Datasheet isl6326b Datasheet

Page 1
®
Data Sheet April 21, 2006
4-Phase PWM Controller with 8-Bit DAC Code Capable of Precision DCR Differential Current Sensing
The ISL6326B controls microprocessor core voltage regulation by driving up to 4 synchronous-rectified buck channels in parallel. Multiphase buck converter architecture uses interleaved timing to multiply channel ripple frequency and reduce input and output ripple currents. Lower ripple results in fewer components, lower component cost, reduced power dissipation, and smaller implementation area.
Microprocessor loads can generate load transients with extremely fast edge rates. The ISL6326B utilizes Intersil’s proprietary Active Pulse Positioning (APP) and Adaptive Phase Alignment (APA) modulation scheme to achieve the extremely fast transient response with fewer output capacitors.
Today’s microprocessors require a tightly regulated output voltage position versus load current (droop). The ISL6326B senses the output current continuously by utilizing patented techniques to measure the voltage across the dedicated current sense resistor or the DCR of the output inductor. The sensed current flows out of FB pin to develop the precision voltage drop across the feedback resistor for droop control. Current sensing also provides the needed signals for channel-current balancing, and overcurrent protection. A programmable integrated temperature compensation function is implemented to effectively compensate for the temperature coefficient of the current sense element. The current limit function provides the overcurrent protection for the individual phase.
A unity gain, differential amplifier is provided for remote voltage sensing. Any potential difference between remote and local grounds can be completely eliminated using the remote-sense amplifier. Eliminating ground differences improves regulation and protection accuracy. The threshold­sensitive enable input is available to accurately coordinate the start up of the ISL6326B with any other voltage rail. Dynamic-VID™ technology allows seamless on-the-fly VID changes. The offset pin allows accurate voltage offset settings that are independent of VID setting.
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Features
• Proprietary Active Pulse Positioning and Adaptive Phase Alignment Modulation Scheme
• Precision Multiphase Core Voltage Regulation
- Differential Remote Voltage Sensing
- ±0.5% System Accuracy Over Life, Load, Line and
Temperature
- Adjustable Precision Reference-Voltage Offset
• Precision resistor
or DCR Current Sensing
- Accurate Load-Line Programming
- Accurate Channel-Current Balancing
- Differential Current Sense
• Microprocessor Voltage Identification Input
- Dynamic VID™ T echnology
- 8-Bit VID Input with Selectable VR11 Code and
Extended VR10 Code at 6.25mV Per Bit
• Thermal Monitoring
• Integrated Programmable Temperature Compensation
• Overcurrent Protection and Channel Current Limit
• Load Current Indicator and External Overcurrent Protection Threshold Setup
• Overvoltage Protection
• 2, 3 or 4 Phase Operation
• Adjustable Switching Frequency up to 1MHz Per Phase
• Package Option
- QFN Compliant to JEDEC PUB95 MO-220 QFN - Quad
Flat No Leads - Product Outline
- QFN Near Chip Scale Package Footprint; Improves
PCB Efficiency, Thinner in Profile
• Pb-Free Plus Anneal Available (RoHS Compliant)
Ordering Information
PART
NUMBER
(Note)
ISL6326BCRZ ISL6326BCRZ 0 to70 40 Ld 6x6 QFN L40.6x6 ISL6326BIRZ ISL6326BIRZ -40 to 85 40 Ld 6x6 QFN L40.6x6
Add “-T” suffix for tape and reel. NOTE: Intersil Pb-free plus anneal products employ special Pb-free material sets; molding compounds/die attach materials and 100%
matte tin plate termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
PART
MARKING
TEMP.
(°C)
PACKAGE
(Pb-Free)
PKG.
DWG. #
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774
| Intersil (and design) is a registered trademark of Intersil Americas Inc.
All other trademarks mentioned are the property of their respective owners.
Copyright Intersil Americas Inc. 2006. All Rights Reserved
Page 2
ISL6326B
Pinout
VID6
VID5
VID4
VID3
VID2
VID1
VID0
VRSEL
OFS
DAC
ISL6326B (40 LD QFN)
TOP VIEW
TM
VID7
40
1
2
3
4
5
6
7
8
9
10
11 12 13 14 15 16 17 18 19 20
REF
VR_HOT
39 38 37 36 35 34 33 32 31
FB
COMP
VR_FAN
IOUT
VR_RDY
GND
VDIFF
RGND SS
FS
VSEN
EN_VTT
TCOMP
EN_PWR
VCC
PWM3
PWM1
ISEN3+
30
ISEN3-
29
ISEN2-
28
ISEN2+
27
PWM2
26
PWM4
25
ISEN4+
24
ISEN4-
23
ISEN1-
22
ISEN1+
21
2
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ISL6326BCR Block Diagram
ISL6326B
RGND
VSEN
SS
VRSEL
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0
-
X1
+
+
OVP
-
+175mV
Dynamic
VID D/A
VDIFF
VR_RDY
SOFTSTART
AND
FAULT LOGIC
FS
CLOCK AND
RAMP GENERATOR
N
APP and APA MODULATOR
APP and APA MODULATOR
APP and APA MODULATOR
POWER-ON
RESET (POR)
0.875
-
+
0.875
-
+
EN_VTT
EN_PWR
PWM1
PWM2
PWM3
DAC
OFS
REF
FB
COMP
IOU T
VR_HOT
VR_FAN
OFFSET
2.0V
-
OCP
+
THERMAL MONITOR
TM TCOMP
+
E/A
-
I_TRIP
-
OCP
+
TEMPERATURE
COMPENSATION
GAIN ADJUST
APP and APA MODULATOR
CHANNEL CURRENT BALANCE
AND PEAK
CURRENT LIMIT
CHANNEL
DETECT
N
PWM4
ISE N1+ ISEN1­ISE N2+
1 N
Σ
TEMPERATURE
COMPENSATION
CHANNEL CURRENT
SENSE
ISEN2­ISE N3+ ISEN3­ISE N4+ ISE N4-
GND
3
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ISL6326B
Typical Application - 4-Phase Buck Converter with Integrated Thermal Compensation
VTT
VR_RDY
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0
VRSEL VR_FAN VR_HOT
VIN
+5V
COMP
FB
VDIFF VSEN RGND EN_VTT
ISL6326B
EN_PWR
GND
IOUT
TCOMP
TM
+5V
+5V
DACVCC REF
PWM1
ISEN1-
ISEN1+
PWM2
ISEN2­ISEN2+
PWM3
ISEN3-
ISEN3+
PWM4
ISEN4-
ISEN4+
OFS FS SS
+12V
+12V
+12V
+12V
PVCC
VCC
PWM
PVCC
VCC
PWM
PVCC
VCC
PWM
PVCC
ISL6612 DRIVER
ISL6612 DRIVER
ISL6612 DRIVER
BOOT
UGATE
PHASE
LGATE
GND
BOOT
UGATE
PHASE
LGATE
GND
BOOT
UGATE
PHASE
LGATE
GND
BOOT
VIN
VIN
VIN
uP
LOAD
VIN
NTC
VCC
UGATE
PHASE
ISL6612 DRIVER
PWM
4
LGATE
GND
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ISL6326B
Typical Application - 4-Phase Buck Converter with External Thermal Compensation
NTC
+12V
PWM1
PWM2
+12V
VCC
GND
VCC
ISL6614 DRIVER
BOOT1
UGATE1 PHASE1
LGATE1
PVCC
BOOT2
UGATE2 PHASE2
LGATE2
PGND
BOOT1
5V To
12V
VIN
VIN
VIN
VTT
VR_RDY
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0
VRSEL VR_FAN VR_HOT
VIN
o
C
COMP
FB
VDIFF
VSEN RGND
EN_VTT
ISL6326B
VCC
+5V
DAC REF
ISEN1+ ISEN1-
PWM1
PWM3
ISEN3-
ISEN3+
ISEN2+
ISEN2-
PWM2
uP
LOAD
EN_PWR
GND
IOUT
TCOMP
TM
+5V
NTC
PWM4
ISEN4-
ISEN4+
OFS FS SS
5
GND
PWM1
PWM2
ISL6614 DRIVER
UGATE1 PHASE1
LGATE1
PVCC
BOOT2
UGATE2 PHASE2
LGATE2
PGND
5V To
12V
VIN
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ISL6326B
Absolute Maximum Ratings
Supply Voltage, VCC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+6V
All Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . GND -0.3V to V
ESD (Human Body Model). . . . . . . . . . . . . . . . . . . . . . . . . . . . .>2kV
ESD (Machine Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .>200V
ESD (Charged Device Model) . . . . . . . . . . . . . . . . . . . . . . . . >1.5kV
CC
+ 0.3V
Thermal Information
Thermal Resistance (Notes 1, 2) θ
QFN Package. . . . . . . . . . . . . . . . . . . . 32 3.5
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . 150°C
Maximum Storage Temperature Range. . . . . . . . . . .-65°C to 150°C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . . 300°C
(°C/W) θ
JA
JC
(°C/W)
Operating Conditions
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . +5V ±5%
Ambient Temperature (ISL6326BCRZ) . . . . . . . . . . . . . 0°C to 70°C
Ambient Temperature (ISL6326BIRZ) . . . . . . . . . . . . .-40°C to 85°C
CAUTION: Stress above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied.
NOTES:
is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See
1. θ
JA
Tech Brief TB379
2. For θ
, the “case temp” location is the center of the exposed metal pad on the package underside.
