Datasheet IR3821MPbF, IR3821MTRPbF Datasheet (IRF)

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1
PD-60331
IR3821MPbF
HIGHLY INTEGRATED 7A
WIDE-INPUT VOLTAGE, SYNCHRONOUS BUCK REGULATOR
Features
Wide Output Voltage Range 0.6V to 12V
Continuous 7A Load Capability
600kHz High Frequency Operation
Programmable Over-Current Protection
Programmable PGood Output
Hiccup Current Limit
Precision Reference Voltage (0.6V)
Programmable Soft-Start
Pre-Bias Start-up
Thermal Protection
Thermally Enhanced Package
Small Size 5mmx6mm QFN
Pb-Free (RoHS Compliant)
Fig. 1. Typical application diagram
Description
The IR3821 SupIRBuckTMis an easy-to-use, fully integrated and highly efficient DC/DC regulator. The onboard switching controller and MOSFETs make the IR3821 a space-efficient solution, providing accurate power delivery for low output voltage applications.
The IR3821 operates from a single 4.5V to 14V input supply and generates an output voltage adjustable from 0.6V to 0.75*Vin at loads up to 7A.
A versatile regulator offering programmability of startup time, power good threshold and current limit, the IR3821’s fixed 600kHz switching frequency allows the use of small external components.
The IR3821 also features important protection functions, such as Pre-Bias startup, hiccup current limit and thermal shutdown to provide the required system level security in the event of fault conditions.
Applications
Distributed Point-of-Loads
Server and Workstations
Embedded Systems
Storage Systems
DDR Applications
Graphics Cards
Game Consoles
Computing Peripheral Voltage Regulators
SupIRBuck
TM
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PD-60331
IR3821MPbF
PACKAGE INFORMATION
5mm x 6mm POWER QFN
12
V
IN
11
SW
10
PGnd
15
AGnd
1
23
4
5
6
7
8
9
14
13
Vsns FB COMP AGnd AGnd SS OCSet
PGood
V
CC
V
C
HG
Fig. 2: Package outline (Top view)
W/C2θ
W/C35θ
o
PCBJ
o
JA
=
=
-
ABSOLUTE MAXIMUM RATINGS
(Voltages referenced to GND)
•VINSupply Voltage -0.3V to 24V
Vcc Supply Voltage -0.3V to 16V
Vc Supply Voltage -0.3V to 30V
SW -0.3V to 30V
PGood -0.3V to 16V
Fb,COMP,SS,Vsns -0.3V to 3.5V
•OCSet 10mA
AGnd to PGnd -0.3V to +0.3V
Storage Temperature Range -65°C To 150°C
Operating Junction Temperature Range -40°C To 150°C
ESD Classification JEDEC, JESD22-A114
Moisture Sensitivity Level JEDEC Level 3 @ 260
o
C
Caution: Stresses beyond those listed under “Absolute Maximum Rating” may cause permanent damage to the
device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to “Absolute Maximum Rating” conditions for extended periods may affect device reliability.
4000
PARTS
PER REEL
---------------
PARTS
PER TUBE
15
PIN COUNT
IR3821MTRPbF
PACKAGE
DESCRIPTION
M
PKG
DESIG
ORDERING INFORMATION
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PD-60331
IR3821MPbF
Block Diagram
Fig. 3. Simplified block diagram of the IR3821.
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PD-60331
IR3821MPbF
Pin Description
Pin Name Description
1 Vsns PGood sense pin. Use two external resistors to program the power
good threshold.
2 Fb Inverting input to the error amplifier. This pin is connected directly to the
output of the regulator via resistor divider to set the output voltage and provide feedback to the error amplifier.
3 Comp Output of error amplifier. 4 AGnd Signal ground for internal reference and control circuitry.
5 AGnd Signal ground for internal reference and control circuitry. 6 SS/SD Soft start / shutdown. This pin provides user programmable soft-start
function. Connect an external capacitor from this pin to signal ground (AGnd) to set the start up time of the output voltage. The converter can be shutdown by pulling this pin below 0.3V.
7 OCSet Current limit set point. A resistor from this pin to SW pin will set the
current limit threshold.
8
V
CC
This pin provides biasing voltage for the internal blocks of the IC. It also powers the low side driver. A minimum of 0.1uF, high frequency capacitor must be connected from this pin to power ground (PGnd).
9 PGood Power Good status pin. Output is open collector. Connect a pull up
resistor from this pin to Vcc.
10 PGnd Power Ground. This pin serves as a separated ground for the MOSFET
drivers and should be connected to the system’s power ground plane.
