Datasheet FSQ0465RU Datasheet (Fairchild)

Page 1
FSQ0465RU Green-Mode Fairchild Power Switch (FPS™) for
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
May 2009
Quasi-Resonant Operation -
Features
! Optimized for Quasi-Resonant Converters (QRC) ! Low EMI through Variable Frequency Control and AVS
(Alternating Valley Switching)
! High-Efficiency through Minimum Voltage Switching ! Narrow Frequency Variation Range over Wide Load
and Input Voltage Variation
! Advanced Burst-Mode Operation for Low Standby
Power Consumption
! Simple Scheme for Sync-Voltage Detection ! Pulse-by-Pulse Current Limit ! Various Protection Functions: Overload Protection
(OLP), Over-Voltage Protection (OVP), Abnormal Over-Current Protection (AOCP), Internal Thermal Shutdown (TSD) with Hysteresis, Output Short Protection (OSP)
! Under-Voltage Lockout (UVLO) with Hysteresis ! Internal Startup Circuit ! Internal High-Voltage Sense FET (650V) ! Built-in Soft-Start (17.5ms)
Applications
! Power Supply for LCD TV and Monitor, VCR, SVR,
STB, and DVD & DVD Recorder
! Adapter
Description
A Quasi-Resonant Converter (QRC) generally shows lower EMI and higher power conversion efficiency than a conventional hard-switched converter with a fixed switching frequency. The FSQ-series is an integrated Pulse-Width Modulation (PWM) controller and SenseFET specifically designed for quasi-resonant operation and Alternating Valley Switching (AVS). The PWM controller includes an integrated fixed-frequency oscillator, Under-Voltage Lockout (UVLO), Leading­Edge Blanking (LEB), optimized gate driver, internal soft­start, temperature-compensated precise current sources for a loop compensation, and self-protection circuitry. Compared with a discrete MOSFET and PWM controller solution, the FSQ-series can reduce total cost, component count, size, and weight; while simultaneously increasing efficiency, productivity, and system reliability. This device provides a basic platform for cost-effective designs of quasi-resonant switching flyback converters.
Related Resources
Visit: http://www.fairchildsemi.com/apnotes/ for:
! AN-4134: Design Guidelines for Offline Forward
Converters Using Fairchild Power Switch (FPS
! AN-4137: Design Guidelines for Offline Flyback
Converters Using Fairchild Power Switch (FPS
! AN-4140: Transformer Design Consideration for
Offline Flyback Converters Using Fairchild Power Switch (FPS
! AN-4141: Troubleshooting and Design Tips for
Fairchild Power Switch (FPS
! AN-4145: Electromagnetic Compatibility for Power
Converters
! AN-4147: Design Guidelines for RCD Snubber of
Flyback Converters
! AN-4148: Audible Noise Reduction Techniques for
Fairchild Power Switch (FPS
! AN-4150: Design Guidelines for Flyback Converters
Using FSQ-Series Fairchild Power Switch (FPS
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0
™
)
™
) Flyback Applications
™)
Applications
™
)
™
)
™
)
Page 2
Ordering Information
Maximum Output Power
(3)
(2)
Open
Frame
(4)
Adapter
Product
Number
PKG.
Operating
(5)
Tem p.
Current
Limit
R
DS(ON)
Max.
230VAC±15%
Adapter
TO-
FSQ0465RUWDTU
For Fairchild’s definition of Eco Status, please visit: http://www.fairchildsemi.com/company/green/rohs_green.html
220F-6L
-25 to +85°C 1.8A 4.0Ω 50W 60W 28W 40W
Notes:
1. The junction temperature can limit the maximum output power.
2. 230VAC or 100/115VAC with doubler.
3. Typical continuous power in a non-ventilated enclosed adapter measured at 50°C ambient temperature.
4. Maximum practical continuous power in an open-frame design at 50°C ambient.
5. Eco Status, RoHS.
(1)
85-265V
(3)
AC
Open
Frame
Replaces
(4)
FSCM0465R FSDM0465RE
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Devices
.
