Equations 17, 18, 19 and 20. Since the power equations depend on MOSFET parameters, choosing the correct MOSFETs can be an iterative process involving repetitive solutions to the loss equations for different MOSFETs and different switching frequencies.
Package Power Dissipation
When choosing MOSFETs it is important to consider the amount of power being dissipated in the integrated drivers located in the controller. Since there are a total of two drivers in the controller package, the total power dissipated by both drivers must be less than the maximum allowable power dissipation for the QFN package.
In Equations 21 and 22, P power loss and P the gate charge (Q
is the total lower gate drive power loss;
Qg_Q2
and QG2) is defined at the particular gate
G1
is the total upper gate drive
Qg_Q1
to source drive voltage PVCC in the corresponding MOSFET data sheet; I at both drive outputs; N and lower MOSFETs per phase, respectively; N number of active phases. The I
is the driver total quiescent current with no load
Q
Q1
and N
are the number of upper
Q2
VCC product is the quiescent
Q*
PHASE
is the
power of the controller without capacitive load and is typically 75mW at 300kHz.
PVCC
FIGURE 15. TYPICAL UPPER-GATE DRIVE TURN-ON PATH
BOOT
PHASE
D
C
GD
R
HI1
R
LO1
UGATE
G
R
GI1
R
G1
C
GS
S
Q1
C
DS
21
FN9187.4
March 9, 2006
Page 22
ISL6568
PVCC
D
C
GD
R
HI2
R
LO2
LGATE
G
R
GI2
R
G2
C
GS
S
Q2
C
DS
FIGURE 16. TYPICAL LOWER-GATE DRIVE TURN-ON PATH
The total gate drive power losses are dissipated among the resistive components along the transition path and in the bootstrap diode. The portion of the total power dissipated in the controller itself is the power dissipated in the upper drive path resistance, P and in the boot strap diode, P be dissipated by the external gate resistors (R the internal gate resistors (R
, the lower drive path resistance, P
DR_UP
. The rest of the power will
BOOT
and R
GI1
GI2
DR_UP
and RG2) and
G1
) of the MOSFETs.
,
Figures 15 and 16 show the typical upper and lower gate drives’ turn-on transition path. The total power dissipation in the controller itself, P
P
DRPDR_UPPDR _LOW PBOOTIQ
P
BOOT
P
DR_UP
P
DR _LOW
R
EXT1RG1
P
---------------------=
  
, can be roughly estimated as:
DR
VCC•()+++=
Qg_Q1
(EQ. 23)
3
R
HI1
--------------------------------------
R
+
HI1REXT1
R

HI2
--------------------------------------

R
+

HI2REXT2
R
GI1
-------------+=
N
Q1
R
LO1
----------------------------------------+
R
+
LO1REXT1
R
LO2
----------------------------------------+
R
+
LO2REXT2
R
EXT2RG2
P
Qg_Q1
---------------------
•=
P
---------------------
•=
R
-------------+=
N
3
Qg_Q2
2
GI2
Q2
Current Balancing Component Selection
The ISL6568 senses the channel load current by sampling the voltage across the lower MOSFET r Figure 17. The ISEN pins are denoted ISEN1 and ISEN2. The resistors connected between these pins and the respective phase nodes determine the gains in the channel­current balance loop.
DS(ON)
, as shown in
V
IN
CHANNEL N UPPER MOSFET
I
L
ISEN(n)
R
ISEN
ISL6568
CHANNEL N LOWER MOSFET
-
ILr
DS ON()
+
FIGURE 17. ISL6568 INTERNAL AND EXTERNAL CURRENT-
Select values for these resistors based on the room temperature r operating current, I
SENSING CIRCUITRY
of the lower MOSFETs; the full-load
DS(ON)
; and the number of phases, N using
FL
Equation 24.
R
ISEN
r
DS ON()
----------------------­50 10
I
FL
--------=
–
6
N
×
(EQ. 24)
In certain circumstances, it may be necessary to adjust the value of one or more ISEN resistors. When the components of one or more channels are inhibited from effectively dissipating their heat so that the affected channels run hotter than desired, choose new, smaller values of R
for the affected
ISEN
phases (see the section entitled Channel-Current Balance). Choose R
in proportion to the desired decrease in
ISEN,2
temperature rise in order to cause proportionally less current to flow in the hotter phase.