11 SW Switch node. This pin is connected to the output inductor 12
V
IN
Input vo ltage connection pi n
13 HG This pin is connected to the high side Mosfet gate. Connect a small
capacitor from this pin to switch node (SW).
14
V
C
This pin powers the high side driver and must be connected to a voltage higher than input voltage. A minimum of 0.1uF high frequency capacitor must be connected from this pin to the power ground (PGnd).
15 AGnd Signal ground for internal reference and control circuitry.
Pins 4, 5 and 15 need to be connected together on system board.
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PD-60331
IR3821MPbF
Recommended Operating Conditions
Parameter Symbol Test Condition Min TYP MAX Units
Power Loss
Power Loss
P
loss
Vcc=Vin=12V, Vc=24V, Vo=1.8V,
I
o
=7A, L=1.0uH, Note3
2.1 W
MOSFET R
ds(on)
Top Switch R
ds(on)_Top
ID=6A, Tj(MOSFET)=25oC
10.5 13.40
Bottom Switch R
ds(on)_Bot
ID=6A, Tj(MOSFET)=25oC
10.5 13.40
mΩ
Reference Voltage
Feedback Voltage VFB 0.6 V
0oC<Tj<105oC -1.35 +1.35 % Accuracy
-40
o
C<Tj<105oC,
Note2
-1.5 +1.5 %
Supply Current
VCC Supply Current (Static)
I
CC(Static)
SS=0V, No Switching 10 13
VC Supply Current (Static)
I
C(Static)
SS=0V, No Switching 4.5 7
VCC Supply Current (Dynamic)
I
CC(Dynamic)
SS=3V, Vc=24V, Vcc=Vin=12V.
V
o
=1.8V, Io=0A
18 25
VC Supply Current (Dynamic)
I
C(Dynamic)
SS=3V, Vc=24V, Vcc=Vin=12V.
V
o
=1.8V, Io=0A
18 25
mA
Under Voltage Lockout
VCC-Start-Threshold VCC_UVLO(R) Supply ramping up 4.0 4.4 VCC-Stop-Threshold VCC_UVLO(F) Supply ramping down 3.7 4.1 VCC-Hysteresis Supply ramping up and down 0.15 0.25 0.3 VC-Start-Threshold VC_UVLO(R) Supply ramping up 3.1 3.5 VC-Stop-Threshold VC_UVLO(F) Supply ramping down 2.85 3.25 VC-Hysteresis Supply ramping up and down 0.15 0.2 0.25
V
Electrical Specifications
Unless otherwise specified, these specification apply over Vin=Vcc=Vc=12V, 0oC<Tj(Ic)< 105oC. Typical values are specified at T
a
= 25oC.
Symbol Definition Min Max Units
Vin Input Voltage 2.5 21 Vcc Supply Voltage 4.5 14 Vc Supply Voltage Vin + 5V 28 Vo Output Voltage 0.6 12
V
I
o
Note1
Output Current 0 7 A
Tj Junction Temperature -40 125
o
C
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PD-60331
IR3821MPbF
Note1: Continuous output current determined by input and ou tput voltag e s et ting a nd the the rm al environment. Note2: Cold temperature performance is guaranteed via correlation using statistical quality control. Not tested in production. Note3: Guaranteed by Design but not tested in production.