JC
Electrical Specifications Operating Conditions: VCC = 5V, Unless Otherwise Specified
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
VCC SUPPLY CURRENT
Nominal Supply VCC = 5VDC; EN_PWR = 5VDC; R
ISEN1 = ISEN2 = ISEN3 = ISEN4 = -70μA
Shutdown Supply VCC = 5VDC; EN_PWR = 0VDC; R
POWER-ON RESET AND ENABLE
POR Threshold VCC Rising 4.3 4.5 4.7 V
VCC Falling 3.7 3.9 4.2 V
EN_PWR Threshold Rising 0.850 0.875 0.910 V
Hysteresis - 130 - mV Falling 0.720 0.745 0.775 V
EN_VTT Threshold Rising 0.850 0.875 0.910 V
Hysteresis - 130 - mV Falling 0.720 0.745 0.775 V
REFERENCE VOLTAGE AND DAC
System Accuracy of ISL6326BCRZ (VID = 1V-1.6V, T
= 0°C to 70°C)
J
System Accuracy of ISL6326BCRZ (VID = 0.5V-1V, T
= 0°C to 70°C)
J
System Accuracy of ISL6326BIRZ (VID = 1V-1.6V, T
= -40°C to 85°C)
J
System Accuracy of ISL6326BIRZ (VID = 0.5V-1V, T
= -40°C to 85°C)
J
(Note 3) -0.5 - 0.5 %VID
(Note 3) -0.9 - 0.9 %VID
(Note 3) -0.6 - 0.6 %VID
(Note 3) -1 - 1 %VID
VID Pull Up -60 -40 -20 µA VID Input Low Level --0.4V VID Input High Level 0.8 - - V VRSEL Input Low Level --0.4V VRSEL Input High Level 0.8 - - V DAC Source Current -47mA
= 100kΩ,
T
= 100kΩ -1421mA
T
-1826mA
6
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ISL6326B
Electrical Specifications Operating Conditions: VCC = 5V, Unless Otherwise Specified (Conti nued)
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
DAC Sink Current - - 300 µA REF Source Current 45 50 55 µA REF Sink Current 45 50 55 µA
PIN-ADJUSTABLE OFFSET
Voltage at OFS Pin Offset resistor connected to ground 380 400 420 mV
Voltage below VCC, offset resistor connected to VCC 1.55 1.60 1.65 V
OSCILLATORS
Accuracy of Switching Frequency Setting R Adjustment Range of Switching Frequency (Note 4) 0.08 - 1.0 MHz Soft-start Ramp Rate R Adjustment Range of Soft-Start Ramp Rate (Note 4) 0.625 - 6.25 mV/µs
PWM GENERATOR
Sawtooth Amplitude -1.25- V
ERROR AMPLIFIER
Open-Loop Gain R Open-Loop Bandwidth (Note 4) - 80 - MHz Slew Rate (Note 4) - 25 - V/µs Maximum Output Voltage 3.8 4.3 4.9 V Output High Voltage @ 2mA 3.6 - - V Output Low Voltage @ 2mA --1.8V
REMOTE-SENSE AMPLIFIER
Bandwidth (Note 4) - 20 - MHz Output High Current VSEN - RGND = 2.5V -500 - 500 µA Output High Current VSEN - RGND = 0.6 -500 - 500 µA
PWM OUTPUT
PWM Output Voltage LOW Threshold Iload = ±500μA--0.5V PWM Output Voltage HIGH Threshold Iload = ±500μA4.3--V
CURRENT SENSE AND OVERCURRENT PROTECTION
Sensed Current Tolerance (IOUT) ISEN1 = ISEN2 = ISEN3 = ISEN4 = 60μA 576063µA Overcurrent Trip Level for Average Current 72 85 98 µA Peak Current Limit for Individual Channel 100 120 140 µA IOUT Trip Level for Overcurrent protection 1.85 2.0 2.15 V
THERMAL MONITORING AND FAN CONTROL
TM Input Voltage for VR_FAN Trip 1.55 1.65 1.75 V TM Input Voltage for VR_FAN Reset 1.85 1.95 2.05 V TM Input Voltage for VR_HOT Trip 1.30 1.40 1.50 V TM Input Voltage for VR_HOT Reset 1.55 1.65 1.75 V Leakage Current of VR_FAN With externally pull-up resistor connected to VCC - - 30 µA VR_FAN Low Voltage With 1.25k resistor pull-up to VCC, I
= 100kΩ 225 250 275 kHz
T
= 100kΩ (Notes 5, 6) - 1.563 - mV/µs
S
= 10kΩ to ground (Note 4) - 96 - dB
L
= 4mA - - 0.4 V
VR_FAN
7
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ISL6326B
Electrical Specifications Operating Conditions: VCC = 5V, Unless Otherwise Specified (Conti nued)
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Leakage Current of VR_HOT With externally pull-up resistor connected to VCC - - 30 µA VR_HOT Low Voltage With 1.25k resistor pull-up to VCC, I
VR READY AND PROTECTION MONITORS
Leakage Current of VR_RDY With externally pull-up resistor connected to VCC - - 30 μA VR_RDY Low Voltage I Undervoltage Threshold VDIFF Falling 48 50 52 %VID VR_RDY Reset Voltage VDIFF Rising 58 60 62 %VID Overvoltage Protection Threshold Before valid VID 1.250 1.275 1.300 V
After valid VID, the voltage above VID 150 175 200 mV
Overvoltage Protection Reset Hysteresis - 100 - mV
NOTES:
3. These parts are designed and adjusted for accuracy with all errors in the voltage loop included.
4. Spec guaranteed by design.
5. During soft-start, VDAC rises from 0 to 1.1V first and then ramp to VID voltage after receiving valid VID.
6. Soft-start ramp rate is determined by the adjustable soft-start oscillator frequency at the speed of 6.25mV per cycle.
= 4mA - - 0.4 V
VR_RDY
= 4mA - - 0.4 V
VR_HOT
8
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ISL6326B
Functional Pin Description
VCC - Supplies the power necessary to operate the chip. The controller starts to operate when the voltage on this pin exceeds the rising POR threshold and shuts down when the voltage on this pin drops below the falling POR threshold. Connect this pin directly to a +5V supply.
GND - Bias and reference ground for the IC. The bottom metal base of ISL6326B is the GND.
EN_PWR - This pin is a threshold-sensitive enable input for the controller. Connecting the 12V supply to EN_PWR through an appropriate resistor divider provides a means to synchronize power-up of the controller and the MOSFET driver ICs. When EN_PWR is driven above 0.875V, the ISL6326B is active depending on status of EN_VTT, the internal POR, and pending fault states. Driving EN_PWR below 0.745V will clear all fault states and prime the ISL6326B to soft-start when re-enabled.
EN_VTT - This pin is another threshold-sensitive enable input for the controller. It’s typically connected to VTT output of VTT voltage regulator in the computer mother board. When EN_VTT is driven above 0.875V, the ISL6326B is active depending on status of EN_PWR, the internal POR, and pending fault states. Driving EN_VTT below 0.745V will clear all fault states and prime the ISL6326B to soft-start when re-enabled.
FS - Use this pin to set up the desired switching frequency. A resistor, placed from FS to ground will set the switching frequency. The relationship between the value of the resistor and the switching frequency will be described by an approximate equation.
SS - Use this pin to set up the desired start-up oscillator frequency. A resistor, placed from SS to ground will set up the soft-start ramp rate. The relationship between the value of the resistor and the soft-start ramp up time will be described by an approximate equation.
VID7, VID6, VID5, VID4, VID3, VID2, VID1 and VID0 -
These are the inputs to the internal DAC that generates the reference voltage for output regulation. Connect these pins either to open-drain outputs with or without external pull-up resistors or to active-pull-up outputs. All VID pins have 40µA internal pull-up current sources that diminish to zero as the voltage rises above the logic-high level. These inputs can be pulled up externally as high as VCC plus 0.3V.
VRSEL - use this pin to select internal VID code. When it is connected to GND, the extended VR10 code is selected. When it’s floated or pulled to high, VR11 code is selected. This input can be pulled up as high as VCC plus 0.3V.
VDIFF, VSEN, and RGND - VSEN and RGND form the precision differential remote-sense amplifier. This amplifier converts the differential voltage of the remote output to a single-ended voltage referenced to local ground. VDIFF is
the amplifier’s output and the input to the regulation and protection circuitry. Connect VSEN and RGND to the sense pins of the remote load.
FB and COMP - Inverting input and output of the error amplifier respectively. FB can be connected to VDIFF through a resistor. A properly chosen resistor between VDIFF and FB can set the load line (droop), because the sensed current will flow out of FB pin. The droop scale factor is set by the ratio of the ISEN resistors and the inductor DCR or the dedicated current sense resistor. COMP is tied back to FB through an external R-C network to compensate the regulator.
DAC and REF - The DAC pin is the output of the precision internal DAC reference. The REF pin is the positive input of the Error Amp. In typical applications, a 1kΩ, 1% resistor is used between DAC and REF to generate a precision offset voltage. This voltage is proportional to the offset current determined by the offset resistor from OFS to ground or VCC. A capacitor is used between REF and ground to smooth the voltage transition during Dynamic VID™ operations.
PWM1, PWM2, PWM3, PWM4 - Pulse width modulation outputs. Connect these pins to the PWM input pins of the Intersil driver IC. The number of active channels is determined by the state of PWM3 and PWM4. Tie PWM3 to VCC to configure for 2-phase operation. Tie PWM4 to VCC to configure for 3-phase operation.
ISEN1+, ISEN1-; ISEN2+, ISEN2-; ISEN3+, ISEN3-;
ISEN4+, ISEN4- - The ISEN+ and ISEN- pins are current
sense inputs to individual differential amplifiers. The sensed current is used for channel current balancing, overcurrent protection, and droop regulation. Inactive channels should have their respective current sense inputs left open (for example, open ISEN4+ and ISEN4- for 3-phase operation).
For DCR sensing, connect each ISEN- pin to the node between the RC sense elements. Tie the ISEN+ pin to the other end of the sense capacitor through a resistor, R
ISEN
. The voltage across the sense capacitor is proportional to the inductor current. Therefore, the sense current is proportional to the inductor current, and scaled by the DCR of the inductor and R
ISEN
.
To match the time delay of the internal circuit, a capacitor is needed between each ISEN+ pin and GND, as described in the Current Sensing section.
VR_RDY - VR_RDY indicates that soft-start has completed and the output voltage is within the regulated range around VID setting. It is an open-drain logic output. When OCP or OVP occurs, VR_RDY will be pulled to low. It will also be pulled low if the output voltage is below the under-voltage threshold.
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ISL6326B
OFS - The OFS pin can be used to program a DC offset current which will generate a DC offset voltage between the REF and DAC pins. The offset current is generated via an external resistor and precision internal voltage references. The polarity of the offset is selected by connecting the resistor to GND or VCC. For no offset, the OFS pin should be left unterminated.
TCOMP - Temperature compensation scaling input. The voltage sensed on the TM pin is utilized as the temperature input to adjust ldroop and the overcurrent protection limit to effectively compensate for the temperature coefficient of the current sense element. To implement the integrated temperature compensation, a resistor divider circuit is needed with one resistor being connected from TCOMP to VCC of the controller and another resistor being connected from TCOMP to GND. Changing the ratio of the resistor values will set the gain of the integrated thermal compensation. When integrated temperature compensation function is not used, connect TCOMP to GND.
IOUT - IOUT is the output pin of sensed average channel current. In actual application, a resistor needs to be placed between IOUT and GND to ensure the proper operation. The voltage at IOUT pin will be proportional to the load current and the resistor value. ISL6326B monitors the voltage at IOUT for overcurrent protection. If the voltage at IOUT pin is higher than 2V, it will trigger the overcurrent shutdown. By choosing the proper value for the resistor at IOUT pin, the overcurrent trip level can be set to be lower than the fixed internal overcurrent threshold. Tie it to GND if not used.
TM - TM is an input pin for the VR temperature measurement. Connect this pin through an NTC thermistor to GND and a resistor to VCC of the controller. The voltage at this pin is reverse proportional to the VR temperature. ISL6326B monitors the VR temperature based on the voltage at the TM pin and outputs VR_HOT and VR_FAN signals.
Operation
Multiphase Power Conversion
Microprocessor load current profiles have changed to the point that the advantages of multiphase power conversion are impossible to ignore. The technical challenges associated with producing a single-phase converter which is both cost-effective and thermally viable have forced a change to the cost-saving approach of multiphase. The ISL6326B controller helps reduce the complexity of implementation by integrating vital functions and requiring minimal output components. The block diagrams on pages 3, 4, and 5 provide top level views of multiphase power conversion using the ISL6326B controller.
Interleaving
The switching of each channel in a multiphase converter is timed to be symmetrically out of phase with each of the other channels. In a 3-phase converter, each channel switches 1/3 cycle after the previous channel and 1/3 cycle before the following channel. As a result, the three-phase converter has a combined ripple frequency three times greater than the ripple frequency of any one phase. In addition, the peak-to­peak amplitude of the combined inductor currents is reduced in proportion to the number of phases (Equations 1 and 2). Increased ripple frequency and lower ripple amplitude mean that the designer can use less per-channel inductance and lower total output capacitance for any performance specification.
Figure 1 illustrates the multiplicative effect on output ripple frequency. The three channel currents (IL1, IL2, and IL3) combine to form the AC ripple current and the DC load current. The ripple component has three times the ripple frequency of each individual channel current. Each PWM pulse is terminated 1/3 of a cycle after the PWM pulse of the previous phase. The DC components of the inductor currents combine to feed the load.