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 2
Page 3
Application Diagram
AC
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
V
O
IN
V
STR
Drain
PWM
Sync
V
FB
V
CC
GND
FSQ0465 Rev. 00
Internal Block Diagram
0.35/0.55 V
Burst
OSP
LPF
FB
V
CCVref
I
delayIFB
4
tON < t
after SS
V
OSP
V
SD
V
CC
V
OVP
Figure 1. Typical Flyback Application
Sync
5
AVS
Soft­Start
PWM
TSD
VCC good
3R
R
LPF
OSC
LEB
250ns
SQQ
R
V
str
V
CC
Drain
3 16
V
V
ref
V
good
CC
S
Q
QR
AOCP
Gate
driver
CC
8V/12V
2
V
OCP
(1.1V)
GND
FSQ0465 Rev.00
Figure 2. Internal Block Diagram
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 3
Page 4
Pin Configuration
6. V
STR
5. Sync
4. FB
3. V
CC
2. GND
1. Drain
FSQ0465 Rev.00
Figure 3. Pin Configuration (Top View)
Pin Definitions
Pin # Name Description
1DrainSenseFET Drain. High-voltage power SenseFET drain connection.
2GNDGround. This pin is the control ground and the SenseFET source.
3V
4FB
5 Sync
6V
CC
str
Power Supply. This pin is the positive supply input, providing internal operating current for both start-up and steady-state operation.
Feedback. This pin is internally connected to the inverting input of the PWM comparator. The collector of an opto-coupler is typically tied to this pin. For stable operation, a capacitor should be placed between this pin and GND. If the voltage of this pin reaches 6V, the overload pro­tection triggers, which shuts down the FPS.
Sync
. This pin is internally connected to the sync-detect comparator for quasi-resonant switch-
ing. In normal quasi-resonant operation, the threshold of the sync comparator is 1.2V/1.0V.
Startup. This pin is connected directly, or through a resistor, to the high-voltage DC link. At startup, the internal high-voltage current source supplies internal bias and charges the exter­nal capacitor connected to the VCC pin. Once VCC reaches 12V, the internal current source is disabled. It is not recommended to connect V
and Drain together.
str
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 4
Page 5
Absolute Maximum Ratings
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be opera­ble above the recommended operating conditions and stressing the parts to these levels is not recommended. In addi­tion, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. T
Symbol Parameter Min. Max. Unit
V
str
V
DS
V
CC
V
FB
V
Sync
I
DM
I
DSW
E
AS
P
D
T
J
T
A
T
STG
ESD Electrostatic Discharge
V
Pin Voltage 500 V
str
Drain Pin Voltage 650 V
Supply Voltage 21 V
Feedback Voltage Range -0.3 13.0 V
Sync Pin Voltage -0.3 13.0 V
Drain Current Pulsed 8.4 A
Continuous Drain Switching Current
(6)
Single Pulsed Avalanche Energy
Total Power Dissipation (TC=25°C) 45 W
Operating Junction Temperature Internally limited °C
Operating Ambient Temperature -25 +85 °C
Storage Temperature -55 +150 °C
= 25°C, unless otherwise specified.
A
TC = 25°C 3.8 A
(7)
Human Body Model, JESD22-A114
Charged Device Model, JESD22-C101
100 mJ
2.0 kV
2.0 kV
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Notes:
6. Repetitive peak switching current when inductor load is assumed : limited by maximum duty and maximum junction temperature.
I
DS
D
MAX
f
SW
7. L=45mH, I
=2.1A, starting TJ=25°C.
AS
Thermal Impedance
TA = 25°C unless otherwise specified.
Symbol Parameter Package Value Unit
θ
JA
θ
JC
Junction-to-Ambient Thermal Resistance
Junction-to-Case Thermal Resistance
(8)
(9)
Notes:
8. Free standing with no heat-sink under natural convection.
9. Infinite cooling condition - refer to the SEMI G30-88.
TO-220F-6L
50
2.8
°
C/W
°
C/W
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 5
Page 6
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Electrical Characteristics
TA = 25°C unless otherwise specified.
