Datasheet HA13563V, HA13563 Datasheet (HIT)

Page 1
HA13563, HA13563V
Three-Phase Brushless Motor Driver
ADE-207-218A (Z)
2nd Edition
December 1998
Description
The HA13563/V are 3-phase brushless motor driver ICs with digital speed control. It is designed for use as a PPC or LBP drum motor driver and provides the functions and features listed below.
Three-phase brushless motor driver
Direct PWM drive
Digital discriminator plus PLL speed control
Speed monitor
Stuck rotor protection
Current limiter
Thermal protection (OTSD)
Low voltage inhibit (LVI)
Features
Low saturation voltage
Fly wheel diodes built-in
FG signal digital filter built-in
Ordering Information
Product No. Package
HA13563 SP-23TA HA13563V SP-23TB
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HA13563/V
Pin Arrangement
23 R
NF
22 U 21 V 20 W 19 V
CC
18 READY 17 u 16 v 15 w 14 FG+ 13 FG 12 PROT 11 REG 10 PWM 9 CE 8 D2 7 OSC OUT 6 OSC IN 5 PLL OUT 4 DIS OUT 3 INT IN 2 INT OUT 1 GND
(Top view)
2
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HA13563/V
Pin Functions
Pin No. Pin Name Function
1 GND Ground 2 INT OUT Integrator output 3 INT IN Integrator input 4 DIS OUT Speed discriminator output 5 PLL OUT PLL output 6 OSC IN Clock oscillator input. Apply the external clock signal to this pin. 7 OSC OUT Clock oscillator output. Use this pin to monitor the oscillator waveform. 8 D2 Clock divider selector input
High: 1/8, Middle or Open: 1/32, and Low: 1/16.
9 CE Chip enable input
High or Open: stop, Low: drive on.
10 PWM PWM carrier oscillator. An external capacitor to charge and discharge, and an
external resistor must be provided. 11 REG 5 V fixed voltage output. Always output regardless of the state of the CE input. 12 PROT An external capacitor sets the time until the stuck rotor protection circuit
operates. If this pin is shorted to ground, the protection circuit will not operate.
After the stuck rotor protection circuit operates, the IC can be reset by turning the
power off and then on again, or switching CE from low to high. 13 FG– FG amplifier – input. 14 FG+ FG amplifier + input. This pin is used for temperature monitoring. See the
reference data. 15 w The w+ and v– Hall amplifier input 16 v The v+, u– Hall amplifier input 17 u The u+, w– Hall amplifier input 18 READY Speed monitor output. Outputs a low level during fixed speed drive. This is an
open collector output. 19 V 20 W W-phase output 21 V V-phase output 22 U U-phase output 23 R
CC
NF
Power supply
Current detector. Connect a current detection resistor to this pin.
3
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HA13563/V
Block Diagram
V
CC
R101
+
Hu
C102C103C104
+
Hv
+
Hw
R102
CE
FG
M:
C109 R103
H:
1/8 1/32
L:
1/16
X'tal
9.2MHz Max
C108
D2
select
Phase
switching
logic
+
DIS OUT
Output amplifiers
PLL
PLL OUT
R1
R2
Hall amplifiers
17
16
15
9
11
14 13
8
6
C110
+
+
+
Open circuit
protection
LVI
OTSD
PWM
V
REG
FG amplifier
2.1V
+
OSC
71 3
shaping
D2
CC
Wave
comparator
Digital
filter
1/1024
Discriminator
54
19
U
V
W
Current
limiter Vref1
Stuck rotor
protection
PWM
OSC
Speed
monitor ±6.25%
Integrator
2.8V
R3
V
CC
C101
+
C2
17.5 to 27.6V
22
21
20
23
12
Ct2
10
Monitor output Constant speed:
18
Low (O/C)
2
R
NF
Vreg Rt
Ct1
C1
R4
4
Page 5
Timing Chart
HA13563/V
Hu Hv Hw
Hall element output
U-phase output voltage
V-phase output voltage
W-phase output voltage
Vhhys
V
CC
PWMPWM
0
V
CC
PWM
0
V
CC
PWMPWM
0
5
Page 6
HA13563/V
External Components
Part No. Recommended Value Purpose Note
R1 to R4 Integration constant 1 R101, R102 Hall element bias 2 R103 1 k Clock oscillator stabilization 9 R
NF
Rt PWM carrier oscillator time constant 6 C1, C2 Integration constant 1 C101 ≥ 0.1 µF Power supply bypass 4 C102, C103, C104 0.047 µF Stabilization 4 C108 FG coupling 5 C109 0.047 µF Clock oscillator stabilization 9 C110 10 pF Crystal coupling 9 Ct1 1000 pF PWM carrier oscillator time constant 6 Ct2 Stuck rotor protection circuit time constant 7 X’tal Reference oscillator 8
Notes: 1. Determine the component values using the following as a guidline:
First determine the angular frequency of ω
ω
= 2π · ffg [rad/sec] (1)
P
Current detection 3
for DIS OUT and PLL OUT.
