Datasheet iru3037 Datasheets

Page 1
Data Sheet No. PD94173 revA
IRU3037/IRU3037A & (PbF)
8-PIN SYNCHRONOUS PWM CONTROLLER
FEATURES
Synchronous Controller in 8-Pin Package Operating with single 5V or 12V supply voltage Internal 200KHz Oscillator (400KHz for IRU3037A) Soft-Start Function Fixed Frequency Voltage Mode 500mA Peak Output Drive Capability Protects the output when control FET is shorted SOIC 8-Lead also available LEAD-FREE
APPLICATIONS
DDR memory source sink Vtt application Low cost on-board DC to DC such as 5V to 3.3V,
2.5V or 1.8V Graphic Card Hard Disk Drive
TYPICAL APPLICATION
12V
C3
1uF
C4 1uF
DESCRIPTION
The IRU3037 controller IC is designed to provide a low cost synchronous Buck regulator for on-board DC to DC converter applications. With the migration of today’s ASIC products requiring low supply voltages such as 1.8V and lower, together with currents in excess of 3A, traditional linear regulators are simply too lossy to be used when input supply is 5V or even in some cases with 3.3V input supply. The IRU3037 together with dual N-channel MOSFETs such as IRF7313, provide a low cost solution for such applications. This device features an internal 200KHz oscillator (400KHz for "A" version), under-volt­age lockout for both Vcc and Vc supplies, an external programmable soft-start function as well as output un­der-voltage detection that latches off the device when an output short is detected.
5V
L1
C2 10TPB100M, 100uF, 55m
1uH
ς
C1 47uF
Vcc Vc
HDrv
SS/SD
Comp
U1
IRU3037
Gnd
LDrv
Fb
R5
1.24K, 1%
C8
0.1uF
C9
2200pF
R4
24k
Figure 1 - Typical application of IRU3037 or IRU3037A.
PACKAGE ORDER INFORMATION
TA (°C) DEVICE PACKAGE FREQUENCY
0 To 70 IRU3037CF 8-Pin Plastic TSSOP (F) 200KHz 0 To 70 IRU3037CS 8-Pin Plastic SOIC NB (S) 200KHz 0 To 70 IRU3037ACF 8-Pin Plastic TSSOP (F) 400KHz 0 To 70 IRU3037ACS 8-Pin Plastic SOIC NB (S) 400KHz
Q1 1/2 of IRF7313
D05022P-562, 5.6uH, 5.3A Q2 1/2 of IRF7313
R3
249, 1%
L2
1.5V/5A
C7 2x 6TPC150M, 150uF, 40m
ς
Rev. 2.9 12/30/04
www.irf.com
1
Page 2
IRU3037/IRU3037A & (PbF)
ABSOLUTE MAXIMUM RATINGS
Vcc Supply Voltage .................................................. 25V
Vc Supply Voltage ...................................................... 30V (not rated for inductive load)
Storage Temperature Range ...................................... -65°C To 150°C
Operating Junction Temperature Range ..................... 0°C To 125°C
CAUTION: Stresses above those listed in "Absolute Maximum Ratings" may cause permanent damage to the device.
PACKAGE INFORMATION
8-PIN PLASTIC TSSOP (F) 8-PIN PLASTIC SOIC (S)
Fb
Vcc
LDrv
Gnd
1
2
3
4
θJA=124°C/W
8
7
6
5
SS/SD
Comp
Vc
HDrv
1
Fb
2
Vcc
3
LDrv
4
Gnd HDrv
θJA=160°C/W
8
7
6
5
SS/SD
Comp
Vc
(Also available LEAD-FREE)
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc=5V, Vc=12V and TA=0 to 70°C. Typical values refer to TA=25°C. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient temperature.
PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS Reference Voltage
Fb Voltage
Fb Voltage Line Regulation
UVLO
UVLO Threshold - Vcc UVLO Hysteresis - Vcc UVLO Threshold - Vc UVLO Hysteresis - Vc UVLO Threshold - Fb
UVLO Hysteresis - Fb
Supply Current
Vcc Dynamic Supply Current Vc Dynamic Supply Current Vcc Static Supply Current Vc Static Supply Current
Soft-Start Section
Charge Current
VFB
LREG
UVLO Vcc
UVLO Vc
UVLO Fb
Dyn Icc
Dyn Ic
ICCQ
SSIB
IRU3037 IRU3037A 5<Vcc<12
Supply Ramping Up
Supply Ramping Up
Fb Ramping Down (IRU3037) (IRU3037A)
Freq=200KHz, CL=1500pF Freq=200KHz, CL=1500pF SS=0V SS=0V
ICQ
SS=0V
1.225
0.784
4.0
3.1
0.4
0.3
2 2 1
0.5
-10
1.250
0.800
0.2
4.2
0.25
3.3
0.2
0.6
0.4
0.1
5 7
3.3 1
-20
1.275
0.816
0.35
4.4
3.5
0.8
0.5
8
10
6
4.5
-30
V
%
V V V V V
V
mA mA mA mA
µA
2
www.irf.com
Rev. 2.9
12/30/04
Page 3
IRU3037/IRU3037A & (PbF)
PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS Error Amp
Fb Voltage Input Bias Current Fb Voltage Input Bias Current Transconductance
Oscillator
Frequency
Ramp-Amplitude Voltage
V
Output Drivers
Rise Time Fall Time Dead Band Time Max Duty Cycle Min Duty Cycle
PIN DESCRIPTIONS
PIN# PIN SYMBOL PIN DESCRIPTION
1
Fb
This pin is connected directly to the output of the switching regulator via resistor divider to provide feedback to the Error amplifier.