Parameter SYM Test Condition Min TYP MAX Units
Oscillator
Frequency FS
540 600 660 kHz
Ramp Amplitude V
ramp
Note3
1.25 V
Min Pulse Width D
min(ctrl)
Note3
80 ns
Max Duty Cycle D
max
Fb=0V 75 %
Error Amplifier
Input Bias Curr ent I
FB1
SS=3V -0.1 -0.5
Input Bias Curr ent I
FB2
SS=0V 20 35 50
Source/Sink Current I(source/Sink) 50 70 90
μA
Transconductance gm 1000 1300 1600
μmho
Soft Start/SD
Soft Start Current ISS SS=0V 15 20 28
μA
Shutdown Output Threshold
SD 0.25 V
Power Good
Vsns Low Trip Point Vsns(trip) Vsns Ramping Down 0.35 0.38 0.41 V
Hysteresis PGood(Hys) 15 27.5 40 mV
PGood Output Low Voltage
PG(voltage) I
PGood
=4mA 0.25 0.5 V
Input Bias Current Isns 0 0.3 1
μA
Over Current Protection
OCSET Current I
OCSET
15 20 26
Hiccup Current I
Hiccup
Note3
3
μA
Hiccup Duty Cycle Hiccup(duty)
I
Hiccup
/ I
SS
,
Note3
15 %
Thermal Shutdown
Thermal Shutdown Threshold
Note3
140
Thermal Shutdown Hysteresis
Note3
20
o
C
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PD-60331
IR3821MPbF
TYPICAL OPERATING CHARACTERISTICS (-40oC - 125oC)
Icc(static)
7.0
8.0
9.0
10.0
11.0
12.0
13.0
-40 -20 0 20 40 60 80 100 120
Temp[oC]
[mA]
Ic(static)
2.0
3.0
4.0
5.0
6.0
7.0
-40-200 20406080100120
Temp[oC]
[mA]
Icc(dynami c)
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-40 -20 0 20 40 60 80 100 120
Temp[oC]
[mA]
Ic(dyn amic )
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
-40 -20 0 20 40 60 80 100 120
Temp[oC]
[mA]
Vfb
585.0
590.0
595.0
600.0
605.0
-40 -20 0 20 40 60 80 100 120
Temp[oC]
[mV]
Iss
15.0
17.0
19.0
21.0
23.0
25.0
27.0
-40-200 20406080100120
Temp[oC]
[uA ]
Transconductance
1.00
1.05
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
-40 -20 0 20 40 60 80 100 120
Temp[oC]
[mmho]
Iocset
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
26.0
-40 -20 0 20 40 60 80 100 120
Temp[oC]
[uA ]
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PD-60331
IR3821MPbF
Circuit Description
THEORY OF OPERATION
The IR3821 is a voltage mode PWM synchronous regulator and operates wi th a fixed 600kHz switching frequency, allowing the use of small external components.
The output voltage is set by feedback pin (Fb) and the internal reference voltage (0.6V). These are two inputs to error amplifier. The err or signal between these two inputs is amplified and it is compared to a fixed frequency linear sawtooth ramp.
A trailing edge modulation is used for generating fixed frequency pulses (PWM) which drives the internal N-channel MOSFETs.
The internal oscillator circuit uses on-chip circuitry, eliminating the need for external components.
The IR3821 operates with single input voltage from 4.5V to 14V allowing an e xtended operating input voltage range.
The over-current protection is performed by sensing current through the R
DS(on)
of low side MOSFET. This method enhances the converter’s efficiency and reduces cost by eliminating a current sense resistor. The current limit is programmable by using an external resistor.
Under-Voltage Lockout
The under-voltage lockout circuit monitors the two input supplies (Vcc and Vc) and assures that the MOSFET driver outputs remain in the off state whenever the supply voltage drops below set thresholds. Lockout occurs if Vcc or Vc fall below 4.3V and 3.3V respectively. Normal operation resumes once Vcc and Vc rise above the set values.
Thermal Shutdown
Temperature sensing is provided inside the IR3821. The trip threshold is typically set to 140
o
C. When trip threshold is exceeded, thermal shutdown turns off both MOSFETs. Thermal shutdown is not latched and automatic restart is initiated when the sensed temperature drops within the operating range. There is a 20
o
C
hysteresis in the thermal shutdown threshold.
Pre-Bias Startup
The IR3821 is able to start up into pre-charged output, which prevents oscillation and disturbances of the output voltage.
The output starts in asynchronous fashion and keeps the synchronous MOSFET off until the fir st gate signal for control MOSFET is generated. Figure 4 shows a typical Pre-Bias condition at start up.
Depending on system configuration, a specific amount of output capacitors may be required to prevent discharging the output voltage.
Fig. 4: Pre-Bias start up
Vo
Time
V
Pre-Bias Voltage
Shutdown
The output can be shutdown by pulling the soft­start pin below 0.3V. This can eas ily be done by using an external small signa l transistor. During shutdown both MOSFET drivers will be turned off. Normal operation will resume by cycling soft start pin.
Power Good
The IR3821 provides an open collector power good signal which reports the status of the output. The output is sensed through the dedicated Vsns pin. The power good threshold can be externally programmed using two external resistors. The power good comparator is internally set to 0.38V (typical).
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PD-60331
IR3821MPbF
Soft-Start
The IR3821 has programmable soft-start to control the output voltage rise and limit the inrush current during start-up.
To ensure correct start-up, the soft-start sequence initiates when Vcc and Vc rise above their threshold and generate the Power On Ready (POR) signal. The soft-start function operates by sourcing current to charge an external capacitor to about 3V.
Initially, the soft -start function clamps the output of error amplifier by injecting a current (40uA) into the Fb pin and generates a voltage about
0.96V (40ux24K) across the negative input of error amplifier (see figure 5).