∆T
R
ISEN 2,
R
ISEN
In Equation 25, make sure that ∆T
----------= ∆T
2
1
is the desired temperature
2
rise above the ambient temperature, and ∆T
is the measured
1
(EQ. 25)
temperature rise above the ambient temperature. While a single adjustment according to Equation 25 is usually sufficient, it may occasionally be necessary to adjust R
ISEN
two or more times to achieve optimal thermal balance between all channels.
Load Line Regulation Component Selection (DCR Current Sensing)
For accurate load line regulation, the ISL6568 senses the total output current by detecting the voltage across the output inductor DCR of each channel (As described in the Load Line Regulation section). As Figure 18 illustrates, an R-C network is required to accurately sense the inductor DCR voltage and convert this information into a “droop” voltage, which is proportional to the total output current.
22
FN9187.4
March 9, 2006
Page 23
ISL6568
Choosing the components for this current sense network is a two step process. First, R chosen so that the time constant of this R
COMP
and C
must be
COMP
COMP-CCOMP
network matches the time constant of the inductor L/DCR. Then the resistor R
must be chosen to set the current
S
sense network gain, obtaining the desired full load droop voltage. Follow the steps below to choose the component values for this R-C network.
1. Choose an arbitrary value for C
. The recommended
COMP
value is 0.01µF.
2. Plug the inductor L and DCR component values, and the values for C calculate the value for R
COMP
=
R
3. Use the new value for R
chosen in steps 1, into Equation 26 to
COMP
L
---------------------------------------
⋅
DCR C
COMP
.
COMP
obtained from Equation
COMP
(EQ. 26)
26, as well as the desired full load current, IFL, full load droop voltage, V 27 to calculate the value for R
I
FL
------------------------ -
R
S
V
DROOP
PHASE1
PHASE2
ISUM
-
+
ICOMP
-
V
DROOP
IREF
+
ISL6568
FIGURE 18. DCR SENSING CONFIGURATION
, and inductor DCR in Equation
DROOP
R
COMP
(optional)
C
COMP
.
S
DCR⋅⋅=
VL(s)
+
L
INDUCTOR
I
L1
R
S
L
INDUCTOR
I
R
L2
S
R
COMP
DCR
DCR
(EQ. 27)
-
I
OUT
C
V
OUT
OUT
Due to errors in the inductance or DCR it may be necessary to adjust the value of R
to match the time constants
COMP
correctly. The effects of time constant mismatch can be seen in the form of droop overshoot or undershoot during the initial load transient spike, as shown in Figure 19. Follow the steps below to ensure the R-C and inductor L/DCR time constants are matched accurately.
1. Capture a transient event with the oscilloscope set to
about L/DCR/2 (sec/div). For example, with L = 1µH and DCR = 1mΩ, set the oscilloscope to 500µs/div.
2. Record ∆V1 and ∆V2 as shown in Figure 19.
3. Select a new value, R resistor based on the original value, R
, for the time constant
COMP,2
COMP,1
, using the
following equation.
R
COMP 2,
4. Replace R
V1∆
R
COMP 1,
COMP
----------
⋅=
∆
V
2
with the new value and check to see that
(EQ. 28)
the error is corrected. Repeat the procedure if necessary.
After choosing a new value for R necessary to adjust the value of R
, it will most likely be
COMP
to obtain the desired full
S
load droop voltage. Use Equation 27 to obtain the new value for R
.
S
∆V
∆V
1
FIGURE 19. TIME CONSTANT MISMATCH BEHAVIOR
2
V
OUT
I
TRAN
∆I
Compensation
The two opposing goals of compensating the voltage regulator are stability and speed.
The load-line regulated converter behaves in a similar manner to a peak current mode controller because the two poles at the output filter L-C resonant frequency split with the introduction of current information into the control loop. The final location of these poles is determined by the system function, the gain of the current signal, and the value of the compensation components, R
and CC.