SS=3V, Fb=1V
IFB1
SS=0V, Fb=1V
IFB2
gm
IRU3037
Freq
IRU3037A
RAMP
CL=1500pF
Tr
C
L=1500pF
Tf
TDB
TON
Fb=1V, Freq=200KHz Fb=1.5V
TOFF
410
180 345
1.225
50 85
0
-0.1
-64
600
200 400
1.25
50 50
150
90
0
830
220 440
1.275
100 100 250
95
µA µA
µmho
KHz
V
ns ns ns
% %
2
Vcc
This pin provides biasing for the internal blocks of the IC as well as power for the low side
driver. A minimum of 1µF, high frequency capacitor must be connected from this pin to
ground to provide peak drive current capability.
3
4
LDrv
Gnd
Output driver for the synchronous power MOSFET.
This pin serves as the ground pin and must be connected directly to the ground plane. A
high frequency capacitor (0.1 to 1µF) must be connected from V5 and V12 pins to this pin
for noise free operation.
5
HDrv
Output driver for the high side power MOSFET. Connect a diode, such as BAT54 or 1N4148, from this pin to ground for the application when the inductor current goes negative (Source/ Sink), soft-start at no load and for the fast load transient from full load to no load.
6
Vc
This pin is connected to a voltage that must be at least 4V higher than the bus voltage of the switcher (assuming 5V threshold MOSFET) and powers the high side output driver. A
minimum of 1µF, high frequency capacitor must be connected from this pin to ground to
provide peak drive current capability.
7
Comp
Compensation pin of the error amplifier. An external resistor and capacitor network is typically connected from this pin to ground to provide loop compensation.
8
SS / SD
This pin provides soft-start for the switching regulator. An internal current source charges an external capacitor that is connected from this pin to ground which ramps up the output of the switching regulator, preventing it from overshooting as well as limiting the input current. The converter can be shutdown by pulling this pin below 0.5V.
Rev. 2.9 12/30/04
www.irf.com
3
Page 4
IRU3037/IRU3037A & (PbF)
BLOCK DIAGRAM
3V
20uA
SS/SD
8
POR
1.25V
25K
Fb
Comp 7
25K
1
64uA Max
Error Amp
Vcc
4.0V
Vc
3.5V
0.5V
Ct
0.2V
0.2V
Oscillator
Error Comp
FbLo Comp
POR
Bias
Generator
S
R
Reset Dom
Q
Figure 2 - Simplified block diagram of the IRU3037.
3V
1.25V
POR
6
Vc
5
HDrv
2
Vcc
3
LDrv
Gnd
4
THEORY OF OPERATION
Introduction
The IRU3037 is a fixed frequency, voltage mode syn­chronous controller and consists of a precision refer­ence voltage, an error amplifier, an internal oscillator, a PWM comparator, 0.5A peak gate driver, soft-start and shutdown circuits (see Block Diagram).
The output voltage of the synchronous converter is set and controlled by the output of the error amplifier; this is the amplified error signal from the sensed output voltage and the reference voltage.
This voltage is compared to a fixed frequency linear sawtooth ramp and generates fixed frequency pulses of variable duty-cycle, which drives the two N-channel ex­ternal MOSFETs.The timing of the IC is provided through an internal oscillator circuit which uses on-chip capaci­tor to set the oscillation frequency to 200 KHz (400 KHz for “A” version).
Soft-Start
The IRU3037 has a programmable soft-start to control the output voltage rise and limit the current surge at the start-up. To ensure correct start-up, the soft-start se­quence initiates when the Vc and Vcc rise above their threshold (3.3V and 4.2V respectively) and generates
the Power On Reset (POR) signal. Soft-start function operates by sourcing an internal current to charge an external capacitor to about 3V. Initially, the soft-start func­tion clamps the E/A’s output of the PWM converter. As the charging voltage of the external capacitor ramps up, the PWM signals increase from zero to the point the feedback loop takes control.
Short-Circuit Protection
The outputs are protected against the short-circuit. The IRU3037 protects the circuit for shorted output by sens­ing the output voltage (through the external resistor di­vider). The IRU3037 shuts down the PWM signals, when the output voltage drops below 0.6V (0.4V for IRU3037A).
The IRU3037 also protects the output from over-voltaging when the control FET is shorted. This is done by turning on the sync FET with the maximum duty cycle.
Under-Voltage Lockout
The under-voltage lockout circuit assures that the MOSFET driver outputs remain in the off state whenever the supply voltage drops below set parameters. Lockout occurs if Vc or Vcc fall below 3.3V and 4.2V respec­tively. Normal operation resumes once Vc and Vcc rise above the set values.
4
www.irf.com
Rev. 2.9
12/30/04
Page 5
APPLICATION INFORMATION
IRU3037/IRU3037A & (PbF)
Design Example:
The following example is a typical application for IRU3037, the schematic is Figure 18 on page 14.
