Datasheet IR2085S PbF Datasheet (IOR)

Page 1
Data Sheet No. PD60206 Rev.C
IR2085S & (PbF)
HIGH SPEED, 100V, SELF OSCILLATING 50% DUTY CYCLE,
HALF-BRIDGE DRIVER
Features
Simple primary side control solution to enable half-bridge
DC-Bus Converters for 48V distributed systems with reduced component count and board space. Integrated 50% duty cycle oscillator & half-bridge driver IC in a
single SO-8 package Programmable switching frequency with up to 500kHz max per
channel +/- 1A drive current capability optimized for low charge MOSFETs
Adjustable dead-time 50nsec – 200nsec
Floating channel designed for bootstrap operation up to +100Vdc
High and low side pulse width matching to +/- 25nsec
Adjustable overcurrent protection
Undervoltage lockout and internal soft start
Also available LEAD-FREE
Description
The IR2085S is a self oscillating half-bridge driver IC with 50% duty cycle ideally suited for 36V-75V half-bridge DC-bus converters. This product is also suitable for push-pull converters without restriction on input voltage.
Product Summary
V V High/low side
output freq (f Output Current (I
High/low side pulse width matching +/- 25ns
25V
CC (max)
offset(max)
100Vdc
) 500kHz
osc
)
O
+/-1.0A(typ.)
Package
Each channel frequency is equal to f where f and can range from 50 to 200nsec. Internal soft-start increases the pulse width during power up and maintains pulse width matching for the high and low outputs throughout the start up cycle. The IR2085S initiates a soft start at power up and after every overcurrent condition. Undervoltage lockout prevents operation if VCC is less than 7.5Vdc.
1/(2*R
osc
Vbias
C
BIAS
T.CT
(10-15V)
R
T
C
T
). Dead-time can be controlled through proper selection of C
D
BOOT
V
b
V
cc
OSC
IR2085
Cs
GND
C
HO
LO
V
BOOT
s
, where f
osc
can be set by selecting RT & CT,
osc
( 100V max)
Vin
S
1
S
2
C
2
C
1
SO -8SO -8
T
S
R1
L
S
R2
R
C
V
o
Simplified Circuit Diagram
www.irf.com
Page 2
IR2085S & (PbF)
Absolute Maximum Ratings
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage param­eters are absolute voltages referenced to COM. All currents are defined positive into any lead. The thermal resistance and power dissipation ratings are measured under board mounted and still air conditions.
Symbol Definition Min. Max. Units
V
b
V
CC
V
S
V
HO
V
LO
OSC OSC pin voltage -0.3 VCC + 0.3
V
CS
dVS/dt Allowable offset voltage slew rate -50 +50 V/ns
I
CC
P
D
Rth
JA
T
J
T
S
T
L
High side floating supply voltage -0.3 150
Low side supply voltage 25
High side floating supply offset voltage Vb - 25 Vb + 0.3
High side floating output voltage Vb - 0.3 V
Low side output voltage -0.3 VCC + 0.3
Cs pin voltage -0.3 VCC + 0.3
Supply current 20 mA
Package power dissipation
Thermal resistance, junction to ambient 200 °C/W
Junction temperature -55 150
Storage temperature -55 150
Lead temperature (soldering, 10 seconds) 300
1.0 W
b
+ 0.3
°C
V
Recommended Operating Conditions
For proper operation the device should be used within the recommended conditions.
Symbol Definition Min. Max. Units
Vb High side floating supply voltage Vdd -0.7 15
V
S
V
CC
I
CC
R
T
C
T
fosc(max) Operating frequency (per channel) — 500
T
J
Note1: Care should be taken to avoid output switching conditions where the Vs node flies inductively below ground by more
than 5V.