VR_HOT - VR_HOT is used as an indication of high VR temperature. It is an open-drain logic output. It will be pulled low if the measured VR temperature is less than a certain level, and open when the measured VR temperature reaches a certain level. A external pull-up resistor is needed.
VR_FAN - VR_FAN is an output pin with open-drain logic output. It will be pulled low if the measured VR temperature is less than a certain level, and open when the measured VR temperature reaches a certain level. A external pull-up resistor is needed.
10
IL1 + IL2 + IL3, 7A/DIV
IL1, 7A/DIV
PWM1, 5V/DIV
IL2, 7A/DIV
PWM2, 5V/DIV
IL3, 7A/DIV
PWM3, 5V/DIV
1µs/DIV
FIGURE 1. PWM AND INDUCTOR-CURRENT WAVEFORMS
FOR 3-PHASE CONVERTER
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ISL6326B
T o understand the reduction of ripple current amplitude in the multiphase circuit, examine the equation representing an individual channel’s peak-to-peak inductor current.
VINV
–()V
OUT
I
------------------------------------------------------=
PP
LfSV
In Equation 1, V
IN
and V
IN
OUT
are the input and output
OUT
(EQ. 1)
voltages respectively, L is the single-channel inductor value, and f
is the switching frequency.
S
INPUT-CAPACITOR CURRENT, 10A/DIV
CHANNEL 1 INPUT CURRENT 10A/DIV
CHANNEL 2 INPUT CURRENT 10A/DIV
CHANNEL 3 INPUT CURRENT 10A/DIV
1µs/DIV
FIGURE 2. CHANNEL INPUT CURRENTS AND INPUT-
CAPACITOR RMS CURRENT FOR 3-PHASE CONVERTER
The output capacitors conduct the ripple component of the inductor current. In the case of multiphase converters, the capacitor current is the sum of the ripple currents from each of the individual channels. Compare Equation 1 to the expression for the peak-to-peak current after the summation of N symmetrically phase-shifted inductor currents in Equation 2. Peak-to-peak ripple current decreases by an amount proportional to the number of channels. Output­voltage ripple is a function of capacitance, capacitor equivalent series resistance (ESR), and inductor ripple current. Reducing the inductor ripple current allows the designer to use fewer or less costly output capacitors.
VINNV
–()V
OUT
IN
OUT
(EQ. 2)
I
------------------------------------------------------------=
CPP,
LfSV
Another benefit of interleaving is to reduce input ripple current. Input capacitance is determined in part by the maximum input ripple current. Multiphase topologies can improve overall system cost and size by lowering input ripple current and allowing the designer to reduce the cost of input capacitance. The example in Figure 2 illustrates input currents from a three-phase converter combining to reduce the total input ripple current.
The converter depicted in Figure 2 delivers 36A to a 1.5V load from a 12V input. The RMS input capacitor current is 5.9A. Compare this to a single-phase converter also stepping down 12V to 1.5V at 36A. The single-phase converter has 11.9A
RMS input capacitor current. The single-phase converter must use an input capacitor bank with twice the RMS current capacity as the equivalent three-phase converter .
Figures 17, 18 and 19 in the section entitled Input Capacitor Selection can be used to determine the input-capacitor RMS current based on load current, duty cycle, and the number of channels. They are provided as aids in determining the optimal input capacitor solution. Figure 20 shows the single phase input-capacitor RMS current for comparison.
PWM Modulation Scheme
The ISL6326B adopts Intersil's proprietary Active Pulse Positioning (APP) modulation scheme to improve transient performance. APP control is a unique dual-edge PWM modulation scheme with both PWM leading and trailing edges being independently moved to give the best response to transient loads. The PWM frequency, however , is constant and set by the external resistor between the FS pin and GND. To further improve the transient response, the ISL6326B also implements Intersil's proprietary Adaptive Phase Alignment (APA) technique. APA, with sufficiently large load step currents, can turn on all phases together. With both APP and APA control, ISL6326B can achieve excellent transient performance and reduce the demand on the output capacitors.
Under steady state conditions the operation of the ISL6326B PWM modulator appears to be that of a conventional trailing edge modulator. Conventional analysis and design methods can therefore be used for steady state and small signal operation.
PWM Operation
The timing of each channel is set by the number of active channels. The default channel setting for the ISL6326B is four. The switching cycle is defined as the time between PWM pulse termination signals of each channel. The cycle time of the pulse signal is the inverse of the switching frequency set by the resistor between the FS pin and ground. The PWM signals command the MOSFET driver to turn on/off the channel MOSFETs.
For 4-channel operation, the channel firing order is 4-3-2-1: PWM3 pulse happens 1/4 of a cycle after PWM4, PWM2 output follows another 1/4 of a cycle after PWM3, and PWM1 delays another 1/4 of a cycle after PWM2. For 3-channel operation, the channel firing order is 3-2-1.
Connecting PWM4 to VCC selects three channel operation and the pulse times are spaced in 1/3 cycle increments. If PWM3 is connected to VCC, two channel operation is selected and the PWM2 pulse happens 1/2 of a cycle after PWM pulse.
Switching Frequency
Switching frequency is determined by the selection of the frequency-setting resistor, R pin to GND (see the figures labelled Typical Applications on
, which is connected from FS
T
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ISL6326B
pages 4 and 5). Equation 3 is provided to assist in selecting the correct resistor value.
10
2.5X10
R
------------------------- -=
T
where F
F
SW
is the switching frequency of each phase.
SW
(EQ. 3)
Current Sensing
ISL6326B senses the current continuously for fast response. ISL6326B supports inductor DCR sensing, or resistive sensing techniques. The associated channel current sense amplifier uses the ISEN inputs to reproduce a signal proportional to the inductor current, I I
, is proportional to the inductor current. The sensed
SEN
current is used for current balance, load-line regulation, and overcurrent protection.
The internal circuitry, shown in Figures 3, and 4, represents one channel of an N-channel converter. This circuitry is repeated for each channel in the converter, but may not be active depending on the status of the PWM3 and PWM4 pins, as described in the PWM Operation section.
INDUCTOR DCR SENSING
An inductor’s winding is characteristic of a distributed resistance as measured by the DCR (Direct Current Resistance) parameter. Consider the inductor DCR as a separate lumped quantity, as shown in Figure 3. The channel current I
, flowing through the inductor, will also
L
pass through the DCR. Equation 4 shows the s-domain equivalent voltage across the inductor V
V
LIL
sL DCR+⋅()⋅=
A simple R-C network across the inductor extracts the DCR voltage, as shown in Figure 3.
The voltage on the capacitor V proportional to the channel current I
L
⎛⎞
-------------
s
⋅ 1+
⎝⎠
DCR
---------------------------------------------------------------------
V
=
C
sRC 1+⋅()
DCR I
⋅()⋅
L
If the R-C network components are selected such that the RC time constant (= R*C) matches the inductor time constant (= L/DCR), the voltage across the capacitor V equal to the voltage drop across the DCR, i.e., proportional to the channel current.
. The sense current,
L
.
L
, can be shown to be
C
, see Equation 5.
L
(EQ. 4)
(EQ. 5)
is
C
V
IN
ISL6605
PWM(n)
ISL6326B INTERNAL CIRCUIT
In
CURRENT
SENSE
I
=
SEN
FIGURE 3. DCR SENSING CONFIGURATION
I
L
DCR
----------------- -
R
ISEN
+
-
L
INDUCTOR
R
ISEN-(n)
ISEN+(n)
ILs()
V
+
L
+
DCR
VC(s)
C
V
OUT
C
-
R
ISEN(n)
(PTC)
C
T
OUT
-
With the internal low-offset current amplifier, the capacitor voltage V Therefore, the current out of ISEN+ pin, I
is replicated across the sense resistor R
C
, is proportional
SEN
ISEN
.
to the inductor current. Because of the internal filter at ISEN- pin, one capacitor, C
T
is needed to match the time delay between the ISEN- and ISEN+ signals. Select the proper C constant of R
ISEN
and CT (R
to keep the time
T
x CT ) close to 27ns.
ISEN
Equation 6 shows that the ratio of the channel current to the sensed current, I
, is driven by the value of the sense
SEN
resistor and the DCR of the inductor.
DCR
I
SENIL
----------------- -
⋅=
R
ISEN
(EQ. 6)
RESISTIVE SENSING
For accurate current sense, a dedicated current-sense resistor R
in series with each output inductor can
SENSE
serve as the current sense element (see Figure 4). This technique is more accurate, but reduces overall converter efficiency due to the additional power loss on the current sense element R
SENSE
.
The same capacitor CT is needed to match the time delay between ISEN- and ISEN+ signals. Select the proper C keep the time constant of R
ISEN
and CT (R
x CT ) close
ISEN
T
to
to 27ns.
,
12
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ISL6326B
Equation 7 shows the ratio of the channel current to the sensed current I
R
SENSE
I
SENIL
FIGURE 4. SENSE RESISTOR IN SERIES WITH INDUCTORS
-----------------------
⋅=
R
ISL6326B INTERNAL CIRCUIT
In
CURRENT
SENSE
I
SEN
SEN
ISEN
I
L
.
R
SENSE
--------------------------= R
ISEN
(EQ. 7)
I
L
ISEN-(n)
+
-
ISEN+(n)
L
R
SENSE
C
R
ISEN(n)
C
T
V
OUT
OUT
The inductor DCR value will increase as the temperature increases. Therefore the sensed current will increase as the temperature of the current sense element increases. In order to compensate the temperature effect on the sensed current signal, a Positive T emperature Coefficient (PTC) resistor can be selected for the sense resistor R
, or the integrated
ISEN
temperature compensation function of ISL6326B should be utilized. The integrated temperature compensation function is described in the Temperature Compensation section.
Channel-Current Balance
The sensed current In from each active channel are summed together and divided by the number of active channels. The resulting average current I
provides a measure of the
AVG
total load current. Channel current balance is achieved by comparing the sensed current of each channel to the average current to make an appropriate adjustment to the PWM duty cycle of each channel with Intersil’s patented current-balance method.
Channel current balance is essential in achieving the thermal advantage of multiphase operation. With good current balance, the power loss is equally dissipated over multiple devices and a greater area.
Voltage Regulation
The compensation network shown in Figure 5 assures that the steady-state error in the output voltage is limited only to the error in the reference voltage (output of the DAC) and offset errors in the OFS current source, remote-sense and error amplifiers. Intersil specifies the guaranteed tolerance of the ISL6326B to include the combined tolerances of each of these elements.
The sensed average current I
is tied to FB internally.
AVG
This current will develop voltage drop across the resistor between FB and VDIFF pins for droop control. ISL6326B can not be used for non-droop applications.
The output of the error amplifier, V
, is compared to
COMP
sawtooth waveforms to generate the PWM signals. The PWM signals control the timing of the Intersil MOSFET drivers and regulate the converter output to the specified reference voltage. The internal and external circuitry which control voltage regulation is illustrated in Figure 5.
EXTERNAL CIRCUIT ISL6326B INTERNAL CIRCUIT
C
R
C
C
C
REF
+
R
V
FB
DROOP
-
V
+
OUT
V
-
OUT
COMP
DAC
R
REF
REF
+
FB
VDIFF
VSEN
RGND
I
AVG
-
ERROR AMPLIFIER
DIFFERENTIAL REMOTE-SENSE AMPLIFIER
V
COMP
+
-
FIGURE 5. OUTPUT VOLT AGE AND LOAD-LINE
REGULATION WITH OFFSET ADJUSTMENT
The ISL6326B incorporates an internal differential remote­sense amplifier in the feedback path. The amplifier removes the voltage error encountered when measuring the output voltage relative to the local controller ground reference point resulting in a more accurate means of sensing output voltage. Connect the microprocessor sense pins to the non­inverting input, VSEN, and inverting input, RGND, of the remote-sense amplifier. The remote-sense output, V
DIFF
, is connected to the inverting input of the error amplifier through an external resistor.