VIN = 5V VOUT = 3.3V IOUT = 4A
∆VOUT = 100mV
fS = 200KHz
Output Voltage Programming
Output voltage is programmed by reference voltage and external voltage divider. The Fb pin is the inverting input of the error amplifier, which is internally referenced to
1.25V (0.8V for IRU3037A). The divider is ratioed to pro­vide 1.25V at the Fb pin when the output is at its desired value. The output voltage is defined by using the follow­ing equation:
R6
VOUT = VREF 3
When an external resistor divider is connected to the output as shown in Figure 3.
1 +
( )
IRU3037
Figure 3 - Typical application of the IRU3037 for
programming the output voltage.
Equation (1) can be rewritten as:
VOUT
R6 = R5 3
Choose R5 = 1Kς This will result to R6 = 1.65Kς
If the high value feedback resistors are used, the input bias current of the Fb pin could cause a slight increase in output voltage. The output voltage set point can be more accurate by using precision resistor.
( )
VREF
---(1)
R5
Fb
- 1
V
OUT
R
6
R
5
Soft-Start Programming
The soft-start timing can be programmed by selecting the soft start capacitance value. The start up time of the converter can be calculated by using:
tSTART = 753Css (ms) ---(2)
Where:
CSS is the soft-start capacitor (µF)
For a start-up time of 7.5ms, the soft-start capacitor will
be 0.1µF. Choose a ceramic capacitor at 0.1µF.
Shutdown
The converter can be shutdown by pulling the soft-start pin below 0.5V. The control MOSFET turns off and the synchronous MOSFET turns on during shutdown.
Boost Supply Vc
To drive the high-side switch it is necessary to supply a gate voltage at least 4V greater than the bus voltage. This is achieved by using a charge pump configuration as shown in Figure 18. The capacitor is charged up to approximately twice the bus voltage. A capacitor in the
range of 0.1µF to 1µF is generally adequate for most
applications. In application, when a separate voltage source is available the boost circuit can be avoided as shown in Figure 1.
Input Capacitor Selection
The input filter capacitor should be based on how much ripple the supply can tolerate on the DC input line. The larger capacitor, the less ripple expected but consider should be taken for the higher surge current during the power-up. The IRU3037 provides the soft-start function which controls and limits the current surge. The value of the input capacitor can be calculated by the following formula:
IIN 3 ∆t
CIN = ---(3)
Where:
CIN is the input capacitance (µF)
IIN is the input current (A)
∆t is the turn on time of the high-side switch (µs) ∆V is the allowable peak to peak voltage ripple (V)
∆V
Rev. 2.9 12/30/04
www.irf.com
5
Page 6
IRU3037/IRU3037A & (PbF)
Assuming the following:
∆V = 1%(VIN), Efficiency(η) = 90%
1
∆t = D 3
O 3 IO
V
IIN =
η 3 VIN
∆t = 3.3µs
fS
IIN = 2.93A
By using equation (3), CIN = 193.3µF
For higher efficiency, low ESR capacitor is recommended.
Choose two 100µF capacitors. The Sanyo TPB series PosCap capacitor 100µF, 10V
with 55mς ESR is a good choice.
Output Capacitor Selection
The criteria to select the output capacitor is normally based on the value of the Effective Series Resistance (ESR). In general, the output capacitor must have low enough ESR to meet output ripple and load transient requirements, yet have high enough ESR to satisfy sta­bility requirements. The ESR of the output capacitor is calculated by the following relationship:
ESR [ ---(4)
∆VO
∆IO
Where:
∆VO = Output Voltage Ripple ∆IO = Output Current ∆VO=100mV and ∆IO=4A
Results to ESR=25mς
The Sanyo TPC series, PosCap capacitor is a good
choice. The 6TPC150M 150µF, 6.3V has an ESR 40mς.
Selecting two of these capacitors in parallel, results to
an ESR of ≅ 20mς which achieves our low ESR goal.
The capacitor value must be high enough to absorb the inductor's ripple current. The larger the value of capaci­tor, the lower will be the output ripple voltage.
Inductor Selection
The inductor is selected based on output power, operat­ing frequency and efficiency requirements. Low inductor value causes large ripple current, resulting in the smaller size, but poor efficiency and high output noise. Gener­ally, the selection of inductor value can be reduced to
desired maximum ripple current in the inductor (∆i). The
optimum point is usually found between 20% and 50% ripple of the output current.
For the buck converter, the inductor value for desired operating ripple current can be determined using the fol­lowing relation:
IN - VOUT = L3 ; ∆t = D3 ; D =
V
L = (VIN - VOUT)3 ---(5)
∆i ∆t
VOUT
V IN3∆ i3f S
1 fS
VOUT
VIN
Where: V
IN = Maximum Input Voltage
VOUT = Output Voltage
∆i = Inductor Ripple Current
fS = Switching Frequency
∆t = Turn On Time
D = Duty Cycle
If ∆i = 20%(IO), then the output inductor will be:
L = 7µH
The Toko D124C series provides a range of inductors in different values, low profile suitable for large currents,
10µH, 4.2A is a good choice for this application. This
will result to a ripple approximately 14% of output cur­rent.