Steady state high side floating supply offset voltage -5 100
Supply voltage 10 15
Supply current (Note 2) 5 mA
Timing resistor 10 100 K
Timing capacitor 47 1000 pF
Junction temperature -40 125 °C
Vdc
KHz
www.irf.com
Page 3
IR2085S & (PbF)
Dynamic Electrical Characteristics
V
(VCC, VBS) = 12V, C
BIAS
Symbol Definition Min. Typ. Max. Units Test Conditions
t
t
fosc Per channel output frequency 500 KHz
tdt High/low output dead time 50
t
dcs
PM High/low pulse width mismatch -25 25 VS = 0V ~ 100V
Turn-on rise time 40 60
r
Turn-off fall time 20 30
f
Overcurrent shut down delay 200 pulse on CS
Static Electrical Characteristics
V
(VCC, VBS) = 12V, C
BIAS
Symbol Definition Min. Typ. Max. Units Test Conditions
V
OH
V
OL
I
leak
I
QBS
I
QCC
V
CS+ Overcurrent shutdown threshold
V
CS- Overcurrent shutdown threshold
U
VCC+
U
VCC-
U
VBS+
U
VBS-
I
O+
I
O-
High level output voltage, (V
Low level output voltage 0.1
Offset supply leakage current 50
Quiescent VBS supply current 150
Quiescent VCC supply current 1.5 mA
Undervoltage positive going threshold 6.8 7.3 7.8
Undervoltage negative going threshold 6.3 6.8 7.3
High side undervoltage positive going threshold 6.8 7.3 7.8
High side undervoltage negative going threshold 6.3 6.8 7.3
Output high short circuit current 1.0
Output low short circuit current 1.0
= 1000 pF, and TA = 25°C unless otherwise specified.
LOAD
= 1000 pF and TA = 25°C unless otherwise specified.
LOAD
- VO) 1.5
BIAS
250 300 350 mV
150 200 250 mV
nsec
nsec
V
µA
V
A
VS = 0V
CT =100pF,
RT =10Kohm
www.irf.com
Page 4
IR2085S & (PbF)
Functional Block Diagrams
RT
OSC
CT
VCC
CS
GND
UVLO BIAS
OSC
BLOCK
+
OVC
-
VREF
(250mV)
SOFT
START
10PF
IR2085S
BLOCK
DIAGRAM
PULSE
STEERING
UVLO
AND
RS
LATCH
Vb
HO
VS
VCC
LO
Lead Definitions
Symbol Description
V
CC
GND Logic supply return
Vb High side floating supply V
S
HO High side output LO Low side output CS Current sense input OSC Oscillator pin
Logic supply
Floating supply return
Lead Assignments
8
IR2085S
VCC
Vb
HO
VS
7
6
54
www.irf.com
CS
1
2
OSC
3
GND
LO
Also available LEAD-FREE (PbF)
Page 5
IR2085S & (PbF)
(
)
)
500
450
400
350
300
250
200
Frequency (kHz )
150
100
50
0
10 20 30 40 50 60 70 80 90 100
C
= 470pF
T
RT
C
= 220pF
T
kohms
C
= 100pF
T
CT = 47pF
Fig. 1 Typical Output Frequency (-25oC to 125oC)
180
160
250
225
200
175
150
Time (ns)
125
100
75
50
10 20 30 40 50 60 70 80 90 100
RT (kohms
CT = 470pF
C
= 220pF
T
C
= 100pF
T
C
= 47pF
T
Fig. 2 Typical Dead Time (@25oC)
www.irf.com
140
120
Dead Time (ns)
100
DT(CT=100pF, RT=100k)
80
60
-40-20 0 20 406080100120
Tem perature
Fig. 3 Typical Dead Time vs Temperature
Page 6
IR2085S & (PbF)
Pin descriptions
Cs: The input pin to the overcurrent comparator.
Exceeding the overcurrent threshold value speci­fied in “Static Electrical Parameters” Section will terminate output pulses and start a new soft start cycle as soon as the voltage on the pin reduce below the threshold value.