The magnitude of the injected current is inve rsel y proportional to the voltage at the soft-start pin. As the soft-start voltage ramps up, the injected current decreases linearly and so does the voltage at negative input of error amplifier.
When the soft-start capacitor is around 1V, the voltage at the positive input of the erro r amplifier is approximately 0.6V.
The output of error amplifier will start increasing and generating the first PWM signal. As the soft­start capacitor voltage continues to rise up, the current flowing into the Fb pin will keep decreasing.
The feedback voltage increases linearly as the soft start voltage ramps up. When soft-start voltage is around 2V, the output voltage r eaches the steady state and the injected current is zero.
Figure 6 shows the theoretical operating waveforms during soft-start.
The output voltage start-up time is the time period when soft-start capacitor voltage increases from 1V to 2V.
The start-up time will be dependent on the size of the external soft-start capacitor and can be estimated by:
Fig. 5: Soft-Start circuit for IR3821
Fig. 6: Theoretical operation waveforms
during soft-start
20uA
40uA
POR
Error Am p
SS/SD
Fb
Comp
24K
0.6V
24K
3V
Soft-Sta rt
Voltage
Voltage at negative input
of Error Amp
Voltage at Fb pin
Current flowing
into Fb p in
40uA
0uA
0V
0.6V
0.96V
0.6V
0V
3V
2V
1V
Output of UVLO
POR
For a given start-up time, the soft-start capacitor can be estimated as:
V1V2
C
T
μA20
ss
start
=
)1 --(msTA20C
startSS
)(*
μ
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PD-60331
IR3821MPbF
Over-Current Protection
The over-current protection is performed by sensing current through the R
DS(on)
of the low side MOSFET. This method enhances the converter’s efficiency and reduces cost by eliminating a current sense resistor. As shown in figure 7, an external resistor (R
SET
) is connected between OCSet pin and the inductor point which sets the current limit set point.
The internal current source develops a voltage across R
SET
. When the low side MOSFET is turned on, the inductor current flows through the Q2 and results a voltage which is given by:
Fig. 7: Connection of over current sensing resistor
Fig. 8: 3uA current source for discharging
soft-start capacitor during hiccup
An over-current is detected if the OCSet pin goes below ground. This trips the OCP comparator and cycles the soft start function in hiccup mode.
The hiccup is performed by charging and discharging the soft-start capacitor in a certain slope rate. As shown in figure 8 a 3uA current source is used to discharge the soft-start capacitor.
The OCP comparator resets after every soft start cycle. The converter stays in this mode until the overload or short circuit is removed. The converter will automatically recover.
)) --(I(R)R(IV
LDS(on)OCSetOCSetOCSet
2=
0)I(R)R(IV
LDS(on)OCSetOCSetOCSet
=
=
)3 --(
R
IR
II
onDS
OCSetOCSet
criticalLSET
)(
)(
==
Fig. 9: OCset pin during normal condition
Ch1: Inductor point, Ch3:OCSet
The value of R
SET
should be checked in an actual circuit to ensure that the over-current protection circuit activates as e xpected. The IR3821 current limit is designed primarily as disaster preventing, and doesn't operate as a precision current regulator.
The critical inductor current can be ca lculated by setting:
I
OCSet*ROCSet
Blanking time
Deadtime
Clamp voltage
The OCP circuit starts sampling cu rrent when the low gate drive is about 3V. The OCSet pin is internally clamped about 1.5V during on time of high side gate to prevent false trigging, figure 9 shows the OCSet pin during one sw itching cyc le. As shown, there is about 150ns delay to mask the dead time. Since this node contains switching noises, this delay also functions as a filter.
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PD-60331
IR3821MPbF
Application Information
Design Example:
The following example is a typical application for the IR3821. The application circuit is shown in page 17.
Output Voltage Programming
Output voltage is programmed by reference voltage and external voltage divider. The Fb pin is the inverting input of the error amplifier , which is internally referenced to 0.6V. The divider is ratioed to provide 0.6V at the Fb pin when the output is at its desired value. The output voltage is defined by using the following equation:
When an external resistor divider is connected to the output as shown in figure 10.