P
Determine the the angular frequency of ω
9.55
ωM ≈
1
N
J
O
Determine the ω
ω
= ωP ωM[rad/sec]
O
Determine the integrator’s DC gain G
G
(E)
J ω
=
9.55 KT A
Vref1
R
NF
.
O
O
1
Z
2π
60
L
ω
[rad/sec]KT ⋅− T
.
(E)
O
where, kφ : PLL gain = 0.4 (V/rad/sec)
0.83 VE Vsat
2 V
A =
CC
Rm Vosc
Z : FG pulse per round (P/R) N
: Motor speed (min–1)
O
ω
: Control loop angular frequency (rad/sec)
O
ffg : FG frequency (Hz) J : Moment of inertia of the motor (kg m Rm : Motor coil resistance (Ω/T–T)
for motor.
P
(2)
(3)
(4)
2
)
6
Page 7
K
: Torque constant (N•m/A)
T
T
: Rated load torque (N•m)
L
: PWM carrier oscillator amplitude (VPP, See the Electrical Charasteristics)
V
OSC
V
: Motor back EMF (VPP/T–T)
E
R
: Current detection resistor (Ω)
NF
Vref1 : Current limiter reference voltage (See the Electrical Charasteristics) Vsat : Saturation voltage (See the Electrical Charasteristics)
Set C2 and derive the integration constants from the following formulas.
ω
G
R4
1
C2
P
(E)
R4 =
R2 =
HA13563/V
(5)
(6)
C1 =
1
2 R2 ω
O
(7) R3 = R2 (8) Next, determine R1 to match the phase of PLL output.
R1 =
When log ω
1.89 R4
1.6 0.33 R4 / R2
is greater than 2, a phase advance to compensate for this phenomenon is
P/ωM
(9)
required. Use the following formula to set the phase advance:
1
C4 R5
<
ω
P
20 2
DIS OUT
PLL OUT
R1
R5
C4
R2 C1
R3
R4
2.8V
(10)
C2
+
Integrating amplifier
Figure 1 Integration Constants
2. The Hall output bias voltage is determined by R101 and R102.
3. The output current is controlled according to the following formula:
Iomax =
Vref1
R
NF
Where, Vref1 is the current limiter reference voltage. (See the Electrical Charasteristics) Mount this resistor as close as possible to the IC and use a resistor with a small inductance
component.
4. Connect these components as close to the IC as possible.
7
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HA13563/V
5. Determine the component value using the following formula as a guideline:
C108 (µF) =
220
ffg (Hz)
Digital filter time T
T
(sec) =
MASK
of FG signal is determined as follows.
MASK
1
CLK × D22CLK × D2
where, CLK : The reference frequency.
D2 : CLK frequency dividing ratio.
FG signal wave shaping output
After digital filter
T
MASK
T
MASK
6. The PWM carrier frequency is determined roughly by the following formula:
f
PWM
=
1180
Rt (k) Ct1 (pF)
× 10
3
7. The formula shown below roughly determines the time, Tprot (s), until the stuck rotor protection circuit operates. Figure 2 shows the operating waveforms. The latched state can be cleared by either CE or V
. Note that a capacitor with a leakage current sufficiently smaller than the
CC
charging current Ict+ must be used.