OSC: The oscillator-programming pin. Only two components are required to program the internal oscillator frequency: a resistor connected between the Vcc pin and the OSC pin, and a capacitor connected from the OSC to GND. The approxi­mate oscillator frequency is determined by the following simple formula:
f
= 1 / (2 · RT · CT)
osc
Where frequency is in Hertz (Hz), RT resistance in Ohms (W) and CT capacitance in Farads (F). The recommended range of timing resistors is between 10kW and 100KW and range of time ca­pacitances is between 47pF and 470pF. The tim­ing resistors less than 10Kohm should be avoided. The value of the timing capacitor determines the amount of dead time between the two output driv­ers: lower the CT, Shorter the dead time and vice versa. It is not rec­ommended to use a timing capacitor below 47pF, For best performance, keep the time components as close as possible to the IR2085S. Separated ground and Vdd traces to the timing components are encouraged.
GND: Signal ground and power ground for all func­tions. Due to high current and high frequency operation, a low impedance circuit board ground plane is highly recommended.
HO, LO: High side and low side gate drive pins. The high and low side drivers can directly drive the gate of a power MOSFET. The drivers are capable of 1A peak source and sink currents. It is recom­mended that the high and low drive pins be very close to the gates of the high side and low side MOSFETs to prevent any delay and distortion of the drive signals.
Vb: The high side power input connection. The high side supply is derived from a bootstrap cir­cuit using a low-leakage Schottky diode and a ceramic capacitor. To prevent noise, the Schottky diode and bypass capacitor should be very close to the IR2085S.
Vs: The high side power return connection. Vs should be connected directly to the source termi­nal of high side MOSFET with a trace as short as possible.
Vcc: The IC bias input connection for the device. Although the quiescent Vcc current is very low, total supply current will be higher, depending on the gate charge of the MOSFETs connected to the HO and LO pins, and the programmed oscilla­tor frequency, Total Vcc current is the sum of qui­escent Vcc current and the average current at HO and LO. Knowing the operating frequency and the MOSFET gate charge (Qg) at selected Vcc voltage, the average current can be calculated from
Iave = 2 x Qg X fosc
To prevent noise problem, a bypass ceramic ca­pacitor connected to Vcc and GND should be placed as close as possible to the IR2085S.
IR2085S has an under voltage lookout feature for
www.irf.com
Page 7
IR2085S & (PbF)
the IC bias supply, Vcc. The minimum voltage required on Vcc to make sure that IC will work within specifications must be higher than 8.5V (9.5V minimum Vcc is recommended to prevent asymmetrical gates signals on HO and LO pins that are expected when Vcc is between 7.5V and
8.5V).
APPLICATION INFORMATION
An example of a half-bridge DC Bus Converter designed for 150W wireless telecommunications, networking, and high-end computing applications is shown in Figure 4. This circuit operates at 220kHz and provides 20A of output current. At 48V nominal input voltage, the output voltage is 8V.
On the primary side, the IR2085S drives two IRF7493s - next generation low charge power MOSFETs. The primary side bias is obtained through a linear regulator from the input voltage for startup, and then from the transformer in steady state. The IRF7380, dual 80VN power MOSFET in an SO8 package is used for the primary side bias function.
parallel, while operating from different input voltages, and also to allow continuing output current if one of the two input sources is shorted or disconnected.
Two ferrite cores are used for the transformer and inductor. The transformer core is a PQ20/16 (3F3) with 3:1 turns ratio and 1mil gap. The inductor core is an E14/3.5/5 (3F3) with one turn and a 5mil gap. The PCB has eight layers, with two layers for primary windings that are connected in parallel and each has three turns. Four layers are used for the secondary windings. Each layer has one turn and two layers are connected in parallel to get two sets of secondary windings. 4 oz Cu PCB is recommended for the primary and secondary windings. Each primary side winding is placed between the two sets of the secondary windings to balance the secondary side current.