C
23
FN9187.4
March 9, 2006
Page 24
ISL6568
C2 (OPTIONAL)
C
C
R
C
R
FB
FIGURE 20. COMPENSATION CONFIGURATION FOR
LOAD-LINE REGULATED ISL6568 CIRCUIT
COMP
FB
ISL6568
VDIFF
Since the system poles and zero are affected by the values of the components that are meant to compensate them, the solution to the system equation becomes fairly complicated. Fortunately, there is a simple approximation that comes very close to an optimal solution. Treating the system as though it were a voltage-mode regulator, by compensating the L-C poles and the ESR zero of the voltage mode approximation, yields a solution that is always stable with very close to ideal transient performance.
Select a target bandwidth for the compensated system, f
.
0
The target bandwidth must be large enough to assure adequate transient performance, but smaller than 1/3 of the per-channel switching frequency. The values of the compensation components depend on the relationships of f to the L-C pole frequency and the ESR zero frequency. For each of the following three, there is a separate set of equations for the compensation components.
1
>
Case 1:
------------------- f 2π LC
R
CRFB
------------------------------------=
C
C
2π VPPRFBf
0
2π f0VppLC
------------------------------------=
0.66V
0.66V
IN
IN
0
In Equations 29, L is the per-channel filter inductance divided by the number of active channels; C is the sum total of all output capacitors; ESR is the equivalent series resistance of the bulk output filter capacitance; and V
PP
is the peak-to-peak sawtooth signal amplitude as described in the Electrical Specifications.
Once selected, the compensation values in Equations 29 assure a stable converter with reasonable transient performance. In most cases, transient performance can be improved by making adjustments to R value of R
while observing the transient performance on an
C
. Slowly increase the
C
oscilloscope until no further improvement is noted. Normally, C
will not need adjustment. Keep the value of CC from
C
Equations 29 unless some performance issue is noted.
The optional capacitor C
, is sometimes needed to bypass
2
noise away from the PWM comparator (See Figure 20). Keep a position available for C
, and be prepared to install a
2
high-frequency capacitor of between 22pF and 150pF in case any leading edge jitter problem is noted.
Output Filter Design
The output inductors and the output capacitor bank together to form a low-pass filter responsible for smoothing the pulsating voltage at the phase nodes. The output filter also must provide the transient energy until the regulator can respond. Because it has a low bandwidth compared to the switching frequency, the output filter limits the system transient response. The output capacitors must supply or
0
sink load current while the current in the output inductors increases or decreases to meet the demand.
In high-speed converters, the output capacitor bank is usually the most costly (and often the largest) part of the circuit. Output filter design begins with minimizing the cost of this part of the circuit. The critical load parameters in choosing the output capacitors are the maximum size of the load step, ∆I, the load-current slew rate, di/dt, and the maximum allowable output-voltage deviation under transient loading, ∆V
MAX
. Capacitors are characterized according to their capacitance, ESR, and ESL (equivalent series inductance).
Case 2:
Case 3:
1
------------------­2π LC
R
CRFB
-------------------------------------------------------------=
C
C
2π()2f
------------------------------>
f
0
2π C ESR()
R
CRFB
0.66VINESR()C
-------------------------------------------------=
C
C
f
------------------------------<≤
0
2π C ESR()
VPP2π()2f
--------------------------------------------=
0.66 V
0.66V
2
VPPRFBLC
0
1
2π f0VppL
------------------------------------------=
0.66 V
2π V
PPRFBf0
24
1
2
0
IN
IN
ESR()
IN
L
LC
(EQ. 29)
At the beginning of the load transient, the output capacitors supply all of the transient current. The output voltage will initially deviate by an amount approximated by the voltage drop across the ESL. As the load current increases, the voltage drop across the ESR increases linearly until the load current reaches its final value. The capacitors selected must have sufficiently low ESL and ESR so that the total output­voltage deviation is less than the allowable maximum. Neglecting the contribution of inductor current and regulator response, the output voltage initially deviates by an amount
∆V ESL()
di
----- ESR()∆I+≈ dt
(EQ. 30)
The filter capacitor must have sufficiently low ESL and ESR so that ∆V < ∆V
MAX
.
