Datasheet HY5670 Datasheet (HYTEK)

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14 • 400 Hot Springs Road, Carson City NV 89706 • (775) 883-0820 • Fax (775) 883-0827 • www.hytek.com
HY5670
TEC Controller Evaluation Board
Thermoelectric Cooler Controller
Evaluation Board
The HY5670 Evaluation Board is a printed cir-
cuit board with an on-board socket which accepts Hytek's Heat/Cool TEC Controllers (HY5620, HY5640, or HY5650). It includes the components needed to make an evaluation temperature controller for Thermoelectric Coolers. This evaluation board pro­vides the means for a designer to quickly interface any one of Hytek's bi-polar controllers with a Thermo­electric Cooler and to evaluate performance before de­signing a printed circuit board. A schematic diagram for the test board is shown below. The evaluation board contains loop compensation components of 1µF and 6.8 MΩ (CL and RL). These components can easily be replaced if it is found that other values are more suitable. T erminals for the temperature set re­sistor (RS) are provided on the Evaluation Board for the user to set the desired TEC temperature.
Procedure for Setting Up the Evaluation Board
1. Connect a Thermoelectric Cooler and a Thermistor to the evaluation board as shown in the schematic diagram. A phone jack along with interconnect cables is provided for inter­facing the Evaluation Board to the Thermoelec­tric Cooler and Thermistor.
2. Select a Temperature set resistor (R
S) that will
program the controller to regulate the TEC to the desired temperature. For example: A 56KΩ resistor will set the TEC to a temperature of –10°C if a Dale 1M1002, 10KΩ thermistor is used with the HY5640. See the “Set Tempera­ture vs. Program resistor (R
S)” curve in the
controller Data Sheet to determine the correct value of R
S for your application. Caution: The
controller will supply maximum programmed cooling current to the TEC if R
S is not present.
The thermoelectric cooler could be damaged if this condition exists for a prolonged period of time.
3. A 1 µF capacitor and a 6.8MΩ resistor have been selected for the loop stabilization compo­nents C
L and RL. These values will more than
likely be satisfactory for most applications. They can easily be changed if they are not. (Reference the controller data sheet)
4. There is a position for R
G, the loop gain control
resistor, on the evaluation board. However, this resistor has been omitted. This is because there is a 10MΩ resistor internal to Hytek's controllers that is in parallel with R
G that will, in
most cases, provide sufficient loop gain.
TEC Controllers Laser Diode Drivers Micro-heaters
Figure 1
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400 Hot Springs Road, Carson City NV 89706 • (775) 883-0820 • Fax (775) 883-0827 • www.hytek.com • 15
HY5670
TEC Controller Evaluation Board
Procedure for Setting Up the HY5670 Evaluation Board
(continued)
5. Connect the VS and VDD power supplies to the test board. The desired values for these supplies should be set before the power supplies are connected to the evaluation board. Note that V
S should be able to supply
more than 2 Amperes of current. Before turning on the power supplies, make certain the TEC, the Thermistor and the temperature set resistor (RS) are connected to the Evaluation Board. In addition, SW1 and SW2 should be “off.”
6. Turn on the power supplies. The current flowing through the TEC will either be in a direction to cool the TEC or to heat it depending on the value of the temperature set resistor R
S and the temperature of the Thermistor. If RS
is greater in value than the resistance of the thermistor, the controller will supply maximum cooling current. If RS is smaller in value than the thermistor the controller will supply maximum heating current. The controller will continue to supply maximum heating or cooling current until the resistance of the Thermistor equals the value RS. The current supplied by the controller will then decrease to a value required to maintain the TEC at the set temperature.