On the secondary side, two IRF6612s - Novel DirectFET power MOSFETs are used for self-driven synchronous rectification. DirectFETs practically eliminate MOSFET packaging resistance, which maximizes circuit efficiency. The DirectFET construction includes a copper “clip” across the backside of the silicon, which enables top-sided cooling and improved thermal performance. In the circuit shown in Fig. 4, the DirectFET gate drive voltage is clamped to an optimum value of 7.5V with the IRF9956 dual SO-8 MOSFET. The secondary side bias scheme is designed to allow outputs of two bus converters to be connected in
www.irf.com
Page 8
IR2085S & (PbF)
Vdd
47
36 ~60V input
1u
IR2085S56 k
CS OSC GND LO VC C
VB
HO
VS
20 0
20 0
39 k
3V
15 V
rm
IRF7 493
1u
Vdd
IRF7 380
39 k
.1u
9V
Vdd
36 ~60V input
3. 3u
1u
3. 3u
IRF7 493
Figure 4 – IR2085S DC Bus converter reference design.
IRF6 612
IRF6 612
.1u
10 0k
IRF9 956
10 k
10 k
22 u
22 u
6~10Vout
www.irf.com
Page 9
Case outline
IR2085S & (PbF)
A
E
D B
5
87
6
6X
0.25 [.010]
65
H
4312
0.25 [.010] A
e
8X b
e1
A1
A
CAB
NOTES:
1. DIMENS ION ING & TO LERAN CING P ER AS ME Y14.5M-1994.
2. C ONTROLLING DIMENSION: MILLIMETER
3. DIMENSIONS ARE SHOWN IN MILLIMETERS [INCHES].
4. OUTLINE CONFORMS TO JEDEC OUTLINE MS-012AA.
C
0.10 [.004]
6.46 [.255]
3X 1.27 [.050]
y
8-Lead SOIC
DIM
FOOTPRINT
8X 0.72 [.028]
8X 1.78 [.070]
MIN MAX
A
.0532
A1
b
c .0075 .0098 0.19 0.25
D
E
e
e1
H
K
L
y
.0688
.0040
.0098
.013
.020
.189
.1968
.1497
.1574
.050 BAS IC
.025 BA SIC 0.635 B ASIC
.2284
.2440
.0099
.0196
.016
.050
K x 45°
8X L
8X c
7
5 DIMENSION DOES NOT INCLUDE MOLD PROTRUSIONS. MOL D PR OTRU SIONS NOT TO EXC EED 0.15 [.006].
6 DIMENSION DOES NOT INCLUDE MOLD PROTRUSIONS. MOL D PR OTRU SIONS NOT TO EXC EED 0.25 [.010].
7 DIMENSION IS THE LENGTH OF LEAD FOR SOLDERING TO A SU BSTRA TE.
01-0021 11
MILLIMETERSIN C H E S
MIN MAX
1.35
1.75
0.10
0.25
0.33
0.51
4.80
5.00
3.80
4.00
1.27 BAS IC
5.80
6.20
0.25
0.50
0.40
1.27
01-6027
(MS-012AA)
www.irf.com
Page 10
IR2085S & (PbF)
LEADFREE PART MARKING INFORMATION
PKG
DESIG
S
S
Part number
Date code
Pin 1 Identifier
?
MARKING CODE
Lead Free Released
P
Non-Lead Free Released
IRxxxxxx
YWW?
ORDERING INFORMATION
PART LEADFREE
NUMBER PART NUMBER
IR2085S IR2085SPbF
IR2085STR IR2085STRPbF
?XXXX
(Prod mode - 4 digit SPN code)
Assembly site code Per SCOP 200-002
PIN
COUNT
8
8
IR logo
Lot Code
PARTS
PER TUBE
95
------
PARTS
PER REEL
------
4000
10
This product has been designed and qualified for the industrial market.
Qualification Standards can be found on IR’s Web Site http://www.irf.com/.
Data and specifications subject to change without notice
WORLD HEADQUARTERS: 233 Kansas Street, El Segundo, California 90245 Tel: (310) 252-7105
1/7/2006
www.irf.com
Loading...