Power MOSFET Selection
The IRU3037 uses two N-Channel MOSFETs. The se­lections criteria to meet power transfer requirements is based on maximum drain-source voltage (V
DSS), gate-
source drive voltage (VGS), maximum output current, On­resistance RDS(ON) and thermal management.
The MOSFET must have a maximum operating voltage (VDSS) exceeding the maximum input voltage (VIN).
The gate drive requirement is almost the same for both MOSFETs. Logic-level transistor can be used and cau­tion should be taken with devices at very low VGS to pre­vent undesired turn-on of the complementary MOSFET, which results a shoot-through current.
The total power dissipation for MOSFETs includes con­duction and switching losses. For the Buck converter the average inductor current is equal to the DC load cur­rent. The conduction loss is defined as:
PCOND (Upper Switch) = ILOAD 3 RDS(ON) 3 D 3 θ PCOND (Lower Switch) = ILOAD 3 RDS(ON) 3 (1 - D) 3 θ
2
2
θ = RDS(ON) Temperature Dependency
The RDS(ON) temperature dependency should be consid­ered for the worst case operation. This is typically given in the MOSFET data sheet. Ensure that the conduction losses and switching losses do not exceed the package ratings or violate the overall thermal budget.
6
www.irf.com
Rev. 2.9
12/30/04
Page 7
IRU3037/IRU3037A & (PbF)
For this design, IRF7301 is a good choice. The device provides low on-resistance in a compact SOIC 8-Pin package.
The IRF7301 has the following data:
VDSS = 20V ID = 5.2A
RDS(ON) = 0.05ς
The total conduction losses will be:
PCON(TOTAL)=PCON(Upper Switch)+PCON(Lower Switch)
PCON(TOTAL) = ILOAD 3 RDS(ON) 3 θ
2
θ = 1.5 according to the IRF7301 data sheet for 1508C junction temperature
PCON(TOTAL) = 1.2W
The switching loss is more difficult to calculate, even though the switching transition is well understood. The reason is the effect of the parasitic components and switching times during the switching procedures such as turn-on / turnoff delays and rise and fall times. With a linear approximation, the total switching loss can be ex­pressed as:
VDS(OFF)
PSW = ILOAD ---(6)
2
tr + tf
T
33
Where: V
DS(OFF) = Drain to Source Voltage at off time
tr = Rise Time tf = Fall Time
T = Switching Period ILOAD = Load Current
These values are taken under a certain condition test. For more detail please refer to the IRF7301 data sheet.
By using equation (6), we can calculate the switching losses.
SW = 0.186W
P
Feedback Compensation
The IRU3037 is a voltage mode controller; the control loop is a single voltage feedback path including error amplifier and error comparator. To achieve fast transient response and accurate output regulation, a compensa­tion circuit is necessary. The goal of the compensation network is to provide a closed loop transfer function with the highest 0dB crossing frequency and adequate phase
margin (greater than 458).
The output LC filter introduces a double pole, –40dB/ decade gain slope above its corner resonant frequency,
and a total phase lag of 1808 (see Figure 5). The Reso-
nant frequency of the LC filter expressed as follows:
1
FLC = ---(7)
2π3 LO3CO
Figure 5 shows gain and phase of the LC filter. Since we
already have 1808 phase shift just from the output filter,
the system risks being unstable.
Gain
0dB
-40dB/decade
Phase
8
0
The switching time waveform is shown in figure 4.
DS
V
90%
10%
GS
V
d
t
d
t
(ON)
(OFF)
r
t
f
t
Figure 4 - Switching time waveforms.
From IRF7301 data sheet we obtain:
tr = 42ns tf = 51ns
Rev. 2.9 12/30/04
The IRU3037’s error amplifier is a differential-input transconductance amplifier. The output is available for DC gain control or AC phase compensation.
The E/A can be compensated with or without the use of local feedback. When operated without local feedback the transconductance properties of the E/A become evi­dent and can be used to cancel one of the output filter poles. This will be accomplished with a series RC circuit from Comp pin to ground as shown in Figure 6.
www.irf.com
LC
F
Frequency
-180
LC
F
8
Figure 5 - Gain and phase of LC filter.
Frequency
7
Page 8
IRU3037/IRU3037A & (PbF)
Note that this method requires that the output capacitor should have enough ESR to satisfy stability requirements. In general the output capacitor’s ESR generates a zero typically at 5KHz to 50KHz which is essential for an acceptable phase margin.
The ESR zero of the output capacitor expressed as fol­lows:
FESR = ---(8)
2π 3 ESR 3 Co
V
OUT
1
R
6
Fb
Comp
R
E/A
5
V
REF
Gain(dB)
Ve
C
9
R
4
H(s) dB
Frequency
F
Z
Figure 6 - Compensation network without local
feedback and its asymptotic gain plot.
The transfer function (Ve / V
H(s) = gm 3 3 ---(9)
( )
R6 + R5
R5
OUT) is given by:
1 + sR4C9
sC9
The (s) indicates that the transfer function varies as a function of frequency. This configuration introduces a gain and zero, expressed by:
|H(s)| = gm3 3 R4 ---(10)
FZ = ---(11)
2 π3 R4 3C 9
R5
R63R5
1
The gain is determined by the voltage divider and E/A's transconductance gain.