Equation (4) can be rewritten as:
For the calculated values of R
8
and R9see
feedback compensation section.
kHz600F
mV30ΔV
A7I
V8.1V
)maxV,2.13V,(12V
s
o
o
o
in
=
=
=
=
)4 --(
R
R
1VV
9
8
refo
⎟ ⎠
⎜ ⎝
+=
Fig. 10: Typical application of the IR3821 for
programming the output voltage
)5 --(
VV
V
RR
refO
ref
89
⎟ ⎠
⎜ ⎝
=
Soft-Start Programming
The soft-start timing can be programmed by selecting the soft-start capacitance value. The start-up time of the converter can be calculated by using:
Where T
start
is the desired start-up time (ms) For a start-up time of 11ms, the soft-start capacitor will be 0.22uF.
Vc supply for single input voltage
To drive the high-side switch, it is necessary to supply a gate voltage at least 4V greater than the bus voltage. This is achieved by using a charge pump configuration as shown in figure 11. This method is simple and inexpensive. The operation of the circuit is as follows: when the lower MOSFET is turned on, the capacitor (C1) is pulled down to ground and charges, up to V
BUS
value, through the diode (D1). The bus voltage will be added to this voltage when upper MOSFET turns on in next cycle, and providing supply voltage (Vc) through diode (D2). Vc is approximately:
Capacitors in the range of 0.1uF are generally adequate for most applications. The diodes must be a fast recovery device to minimize the amount of charge fed back from the charge pump capacitor into V
BUS
. The diodes need to be able to block the full power rail voltage, which is seen when the high-side MOSFET is switched on. For low-voltage application, schottky diodes can be used to minimize forward d rop across the diodes at start up.
Fig. 11: Charge pump circuit to generate
Vc voltage
(
)
)6 --(VVV2V
2D1DbusC
+−∗
)1 --(TA20C
startSS
*
μ
Fb
IR3624
V
OUT
R
9
R
8
IR3821
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PD-60331
IR3821MPbF
Input Capacitor Selection
The input filter capacitor should be selected based on how much ripple the supply can tolerate on the DC input line. The ripple current generated during the on time of upper MOSFET should be provided by the input capacitor. The RMS value of this ripple is expressed by:
Where: D is the Duty Cycle I
RMS
is the RMS value of the input capacitor
current. Io is the output current. For Io=7A and D=0.15, the I
RMS
=2.5A.
Ceramic capacitors are recommended due to their peak current capabilities. They also feature low ESR and ESL at higher frequency which enables better efficiency.
Use 3x10uF, 16V ceramic capacitors from Panasonic.
Inductor Selection
The inductor is selected based on output power , operating frequency and efficiency require ments. A low inductor value causes a large ripple current, resulting in the smaller size, faster response to a load transient but poor efficiency and high output noise. Generally, the selection of the inductor value can be reduced to the desired maximum ripple current in the inductor . The optimum point is usually found between 20% and 50% ripple of the output current.
For the buck converter , the inducto r value for the desired operating ripple current can be determined using the following:
Where:
)7 --(D1DII
oRMS
)( =
in
o
V
V
D =
s
oin
F
1
Dt
t
i
LVV ==
Δ
Δ
Δ
;
)( i
Δ
()
)8 --(
FiV
V
VVL
sin
o
oin
*
Δ
=
cycle DutyD
time on Turnt
frequency SwitchingF
current ripple Inductori
Voltage OutputV
voltage input MaximumV
s
o
in
=
=
=
=
=
=
Δ
Δ
If , then the output inductor will be: L = 1.0uH Delta MLP-105 series provides a range of
inductors in different values and low profile suitable for large currents.
Output Capacitor Selection
The voltage ripple and transient requirements determine the output capacitors’ type and values. The criteria is normally based on the value of the Effective Series Resistance ( ESR). However the actual capacitance value and the Equivalent Series Inductance (ESL) are other contributing components. These components can be described as:
Since the output capacitor has a major role in the overall performance of the converter and determine the result of transient response, selection of the capacitor is critical. The IR3821 can perform well with all types of capacitors.
As a rule the capacitor must have low enough ESR to meet output ripple and load transient requirements, yet have high enough ESR to satisfy stability requirements.
The goal for this design is to meet the voltage ripple requirement in the smallest possible capacitor size. Therefore, a ceramic capac itor is selected due to its low ESR and small size. Six of the Panasonic ECJ2FB0J226M (22uF, 6.3V, X5R and EIA 0805 case size) are a good choice.
In the case of tantalum or low ESR electrolytic capacitors, the ESR dominates the output voltage ripple, equation (9) can be used to calculate the required ESR for the specific voltage ripple.