A digital-to-analog converter (DAC) generates a reference voltage based on the state of logic signals at pins VID7 through VID0. The DAC decodes the eight 6-bit logic signal (VID) into one of the discrete voltages shown in Table 1. Each VID input offers a 45µA pull-up to an internal 2.5V source for use with open-drain outputs. The pull-up current diminishes to zero above the logic threshold to protect voltage-sensitive output devices. External pull-up resistors can augment the pull-up current sources if case leakage into the driving device is greater than 45µA.
13
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ISL6326B
TABLE 1. VR10 VID TABLE (WITH 6.25mV EXTENSION)
VID4
VID3
VID2
VID1
VID0
VID5
400mV
200mV
100mV
50mV
25mV
12.5mV
010101 010101 010110 010110 0 1.58125 010111 010111 011000 1 1.5625 011000 011001 011001 0 1.54375 011010 011010 011011 1 1.525 011011 011100 011100 011101 11.5 011101 011110 011110 0 1.48125 011111 011111 100000 1 1.4625 100000 100001 100001 100010 100010 100011 100011 100100 100100 100101 100101 100110 100110 100111 100111 101000
VID6
6.25mV
11.6 0 1.59375 1 1.5875
1 1.575 0 1.56875
0 1.55625
11.55
1 1.5375 0 1.53125
0 1.51875 1 1.5125 0 1.50625
0 1.49375 1 1.4875
1 1.475 0 1.46875
0 1.45625
11.45 0 1.44375 1 1.4375 0 1.43125 1 1.425 0 1.41875 1 1.4125 0 1.40625
11.4 0 1.39375 1 1.3875 0 1.38125 1 1.375 0 1.36875 1 1.3625
VOLTAGE
(V)
TABLE 1. VR10 VID TABLE (WITH 6.25mV EXTENSION)
VID4
400mV
101000 0 1.35625 101001 101001 101010 1 1.3375 101010 101011 101011 0 1.31875 101100 101100 101101 11.3 101101 101110 101110 0 1.28125 101111 101111 110000 110000 0 1.25625 110001 110001 110010 1 1.2375 110010 110011 110011 0 1.21875 110100 110100 110101 110101 110110 110110 110111 110111 111000 111000 111001 111001 111010 111010 111011 111011
(Continued)
VID3
200mV
VID2
100mV
VID1
50mV
VID0
25mV
VID5
12.5mV
VID6
6.25mV
11.35 0 1.34375
0 1.33125 1 1.325
1 1.3125 0 1.30625
0 1.29375 1 1.2875
1 1.275 0 1.26875 1 1.2625
11.25 0 1.24375
0 1.23125 1 1.225
1 1.2125 0 1.20625
11.2 0 1.19375 1 1.1875 0 1.18125 1 1.175 0 1.16875 1 1.1625 0 1.15625
11.15 0 1.14375 1 1.1375 0 1.13125 1 1.125 0 1.11875
VOLTAGE
(V)
14
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ISL6326B
TABLE 1. VR10 VID TABLE (WITH 6.25mV EXTENSION)
VID4
400mV
111100 1 1.1125 111100 111101 111101 0 1.09375 111110 111110 111111 1OFF 111111 000000 000000 0 1.08125 000001 000001 000010 1 1.0625 000010 000011 000011 000100 1 1.0375 000100 000101 000101 0 1.01875 000110 000110 000111 11 000111 001000 001000 001001 001001 001010 001010 001011 001011 001100 001100 001101 001101 001110 001110 001111
(Continued)
VID3
200mV
VID2
100mV
VID1
50mV
VID0
25mV
VID5
12.5mV
VID6
VOLTAGE
6.25mV
0 1.10625
11.1
1OFF 0OFF
0OFF 1 1.0875
1 1.075 0 1.06875
0 1.05625
11.05 0 1.04375
0 1.03125 1 1.025
1 1.0125 0 1.00625
0 0.99375 1 0.9875 0 0.98125 1 0.975 0 0.96875 1 0.9625 0 0.95625
10.95 0 0.94375 1 0.9375 0 0.93125 1 0.925 0 0.91875 1 0.9125 0 0.90625
10.9
(V)
TABLE 1. VR10 VID TABLE (WITH 6.25mV EXTENSION)
VID4
400mV
001111 0 0.89375 010000 010000 010001 1 0.875 010001 010010 010010 0 0.85625 010011 010011 010100 1 0.8375 010100
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 VOLTAGE
00000000 OFF 00000001 OFF
000000101.60000
000000111.59375
000001001.58750
000001011.58125
000001101.57500
000001111.56875
000010001.56250
000010011.55625
000010101.55000
000010111.54375
000011001.53750
000011011.53125
000011101.52500
000011111.51875
000100001.51250
000100011.50625
000100101.50000
000100111.49375
000101001.48750
000101011.48125
000101101.47500
000101111.46875
000110001.46250
(Continued)
VID3
200mV
VID2
VID1
VID0
100mV
50mV
25mV
TABLE 2. VR11 VID 8 BIT
VID5
12.5mV
VID6
6.25mV
1 0.8875 0 0.88125
0 0.86875 1 0.8625
10.85 0 0.84375
0 0.83125
VOLTAGE
(V)
15
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ISL6326B
TABLE 2. VR11 VID 8 BIT (Continued)
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 VOLTAGE
0 0 0 1 1 0 0 1 1.45625 0 0 0 1 1 0 1 0 1.45000 0 0 0 1 1 0 1 1 1.44375 0 0 0 1 1 1 0 0 1.43750 0 0 0 1 1 1 0 1 1.43125 0 0 0 1 1 1 1 0 1.42500 0 0 0 1 1 1 1 1 1.41875 0 0 1 0 0 0 0 0 1.41250 0 0 1 0 0 0 0 1 1.40625 0 0 1 0 0 0 1 0 1.40000 0 0 1 0 0 0 1 1 1.39375 0 0 1 0 0 1 0 0 1.38750 0 0 1 0 0 1 0 1 1.38125 0 0 1 0 0 1 1 0 1.37500 0 0 1 0 0 1 1 1 1.36875 0 0 1 0 1 0 0 0 1.36250 0 0 1 0 1 0 0 1 1.35625 0 0 1 0 1 0 1 0 1.35000 0 0 1 0 1 0 1 1 1.34375 0 0 1 0 1 1 0 0 1.33750 0 0 1 0 1 1 0 1 1.33125 0 0 1 0 1 1 1 0 1.32500 0 0 1 0 1 1 1 1 1.31875 0 0 1 1 0 0 0 0 1.31250 0 0 1 1 0 0 0 1 1.30625 0 0 1 1 0 0 1 0 1.30000 0 0 1 1 0 0 1 1 1.29375 0 0 1 1 0 1 0 0 1.28750 0 0 1 1 0 1 0 1 1.28125 0 0 1 1 0 1 1 0 1.27500 0 0 1 1 0 1 1 1 1.26875 0 0 1 1 1 0 0 0 1.26250 0 0 1 1 1 0 0 1 1.25625 0 0 1 1 1 0 1 0 1.25000 0 0 1 1 1 0 1 1 1.24375 0 0 1 1 1 1 0 0 1.23750 0 0 1 1 1 1 0 1 1.23125 0 0 1 1 1 1 1 0 1.22500 0 0 1 1 1 1 1 1 1.21875 0 1 0 0 0 0 0 0 1.21250
TABLE 2. VR11 VID 8 BIT (Continued)
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 VOLTAGE
010000011.20625
010000101.20000
010000111.19375
010001001.18750
010001011.18125
010001101.17500
010001111.16875
010010001.16250
010010011.15625
010010101.15000
010010111.14375
010011001.13750
010011011.13125
010011101.12500
010011111.11875
010100001.11250
010100011.10625
010100101.10000
010100111.09375
010101001.08750
010101011.08125
010101101.07500
010101111.06875
010110001.06250
010110011.05625
010110101.05000
010110111.04375
010111001.03750
010111011.03125
010111101.02500
010111111.01875
011000001.01250
011000011.00625
011000101.00000
011000110.99375
011001000.98750
011001010.98125
011001100.97500
011001110.96875
011010000.96250
16
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ISL6326B
TABLE 2. VR11 VID 8 BIT (Continued)
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 VOLTAGE
0 1 1 0 1 0 0 1 0.95625 0 1 1 0 1 0 1 0 0.95000 0 1 1 0 1 0 1 1 0.94375 0 1 1 0 1 1 0 0 0.93750 0 1 1 0 1 1 0 1 0.93125 0 1 1 0 1 1 1 0 0.92500 0 1 1 0 1 1 1 1 0.91875 0 1 1 1 0 0 0 0 0.91250 0 1 1 1 0 0 0 1 0.90625 0 1 1 1 0 0 1 0 0.90000 0 1 1 1 0 0 1 1 0.89375 0 1 1 1 0 1 0 0 0.88750 0 1 1 1 0 1 0 1 0.88125 0 1 1 1 0 1 1 0 0.87500 0 1 1 1 0 1 1 1 0.86875 0 1 1 1 1 0 0 0 0.86250 0 1 1 1 1 0 0 1 0.85625 0 1 1 1 1 0 1 0 0.85000 0 1 1 1 1 0 1 1 0.84375 0 1 1 1 1 1 0 0 0.83750 0 1 1 1 1 1 0 1 0.83125 0 1 1 1 1 1 1 0 0.82500 0 1 1 1 1 1 1 1 0.81875 1 0 0 0 0 0 0 0 0.81250 1 0 0 0 0 0 0 1 0.80625 1 0 0 0 0 0 1 0 0.80000 1 0 0 0 0 0 1 1 0.79375 1 0 0 0 0 1 0 0 0.78750 1 0 0 0 0 1 0 1 0.78125 1 0 0 0 0 1 1 0 0.77500 1 0 0 0 0 1 1 1 0.76875 1 0 0 0 1 0 0 0 0.76250 1 0 0 0 1 0 0 1 0.75625 1 0 0 0 1 0 1 0 0.75000 1 0 0 0 1 0 1 1 0.74375 1 0 0 0 1 1 0 0 0.73750 1 0 0 0 1 1 0 1 0.73125 1 0 0 0 1 1 1 0 0.72500 1 0 0 0 1 1 1 1 0.71875 1 0 0 1 0 0 0 0 0.71250
TABLE 2. VR11 VID 8 BIT (Continued)
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 VOLTAGE
100100010.70625
100100100.70000
100100110.69375
100101000.68750
100101010.68125
100101100.67500
100101110.66875
100110000.66250
100110010.65625
100110100.65000
100110110.64375
100111000.63750
100111010.63125
100111100.62500
100111110.61875
101000000.61250
101000010.60625
101000100.60000
101000110.59375
101001000.58750
101001010.58125
101001100.57500
101001110.56875
101010000.56250
101010010.55625
101010100.55000
101010110.54375
101011000.53750
101011010.53125
101011100.52500
101011110.51875
101100000.51250
101100010.50625
101100100.50000 11111110OFF 11111111OFF
17
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ISL6326B
Load-Line Regulation
Some microprocessor manufacturers require a precisely­controlled output resistance. This dependence of output voltage on load current is often termed “droop” or “load line” regulation. By adding a well controlled output impedance, the output voltage can effectively be level shifted in a direction which works to achieve the load-line regulation required by these manufacturers.
