Datasheet GP0012G Reference Drawing (Teco)

Page 1
NOTE:
1. SHAFT GROUNDING RING INSTALLED.
Page 2
ISSUED
12/27/13
TYPE
AEGHSGR
PERFORMANCE DATA
3-PHASE INDUCTION MOTOR
NAMEPLATE INFORMATION
OUTPUT
HP KW
POLE
2
FRAME
SIZE
143T
VOLTAGE
230/460
TYPICAL PERFORMANCE
FULL
LOAD
RPM
FULL LOAD
MIN. % NOM. %
75.5 73.0
EFFICIENCY
3/4 LOAD
%
78.5 77.0
RATED
HZ
AMBIENT
40oC
1/2 LOAD
%
INS.
CLASS
F
POWER FACTOR
F. L.
%
3/4 LOAD%1/2 LOAD
83.0
ENCLOSURE
CATALOG#
NEMA
DESIGN
B
%
75.5 63.0
TEFC
GP0012G
TIME
RATING
CONT.
MAXIMUM
POWER FACTOR
CORRECTION
SERVICE
FACTOR
1.15
KVAR0.473480
NO LOAD FULL LOAD LOCKED ROTOR
AT
208
VOLT
1.14 1.40
FULL LOAD
lb-ft
AT
230
VOLT
TORQUE
LOCKED
ROTOR
%FLT
AT
460
VOLT
0.70 1.442.87 30.00
PULL
UP
%FLT
1.51 170 150 275
SAFE STALL
TIME IN
SECONDS
COLD HOT
23 16
ALLOWABLE
STARTS
PER HOUR
COLD HOT
2 1
AT
208
VOLT
BREAK
DOWN
%FLT
CURRENTS
AT
230
VOLT
ROTOR
2
WR
2
lb-ft
0.032
SOUND
PRESSURE
LEVEL @ 3 FT
dB(A)
60
AT
460
VOLT
NEMA
LOAD
WK lb-ft
1.2
2 2
AT
208
VOLT
MAX
ALLOWABLE
WK
lb-ft
2 2
4
AT
230
VOLT
NEMA
LOAD
WK
Sec
4.37
AT
460
VOLT
15.003.18
ACCEL TIMEINERTIA
ALLOWABLE
2
NEMA
KVA
CODE
LETTER
MAX
WK
Sec
14.31
N27.13
2
APPROVED: REVISION
M. PRATER
DRAWING NO.
31057GP0012G
0
Page 3
DATE: CATALOG NO.:
May 28, 2009
CONNECTION DIAGRAM
GP0012G
SCHEMATIC - 2Y/Y CONNECTION
ACROSS THE LINE CONNECTION
LINE
230 VOLT CONNECTION
LINE
460 VOLT CONNECTION
DWG NO.
DAC-1566-2
Page 4
INSTALLATION AND MAINTENANCE INSTRUCTIONS FOR THREE PHASE INDUCTION MOTORS
Frames 143T - 449TZ
Page 5
RECEIVING
1. Check nameplate data.
2. Check whether any damage has occurred during transportation.
3. After removal of shaft clamp, turn shaft by hand to check that it turns freely.
4. If motor is to be reshipped (alone or installedto another piece of equipment)theshaftmust again be clamped to prevent axial movement.
Note: Remove the bearing clamp before turning the shaft on 284T-449TZ frame motors.
WARNING THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED:
1. Electric rotating machinery and high voltage can cause serious or fatal injuryif improperly
installed, operated or maintained. Responsible personnel should be familiarized with NEMA MG-1; Safety Standards for Construction and Guide Selection. Installation and Use of Electric Motors and Generators; National Electric Code and all local safety requirements.
2. Whenservicing,all powersourcesto the motor and to the accessorydevicesshouldbe de-energized and disconnected and all rotating parts should be at standstill.
3. Liftingmeans, when supplied, are intended for liftingthe motor only. When two lifting devices are supplied with the motor a dual chain must be used.
4. Suitable protection must be used when working near machinery with high noise levels.
5. Safeguard or protective devices must not be by-passed or rendered inoperative.
6. The frame of this machine must be grounded in accordance with the National Electric Code and applicable local codes.
7. A suitable enclosure should be providedto prevent access to the motor by other than
authorized personnel. Extra caution should be observed around motors that are automatically or have automatic re-setting relays as they may restart unexpectedly.
8. Shaft key must be fully captive or removed before motor is started.
9. Provide proper safeguards for personnel against possible failure of motor-mounted brake, particularly on applications involving overhauling loads.
10.Explosion proof motors are constructed to comply with the label service procedure manual, repair of these motors must be made by TECO-Westinghouse Motor Company or U/L listed service center in order to maintain U/L listing.