Tprot = 0.24 Ct2 (µF)
V
HYS
V
CC
LVI
PROT
H
L
Vref1
R
NF
0
Vth+0.7V
Vth
0
Tprot Tset = 0.004 Ct2 (µF) [sec]
CE
I
RNF
V
Figure 2 Stuck Rotor Protection Operating Waveforms
8. The reference frequency CLK (Hz) and the FG frequency ffg (Hz) are related by the following formula:
1024 ffg
CLK =
8
D2
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HA13563/V
Also note that the value of the resistor (Rosc) inserted between the external clock and pin 6
when an external clock is used can be calculated from the following formulas:
Rosc ≥ 2 (V Rosc 6 (2.1 – V where, V
If an external clock signal is input to pin 6 through a capacitor (Cosc), we recommend using a 10
pF capacitor for Cosc.
9. The relationship with CLK crystal oscillator frequency refer to the following.
Oscillator f c C110 C109 R103
Crystal 6.0 to 9.2 MHz 10 pF 0.047 µF1 k
– 2.1) – 1.5 (kΩ)
IH
) – 1.5 (kΩ)
IL
: The clock driver high-level voltage.
IH
V
: The clock driver low-level voltage.
IL
2.0 to 6.0 MHz 10 pF Uselessness Uselessness
9
Page 10
HA13563/V
Absolute Maximum Ratings (Ta = 25°C)
Item Symbol Rating Unit Note
Power supply voltage V
CC
Instantaneous output current Iop 3.0 A 2 Steady-state output current I
O
Input voltage Vi –0.3 to 7 V 3 Allowable power dissipation P
T
Junction temperature Tj 150 °C1 Storage temperature Tstg –55 to +125 °C
Notes: 1. The operating ranges are as follows:
V
= 17.5 to 27.6 V
CC
Tjop = –20 to +125°C
2. See the safe operating range data.
3. Applies to the logic input pins.
4. The allowable value when theTAB temperature, Ttab, is 120°C. However, the thermal resistance is as follows:
θj-c 3°C/W θj-a 40°C/W
30 V 1
2.0 A 2
10 W 4
(A)
C
I
Output Transistor Safe Operation Range
5
3 2
1
0.5
0.2
0.1 1
2
V
(V)
CE
20105
Pulse widths
t = 10ms t = 5ms t = 2ms t = 1ms
30
10
Page 11
HA13563/V
Electrical Characteristics (Ta = 25°C, VCC = 24 V)
Applicable
Item Symbol M in Typ Max Unit Test Conditions
Current Standby current I drain Current drain with
outputs off
CCO
I
CC
—8 11mACE = H, VCC = 30 V 19 —3244mACE = L, Pin 3 = H,
VCC = 30 V, output
OFF Logic Low-level voltage Vil1 0.8 V 9 input 1 High-level voltage Vih1 2.0 V
Low-level current Iil1 –0.25 –0.35 mA Vil = 0 V
High-level current Iih1 –0.1 0 0.1 mA Vih = 7 V Logic Low-level voltage Vil2 1.0 V 8 input 2 Middle-level voltage Vim 2.0 2. 5 3.0 V
High-level voltage Vih2 4.0 V
Low-level current Iil2 –0.25 –0.35 mA Vil = 0 V
Middle-level current Iim ±35 µA Vi = 2.5 V
High-level current Iih2 0.5 0.7 mA Vih = 7 V Logic Low-level voltage Vol1 0.2 0.4 V Iol = 2 mA 18 output Leakage current Ioh1 ±10 µA Voh = 30 V Hall
amplifier
Commonmode input
voltage range
Differentialmode input
Vh 2.0 VCC–2 V 15, 16, 17
Vd 60—VCC/2 mV
voltage range
Hysteresis *