FN9187.4
March 9, 2006
Page 25
ISL6568
Most capacitor solutions rely on a mixture of high frequency capacitors with relatively low capacitance in combination with bulk capacitors having high capacitance but limited high-frequency performance. Minimizing the ESL of the high-frequency capacitors allows them to support the output voltage as the current increases. Minimizing the ESR of the bulk capacitors allows them to supply the increased current with less output voltage deviation.
The ESR of the bulk capacitors also creates the majority of the output-voltage ripple. As the bulk capacitors sink and source the inductor ac ripple current (See Interleaving and Equation 2), a voltage develops across the bulk capacitor ESR equal to I
(ESR). Thus, once the output capacitors
C,PP
are selected, the maximum allowable ripple voltage, V
PP(MAX)
L ESR()
, determines the lower limit on the inductance.

V
NV
–
IN

------------------------------------------------------------≥
fSVINV
V
OUT
OUT
PP MAX()
(EQ. 31)
Since the capacitors are supplying a decreasing portion of the load current while the regulator recovers from the transient, the capacitor voltage becomes slightly depleted. The output inductors must be capable of assuming the entire load current before the output voltage decreases more than ∆V
. This places an upper limit on inductance.
MAX
Equation 32 gives the upper limit on L for the cases when the trailing edge of the current transient causes a greater output-voltage deviation than the leading edge. Equation 33 addresses the leading edge. Normally, the trailing edge dictates the selection of L because duty cycles are usually less than 50%. Nevertheless, both inequalities should be evaluated, and L should be selected based on the lower of the two results. In each equation, L is the per-channel inductance, C is the total output capacitance, and N is the number of active channels.
Switching frequency is determined by the selection of the frequency-setting resistor, R are provided to assist in selecting the correct value for R
[]
R
10.61 1.035 fS()log–
10
=
T
1000
)
Ω
100
(k
T
R
10
10 100 1000 10000
SWITCHING FREQUENCY (kHz)
FIGURE 21. RT vs SWITCHING FREQUENCY
. Figure 21 and Equation 34
T
(EQ. 34)
.
T
Input Capacitor Selection
The input capacitors are responsible for sourcing the ac component of the input current flowing into the upper MOSFETs. Their RMS current capacity must be sufficient to handle the ac component of the current drawn by the upper MOSFETs which is related to duty cycle and the number of active phases.
0.3
)
O
I
RMS/
0.2
⋅⋅⋅
2NCV
--------------------------------- ∆V
L
()
1.25
L
---------------------------------- ∆V
≤
2
()
∆I
NC⋅⋅
2
()
∆I
O
MAX
MAX
∆I ESR⋅()–≤
∆I ESR⋅()– VINVO–
 
(EQ. 32)
(EQ. 33)
Switching Frequency
There are a number of variables to consider when choosing the switching frequency, as there are considerable effects on the upper MOSFET loss calculation. These effects are outlined in MOSFETs, and they establish the upper limit for the switching frequency. The lower limit is established by the requirement for fast transient response and small output­voltage ripple as outlined in Output Filter Design. Choose the lowest switching frequency that allows the regulator to meet the transient-response requirements.
25
0.1
I
= 0
L,PP
= 0.5 I
I
L,PP
INPUT-CAPACITOR CURRENT (I
I
L,PP
0
00.4 1.00.2 0.6 0.8
FIGURE 22. NORMALIZED INPUT-CAPACITOR RMS
O
= 0.75 I
O
DUTY CYCLE (V
CURRENT FOR 2-PHASE CONVERTER
IN/VO
)
For a two-phase design, use Figure 22 to determine the input-capacitor RMS current requirement set by the duty cycle, maximum sustained output current (I of the peak-to-peak inductor current (I
), and the ratio
O
) to IO. Select a
L,PP
bulk capacitor with a ripple current rating which will minimize
FN9187.4
March 9, 2006
Page 26
ISL6568
the total number of input capacitors required to support the RMS current calculated. The voltage rating of the capacitors should also be at least 1.25 times greater than the maximum input voltage. Figure 23 provides the same input RMS current information for single-phase designs. Use the same approach for selecting the bulk capacitor type and number.