7. Potentiometer R
CC controls the maximum TEC current
in the cooling mode and Potentiometer RCH controls the maximum current in the heating mode. The Evaluation Board should be adjusted for the maximum cooling and heating currents desired for the TEC being used. T o adjust the cooling current, push Switch #1 to the "on" position. This action forces the controller to supply maximum cooling current to the TEC. This maximum cooling current can then be adjusted to the desired value with the potentiometer labeled RCC. Do not exceed the maximum current specification for the TEC. Return SW1 to the “off” position after the adjustment of R
CC. T o
adjust the heating current, push Switch #2 to the “on” position. This forces the controller to deliver maximum heating current to the TEC. This maximum heating current can then be adjusted to the desired value with the potentiometer labeled RCH. Return SW2 to the “off” position after the adjustment of RCH. Note that both SW1 and SW2 must be in the “off” position for normal operation.
Figure 2
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16 • 400 Hot Springs Road, Carson City NV 89706 • (775) 883-0820 • Fax (775) 883-0827 • www.hytek.com
HY5670
TEC Controller Evaluation Board
The output of the temperature measuring circuit of the HY5640 is Pin 6. T est Point 6 on the evaluation board corre­sponds to this output. The temperature measurement circuit of the HY5640 is illustrated in Figure 3 where RT is the ther­mistor that measures the temperature of the Thermoelectric Cooler and RS is the temperature set resistor. The output voltage (EO) at T est Point 6 is given by the equation below . This output feeds the integrator portion of the HY5640 which in turn applies power to the TEC. Cooling of the TEC results
The temperature controlling stability of the HY5640 vs. Ther­moelectric Cooler (TEC) drive current is measured using the test setup illustrated in Figure 4. The thermoelectric cooler and temperature sensing thermistor are placed in a tem­perature chamber. An identical thermistor is mounted in inti­mate contact with the sensing thermistor. Both thermistors are embedded in an aluminum block that is attached to the top surface of the TEC. The bottom face of the TEC is at­tached to a heat sink. The temperature of the controlling
until RT equals RS. This produces a voltage (EO) of 2.048 Volts between TP 6 and signal ground. The V oltage/T em­perature coefficient at TP 6 is approximately 50 mVolts per °C when this occurs. Monitoring Test Point 6 will tell the user when the loop is stabilized and how accurately the temperature is controlled. When the loop has stabilized, the voltage at TP 6 will be stable to better than 1 mVolt. This equates to a temperature stability of better than .01 °C.
EXAMPLE: Measuring the Temperature Regulating Performance of the HY5640
thermistor is set to approximately 25°C by selecting an RS value of 10KΩ. RS is a precision temperature stable resistor . TEC drive current is monitored as the temperature of the chamber is increased above 25°C. Resistance of the sec­ond thermistor is recorded and converted to temperature for various TEC drive currents. A typical plot of T emperature stability vs. TEC Drive Current is shown in Figure 6.
Figure 4
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400 Hot Springs Road, Carson City NV 89706 • (775) 883-0820 • Fax (775) 883-0827 • www.hytek.com • 17
HY5670
TEC Controller Evaluation Board
The temperature controlling stability of the HY5640 vs. Base T emperature* is measured using the test setup illus­trated in Figure 5. The HY5640 is placed inside the tem­perature chamber. The thermoelectric cooler/thermistor assembly is placed outside the chamber. In addition, the 13KΩ temperature set resistor RS is located outside the chamber to eliminate any temperature effects due to this
* Base T emperature is the temperature of the aluminum heat spreader (Base) of the HY5640. In the experiment illustrated
in Figure 5, the programmed temperature of the TEC assembly and its ambient temperature are almost equal. The TEC current is therefore almost zero amperes thus eliminating any self heating effects in the HY5640. In this case, the tem­perature of the HY5640 is virtually equal to the temperature of the chamber. In practice, the temperature of the base of the HY5640 is a function of the TEC drive current, the HY5640 heat sink size, the air flow across the heat sink and the temperature of the surrounding air.
resistor. This value of RS sets the temperature of the con­trolling thermistor to approximately 18°C. The temperature of the test chamber is varied from –55°C to +1 10°C. Resis­tance of the temperature measuring thermistor is recorded and converted to temperature. A typical plot of T emperature stability vs. Base temperature of the HY5640 is shown in Figure 7.
Figure 5
Figure 6 Figure 7
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