Where:
IN = Maximum Input Voltage
V VOSC = Oscillator Ramp Voltage Fo = Crossover Frequency FESR = Zero Frequency of the Output Capacitor FLC = Resonant Frequency of the Output Filter R5 and R6 = Resistor Dividers for Output Voltage Programming gm = Error Amplifier Transconductance
For: VIN = 5V VOSC = 1.25V Fo = 30KHz FESR = 26.52KHz FLC = 2.9KHz R5 = 1K R6 = 1.65K
gm = 600µmho
This results to R
4=104.4Kς. Choose R4=105Kς
To cancel one of the LC filter poles, place the zero be­fore the LC filter resonant frequency pole:
FZ ≅ 75%FLC FZ ≅ 0.75 3 ---(13)
1
2π LO 3 CO
For:
Lo = 10µH Co = 300µF
FZ = 2.17KHz
R4 = 86.6Kς
Using equations (11) and (13) to calculate C9, we get:
C9 = 698pF Choose C9 = 680pF
One more capacitor is sometimes added in parallel with C9 and R4. This introduces one more pole which is mainly used to supress the switching noise. The additional pole is given by:
1
FP =
2π 3 R4 3
C9 3 CPOLE
C9 + CPOLE
First select the desired zero-crossover frequency (Fo):
Fo > FESR and FO [ (1/5 ~ 1/10)3 fS
Use the following equation to calculate R4:
VOSC
R4 = ---(12)
VIN
Fo3FESR
2
FLC
333
R5 + R6
R5
8
1
gm
www.irf.com
The pole sets to one half of switching frequency which results in the capacitor CPOLE:
CPOLE =
for FP <<
1
π3R43fS -
fS 2
1
C9
≅
π3R 4 3f S
1
Rev. 2.9
12/30/04
Page 9
IRU3037/IRU3037A & (PbF)
For a general solution for unconditionally stability for any type of output capacitors, in a wide range of ESR values we should implement local feedback with a compensa­tion network. The typically used compensation network for voltage-mode controller is shown in Figure 7.
V
Z
IN
Gain(dB)
OUT
C
10
R
8
R
6
Fb
R
5
V
REF
R
7
E/A
C
12
C
11
Z
f
Ve
Comp
H(s) dB
F
F
1
Z
2
Z
F
2
P
Frequency
F
3
P
Figure 7 - Compensation network with local
feedback and its asymptotic gain plot.
In such configuration, the transfer function is given by:
Ve
VOUT
1 - gmZf
=
1 + gmZIN
The error amplifier gain is independent of the transcon­ductance under the following condition:
gmZf >> 1 and gmZIN >>1 ---(14)
By replacing Z former function can be expressed as:
H(s)= 3
sR6(C12+C11)
As known, transconductance amplifier has high imped­ance (current source) output, therefore, consider should be taken when loading the E/A output. It may exceed its source/sink output current capability, so that the ampli­fier will not be able to swing its output voltage over the necessary range.
The compensation network has three poles and two ze­ros and they are expressed as follows:
IN and Zf according to Figure 7, the trans-
1
(1+sR7C11)3[1+sC10(R6+R8)]
C123C11
1+sR7
[ ( )]
3(1+sR8C10)
C12+C11
FP1 = 0
FP2 =
FP3 = ≅
FZ1 =
FZ2 = ≅
1
8 3C 10
2π3R
1
123C11
2 π3R 7 3
C
( )
C12+C11
1
2π3R
7 3C 11
1
2π3C103(R6 + R8)
1
2 π3 R7 3C 12
1
2 π3C 103R6
Cross Over Frequency:
FO = R73C103 3 ---(15)
VIN
VOSC
1
2 π3 Lo3Co
Where: VIN = Maximum Input Voltage VOSC = Oscillator Ramp Voltage Lo = Output Inductor Co = Total Output Capacitors
The stability requirement will be satisfied by placing the poles and zeros of the compensation network according to following design rules. The consideration has been taken to satisfy condition (14) regarding transconduc­tance error amplifier.
1) Select the crossover frequency: Fo < F
2) Select R7, so that R7 >>
ESR and Fo [ (1/10 ~ 1/6)3 fS
2
gm
3) Place first zero before LC’s resonant frequency pole.
FZ1 ≅ 75% FLC
C11 =
1
2π 3 FZ1 3 R7
4) Place third pole at the half of the switching frequency.
fS
FP3 =
2
C12 =
2π 3 R7 3 FP3
1
C12 > 50pF If not, change R7 selection.
5) Place R7 in (15) and calculate C10:
2π 3 Lo 3 Fo 3 Co
C10 [ 3
R7
VOSC
VIN
Rev. 2.9 12/30/04
www.irf.com
9
Page 10
IRU3037/IRU3037A & (PbF)
6) Place second pole at the ESR zero. FP2 = FESR
R8 =
2π 3 C10 3 FP2
1
1
Check if R8 >
gm
If R8 is too small, increase R7 and start from step 2.
7) Place second zero around the resonant frequency. FZ2 = FLC
R6 = - R8
2π 3 C10 3 FZ2
1
8) Use equation (1) to calculate R5.
R5 = 3 R6
VREF
VOUT - VREF
These design rules will give a crossover frequency ap­proximately one-tenth of the switching frequency. The higher the band width, the potentially faster the load tran­sient speed. The gain margin will be large enough to provide high DC-regulation accuracy (typically -5dB to -
12dB). The phase margin should be greater than 458 for
overall stability.