0.6
)
O
/I
RMS
0.4
0.2
I
= 0
L,PP
= 0.5 I
I
L,PP
INPUT-CAPACITOR CURRENT (I
0
FIGURE 23. NORMALIZED INPUT-CAPACITOR RMS
I
L,PP
00.4 1.00.2 0.6 0.8
CURRENT FOR SINGLE-PHASE CONVERTER
O
= 0.75 I
DUTY CYCLE (V
O
)
IN/VO
Low capacitance, high-frequency ceramic capacitors are needed in addition to the input bulk capacitors to suppress leading and falling edge voltage spikes. The spikes result from the high current slew rate produced by the upper MOSFET turn on and off. Select low ESL ceramic capacitors and place one as close as possible to each upper MOSFET drain to minimize board parasitics and maximize suppression.
Layout Considerations
MOSFETs switch very fast and efficiently. The speed with which the current transitions from one device to another causes voltage spikes across the interconnecting impedances and parasitic circuit elements. These voltage spikes can degrade efficiency, radiate noise into the circuit and lead to device overvoltage stress. Careful component selection, layout, and placement minimizes these voltage spikes. Consider, as an example, the turnoff transition of the upper PWM MOSFET. Prior to turnoff, the upper MOSFET was carrying channel current. During the turnoff, current stops flowing in the upper MOSFET and is picked up by the lower MOSFET. Any inductance in the switched current path generates a large voltage spike during the switching interval. Careful component selection, tight layout of the critical components, and short, wide circuit traces minimize the magnitude of voltage spikes.
There are two sets of critical components in a DC-DC converter using a ISL6566 controller. The power components are the most critical because they switch large amounts of energy. Next are small signal components that
connect to sensitive nodes or supply critical bypassing current and signal coupling.
The power components should be placed first, which include the MOSFETs, input and output capacitors, and the inductors. It is important to have a symmetrical layout for each power train, preferably with the controller located equidistant from each. Symmetrical layout allows heat to be dissipated equally across all three power trains. Equidistant placement of the controller to the three power trains also helps keep the gate drive traces equally short, resulting in equal trace impedances and similar drive capability of all sets of MOSFETs.
When placing the MOSFETs try to keep the source of the upper FETs and the drain of the lower FETs as close as thermally possible. Input Bulk capacitors should be placed close to the drain of the upper FETs and the source of the lower FETs. Locate the output inductors and output capacitors between the MOSFETs and the load. The high-frequency input and output decoupling capacitors (ceramic) should be placed as close as practicable to the decoupling target, making use of the shortest connection paths to any internal planes, such as vias to GND next or on the capacitor solder pad.
The critical small components include the bypass capacitors for VCC and PVCC, and many of the components surrounding the controller including the feedback network and current sense components. Locate the VCC/PVCC bypass capacitors as close to the ISL6566 as possible. It is especially important to locate the components associated with the feedback circuit close to their respective controller pins, since they belong to a high-impedance circuit loop, sensitive to EMI pick-up. It is also important to place the current sense components close to their respective pins on the ISL6566, including R
ISEN
, RS, R
COMP
, and C
COMP
.
A multi-layer printed circuit board is recommended. Figure 25 shows the connections of the critical components for the converter. Note that capacitors C
xxIN
and C
xxOUT
could each represent numerous physical capacitors. Dedicate one solid layer, usually the one underneath the component side of the board, for a ground plane and make all critical component ground connections with vias to this layer. Dedicate another solid layer as a power plane and break this plane into smaller islands of common voltage levels. Keep the metal runs from the PHASE terminal to output inductors short. The power plane should support the input power and output power nodes. Use copper filled polygons on the top and bottom circuit layers for the phase nodes. Use the remaining printed circuit layers for small signal wiring.
Routing UGATE, LGATE, and PHASE traces
Great attention should be paid to routing the UGATE, LGATE, and PHASE traces since they drive the power train MOSFETs using short, high current pulses. It is important to size them as large and as short as possible to reduce their overall impedance and inductance. They should be sized to carry at least one ampere of current (0.02” to 0.05”). Going between
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layers with vias should also be avoided, but if so, use two vias for interconnection when possible.