)%(40oIi
Δ
current ripple InductorI
ripple voltage OutputV
FC8
I
V
ESL
L
V
V
-(9)- ESRIV
VVVV
L
o
so
L
Co
in
ESLo
LESRo
CoESLoESRoo
=
=
=
⎟ ⎠
⎜ ⎝
=
=
++=
Δ
Δ
Δ
Δ
Δ
ΔΔ
ΔΔΔ
Δ
**
*
*
)(
)(
)(
)()()(
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PD-60331
IR3821MPbF
Feedback Compensation
The IR3821 is a voltage mode controller; the control loop is a single voltage feedback path including error amplifier and error comparator. To achieve fast transient response and accurate output regulation, a compensation circuit is necessary. The goal of the compensation network is to provide a closed loop transfer function with the highest 0dB crossing fr equency and adequate phase margin (greater than 45
o
).
The output LC filter introduces a double pole, – 40dB/decade gain slope above its corner resonant frequency, and a total phase lag of 180
o
(see figure 13). The resonant frequency of the LC filter expressed as follows:
Figure 13 shows gain and phase of the LC filter. Since we already have 180
o
phase shift from the output filter alone, the system risks being unstable.
The IR3821’s error amplifier is a di fferential-input transconductance amplifier. The output is available for DC gain control or AC phase compensation.
The error amplifier can be compensated either in type II or type III compensation. When it is used in type II compensation the transconductance properties of the error amp lifier become evident and can be used to cancel one of the output filter poles. This will be accomplished with a series RC circuit from Comp pin to ground as shown in figure 14.
This method requires that the output capacitor should have enough ESR to satisfy stability requirements. In general the output capacitor’s ESR generates a zero typically at 5kHz to 50kHz which is essential for an acceptable phase margin.
(11)---
CLπ2
1
F
oo
LC
=
Gain
F
LC
0dB
Phase
0
F
LC
-180
Frequency
Frequency
-40dB/decade
Fig. 13: Gain and Phase of LC filter
The ESR zero of the output capacitor expressed as follows:
The transfer function (Ve/Vo) is given by:
The (s) indicates that the transfer function varies as a function of frequency. This configuration introduces a gain and zero, expressed by:
The gain is determined by the voltage divider and error amplifier’s transconductance gain. First select the desired zero-c rossover fr equency (Fo):
Use the following equation to calculate R3:
Where: V
in
= Maximum Input Voltage
V
osc
= Oscillator Ramp Voltage
F
o
= Crossover Frequency
F
ESR
= Zero Frequency of the Output Capacitor
F
LC
= Resonant Frequency of the Output Filter
R
8
and R9= Feedback Resistor Dividers
g
m
= Error Amplifier Transconductance
(12)---
CESR2
1
F
o
ESR
**
π
=
Fig. 14: TypeII compensation network
and its asymptotic gain plot
(13)---
sC
CsR1
*
RR
R
*g)s(H
4
43
89
9
m
+
+
=
()
[]
(15)---
CR2
1
F
(14)--- R*
RR
R
gsH
43
z
3
89
9
m
**
*
π
=
⎟ ⎠
⎜ ⎝
+
=
(
)
soESRo
F1/10~1/5F and FF *
>
(16)---
g*R*F*V
)RR(*F*F*V
R
m9
2
LCin
98ESRoosc
3
+
=
Ve
V
OUT
V
REF
R
9
R
8
R
3
C
4
E/A
F
Z
H(s) dB
Frequency
Gain(dB)
Fb
Comp
C
POLE
Page 14
01/08/08
14
PD-60331
IR3821MPbF
To cancel one of the LC filter poles, place the zero before the LC filter resonant frequency pole:
Use equations (15) and (16) to calculate C4. One more capacitor is sometimes added in parallel with C4 and R3. This introduces one more pole which is mainly used to suppress the switching noise. The additional pole is given by:
The pole sets to one half of switching fr equency which results in the capacitor C
POLE
:
For a general solution for unconditional stability for any type of output capacitors, in a wide range of ESR values we should implement local feedback with a compensation network (type III). The typically used compensation network for voltage-mode controller is shown in figure 15.
In such a configuration, the transfer function is given by:
The error amplifier gain is independent of the transconductance under the following condition:
By replacing Z
in
and Zf according to figure 15, the
transformer function can be expressed as:
(17)---
CL2
1
750F
F75F
oo
z
LCz
*
*.
%
π
=
=
As known, the transconductance amplifier has high impedance (current source) output, therefore, consideration should be taken when loading the error amplifie r output. It may exceed its source/sink output current capability, so that the amplifier will not be able to swing its output voltage over the necessary range.