1
Vhhys 20 mV Rh = 400 Output Leakage current Icer ±100 µA Vce = 30 V 20, 21, 22 amplifier Output drive current I
Saturation voltage *
2
B1
I
B2
Vsat1 1.8 2.7 V IO = 2 A
—4964mAI —3546mAI
= 2 A
O
= 1 A
O
Vsat2 1.35 1.7 V IO = 1 A
Impulse response tphl 2 µs time tplh 2 µs
tr 0.5 µs
tf 0.5 µs
Current limiter
Vref1 0.45 0.5 0.55 V 23
reference voltage
Flywheel Forward voltage V
F
1.15 1.4 V IF = 1 A 19, 20, 21,
diode Substrate current Isub 6.5 10 % 22
Pins
11
Page 12
HA13563/V
Electrical Characteristics (Ta = 25°C, VCC = 24 V) (cont)
Applicable
Item Symbol Min Typ Max Unit Test Conditions
PWM oscillator
and PWM comparator
Oscillator frequency range
Oscillator frequency precision
Oscillator high-level
f
PWM
2.0 30 kHz 10
ferr 11.7 13 14.3 kHz Rt1 = 91 k,
Ct1 = 1000 pF
Vosch 2.7 3.0 3.3 V
voltage Oscillator low-level
Voscl 1.0 1.1 1. 2 V
voltage Oscillator amplitude Vosc 1.7 1.9 2.1 V Comparator
hysteresis *
1
Vchys 20 mV 2
PP
Vosch – Voscl
Integrator Input current Iin ±250 nA 2, 3
High-level voltage Voh2 3.2 3.5 V IO = –0.5 mA Low-level voltage Vol2 0.9 1.1 V IO = 0.5 mA Voltage gain * Gainbandwidth
produc t *
1
Gi —60—dB Bi 0.5 MHz
1
Reference voltage Vp 2.65 2.8 2.95 V
FG amplifier
Input sensitivity vfg 1 5 1000 mV
PP
and waveform
Noise margin nd 4.0 mV
PP
shaping
PLL, DIS Ouput high-level
nc 1.0 V Voh3 4.3 4.5 V IO = –0.1 mA 4, 5
PP
voltage Ouput low-level
Vol3 0.25 V IO = 0.1 mA
voltage
OSC Oscillator frequency
f
OSC
2 9.2 MHz 6, 7
range
Speed
Oscillator frequency
1
error * Number of counts N 1023 Count
f
OSC
——±0.01 % X’tal
discriminator and monitor
Operating frequency
CLK 1.15 MHz
range Lock range LR ±6.25 % 18
Pins
13, 14
12
Page 13
HA13563/V
Electrical Characteristics (Ta = 25°C, VCC = 24 V) (cont)
Item Symbol M in Typ Max Unit Test Conditions
REG Output voltage Vreg 4.65 5.0 5.35 V Ireg = 20 mA, CE = L 11
Power supply regulation
Load regulation Vreg2 10 100 mV Ireg = 0 to 20 mA,
Stuck rotor protection circuit
LVI Operation cleaning
OTSD Operating
Ct2 charge current Ict+ 18.5 23 27.5 µAV
Ct2 discharge current Ict– 1.0 1.4 mA Threshold voltage Vth 4.5 5. 0 5.5 V
3
voltage * Hysteresis Vhys 0.75 1.1 1.45 V
temperature * Hysteresis *
1
1
Note: 1 . These are design target values and only checked during development.
2. Stipulated ad the sum of the source and sink values.
3. See figure 3.
Vreg1 20 100 mV VCC = 17.5 to 27.6 V,
CE = L
CE = L
= 2.5 V 12
PROT
VLVI 12.5 14.7 16.9 V 19
Tsd 125 150 175 °C
Thys 20 °C
Applicable Pins
V
LVI
V
CC
Output on
Output off
Vhys
Figure 3
13
Page 14
HA13563/V
Reference Data
50
CE = Low Pin 3 = 5V Tj = 25°C
40
(mA)
CC
30
20
Current Drain I
10
0
0
Current Drain vs.
Supply voltage
10 20 30
Supply voltage V
CC
(V)
Output Saturation voltage vs.