IC Quiescent Power Dissipation
Power dissipation for IC controller is a function of ap­plied voltage, gate driver loads and switching frequency. The IC's maximum power dissipation occurs when the IC operating with single 12V supply voltage (Vcc=12V
and Vc≅24V) at 400KHz switching frequency and maxi-
mum gate loads.
Figures 9 and 10 show voltage vs. current, when the gate drivers loaded with 470pF, 1150pF and 1540pF ca­pacitors. The IC's power dissipation results to an exces­sive temperature rise. This should be considered when using IRU3037A for such application.
Layout Consideration
The layout is very important when designing high fre­quency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results.
Start to place the power components, make all the con­nection in the top layer with wide, copper filled areas. The inductor, output capacitor and the MOSFET should be close to each other as possible. This helps to reduce the EMI radiated by the power traces due to the high switching currents through them. Place input capacitor directly to the drain of the high-side MOSFET, to reduce the ESR replace the single input capacitor with two par­allel units. The feedback part of the system should be kept away from the inductor and other noise sources, and be placed close to the IC. In multilayer PCB use one layer as power ground plane and have a control cir­cuit ground (analog ground), to which all signals are ref­erenced. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive analog control function. These two grounds must be connected together on the PC board layout at a single point.
Figure 8 shows a suggested layout for the critical com­ponents, based on the schematic on page 14.
PGnd PGnd
C1
Vin
L1
D
D
D
2
3
1
Analog Gnd
C 5
C2A, B C7A, B
1
2
U1
6
C4
IRU3037
PGnd
7
C9
R4
8
C8
Q1
PGnd
5678
4
3
45
3
2
C3
R5
R6
1
Single Point Analog Gnd Connect to Power Ground plane
Analog Gnd
Vou t
L2
Figure 8 - Suggested layout.
(Topside shown only)
10
www.irf.com
Rev. 2.9
12/30/04
Page 11
IRU3037/IRU3037A & (PbF)
TYPICAL PERFORMANCE CHARACTERISTICS
IR U 3037A
V cc vs. Icc
@ 470PF, 1150PF and 1540P F G ate Load
14 12 10
8 6
Icc ( m A)
4 2 0
02468101214
Vcc ( V)
Figure 9 - Vcc vs. Icc
CLOAD=1540pF
CLOAD=470pF
TA = 258C
LOAD=1150pF
C
IRU3037A
TA = 258C
Vc vs. Ic
@470PF, 1150PF and 1540PF Gate Load
30
25
20
15
Ic (ma)
10
5
0
0 2 4 6 8 101214161820222426
Vc (V)
Figure 10 - Vc vs. Ic
CLOAD=1540pF
CLOAD=1150pF
CLOAD=470pF
Rev. 2.9 12/30/04
www.irf.com
11
Page 12
IRU3037/IRU3037A & (PbF)
e
TYPICAL PERFORMANCE CHARACTERISTICS
IRU3037
Output V oltage
1.3
1.28
Max
1.26
Volts
1.24
Min
1.22
1.2
-40°C 0°C +50°C +100°C +15 0°C
Ou tput Voltage Spec Max. Spec Min.
Figure 11 - Output Voltage Figure 12 - Output Frequency
IRU3037
Output Frequency
240
230
220
210
200
Kilo Hertz
190
180
170
160
-40°C 0°C +50°C +100°C +150°C
Os cillation Frequenc y Spec Max. Spec Min.
Max
Min
I RU3 0 3 7
Maximum Duty Cycle
92.0%
90.0%
88.0%
86.0%
Percent Duty Cycl
84.0%
82.0%
80.0%
-40 °C - 25° C 0°C +25° C +50°C +75°C +100°C +125°C +15 0°C
Max Du ty Cy c le
Figure 13 - Maximum Duty Cycle
12
www.irf.com
Rev. 2.9
12/30/04
Page 13
IRU3037/IRU3037A & (PbF)
TYPICAL PERFORMANCE CHARACTERISTICS
IRU3037A
Output V oltage
820
Max
810
800
790
milli Volts
780
770
760
-40°C -25°C 0°C +25°C +50°C +75°C +100°C +150°C
Output Voltage Spec Max. Spec Min.
Min
IRU3037A
Output Frequency
460
440
420
400
380
Kilo Hertz
360
340
320
300
-40°C -25°C 0°C + 25°C +50°C +75°C + 100°C + 150°C
Os cillation Frequency Spec Max. S pec Min.