LOCATION
1. Drip-proof motors areintendedforusewhere atmosphereis relatively clean, dry, well ventilated and non-corrosive.
2. Totallyenclosed motorsmaybeinstalled where dirt,moisture, or dust are presentandin outdoor locations.
3. Explosion-proof motors are built for use in hazardous locations as indicated by Underwriters’ label on the motor.
4. Chemical duty enclosedmotors aredesigned for installationin highcorrosion or excessive moisture locations.
Note: in all cases, no surrounding structure should obstruct normal flow or ventilating air through or over the motor.
Page 6
MOUNTING
2/82537
1/26090
5/8
120
180
1. Mount motor securely on a firm, flat base. All ball bearing normal thrust motors up to and including 256T frame size may be side-wall or ceiling mounted; all others check nearest TECO-Westinghouse office for mounting recommendations.
2. Align motor accurately, using a flexible couplingif possible. For drive recommendations,
consult with drive or equipment manufacturer, or TECO-Westinghouse.
3. Mounting bolts must be carefully tightened to prevent changes in alignment and possible
damageto the equipment. The recommended tightening torque’s for medium carbon steel bolts, identified by three radial lines at 120 degrees on the head, are:
Bolt Size
Recommended Torque (Ft-lb.)
Minimum Maximum
3/4 210 320
4. V-beltsSheavePitch Diametersshouldnot be less than thoseshownin Table1 (NEMA recommended values)
5. Tighten belts only enough to prevent slippage. Belt speed should not exceed 5000 ft. per min.
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42)
V-Belt Sheave
Conventional
A, B, C, D AND E
Minimum
Horsepower at
Frame
Number 3600 1800 1200 900
143T 1.5 1 .75 .5 2.2 4.25 2.2 2.25 145T 2-3 1.5-2 1 .75 2.4 4.25 2.4 2.25 182T 3 3 1.5 1 2.4 5.25 2.4 2.75
182T 5 ... ... ... 2.6 5.25 2.4 2.75
184T ... ... 2 1.5 2.4 5.25 2.4 2.75
184T 5 ... ... ... 2.6 5.25 2.4 2.75
184T 7.5 5 ... ... 3.0 5.25 3.0 2.75
213T 7.5-10 7.5 3 2 3.0 6.5 3.0 3.375 215T 10 ... 5 3 3.0 6.5 3.0 3.375
215T 15 10 ... ... 3.8 6.5 3.8 3.375
254T 15 ... 7.5 5 3.8 7.75 3.8 4
254T 20 15 ... ... 4.4 7.75 4.4 4
256T 20-25 ... 10 7.5 4.4 7.75 4.4 4
256T ... 20 ... ... 4.6 7.75 4.4 4
284T ... ... 15 10 4.6 9 4.4 4.625
284T ... 25 ... ... 5.0 9 4.4 4.625
286T ... 30 20 15 5.4 9 5.2 4.625
Synchronous Speed, RPM
Pitch
Diameter
Inches
*Maximum
Width
Inches
Minimum Outside Diameter Inches
Narrow
3V, 5V, AND 8V
**Maximum
Width
Inches
Page 7
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42)
V-Belt Sheave
Conventional
A, B, C, D AND E
Minimum
Horsepower at
Frame
Number 3600 1800 1200 900
324T ... 40 25 20 6.0 10.25 6.0 5.25 326T ... 50 30 25 6.8 10.25 6.8 5.25
364T ... ... 40 30 6.8 11.5 6.8 5
364T ... 60 ... ... 7.4 11.5 7.4 5.785
365T ... ... 50 40 8.2 11.5 8.2 5.785
365T ... 75 ... ... 9.0 11.5 8.6 5.785
404T ... ... 60 ... 9.0 14.25 8.0 7.25
404T ... ... ... 50 9.0 14.25 8.4 7.25
404T ... 100 ... ... 10.0 14.25 8.6 7.25
405T ... ... 75 60 10.0 14.25 10.0 7.25
405T ... 100 ... ... 10.0 14.25 8.6 7.25
405T ... 125 ... ... 11.5 14.25 10.5 7.25
444T ... ... 100 ... 11.0 16.75 10.0 8.5
444T ... ... ... 75 10.5 16.75 9.5 8.5
444T ... 125 ... ... 11.0 16.75 9.5 8.5
444T ... 150 ... ... ... 16.75 10.5 8.5
445T ... ... 125 ... 12.5 16.75 12.0 8.5
445T ... ... ... 100 12.5 16.75 12.0 8.5
445T ... 150 ... ... ... 16.75 10.5 8.5
Synchronous Speed, RPM
Pitch
Diameter
Inches
*Maximum
Width
Inches
Minimum Outside Diameter Inches
Narrow
3V, 5V, AND 8V
**Maximum
*Max. Sheave width = 2(N-W) - .25 **Max Sheave width = N-W ***Sheave ratios grater than 5:1 and center-to-center distance less than the diameter of the
large sheave should be referred to TECO-Westinghouse.
Width
Inches
POWER SUPPLY & CONNECTIONS
1. Wiring of motor and control, overload protection and grounding should be in accordance with National Electrical Code and all local safety requirements.