In other cases, the designer may determine that a more cost-effective solution can be achieved by adding droop. Droop can help to reduce the output-voltage spike that results from fast load-current demand changes.
The magnitude of the spike is dictated by the ESR and ESL of the output capacitors selected. By positioning the no-load voltage level near the upper specification limit, a larger negative spike can be sustained without crossing the lower limit. By adding a well controlled output impedance, the output voltage under load can effectively be level shifted down so that a larger positive spike can be sustained without crossing the upper specification limit.
As shown in Figure 5, a current proportional to the average current of all active channels, I load-line regulation resistor R across R
is proportional to the output current, effectively
FB
creating an output voltage droop with a steady-state value defined as
V
DROOPIAVGRFB
=
The regulated output voltage is reduced by the droop voltage V
. The output voltage as a function of load current is
DROOP
derived by combining Equation 8 with the appropriate sample current expression defined by the current sense method employed.
I
⎛⎞
LOAD
V
OUTVREFVOFS
–
-----------------
–=
⎜⎟
N
⎝⎠
, flows from FB through a
AVG
. The resulting voltage drop
FB
R
X
----------------- -R R
ISEN
FB
(EQ. 8)
(EQ. 9)
Output-Voltage Offset Programming
The ISL6326B allows the designer to accurately adjust the offset voltage. When a resistor, R OFS to VCC, the voltage across it is regulated to 1.6V. This causes a proportional current (I R
is connected to ground, the voltage across it is
OFS
regulated to 0.4V, and I between DAC and REF, R product (I
OFS
x R
OFS
flows out of OFS. A resistor
OFS
REF
) is equal to the desired offset voltage.
These functions are shown in Figure 6. Once the desired output offset voltage has been determined,
use the following formulas to set R For Positive Offset (connect R
1.6 R
×
REF
OFS
------------------------------
=
V
OFFSET
R
For Negative Offset (connect R
0.4 R
×
REF
OFS
------------------------------
=
V
OFFSET
FB
E/A
R
, is connected between
OFS
) to flow into OFS. If
OFS
, is selected so that the
:
OFS
to VCC):
OFS
to GND):
OFS
DYNAMIC
VID D/A
DAC
VCC GND
(EQ. 11)
(EQ. 12)
R
REF
REF
C
REF
OR
Where V programmed offset voltage, I of the converter, R the ISEN+ pin, and R active channel number, and R
is the reference voltage, V
REF
LOAD
is the sense resistor connected to
ISEN
is the feedback resistor, N is the
FB
is the
OFS
is the total output current
is the DCR, or R
X
SENSE
depending on the sensing method. Therefore the equivalent loadline impedance, i.e. Droop
impedance, is equal to:
R
R
FB
------------
R
LL
X
----------------- -=
N
R
ISEN
(EQ. 10)
18
-
1.6V +
VCC
FIGURE 6. OUTPUT VOLTAGE OFFSET PROGRAMMING
0.4V
+
-
GND
ISL6326B
R
OFS
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OFS
Page 19
ISL6326B
Dynamic VID
Modern microprocessors need to make changes to their core voltage as part of normal operation. They direct the core-voltage regulator to do this by making changes to the VID inputs during regulator operation. The power management solution is required to monitor the DAC inputs and respond to on-the-fly VID changes in a controlled manner. Supervising the safe output voltage transition within the DAC range of the processor without discontinuity or disruption is a necessary function of the core-voltage regulator.
In order to ensure the smooth transition of output voltage during VID change, a VID step change smoothing network, composed of R used. The selection of R voltage as detailed above in Output-Voltage Offset Programming. The selection of C duration for 1 bit VID change and the allowable delay time.
Assuming the microprocessor controls the VID change at 1 bit every T R
REF
VID
and C
equation.
C
REFRREFTVID
REF
and C
as shown in Figure 6, can be
REF
is based on the desired offset
REF
is based on the time
REF
, the relationship between the time constant of
network and T
REF
=
is given by the following
VID
(EQ. 13)
ISL66xx family of Intersil MOSFET drivers, which require 12V bias.
3. The voltage on EN_VTT must be higher than 0.875V to enable the controller. This pin is typically connected to the output of VTT VR.
ISL6326B INTERNAL CIRCUIT
POR
CIRCUIT
SOFT-START
AND
FAULT LOGIC
ENABLE
COMPARATOR
+
-
0.875V
+
-
0.875V
EXTERNAL CIRCUIT
VCC
EN_PWR
EN_VTT
+12V
10kΩ
910Ω
Operation Initialization
Prior to converter initialization, proper conditions must exist on the enable inputs and VCC. When the conditions are met, the controller begins soft-start. Once the output voltage is within the proper window of operation, VR_RDY asserts logic high.
Enable and Disable
While in shutdown mode, the PWM outputs are held in a high-impedance state to assure the drivers remain off. The following input conditions must be met before the ISL6326B is released from shutdown mode.
1. The bias voltage applied at VCC must reach the internal power-on reset (POR) rising threshold. Once this threshold is reached, proper operation of all aspects of the ISL6326B is guaranteed. Hysteresis between the rising and falling thresholds assure that once enabled, the ISL6326B will not inadvertently turn off unless the bias voltage drops substantially (see Electrical Specifications).
2. The ISL6326B features an enable input (EN_PWR) for power sequencing between the controller bias voltage and another voltage rail. The enable comparator holds the ISL6326B in shutdown until the voltage at EN_PWR rises above 0.875V. The enable comparator has about 130mV of hysteresis to prevent bounce. It is important that the driver ICs reach their POR level before the ISL6326B becomes enabled. The schematic in Figure 7 demonstrates sequencing the ISL6326B with the
FIGURE 7. POWER SEQUENCING USING THRESHOLD-
SENSITIVE ENABLE (EN) FUNCTION
When all conditions above are satisfied, ISL6326B begins the soft-start and ramps the output voltage to 1.1V first. After remaining at 1.1V for some time, ISL6326B reads the VID code at VID input pins. If the VID code is valid, ISL6326B will regulate the output to the final VID setting. If the VID code is OFF code, ISL6326B will shut down, and cycling VCC, EN_PWR or EN_VTT is needed to restart.
Soft-Start
ISL6326B based VR has 4 periods during soft-start as shown in Figure 8. After VCC, EN_VTT and EN_PWR reach their POR/enable thresholds, The controller will have fixed delay period TD1. After this delay period, the VR will begin first soft-start ramp until the output voltage reaches 1.1V Vboot voltage. Then, the controller will regulate the VR voltage at 1.1V for another fixed period TD3. At the end of TD3 period, ISL6326B reads the VID signals. If the VID code is valid, ISL6326B will initiate the second soft-start ramp until the voltage reaches the VID voltage minus offset voltage.
The soft-start time is the sum of the 4 periods as shown in the following equation.
T
TD1TD2TD3TD4+++=
SS
TD1 is a fixed delay with the typical value as 1.36ms. TD3 is determined by the fixed 85µs plus the time to obtain valid
(EQ. 14)
19
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ISL6326B
VID voltage. If the VID is valid before the output reaches the
1.1V, the minimum time to validate the VID input is 500ns. Therefore the minimum TD3 is about 86µs.
During TD2 and TD4, ISL6326B digitally controls the DAC voltage change at 6.25mV per step. The time for each step is determined by the frequency of the soft-start oscillator which is defined by the resistor R
from SS pin to GND. The
SS
second soft-start ramp time TD2 and TD4 can be calculated based on the following equations:
1.1xR
SS
----------------------- -
TD2
TD4
6.25x25
V
------------------------------------------------
For example, when VID is set to 1.5V and the R
VID
6.25x25
μs()=
1.1–()xR
SS
(EQ. 15)
is set at
SS
(EQ. 16)
μs()=
100kΩ, the first soft-start ramp time TD2 will be 704µs and the se c o nd s oft-st ar t ra m p t i m e T D 4 will be 256µs.
After the DAC voltage reaches the final VID setting, VR_RDY will be set to high with the fixed delay TD5. The typical value for TD5 is 85µs.
VOUT, 500mV/DIV
either the DCR of the inductor or R
depending on the
SENSE
sensing method. The resistor from the IOUT pin to GND should be chosen to
ensure that the voltage at the IOUT pin is less than 2V under the maximum load current. If the IOUT pin voltage is higher than 2V, overcurrent shutdown will be triggered, as described in the Overcurrent Protection section.
A small capacitor can be placed between the IOUT pin and GND to reduce the noise impact. If this pin is not used, tie it to GND.
Fault Monitoring and Protection
The ISL6326B actively monitors output voltage and current to detect fault conditions. Fault monitors trigger protective measures to prevent damage to a microprocessor load. One common power good indicator is provided for linking to external system monitors. The schematic in Figure 9 outline s the interaction between the fault monitors and the VR_RDY signal.
VR_RDY Signal
The VR_RDY pin is an open-drain logic output to indicate that the soft-start period has completed and the output voltage is within the regulated range. VR_RDY is pulled low during shutdown and releases high after a successful soft­start and a fixed delay TD5. VR_RDY will be pulled low when an undervoltage or overvoltage condition is detected, or the controller is disabled by a reset from EN_PWR, EN_VTT, POR, or VID OFF-code.
TD1
EN_VTT
VR_RDY
FIGURE 8. SOFT-START WAVEFORMS
TD2
500µs/DIV
TD3 TD4
TD5
Current Sense Output
The current flowing out of the IOUT pin is equal to the sensed average current inside ISL6326B. In typical application, a resistor is placed from the IOUT pin to GND to generate a voltage, which is proportional to the load current and the resistor value:
R
V
IOUT
where V
-------------------
=
IOUT
resistor between the IOUT pin and GND, I output current of the converter, R connected to the ISEN+ pin, N is the active channel number, and R
is the DC resistance of the current sense element,
X
R
IOUT
N
X
----------------- -I R
ISEN
LOAD
is the voltage at the IOUT pin, R
is the sense resistor
ISEN
LOAD
(EQ. 17)
is the
IOUT
is the total
Undervoltage Detection
The undervoltage threshold is set at 50% of the VID code. When the output voltage at VSEN is below the undervoltage threshold, VR_RDY is pulled low.
Overvoltage Protection
Regardless of the VR being enabled or not, the ISL6326B overvoltage protection (OVP) circuit will be active after its POR. The OVP thresholds are different under different operation conditions. When VR is not enabled and during the soft-start intervals TD1, TD2 and TD3, the OVP threshold is 1.275V. Once the controller detects valid VID input, the OVP trip point will be changed to DAC plus 175mV.
Two actions are taken by the ISL6326B to protect the microprocessor load when an overvoltage condition occurs.
At the inception of an overvoltage event, all PWM outputs are commanded low instantly (less than 20ns). This causes the Intersil drivers to turn on the lower MOSFETs and pull the output voltage below a level to avoid damaging the load. When the VDIFF voltage falls below the DAC plus 75mV, PWM signals enter a high-impedance state. The Intersil drivers respond to the high-impedance input by turning off both upper and lower MOSFET s. If the overvoltage condition reoccurs, the ISL6326B will again command the lower
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ISL6326B
MOSFETs to turn on. The ISL6326B will continue to protect the load in this fashion as long as the overvoltage condition occurs.