Max
Min
Figure 15 - Output FrequencyFigure 14 - Output Voltage
IRU3037 / IRU3037A
Trans conductance ( GM )
1000
900
800
700
600
500
micro Mho's
400
300
200
100
0
-40°C -25°C 0°C +25°C +50°C +75°C +100°C
Positive load GM Negative load GM
Figure 16 - Transconductance
I RU303 7 / I RU303 7A
Rise Time / Fall Time
CL = 1500pF
50
45
40
35
30
25
nano Seconds
20
15
10
5
0
-40°C -25°C 0°C +25°C +50°C +75°C +100 °C
Ri se Time Fall time
Figure 17 - Rise Time and Fall Time
Rev. 2.9 12/30/04
www.irf.com
13
Page 14
IRU3037/IRU3037A & (PbF)
TYPICAL APPLICATION
Single Supply 5V Input
D1 1N4148
D3
C8
0.1uF
C9
680pF
105K
R4
C3
1uF
1N4148
Vcc Vc
SS/SD
IRU3037
Comp
HDrv
U1
LDrv
Gnd
C4
1uF
Fb
D2 1N4148
C5
0.1uF
R5 1K, 1%
Q1 1/2 of IRF7301
D05022P-103, 10uH, 4.3A Q2 1/2 of IRF7301
R6
1.65K, 1%
C2 2x 10TPB100ML, 100uF, 55m
ς
L2
L1
1uH
5V
C1 47uF Tantalum
3.3V
@ 4A C7 2x 6TPC150M, 150uF, 40m
ς
Figure 18 - Typical application of IRU3037 in an on-board DC-DC converter
using a single 5V supply.
14
www.irf.com
Rev. 2.9
12/30/04
Page 15
TYPICAL APPLICATION
Dual Supply, 5V Bus and 12V Bias Input
5V
12V
C7
0.1uF
C8
2200pF
14K
R2
C4
1uF
Vcc
SS/SD
IRU3037
Comp
Vc
U1
Gnd
C1 1uF
HDrv
LDrv
Fb
R3 1K
1%
IRU3037/IRU3037A & (PbF)
C2 10TPB100M, 100uF, 55m
Q1 1/2 of IRF7752
CTX5-2P, 3.5uH @ 2.5A
Q2 1/2 of IRF7752
R1
1K, 1%
L1
1uH
, 1.5A rms
ς
L2
L2
CTX5-2P, 3.5uH @ 2.5A
CTX10-5P, 5.7uH @ 2.5A
C1 47uF
IRU1206-18
C6 6TPB150M, 150uF, 55m
C6
6TPB150M, 150uF, 55mς (Qty 2)
6TPB150M, 150uF, 55m
1.8V/1A
C3 47uF
2.5V/2A
ς
(Qty 1)
ς
C9 10TPB100M, 100uF,
, 1.5A rms
55m
ς
C13
0.1uF
C14
2200pF
14K
R5
C10
1uF
Vcc
SS/SD
IRU3037
Comp
Vc
U2
Gnd
HDrv
LDrv
C11 1uF
Q3 1/2 of IRF7752
Q4 1/2 of IRF7752
Fb
R6 1K, 1%
R4
1.65K, 1%
L3
CTX5-1P, 3.4uH @ 2A
C12 6TPB150M, 150uF, 55m
3.3V/1.8A
ς
Figure 19 - Typical application of IRU3037 or IRU3037A in an on-board DC-DC converter providing the Core,
GTL+, and Clock supplies for the Pentium II microprocessor.
Rev. 2.9 12/30/04
www.irf.com
15
Page 16
IRU3037/IRU3037A & (PbF)
TYPICAL APPLICATION
1.8V to 7.5V / 0.5A Boost Converter
Vpwr (1.5V Min)
Vc/Vcc
R2 10K
R3 20K
R1 20K
Q1 2N2222
Q2 2N2222
C10
100pF
C4
0.01uF
R4 25K
C5 1uF
C5
0.1uF
SS/SD
Fb
R5 R6
1K, 1%
Comp
U1
IRU3037
Vcc
LDrv
C8 1uF
5K, 1%
Vc
L1 1uH (CoilTronics UP2B-1R0)
C1 2x 68uF
Q3 IRF7402
HDrv
Gnd
D1
1N5817
V
OUT
(7.5V / 0.5A)
C9 2x 47uF
Gnd
Figure 20 - Typical application of IRU3037 as a boost converter.
16
www.irf.com
Rev. 2.9
12/30/04
Page 17
DEMO-BOARD APPLICATION
5V or 12V to 3.3V @ 10A
L1
V
IN
5V or 12V
Gnd
C1 33uF 16V
C8
1uF
C5
0.1uF
C4
2200pF
20K
R3
1uH
D4
LL4148
Vcc Vc
SS/SD
U1
IRU3037
Comp
Gnd
HDrv
LDrv
Fb
C2A
47uF
16V
C3 1uF
IRU3037/IRU3037A & (PbF)
C7 470pF
R4
4.7
D1 LL4148
C6
0.1uF
L2
V
C13 1uF
OUT
3.3V @ 10A
Gnd
3.3uH
C9C
C9B
150uF
ς
150uF
6.3V
6.3V
C2B 47uF 16V
C19 1uF
Q2
IRF7460
R6
1.65K
R5 1K
LL4148
Q1 IRF7457
D2
Figure 21 - Demo-board application of IRU3037.