4
VCC = 24V Tj = 25°C
3
2
1
0
Output Saturation voltage VsatH & VsatL (V)
Output Current
Sink + Source
Source
Sink
1230
Output Current IO (A)
Output Drive Current vs.
100
CE = Low VCC = 24V Tj = 25°C
80
(mA)
B
60
40
20
Output Drive Current I
0
0
Output Current
123 0
Output Current IO (A)
Diode Forward Current vs.
5
4
(A)
F
3
2
1
Diode Forward Current I
0
Diode Forward Voltage
VCC = 24V Tj = 25°C
Diode Forward Voltage VF (V)
12
14
Page 15
HA13563/V
PWM Frequency vs.
30
(kHz)
20
PWM
10
PWM Frequency f
0
25
Junction Temperature
VCC = 24V Rt = 91 k Ct = 1000 p
Junction Temperature Tj (°C)
25 75 125
Current Limiter Reference Voltage vs.
0.8
0.6
0.4
0.2
Current Limiter Reference Voltage Vref1 (V)
25 25 75 125
Junction Temperature
VCC = 24V
Junction Temperature Tj (°C)
FG+ Pin Voltage vs.
3.0
(V)
2.5
FG+
2.0
FG+ Pin Voltage V
1.5
25 25 75 125
Junction Temperature
VCC = 24V
5.17 mV/°C
Junction Temperature Tj (°C)
REG Output Voltage vs.
Output Current
CE = Low VCC = 24V
5.2 Tj = 25°C
5.1
5.0
REG Output Voltage Vreg (V)
4.9
0 10 20 30
Output Current Ireg (mA)
15
Page 16
HA13563/V
Package Dimensions
14.7 Max
3.6 ± 0.2 1
1.23 ± 0.25
30.0 31.0 Max
28.0 ± 0.3
20.0 ± 0.2
4.1 ± 0.3
1.27
0.6 ± 0.1
2.54
23.97 ± 0.30
23
φ
3.6 ± 0.2
9.0
7.7
1.80 ± 0.25
11.2 ± 0.3
3.8 Max
1.5 Max
+ 0.10
0.05
0.25
5.0 Min
6.2 Min
Unit: mm
12.33 ± 0.45
2.2 ± 0.5
16
Hitachi Code JEDEC EIAJ Weight
(reference value)
SP-23TA
 
4.61 g
Page 17
14.7 Max
3.6 ±0.2
30.0 31.0 Max
28.0 ± 0.3
20.0 ± 0.2
4.1 ± 0.3
φ
3.6 ± 0.2
7.7
9.0
11.2 ± 0.3
3.8 Max
1.5 Max
13.5 ±0.5
HA13563/V
Unit: mm
17.3 Max
1.23 ± 0.25
1.27
2.54
23.97 ± 0.30
0.6 ± 0.1
231
0.925 ± 0.250
Hitachi Code JEDEC EIAJ Weight
6.3 Min
2.2 ± 0.5
(reference value)
1.80 ± 0.25
+ 0.10
0.25
0.05
1.275 ± 0.250
SP-23TB
 
4.6 g
6.0 Min
17
Page 18
Cautions
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2. Products and product specifications may be subject to change without notice. Confirm that you have received the latest product standards or specifications before final design, purchase or use.
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4. Design your application so that the product is used within the ranges guaranteed by Hitachi particularly for maximum rating, operating supply voltage range, heat radiation characteristics, installation conditions and other characteristics. Hitachi bears no responsibility for failure or damage when used beyond the guaranteed ranges. Even within the guaranteed ranges, consider normally foreseeable failure rates or failure modes in semiconductor devices and employ systemic measures such as fail­safes, so that the equipment incorporating Hitachi product does not cause bodily injury, fire or other consequential damage due to operation of the Hitachi product.
5. This product is not designed to be radiation resistant.
6. No one is permitted to reproduce or duplicate, in any form, the whole or part of this document without written approval from Hitachi.
7. Contact Hitachi’s sales office for any questions regarding this document or Hitachi semiconductor products.
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