Once an overvoltage condition is detected, normal PWM operation ceases until the ISL6326B is reset. Cycling the voltage on EN_PWR, EN_VTT or VCC below the POR­falling threshold will reset the controller. Cycling the VID codes will not reset the controller.
VR_RDY
UV
-
+
50%
85µA
-
OC
+
I
AVG
2.0V
-
+
IOUT
VDIFF
DAC
SOFT-START, FAULT
AND CONTROL LOGIC
+
OV
-
OC
At the beginning of overcurrent shutdown, the controller places all PWM signals in a high-impedance state within 20ns, commanding the Intersil MOSFET driver ICs to turn off both upper and lower MOSFETs. The system remains in this state a period of 4096 switching cycles. If the controller is still enabled at the end of this wait period, it will attempt a soft­start. If the fault remains, the trip-retry cycles will continue indefinitely (as shown in Figure 10) until either controller is disabled or the fault is cleared. Note that the energy delivered during trip-retry cycling is much less than during full-load operation, so there is no thermal hazard during this kind of operation.
OUTPUT CURRENT
0A
OUTPUT VOLT AGE
VID + 0.175V
FIGURE 9. VR_RDY AND PROTECTION CIRCUITRY
Overcurrent Protection
ISL6326B has two levels of overcurrent protection. Each phase is protected from a sustained overcurrent condition by limiting its peak current, while the combined phase currents are protected on an instantaneous basis.
In instantaneous protection mode, ISL6326B utilizes the sensed average current I condition. See the Channel-Current Balance section for more detail on how the average current is measured. The average current is continually compared with a constant 85µA reference current, as shown in Figure 9. Once the average current exceeds the reference current, a comparator triggers the converter to shutdown.
The current out of IOUT pin is equal to the sensed average current I
. With a resistor from IOUT to GND, the voltage
AVG
at IOUT will be proportional to the sensed average current and the resistor value. ISL6326B continuously monitors the voltage at IOUT pin. If the voltage at IOUT pin is higher than 2V, a comparator triggers the overcurrent shutdown. By increasing the resistor between IOUT and GND, the overcurrent protection threshold can be adjusted to be less than 100µA. For example, the overcurrent threshold for the sensed average current I 25k
Ω resistor from IOUT to GND.
to detect an overcurrent
AVG
can be set to 80µA by using a
AVG
0V
FIGURE 10. OVERCURRENT BEHAVIOR IN HICCUP MODE.
F
= 500kHz
SW
2ms/DIV
For the individual channel overcurrent protection, the ISL6326B continuously compares the sensed current signal of each channel with the 120µA reference current. If one channel current exceeds the reference current, ISL6326B will pull PWM signal of this channel to low for the rest of the switching cycle. This PWM signal can be turned on next cycle if the sensed channel current is less than the 120µA reference current. The peak current limit of individual channel will not trigger the converter to shutdown.
Thermal Monitoring (VR_HOT/VR_F AN)
There are two thermal signals to indicate the temperature status of the voltage regulator: VR_HOT and VR_FAN. Both VR_FAN and VR_HOT pins are open-drain outputs, and external pull-up resistors are required. Those signals are valid only after the controller is enabled.
The VR_FAN signal indicates that the temperature of the voltage regulator is high and more cooling airflow is needed. The VR_HOT signal can be used to inform the system that the temperature of the voltage regulator is too high and the CPU should reduce its power consumption. The VR_HOT signal may be tied to the CPU’s PROC_HOT signal.
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ISL6326B
The diagram of thermal monitoring function block is shown in Figure 11. One NTC resistor should be placed close to the power stage of the voltage regulator to sense the operational temperature, and one pull-up resistor is needed to form the voltage divider for the TM pin. As the temperature of the power stage increases, the resistance of the NTC will reduce, resulting in the reduced voltage at the TM pin. Figure 12 shows the TM voltage over the temperature for a typical design with a recommended 6.8kΩ NTC (P/N: NTHS0805N02N6801 from Vishay) and 1kΩ resistor RTM1. We recommend using those resistors for the accurate temperature compensation.
There are two comparators with hysteresis to compare the TM pin voltage to the fixed thresholds for VR_FAN and VR_HOT signals respectively. The VR_FAN signal is set to high when the TM voltage is lower than 33% of VCC voltage, and is pulled to GND when the TM voltage increases to above 39% of VCC voltage. The VR_FAN signal is set to high when the TM voltage goes below 28% of VCC voltage, and is pulled to GND when the TM voltage goes back to above 33% of VCC voltage. Figure 13 shows the operation of those signals.
VTM / V
100%
90% 80% 70%
CC
60%
/ V
TM
V
50% 40% 30% 20%
0 20 40 60 80 100 120 140
vs. Temperature
CC
Temperature (
o
C)
FIGURE 12. THE RATIO OF TM VOLTAGE TO NTC
TEMPERATURE WITH RECOMMENDED PARTS
TM
0.39*Vcc
0.33*Vcc
0.28*Vcc
VCC
VR_FAN
R
TM1
TM
o
R
c
NTC
0.33V
0.28V
CC
VR_HOT
CC
FIGURE 11. BLOCK DIAGRAM OF THERMAL MONITORING
FUNCTION
VR_FAN
VR_HOT
T1 T2 T3
Temperature
FIGURE 13. VR_HOT AND VR_FAN SIGNAL vs TM VOLTAGE
Based on the NTC temperature characteristics and the desired threshold of the VR_HOT signal, the pull-up resistor RTM1 of TM pin is given by:
R
R
=
TM1
NTC(T3)
2.75xR
NTC T3()
(EQ. 18)
is the NTC resistance at the VR_HOT threshold
temperature T3. The NTC resistance at the set point T2 and release point T1
of VR_FAN signal can be calculated as:
R
NTC T2()
R
NTC T1()
1.267xR
=
1.644xR
=
NTC T3()
NTC T3()
(EQ. 19)
(EQ. 20)
22
With the NTC resistance value obtained from Equations 19 and 20, the temperature value T2 and T1 can be found from the NTC datasheet.
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ISL6326B
Temperature Compensation
ISL6326B supports inductor DCR sensing, or resistive sensing techniques. The inductor DCR has a positive temperature coefficient, which is about +0.38%/°C. Since the voltage across inductor is sensed for the output current information, the sensed current has the same positive temperature coefficient as the inductor DCR.
In order to obtain the correct current information, there should be a way to correct the temperature impact on the current sense component. ISL6326B provides two methods: integrated temperature compensation and external temperature compensation.
Integrated Temperature Compensation
When the TCOMP voltage is equal or greater than VCC/15, ISL6326B will utilize the voltage at TM and TCOMP pins to compensate the temperature impact on the sensed current. The block diagram of this function is shown in Figure 14.
V
CC
R
TM1
TM
o
R
c
NTC
V
CC
R
TC1
TCOMP
R
TC2
FIGURE 14. BLOCK DIAGRAM OF INTEGRATED
Non-linear
A/D
D/A
4-bit
A/D
TEMPERATURE COMPENSATION
When the TM NTC is placed close to the current sense component (inductor), the temperature of the NTC will track the temperature of the current sense component. Therefore the TM voltage can be utilized to obtain the temperature of the current sense component.
Based on VCC voltage, ISL6326B converts the TM pin voltage to a 6-bit TM digital signal for temperature compensation. With the non-linear A/D converter of ISL6326B, the TM digital signal is linearly proportional to the NTC temperature. For accurate temperature compensation, the ratio of the TM voltage to the NTC temperature of the practical design should be similar to that in Figure 12.
Depending on the location of the NTC and the airflow, the NTC may be cooler or hotter than the current sense
Channel current
sense
I
I
3
4
k
i
Droop &
Over current protection
I
I
1
2
I
sen4
I
sen3
I
sen2
I
sen1
component. The TCOMP pin voltage can be utilized to correct the temperature difference between NTC and the current sense component. When a different NTC type or different voltage divider is used for the TM function, the TCOMP voltage can also be used to compensate for the difference between the recommended TM voltage curve in Figure 13 and that of the actual design. According to the VCC voltage, ISL6326B converts the TCOMP pin voltage to a 4-bit TCOMP digital signal as TCOMP factor N.
The TCOMP factor N is an integer between 0 and 15. The integrated temperature compensation function is disabled for N = 0. For N = 4, the NTC temperature is equal to the temperature of the current sense component. For N < 4, the NTC is hotter than the current sense component. The NTC is cooler than the current sense component for N > 4. When N > 4, the larger TCOMP factor N, the larger the difference between the NTC temperature and the temperature of the current sense component.
ISL6326B multiplexes the TCOMP factor N with the TM digital signal to obtain the adjustment gain to compensate the temperature impact on the sensed channel current. The compensated channel current signal is used for droop and overcurrent protection functions.
Design Procedure
1. Properly choose the voltage divider for the TM pin to match the TM voltage vs temperature curve with the recommended curve in Figure 12.
2. Run the actual board under the full load and the desired cooling condition.
3. After the board reaches the thermal steady state, record the temperature (T (inductor or MOSFET) and the voltage at TM and VCC pins.
4. Use the following equation to calculate the resistance of the TM NTC, and find out the corresponding NTC temperature T
R
NTC T
()
NTC
NTC
VTMxR
------------------------------- -=
5. Use the following equation to calculate th e TCOMP factor N:
()
209x T
CSC
--------------------------------------------------------
N
3xT
NTC
6. Choose an integral number close to the above result for the TCOMP factor. If this factor is higher than 15, use N = 15. If it is less than 1, use N = 1.
7. Choose the pull-up resistor R
8. If N = 15, do not need the pull-down resistor R otherwise obtain R
NxR
TC1
TC2
-----------------------
=
15 N–
R
9. Run the actual board under full load again with the proper resistors connected to the TCOMP pin.
) of the current sense component
CSC
from the NTC datasheet.
TM1
VCCV–
TM
T–
NTC
400+
4+=
(typical 10kΩ);
TC1
by the following equation:
TC2
(EQ. 21)
(EQ. 22)
TC2
(EQ. 23)
,
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ISL6326B
10. Record the output voltage as V1 immediately after the output voltage is stable with the full load. Record the output voltage as V2 after the VR reaches the thermal steady state.
11. If the output voltage increases over 2mV as the temperature increases, i.e. V2-V1 > 2mV, reduce N and redesign R
; if the output voltage decreases over 2mV
TC2
as the temperature increases, i.e. V1-V2 > 2mV , increase N and redesign R
TC2
.
External Temperature Compensation
By pulling the TCOMP pin to GND, the integrated temperature compensation function is disabled. And one external temperature compensation network, shown in Figure 15, can be used to cancel the temperature impact on the droop (i.e., load line).
ISL6326B
COMP
o
C
Interna l
circuit
FB
ISEN
Power Stages
The first step in designing a multiphase converter is to determine the number of phases. This determination depends heavily on the cost analysis which in turn depends on system constraints that differ from one design to the next. Principally, the designer will be concerned with whether components can be mounted on both sides of the circuit board; whether through-hole components are permitted; and the total board space available for power-supply circuitry. Generally speaking, the most economical solutions are those in which each phase handles between 15 and 20A. All surface-mount designs will tend toward the lower end of this current range. If through-hole MOSFETs and inductors can be used, higher per-phase currents are possible. In cases where board space is the limiting constraint, current can be pushed as high as 40A per phase, but these designs require heat sinks and forced air to cool the MOSFETs, inductors and heat-dissipating surfaces.
MOSFETs
The choice of MOSFETs depends on the current each MOSFET will be required to conduct; the switching frequency; the capability of the MOSFETs to dissipate heat; and the availability and nature of heat sinking and air flow.