2. Nameplate voltage and frequency should agree with power supply. Motor will operate satisfactorilyon line voltagewithin ±10% of nameplate voltage; or frequency with ±5% and with a combinedvariation not to exceed ±10%. 230-volt motors can be used on 208-volt networksystems, but with slightly modified performance characteristics as shown on the nameplate.
3. Dual voltage and single voltage motors can be connected for the desired voltage by following connection diagram shown on the nameplate or inside of the conduit box.
4. All Explosion Proof motorshave Temperature LimitingDevices in the motor enclosure to preventexcessive external surface temperature of the motor in accordance with U/L standards. Terminals of thermal protectors (P1 & P2) should be connected to the motor control equipment, according to the connection diagram inside of the conduit box.
5. Standard connection diagram for three phase, not thermally protected, dual rotation motors
are shown in diagrams A through E. (Note: To change rotation, Interchange any two line
leads)
Page 8
Page 9
Page 10
*Important: For Part Winding Start, M2 contactor should be closed within two (2) seconds
after M1 contactor is closed. Only 4 pole and above (e.g., 6P, 8P...) motors are satisfactory for PartWinding Start at low voltage.
START UP
1. Disconnect load and start motor. Check direction of rotation. If rotation must be changed, ALLOW THE MOTOR TO STOP COMPLETLEY. Interchange any two leads of a three-phase motor.
2. Connect load. The motor should start quickly and run smoothly. If no, shut power off at once. Recheck the assembly including all connections before restarting.
3. If excessive vibrationis noted, check for loose mountingboltstooflexible motorsupport structure or transmitted vibration from adjacent machinery. Periodic vibration checks should be made; foundations often settle.
4. Operate under load for short period of time and check operating current against nameplate.
TESTING
If the motorhas been in storagefor an extensive period or has been subjected to adverse moisture conditions,it is bestto checktheinsulationresistanceofthestatorwinding with a megometer. Depending on the length and conditions of storageit may be necessary to regrease or change rusted bearings. If the resistanceis lowerthanone megohm the windings shouldbe driedin one of the following two ways:
1. Bakein ovenattemperatures not exceeding194°F until insulation resistance becomes constant.
2. With rotor locked, apply low voltage and gradually increase the current through windings until temperature measured with a thermometer reaches 194°F. Do not exceed this temperature.
Page 11
MAINTENANCE
1 Thru 30 Hp, 1800 rpm and below
7 years
3 years
180 days
1 Thru 20 Hp, 3600 rpm
5 years
2 years
90 days
INSPECTION
Inspect motor at regular intervals. Keep motor clean and ventilation openings clear.
LUBRICATION
1. Frame 143T-256T: Double shieldedandpre-lubricatedball-bearing motors without grease fittings and don’t need re-lubrication, except on MAX-E1®and MAX-E2®products which have re-greasable features.
2. Frames 280TS, 320-449TZ(TS): Motors having grease fittings and grease discharge
devices at brackets. Motors are shipped with grease for initial running. It is necessary to re-lubricate anti-friction bearing motors periodically, depending on size and type of service. See Table 2 to provide maximum bearing life. Excessive or too frequent lubrication may damage the motor.
TABLE 2
Horsepower
40 Thru 75 Hp, 1800 rpm and below 210 days 70 days 30 days 100 Thru 150 Hp, 1800 rpm and below 90 days 30 days 15 days
25 Thru 75 Hp, 3600 rpm 180 days 60 days 30 days 100 Thru 150 Hp, 3600 rpm 90 days 30 days 15 days
Note:
A. Standard conditions: 8 hours operationper day, normal or light loading, clear and 40°C
ambient conditions.
B. Severe conditions: 24-hour operation per day or light shock loading, vibration or in dirty or
dusty conditions. C. Extreme conditions: With heavy shock loading or vibration or dusty conditions. D. For double shieldedbearings, above data (lubrication frequency) means thatthe
bearing must be replaced.
3. Be sure fittings are clean and free from dirt. Using a low-pressure grease gun, pump in the recommended grease until new grease appears at grease discharge hole.
4. Use the POLYUREA grease unless special grease is specified on the nameplate.
5. If re-lubrication is to be performed with the motor running, stay clear of rotating parts. After
re-greasing, allow the motor to run for ten to thirty minutes.
Standard
Conditions
Severe
Conditions
Extreme
Conditions
Page 12
RENEWAL PARTS
1. Use onlygenuineTECO-Westinghouse renewal parts or as recommended by TECO­Westinghouse Motor Company.
2. When you order renewal partspleasespecifycomplete informationto TECO-Westinghouse
office/agent such as type, frame no., poles, horsepower, voltage, series no., quantity, etc.
FOR FURTHER INFORMATION PLEASE CONTACT
TECO-WESTINGHOUSE MOTOR COMPANY
Round Rock, TX
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