Application Parts List
Ref Desig Description Value Qty Part# Manuf
Q1 Q2 U1 D1, D2, D4 L1 L2 C1 C2A, C2B C9B, C9C C5, C6 C3 C4 C7 C8, C13, C19 R3 R4 R5 R6
MOSFET MOSFET Controller Diode Inductor Inductor Capacitor, Tantalum Capacitor, Poscap Capacitor, Poscap Capacitor, Ceramic Capacitor, Ceramic Capacitor, Ceramic Capacitor, Ceramic Capacitor, Ceramic Resistor Resistor Resistor Resistor
20V, 7mς, 15A 20V, 10mς, 12A
Synchronous PWM Fast Switching
1µH, 10A
3.3µH, 12A 33µF, 16V 47µF, 16V, 70mς 150µF, 6.3V, 40mς
0.1µF, Y5V, 25V 1µF, X7R, 25V
2200pF, X7R, 50V 470pF, X7R
1µF, Y5V, 16V
20K, 5%
4.7ς, 5%
1K, 1%
1.65K, 1%
1
IRF7457
1
IRF7460
1
IRU3037
3
LL4148
1
D03316P-102HC
1
D05022P-332HC
1
ECS-T1CD336R
2
16TPB47M
2
6TPC150M
2
ECJ-2VF1E104Z
1
ECJ-3YB1E105K
1
ECJ-2VB1H222K
1
ECJ-2VB2D471K
3
ECJ-2VF1C105Z 1 1 1 1
IR IR IR
Coilcraft Coilcraft Panasonic Sanyo Sanyo Panasonic Panasonic Panasonic Panasonic Panasonic
Rev. 2.9 12/30/04
www.irf.com
17
Page 18
IRU3037/IRU3037A & (PbF)
DEMO-BOARD WAVEFORMS
VIN=5.0V, V
100
90
OUT
=3.3V
IRU3037
VIN
80
Efficiency (%)
70
0123 45 67891011
Output Current (A)
Figure 22 - Efficiency for IRU3037 Evaluation Board.
Vss
IRU3037
VOUT
IOUT = 5V
VOUT
Figure 23 - Start-up time @ IOUT=5A.
IRU3037
Figure 24 - Shutdown the output by
pulling down the soft-start.
IRU3037
2A
0A
Figure 25 - 3.3V output voltage ripple @ IOUT=5A.
IRU3037
4A
0A
Figure 26 - Transient response @ IOUT = 0 to 2A. Figure 27 - Transient response @ IOUT = 0 to 4A.
18
www.irf.com
Rev. 2.9
12/30/04
Page 19
IRU3037/IRU3037A & (PbF)
(F) TSSOP Package
8-Pin
A
L
Q
R1
C
1.0 DIA
B
R
E
F
PIN NUMBER 1
M
D
G
J
H
K
---
08
8-PIN
NOM
0.65 BSC
4.40
6.40 BSC
---
1.00
1.00
3.00
---
0.90
---
128 REF 128 REF
---
1.00 REF
0.60
0.20
---
---
MAX
4.50
0.30
3.10
1.10
0.95
0.15
88
0.75
---
---
SYMBOL
DESIG
A B C D E F G H
J K L M N O P Q R
R1
MIN
4.30
0.19
2.90
0.85
0.05
0.50
0.09
0.09
P
O
DETAIL A
N
DETAIL A
Rev. 2.9 12/30/04
NOTE: ALL MEASUREMENTS ARE IN MILLIMETERS.
www.irf.com
19
Page 20
IRU3037/IRU3037A & (PbF)
(S) SOIC Package
8-Pin Surface Mount, Narrow Body
A
B C
E
H
PIN NO. 1
DETAIL-A
L
D
0.3860.015 x 45
T
F
G
8-PIN
SYMBOL
A
B
C
D
E
F
G
H
I
J K L T
K
MIN
4.80
1.27 BSC
0.53 REF
0.36
3.81
1.52
0.10
78 BSC
0.19
5.80
08
0.41
1.37
8
J
MAX
4.98
0.46
3.99
1.72
0.25
0.25
6.20
88
1.27
1.57
DETAIL-A
I
20
NOTE: ALL MEASUREMENTS ARE IN MILLIMETERS.
www.irf.com
Rev. 2.9
12/30/04
Page 21
IRU3037/IRU3037A & (PbF)
PACKAGE SHIPMENT METHOD
PKG
DESIG
F
S
PACKAGE
DESCRIPTION
TSSOP Plastic
SOIC, Narrow Body
1 11 1 11
Feed Direction
Figure A
LEADFREE PART MARKING INFORMATION
Part number
Date code
PIN
COUNT
8
8
IRxxxxxx
YWW?
PARTS
PER TUBE
100
95
PARTS
PER REEL
2500
2500
Feed Direction
Figure B
IR logo
T & R
Orientation
Fig A
Fig B
Pin 1 Identifier
?
MARKING CODE
P
Lead Free Released Non-Lead Free
Released
?XXXX
Lot Code
(Prod mode - 4 digit SPN code)
Assembly site code
ORDER INFORMATION
Basic Part (Non-Lead Free)
8-Lead SOIC IRU3037CS order IRU3037CS 8-Lead SOIC IRU3037ACS order IRU3037ACS 8-Lead TSSOP IRU3037CF order IRU3037CF 8-Lead TSSOP IRU3037ACF order IRU3037ACF
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, CA 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7903
Data and specifications subject to change without notice. 1/6/2004
Leadfree Part
8-Lead SOIC IRU3037CS order IRU3037CSPbF 8-Lead SOIC IRU3037ACS order IRU3037ACSPbF 8-Lead TSSOP IRU3037CF not available 8-Lead TSSOP IRU3037ACF not available
Visit us at www.irf.com for sales contact information
Rev. 2.9 12/30/04
www.irf.com
21
Loading...