VDIFF
FIGURE 15. EXTERNAL TEMPERATURE COMPENSATION
The sensed current will flow out of the FB pin and develop a droop voltage across the resistor equivalent (R the FB and VDIFF pins. If R
resistance reduces as the
FB
) between
FB
temperature increases, the temperature impact on the droop can be compensated. An NTC resistor can be placed close to the power stage and used to form R
. Due to the
FB
non-linear temperature characteristics of the NTC, a resistor network is needed to make the equivalent resistance between the FB and VDIFF pins reverse proportional to the temperature.
The external temperature compensation network can only compensate the temperature im pact on the droop, while it has no impact to the sensed current inside ISL6326B. Therefore, this network cannot compensate for the temperature impact on the overcurrent protection function.
General Design Guide
This design guide is intended to provide a high-level explanation of the steps necessary to create a multiphase power converter. It i s assume d that the reader is familiar with many of the basic skills and techniques referenced below. In addition to this guide, Intersil provides complete reference designs that include schematics, bills of materials, and example board layouts for all common microprocessor applications.
LOWER MOSFET POWER CALCULATION
The calculation for heat dissipated in the lower MOSFET is simple, since virtually all of the heat loss in the lower MOSFET is due to current conducted through the channel resistance (R continuous output current; I current (see Equation 1); d is the duty cycle (V
). In Equation 24, IM is the maximum
DS(ON)
is the peak-to-peak inductor
PP
OUT/VIN
); and
L is the per-channel inductance.
P
LOW 1,
r
DS ON()
⎛⎞
I
M
⎜⎟
----- ­N
⎝⎠
2
1d–()
I
LPP,
--------------------------------+=
2
1d–()
12
(EQ. 24)
An additional term can be added to the lower-MOSFET loss equation to account for additional loss accrued during the dead time when inductor current is flowing through the lower-MOSFET body diode. This term is dependent on the diode forward voltage at I frequency, f
; and the length of dead times, td1 and td2, at
S
, V
M
; the switching
D(ON)
the beginning and the end of the lower-MOSFET conduction interval respectively .
P
LOW 2,
=
V
DON()fS
I
I
⎛⎞
M
PP
----- -
-------- -+
⎝⎠
N
2
⎛⎞
I
M
t
⎜⎟
+
----- -
d1
N
⎝⎠
I
PP
-------- -
–
2
(EQ. 25)
t
d2
Thus the total maximum power dissipated in each lower MOSFET is approximated by the summation of P P
LOW,2
.
LOW,1
and
Upper MOSFET Power Calculation
In addition to R
losses, a large portion of the upper-
DS(ON)
MOSFET losses are due to currents conducted across the input voltage (V
) during switching. Since a substantially
IN
24
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ISL6326B
higher portion of the upper-MOSFET losses are dependent on switching frequency, the power calculation is more complex. Upper MOSFET losses can be divided into separate components involving the upper-MOSFET switching times; the lower-MOSFET body-diode reverse­recovery charge, Q
; and the upper MOSFET R
rr
DS(ON)
conduction loss. When the upper MOSFET turns off, the lower MOSFET does
not conduct any portion of the inductor current until the voltage at the phase node falls below ground. Once the lower MOSFET begins conducting, the current in the upper MOSFET falls to zero as the current in the lower MOSFET ramps up to assume the full inductor current. In Equation 26, the required time for this commutation is t approximated associated power loss is P
P
≈
UP 1,VIN
I
M
⎛⎞
----- -
⎝⎠
N
t
I
⎛⎞
1
PP
-------- -+ 2
----
⎜⎟
2
⎝⎠
f
S
and the
1
.
UP,1
(EQ. 26)
At turn on, the upper MOSFET begins to conduct and this transition occurs over a time t2. In Equation 27, the approximate power loss is P
t
I
≈
P
UP 2,VIN
⎛⎞
I
M
⎜⎟
----- ­N
⎝⎠
⎛⎞
PP
2
-------- -
----
⎜⎟
–
2
2
⎝⎠
.
UP,2
f
S
(EQ. 27)
A third component involves the lower MOSFET’s reverse­recovery charge, Qrr. Since the inductor current has fully commutated to the upper MOSFET before the lower­MOSFET’s body diode can draw all of Q
, it is conducted
rr
through the upper MOSFET across VIN. The power dissipated as a result is P
VINQrrf
=
P
UP 3,
S
and is approximately
UP,3
(EQ. 28)
Finally, the resistive part of the upper MOSFET’s is given in Equation 29 as P
UP,4
.
The total power dissipated by the upper MOSFET at full load can now be approximated as the summa ti on of the resu l ts from Equations 26, 27, and 28. Since the power equations depend on MOSFET parameters, choosing the correct MOSFETs can be an iterative process involving repetitive solutions to the loss equations for different MOSFETs and different switching frequencies.
2
2
P
UP 4,rDS ON()
⎛⎞
I
⎜⎟
----- -
⎝⎠
I
M
N
PP
d+≈
d
---------­12
(EQ. 29)
Current Sensing Resistor
The resistors connected to the Isen+ pins determine the gains in the load-line regulation loop and the channel-current balance loop as well as setting the overcurrent trip point. Select values for these resistors by the following equation:
R
I
X
R
ISEN
----------------------­85 10
×
OCP
------------- -=
–
6
N
(EQ. 30)
where R pin, N is the active channel number, R
is the sense resistor connected to the ISEN+
ISEN
is the resistance of
X
the current sense element, either the DCR of the inductor or R desired overcurrent trip point. Typically, I
depending on the sensing method, and I
SENSE
can be chosen
OCP
OCP
is the
to be 1.3 times the maximum load current of the specific application.
With integrated temperature compensation, the sensed current signal is independent on the operational temperature of the power stage, i.e. the temperature effect on the current sense element R temperature compensation function. R
is cancelled by the integrated
X
in Equation 30
X
should be the resistance of the current sense element at the room temperature.
When the integrated temperature compensation function is disabled by pulling the TCOMP pin to GND, the sensed current will be dependent on the operational temperature of the power stage, since the DC resistance of the current sense element may be changed according to the operational temperature. R
in Equation 30 should be the maximum DC
X
resistance of the current sense element at the all operational temperature.
In certain circumstances, it may be necessary to adjust the value of one or more ISEN resistors. When the components of one or more channels are inhibited from effectively dissipating their heat so that the affected channels run hotter than desired, choose new, smaller values of RISEN for the affected phases (see the section entitled Channel-Current Balance). Choose R
in proportion to the desired
ISEN,2
decrease in temperature rise in order to cause proportionally less current to flow in the hotter phase:
ΔT
R
ISEN 2,
R
ISEN
In Equation 31, make sure that ΔT
----------= ΔT
2 1
is the desired temperature
2
rise above the ambient temperature, and ΔT
is the measured
1
(EQ. 31)
temperature rise above the ambient temperature. While a single adjustment according to Equation 31 is usually sufficient, it may occasionally be necessary to adjust R
ISEN
two or more times to achieve optimal thermal balance between all channels.
Load-Line Regulation Resistor
The load-line regulation resistor is labelled RFB in Figure 5. Its value depends on the desired loadline requirement of the application.
The desired loadline can be calculated by the following equation:
V
DROOP
------------------------ -=
R
LL
where I and VR
I
FL
is the full load current of the specific application,
FL
DROOP
load condition.
is the desired voltage droop under the full
(EQ. 32)
25
FN9286.0
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ISL6326B
Based on the desired loadline RLL, the loadline regulation resistor can be calculated by the following equation:
N
R
--------------------------------- -=
FB
where N is the active channel number, R resistor connected to the ISEN+ pin, and R
R
ISEN
R
R
LL
X
ISEN
is the
X
(EQ. 33)
is the sense
resistance of the current sense element, either the DCR of the inductor or R
SENSE
depending on the sensing method.
If one or more of the current sense resistors are adjusted for thermal balance, as in Equation 31, the load-line regulation resistor should be selected based on the average value of the current sensing resistors, as given in the following equation:
R
LL
---------- R
=
R
FB
where R
∑
R
X
ISEN(n)
ISEN n()
n
is the current sensing resistor connected to
(EQ. 34)
the nth ISEN+ pin.
Compensation
The two opposing goals of compensating the voltage regulator are stability and speed. Depending on whether the regulator employs the optional load-line regulation as described in Load-Line Regulation, there are two distinct methods for achieving these goals.
COMPENSATING LOAD-LINE REGULATED CONVERTER
The load-line regulated converter behaves in a similar manner to a peak-current mode controller because the two poles at the output-filter L-C resonant frequency split with the introduction of current information into the control loop. The final location of these poles is determined by the system function, the gain of the current signal, and the value of the compensation components, R
Since the system poles and zero are affected by the values of the components that are meant to compensate them, the solution to the system equation becomes fairly complicated. Fortunately there is a simple approximation that comes very close to an optimal solution. Treating the system as though it were a voltage-mode regulator by compensating the L-C poles and the ESR zero of the voltage-mode approximation yields a solution that is always stable with very close to ideal transient performance.
and CC.
C
C2 (OPTIONAL)
C
C
R
C
+
R
FB
V
DROOP
-
FIGURE 16. COMPENSATION CONFIGURATION FOR
The feedback resistor, R
LOAD-LINE REGULATED ISL6326B CIRCUIT
FB
COMP
FB
ISL6326B
VDIFF
, has already been chosen as outlined in Load-Line Regulation Resistor. Select a target bandwidth for the compensated system, f
. The target
0
bandwidth must be large enough to assure adequate transient performance, but smaller than 1/ 3 of the per-channel switching frequency. The values of the compensation components depend on the relationships of f to the L-C pole frequency and the ESR zero frequency. For each of the three cases which follow, there is a separate set of equations for the compensation components.
1
------------------- f
Case 1:
Case 2:
Case 3:
------------------­2π LC
R
C
f
R
C
>
2π LC
R
CRFB
C
C
CRFB
C
0
CRFB
C
0
0.75V
------------------------------------= 2π VPPRFBf
1
f
0
-------------------------------------------------------------= 2π()2f
1
------------------------------> 2π C ESR()
0.75VINESR()C
-------------------------------------------------= 2π V
2π f0VppLC
----------------------------------- -=
0.75V
IN
IN
0
1
------------------------------<≤ 2π C ESR()
VPP2π()2f
--------------------------------------------=
0.75 V
IN
0.75V
IN
2
VPPRFBLC
0
2π f0VppL
------------------------------------------=
0.75 V
PPRFBf0
ESR()
IN
2
LC
0
L
(EQ. 35)
0
26
In Equation 35, L is the per-channel filter inductance divided by the number of active channels; C is the sum total of all output capacitors; ESR is the equivalent-series resistance of
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ISL6326B
the bulk output-filter capacitance; and VPP is the sawtooth amplitude described in Electrical Specifications.
The optional capacitor C
, is sometimes needed to bypass
2
noise away from the PWM comparator. Keep a position available for C
, and be prepared to install a high-frequency
2
capacitor of between 22pF and 150pF in case any leading­edge jitter problem is noted.
Once selected, the compensation values in Equation 35 assure a stable converter with reasonable transient performance. In most cases, transient performance can be improved by making adjustments to R value of R
while observing the transient performance on an
C
. Slowly increase the
C
oscilloscope until no further improvement is noted. Normally, C
will not need adjustment. Keep the value of CC from
C
Equation 35 unless some performance issue is noted.