The compensation network has three poles and two zeros and they are expressed as follows:
Cross over frequency is expressed as:
CC
CC
R2
1
F
POLE4
POLE4
3
P
+
=
*
**
π
2
F
F For
FR*
1
C
1
FR
1
C
s
P
s3
4
s3
POLE
<<
=
*
**
π
π
Fig.15: Compensation network with local
feedback and its asymptotic gain plot
INm
fm
o
e
Zg1
Zg1
V
V
+
=
(
)
[]
)(*
*
*)(
*
)(
)(
710
34
34
3
108743
348
CsR1
CC
CC
sR1
RRsC1CsR1
CCsR
1
sH
+
⎥ ⎦
⎤ ⎢ ⎣
⎟ ⎠
⎜ ⎝
+
+
+
++
+
=
871087
2z
43
1z
33
34
34
3
3P
710
2P
1P
RC2
1
RRC2
1
F
CR2
1
F
CR2
1
CC
CC
R2
1
F
CR2
1
F
0F
**)(**
**
**
*
*
**
ππ
π
π
π
π
+
=
=
⎟ ⎠
⎜ ⎝
+
=
=
=
ooosc
in
73o
CL2
1
V
V
CRF
**
***
π
=
(18)--- 1Z*g and 1Z*g
inmfm
>>>>
V
OUT
V
REF
R
9
R
8
R
10
C
7
C
3
C
4
R
3
Ve
F
Z
1
F
Z
2
F
P
2
F
P
3
E/A
Z
f
Z
IN
Frequency
Gain(dB)
H(s) dB
Fb
Comp
Page 15
01/08/08
15
PD-60331
IR3821MPbF
Based on the frequency of the zero generated by the output capacitor and its ESR versus crossover frequency, the compensation type can be different. The table below shows the compensation types and location of crossover frequency.
The DC gain will be large enough to provide high DC-regulation accuracy (typically -5dB to -12dB). The phase margin should be greate r than 45
o
for
overall stability. Desired Phase Boost:
Ceramic
FLC<Fo<F
s/2<FESR
Type III(PID)
Method B
Tantalum,
ceramic
FLC<Fo<F
ESR<Fs/2
Type III(PID)
Method A
Electrolytic , Tantalum
FLC<F
ESR<Fo<Fs/2
Typ II(PI)
Output capacitor
F
ESR
vs. F
o
Compensator type
K1.30R :Select ,ΩK20.30R ;R*
VV
V
R
K4.60R:Select ,K72.60R ;R
F*C*π2
1
R
K96.1R :Select
g
1
R check ,K95.1R ;
F*C*π2
1
R
:R and R ,R Calculate
pF22C :
Select ,pF26.25C ;
R*F*π2
1
C
nF0.1C :Select 1.07nF,C ;
R*F*π2
1
C
:C and C Calculate
21KR :Select
g
2
R check ,K94.20=R ,
V*C
V*C*L*F*π2
R
180pFC :Select
F*0.5F and F*5.0
F :Select
kHz7.453F
ΘSin1
ΘSin1
*FF
kHz1.14F
ΘSin1
ΘSin1
*FF
998
refo
ref
9
8810
2Z7
8
10
m
1010
2P7
10
9810
33
33P
3
44
3
Z1
4
34
3
m
33
in7
OSCooo
3
7
sP32ZZ1
2P
o2P
2Z
o2Z
===
===
=
==
===
===
=
=
=
==
=
+
=
=
+
=
-
-
o
max
70Θ =
Table1- The compensation type and location
of F
ESR
versus F
o
The details of these compensation types are discussed in application note AN-1043 wh ich can be downloaded from IR’s website at www.irf.com.
For this design we have: V
in
=12V
V
o
=1.8V
V
osc
=1.25V
V
ref
=0.6V
g
m
=1000umoh
L
o
=1.0uH
C
o
=6x22uF, ESR=0.8mOhm
F
s
=600kHz
These result to:
FLC=18.76kHz F
ESR
=4.4MHz
F
s/2
=300kHz
Select crossover frequency:
Fo=80kHz
Since: F
LC<Fo<Fs/2<FESR
, typeIII method B is
selected to place the poles and zeros. The following design rules will give a crossover
frequency approximately one-tenth of the switching frequency. The higher the band width, the potentially faster the load transient response.
(
)
soESRo
F1/10~1/5F and FF *<
Page 16
01/08/08
16
PD-60331
IR3821MPbF
Programming the Current-Limit
The Current-Limit threshold can be set by connecting a resistor (R
SET
) from drain of the low-side MOSFET to the OCSet pin. The resistor can be calculated by using equation (3). The R
DS(on)
has a positive temperature coefficient and it should be considered for the worse case operation. This resistor must be placed close to the IC, place a small ceramic capacitor from this pin to powe r ground (PGnd) for noise rejection purposes.