Extra care should be given to the LGATE traces in particular since keeping their impedance and inductance low helps to significantly reduce the possibility of shoot-through. It is also important to route each channels UGATE and PHASE traces in as close proximity as possible to reduce their inductances.
Thermal Management
For maximum thermal performance in high current, high switching frequency applications, connecting the thermal GND pad of the ISL6566 to the ground plane with multiple vias is reco mmen ded. This heat spreading allows the part to achieve its full thermal potential. It is also recommended that the controller be placed in a direct path of airflow if possible to help thermally manage the part.
Suppressing MOSFET Gate Leakage
With VCC at ground potential, UGATE is high impedance. In this state, any stray leakage has the potential to deliver charge to the gate of the upper MOSFET. If UGATE receives sufficient charge to bias the device on, a low impedance path will be connected between the upper MOSFET drain and PHASE. If this occurs and the input power supply is present and active, the system could see potentially damaging current. Worst-case leakage currents are on the order of pico-amps; therefore, a 10kΩ resistor, connected from UGATE to PHASE, is more than sufficient to bleed off any stray leakage current. This resistor will not affect the normal performance of the driver or reduce its efficiency.
ISL6568
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ISL6568
C
R
FB
VDIFF
VSEN
+5V
(CF1)
R
OFS
R
T
RGND
VCC
OFS
FS
REF
C
REF
FB
2
R
C
1
1
LOCATE CLOSE TO IC
(MINIMIZE CONNECTION PATH)
COMP
PVCC
BOOT1
UGATE1
PHASE1
LGATE1
ISEN1
C
BOOT1
R
ISEN1
+12V
(CF2)
KEY
HEAVY TRACE ON CIRCUIT PLANE LAYER ISLAND ON POWER PLANE LAYER ISLAND ON CIRCUIT PLANE LAYER VIA CONNECTION TO GROUND PLANE
LOCATE NEAR SWITCHING TRANSISTORS;
(MINIMIZE CONNECTION PATH)
C
BIN1
ISL6568
VID4
+12V
VID3
VID2
VID1
VID0
VID12.5
PGOOD
GND
BOOT2
UGATE2
PHASE2
ISEN2
LGATE2
C
BOOT2
R
ISEN2
+12V
C
BOUT
BIN2
LOCATE NEAR LOAD;
(MINIMIZE CONNECTION PATH)
(C
HFOUT
)C
LOAD
ENLL
IREF
OCSET
R
OCSET
ICOMP
R
COMP
C
COMP
ISUM
R
S
R
S
FIGURE 24. PRINTED CIRCUIT BOARD POWER PLANES AND ISLANDS
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ISL6568
Quad Flat No-Lead Plastic Package (QFN) Micro Lead Frame Plastic Package (MLFP)
L32.5x5
32 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE (COMPLIANT TO JEDEC MO-220VHHD-2 ISSUE C
MILLIMETERS
SYMBOL
A 0.80 0.90 1.00 ­A1 - - 0.05 ­A2 - - 1.00 9 A3 0.20 REF 9
b 0.18 0.23 0.30 5,8
D 5.00 BSC ­D1 4.75 BSC 9 D2 2.95 3.10 3.25 7,8
E 5.00 BSC ­E1 4.75 BSC 9 E2 2.95 3.10 3.25 7,8
e 0.50 BSC -
k0.25 - - -
L 0.30 0.40 0.50 8
L1 - - 0.15 10
N322 Nd 8 3 Ne 8 8 3
P- -0.609
θ --129
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd and Ne refer to the number of terminals on each D and E.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature.
7. Dimensions D2 and E2 are for the exposed pads which provide improved electrical and thermal performance.
8. Nominal dimensions are provided to assist with PCB Land Pattern Design efforts, see Intersil Technical Brief TB389.
9. Features and dimensions A2, A3, D1, E1, P & θ are present when Anvil singulation method is used and not present for saw singulation.
10. Depending on the method of lead termination at the edge of the package, a maximum 0.15mm pull back (L1) maybe present. L minus L1 to be equal to or greater than 0.3mm.
NOTESMIN NOMINAL MAX
Rev. 1 10/02
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
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