Output Filter Design
The output inductors and the output capacitor bank together to form a low-pass filter responsible for smoothing the pulsating voltage at the phase nodes. The output filter also must provide the transient energy until the regulator can respond. Because it has a low bandwidth compared to the switching frequency, the output filter necessarily limits the system transient response. The output capacitor must supply or sink load current while the current in the output inductors increases or decreases to meet the dema n d.
In high-speed converters, the output capacitor bank is usually the most costly (and often the largest) part of the circuit. Output filter design begins with minimizing the cost of this part of the circuit. The critical load parameters in choosing the output capacitors are the maximum size of the load step, ΔI; the load-current slew rate, di/dt; and the maximum allowable output-voltage deviation under transient loading, ΔV their capacitance, ESR, and ESL (equivalent series inductance).
At the beginning of the load transient, the output capacitors supply all of the transient current. The output voltage will initially deviate by an amount approximated by the voltage drop across the ESL. As the load current increases, the voltage drop across the ESR increases linearly until the load current reaches its final value. The capacitors selected must have sufficiently low ESL and ESR so that the total output­voltage deviation is less than the allowable maximum. Neglecting the contribution of inductor current and regulator response, the output voltage initially deviates by an amount:
ΔV ESL()
The filter capacitor must have sufficiently low ESL and ESR so that ΔV < ΔV
Most capacitor solutions rely on a mixture of high-frequency capacitors with relatively low capacitance in combination
. Capacitors are characterized according to
MAX
di
-----ESR()ΔI+≈ dt
.
MAX
(EQ. 36)
with bulk capacitors having high capacitance but limited high-frequency performance. Minimizing the ESL of the high-frequency capacitors allows them to support the output voltage as the current increases. Minimizing the ESR of the bulk capacitors allows them to supply the increased current with less output voltage deviation.
The ESR of the bulk capacitors also creates the majority of the output-voltage ripple. As the bulk capacitors sink and source the inductor AC ripple current (see Interleaving and Equation 2), a voltage develops across the bulk-capacitor ESR equal to I
(ESR). Thus, once the output capacitors
C,PP
are selected, the maximum allowable ripple voltage, V
PP(MAX)
L ESR()
, determines the lower limit on the inductance.
⎛⎞
NV
–
V
IN
⎝⎠
------------------------------------------------------------≥ fSVINV
V
OUT
OUT
PP MAX()
(EQ. 37)
Since the capacitors are supplying a decreasing portion of the load current while the regulator recovers from the transient, the capacitor voltage becomes slightly depleted. The output inductors must be capable of assuming the entire load current before the output voltage decreases more than ΔV
. This places an upper limit on inductance.
MAX
Equation 38 gives the upper limit on L for the cases when the trailing edge of the current transient causes a greater output-voltage deviation than the leading edge. Equation 39 addresses the leading edge. Normally, the trailing edge dictates the selection of L because duty cycles are usually less than 50%. Nevertheless, both inequalities should be evaluated, and L should be selected based on the lower of the two results. In each equation, L is the per-channel inductance, C is the total output capacitance, and N is the number of active channels.
2NCV
L
--------------------- ΔV
()
ΔI
()
1.25
------------------------- - ΔV
≤
L
()
ΔI
2
O
NC
2
MAX
MAX
ΔI ESR()–≤
ΔIESR()– VINVO–
⎛⎞ ⎝⎠
(EQ. 38)
(EQ. 39)
Input Supply Voltage Selection
The VCC input of the ISL6326B can be connected either directly to a +5V supply or through a current limiting resistor to a +12V supply. An integrated 5.8V shunt regulator maintains the voltage on the VCC pin when a +12V supply is used. A 300Ω resistor is suggested for limiting the current into the VCC pin to a worst-case maximum of approximately 25mA.
Switching Frequency Selection
There are a number of variables to consider when choosing the switching frequency, as there are considerable effects on the upper-MOSFET loss calculation. These effects are outlined in MOSFETs, and they establish the upper limit for the switching frequency. The lower limit is established by the requirement for fast transient response and small output-
27
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ISL6326B
voltage ripple as outlined in Output Filter Design. Choose the lowest switching frequency that allows the regulator to meet the transient-response requirements.
Input Capacitor Selection
The input capacitors are responsible for sourcing the AC component of the input current flowing into the upper MOSFETs. Their RMS current capacity must be sufficient to handle the AC component of the current drawn by the upper MOSFETs which is related to duty cycle and the number of active phases.
0.3
)
O
/I
RMS
0.2
0.1 I
= 0
L,PP
= 0.5 I
I
L,PP
I
INPUT-CAPACITOR CURRENT (I
L,PP
0
00.4 1.00.2 0.6 0.8
FIGURE 17. NORMALIZED INPUT -CAP ACITOR RMS CURRENT
0.3
I
L,PP
)
I
L,PP
O
I
RMS/
0.2
0.1
INPUT-CAPACITOR CURRENT (I
0
00.4 1.00.2 0.6 0.8
FIGURE 18. NORMALIZED INPUT -CAP ACITOR RMS CURRENT
O
= 0.75 I
O
DUTY CYCLE (V
O/VIN
)
vs DUTY CYCLE FOR 2-PHASE CONVERTER
= 0 = 0.25 I
O
I
= 0.5 I
L,PP
I
L,PP
DUTY CYCLE (VO/VIN)
O
= 0.75 I
O
vs DUTY CYCLE FOR 3-PHASE CONVERTER
support the RMS current calculated. The voltage rating of the capacitors should also be at least 1.25 times greater than the maximum input voltage.
Figures 18 and 19 provide the same input RMS current information for three and four phase designs respectively. Use the same approach to selecting the bulk capacitor type and number as described above.
Low capacitance, high-frequency ceramic capacitors are needed in addition to the bulk capacitors to suppress leading and falling edge voltage spikes. The result from the high current slew rates produced by the upper MOSFETs turn on and off. Select low ESL ceramic capacitors and place one as close as possible to each upper MOSFET drain to minimize board parasitic impedances and maximize suppression.
0.3 I
= 0
L,PP
I
)
O
I
RMS/
0.2
0.1
INPUT-CAPACITOR CURRENT (I
= 0.25 I
L,PP
0
00.4 1.00.2 0.6 0.8
O
I
= 0.5 I
L,PP
I
= 0.75 I
L,PP
DUTY CYCLE (V
O/VIN
O
O
)
FIGURE 19. NORMALIZED INPUT- CAP ACITOR RMS CURRENT
vs DUTY CYCLE FOR 4-PHASE CONVERTER
MULTIPHASE RMS IMPROVEMENT
Figure 20 is provided as a reference to demonstrate the dramatic reductions in input-capacitor RMS current upon the implementation of the multiphase topology. For example, compare the input RMS current requirements of a two-phase converter versus that of a single phase. Assume both converters have a duty cycle of 0.25, maximum sustained output current of 40A, and a ratio of I
to IO of 0.5. The
L,PP
single phase converter would require 17.3Arms current capacity while the two-phase converter would only require
10.9Arms. The advantages become even more pronounced when output current is increased and additional phases are added to keep the component cost down relative to the single phase approach.
For a two phase design, use Figure 17 to determine the input-capacitor RMS current requirement given the duty cycle, maximum sustained output current (I of the per-phase peak-to-peak inductor current (I
), and the ratio
O
L,PP
) to IO. Select a bulk capacitor with a ripple current rating which will minimize the total number of input capacitors required to
28
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ISL6326B
0.6
)
O
I
RMS/
0.4
0.2 I
= 0
L,PP
I
= 0.5 I
L,PP
I
INPUT-CAPACITOR CURRENT (I
0
00.4 1.00.2 0.6 0.8
FIGURE 20. NORMALIZED INPUT-CAP ACITOR RMS
L,PP
CURRENT vs DUTY CYCLE FOR SINGLE-PHASE CONVERTER
O
= 0.75 I
DUTY CYCLE (V
O
)
O/VIN
Layout Considerations
The following layout strategies are intended to minimize the impact of board parasitic impedances on con verter performance and to optimize the heat-dissipating capabili ties of the printed-circuit board. These sections highlight some important practices which should not be overlooked during the layout process.
Component Placement
Within the allotted implementation area, orient the switching components first. The switching components are the most critical because they carry large amounts of energy and tend to generate high levels of noise. Switching component placement should take into account power dissipation. Align the output inductors and MOSFET s such that space between the components is minimized while creating the PHASE plane. Place the Intersil MOSFET driver IC as close as possible to the MOSFET s they control to reduce the parasitic impedances due to trace length between critical driver input and output signals. If possible, duplicate the same placement of these components for each phase.
Next, place the input and output capacitors. Position one high-frequency ceramic input capacitor next to each upper MOSFET drain. Place the bulk input capacitors as close to the upper MOSFET drains as dictated by the component size and dimensions. Long distances between input capacitors and MOSFET drains result in too much trace inductance and a reduction in capacitor performance. Locate the output capacitors between the inductors and the load, while keeping them in close proximity to the microprocessor socket.
29
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ISL6326B
Quad Flat No-Lead Plastic Package (QFN) Micro Lead Frame Plastic Package (MLFP)
2X
0.15
C
E1/2 E/2
E1
A2
A
A1
8
E2
7
8
9 CORNER OPTION 4X
A1
A
9
/ /
0.08
9
(Ne-1)Xe
REF.
E
B
0.10 C
0.152XB
C
C
A
6
INDEX
AREA
AREA
2X
2X
SEATING PLANE
(DATUM B)
(DATUM A)
6
INDEX
AREA
0.15
C
4X
C
4X P
4X P
NX L
1 2 3
B
AC0.15
0
8
D
9
N
BOTTOM VIEW
D1
D1/2
N
TOP VIEW
SIDE VIEW
NX b
D2
D2
2
e
(Nd-1)Xe
REF.
NX b
5
D/2
5
0.10 BAMC
7
NX k
N
1
2 3
A3
E2/2
L40.6x6
40 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE (COMPLIANT TO JEDEC MO-220VJJD-2 ISSUE C)
MILLIMETERS
SYMBOL
A 0.80 0.90 1.00 -
A1 - - 0.05 -
A2 - - 1.00 9
A3 0.20 REF 9
b 0.18 0.23 0.30 5, 8
D 6.00 BSC -
D1 5.75 BSC 9
D2 3.95 4.10 4.25 7, 8
E 6.00 BSC -
E1 5.75 BSC 9
E2 3.95 4.10 4.25 7, 8
e 0.50 BSC -
k0.25 - - -
L 0.30 0.40 0.50 8
L1 - - 0.15 10
N402
Nd 10 3
Ne 10 3
P- -0.609
θ --129
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd and Ne refer to the number of terminals on each D and E.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature.
NOTESMIN NOMINAL MAX
Rev. 1 10/02
7. Dimensions D2 and E2 are for the exposed pads which provide
C
L
SECTION "C-C"
C
L
improved electrical and thermal performance.
8. Nominal dimensions are provided to assist with PCB Land Pattern Design efforts, see Intersil Technical Brief TB389.
9. Features and dimensions A2, A3, D1, E1, P & θ are present when
L
10
L1
e
CC
TERMINAL TIP
FOR ODD TERMINAL/SIDE FOR EVEN TERMINAL/SIDE
e
L1
L
10
Anvil singulation method is used and not present for saw singulation.
10. Depending on the method of lead termination at the edge of the package, a maximum 0.15mm pull back (L1) maybe present. L minus L1 to be equal to or greater than 0.3mm.
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implicat ion or oth erwise u nde r any p a tent or p at ent r ights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
30
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