-(3)-
R
IR
=I=I
DS(on)
OCSetOCSet
)L(criticalSET
-
Layout Consideration
The layout is very important w hen designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results. Start to place the power components, making all the connection in the top layer with wide, copper filled areas. The inductor, output capacitor and the IR3821 should be as close to each other as possible. This helps to reduce the EMI radiated by the power traces due to the high switching currents through them. Place the input capacitor directly to the Vin pin of IR3821. To reduce the ESR replace the single input capacitor with two parallel units. The feedback part of the system should be kept away from the inductor and other noise sources. The critical bypass components such as capacitors for Vcc and Vc should be close to their respective pins. It is important to place the feedback components including feedback resistors and compensation components close to Fb and Comp pins. In a multilayer PCB use one layer as a power ground plane and have a control circuit ground (analog ground), to which all signals are referenced. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive analog control function. These two grounds must be connected together on the PC board layout at a single point. The Power QFN is a thermally enhanced package. Based on thermal performance it is recommended to use at least a 4-layers PC B. To effectively remove heat from the device the exposed pad should be connected to the gr ound plane using vias.
Setting the Power Good Threshold
Power Good threshold can be programmed by using two external resistors (see figure 16).
The following formula can be used to set the threshold:
Where:
0.38V is reference of the internal comparator
0.9*Vout is selectable threshold for power good, for this design it is 1.62V.
Select R
1
=10KOhm
Using (18): R
2
=3.06KOhm
Select R
2
=3.09K Use a pull up resistor (4.99K) from PGood pin to Vcc.
)19 --(*R
V38.0*V9.0
V38.0
R
1
out
2
-
=
8.45K=R=R
11.7A=1.2A1.5)*(7A=II
F*L*V
V
*)VV(iΔ
current inductor Peak:iΔ
Current Output Max:I
:where
2
iΔ
)5.1*(I=II
V for usedis 5V if
MOSFET side-low for m 14.5 Use :Note
14.25m=.51* 9.5m=R
7OCSet
o(LIM)SET
sin
o
oin
o
oo(LIM)SET
cc
DS(on)
+=
=+=-
Page 17
01/08/08
17
PD-60331
IR3821MPbF
Typical Application for IR3821
12V to 1.8V @ 7A
Fig.16: Typical Application circuit for 12V to 1.8V at 7A using ceramic output capacitors
Page 18
01/08/08
18
PD-60331
IR3821MPbF
PCB Metal and Components Placement
The lead lands (the 11 IC pins) width should be equal to the nominal part lead width. The minimum lead-to-lead spacing should be 0.2mm to minimize shorting.
Lead land length should be equal to the maximum part lead length + 0.3 mm outboard extension. The outboard extension ensures a large and inspectable toe fillet.
The pad lands (the 4 big pads other than the 11 IC pins) length and width should be equal to maximum part pad length and width. However, the minimum metal-to-metal spacing should be no less than 0.17mm for 2 oz. Copper; no less than 0.1mm for 1 oz. Copper and no less than 0.23mm for 3 oz. Copper.
Page 19
01/08/08
19
PD-60331
IR3821MPbF
Solder Resist
It is recommended that the lead lands are Non Solder Mask Defined (NSMD). The solder resist should be pulled away from the metal lead lands by a minimum of 0.025mm to ensure NSMD pads.
The land pad should be Solder Mask Defined (SMD), with a minimum overlap of the solder resist onto the copper of 0.05mm to accommodate solder resist misalignment.
Ensure that the solder resist in between the lead lands and the pad land is 0.15mm due to the high aspect ratio of the solder resist strip separating the lead lands from the pad land.
Page 20
01/08/08
20
PD-60331
IR3821MPbF
Stencil Design
The Stencil apertures for the lead lands should be approximately 80% of the area of the lead lads. Reducing the amount of solder deposited will minimize the occurrences of lead shorts. If too much solder is deposited on the center pad the part will float and the lead lands will be open.
The maximum length and width of the land pad stencil aperture should be equal to the solder resist opening minus an annular 0.2mm pull back to decrease the incidence of shorting the center land to the lead lands when the part is pushed into the solder paste.
Page 21
01/08/08
21
PD-60331
IR3821MPbF
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
This product has been designed and qualified for the Consumer mark et.
Visit us at www.irf.com for sales contact information
Data and specifications subject to change without notice. 10/07
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