Symbol Parameter Condition Min. Typ. Max. Unit
SenseFET Section
BV
DSS
I
DSS1
I
DSS2
R
DS(ON)
C
OSS
t
d(on)
t
r
t
d(off)
t
f
Control Section
t
ON.MAX
t
B
t
W
f
S
Δf
t
AVS
V
AVS
t
SW
I
FB
D
MIN
V
START
V
STOP
t
S/S
V
OVP
Burst-ModeSection
V
BURH
V
BURL
Hysteresis 200 mV
Drain Source Breakdown Voltage VCC=0V, ID=250µA 650 V
Zero-Gate-Voltage Drain Current 1 VDS=650V, VGS=0V, TC=25oC250µA
Zero-Gate-Voltage Drain Current 2 VDS=520V, VGS=0V, TC=125oC250µA
Drain-Source On-State Resistance TJ=25°C, ID=0.5A 3.5 4.0 Ω
Output Capacitance VGS=0V, VDS=25V, f=1MHz 45 pF
Turn-On Delay Time VDD=325V, ID=3.5A 12 ns
Rise Time VDD=325V, ID=3.5A 22 ns
Turn-Off Delay Time VDD=325V, ID=3.5A 20 ns
Fall Time VDD=325V, ID=3.5A 19 ns
Maximum On Time TJ=25°C 8.8 10.0 11.2 µs
Blanking Time TJ=25°C, V
Detection Time Window TJ=25°C, V
=5V 13.5 15.0 16.5 µs
sync
=0V 6.0 µs
sync
Initial Switching Frequency 59.6 66.7 75.8 kHz
Switching Frequency Variation
S
AVS Triggering Threshold
(11)
Switching Time Variance by AVS
(11)
On Time
Feedback Voltage
(11)
-25°C < TJ < 85°C ±5 ±10 %
at VIN=240VDC, Lm=360μH (AVS Triggered when V Spec. and t
AVS
< Spec.)
AVS
Sync=500kHz Sine Input VFB=1.2V, tON=4.0µs
>
13.5 20.5 µs
4.0 µs
1.2 V
Feedback Source Current VFB=0V 700 900 1100 µA
Minimum Duty Cycle VFB=0V 0 %
UVLO Threshold Voltage
After Turn-On 7.5 8.0 8.5 V
11 12 13 V
Internal Soft-Start Time With Free-Running Frequency 17.5 ms
Over-Voltage Protection 18 19 20 V
0.45 0.55 0.65 V
Burst-Mode Voltages TJ=25°C, tPD=200ns
(10)
0.25 0.35 0.45 V
Continued on the following page...
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 6
Page 7
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Electrical Characteristics (Continued)
T
= 25°C unless otherwise specified.
A
Symbol Parameter Condition Min. Typ. Max. Unit
Protection Section
I
LIMIT
V
SD
I
DELAY
t
LEB
t
OSP
V
OSP
t
OSP_FB
T
SD
Hys Hysteresis +60
Sync Section
V
SH1
V
SL1
t
sync
V
SH2
V
SL2
V
CLAMP
Total Device Section
I
OP
I
START
I
CH
V
STR
Notes:
10. Propagation delay in the control IC.
11. Guaranteed by design; not tested in production.
12. Includes gate turn-on time.
Peak Current Limit TJ=25°C, di/dt=480mA/µs 1.6 1.8 2.0 A
Shutdown Feedback Voltage VCC=15V 5.5 6.0 6.5 V
Shutdown Delay Current VFB=5V 4 5 6 µA
Leading-Edge Blanking Time
Threshold Time
Output Short Protection
Threshold Feedback
(11)
Voltage
Feedback Blanking Time 2.0 2.5 3.0 µs
Thermal Shutdown
Shutdown Temperature +125 +140 +155
(11)
Sync Threshold Voltage 1 VCC = 15V, VFB=2V
Sync Delay Time
(11)(12)
Sync Threshold Voltage 2 VCC = 15V, VFB=2V
Low Clamp Voltage
(11)
TJ= 25°C OSP Triggered When t V
> V
FB
than t
I
SYNC_MAX
I
SYNC_MIN
and Lasts Longer
OSP
OSP_FB
=800µA,
=50µA
ON
< t
OSP
250 ns
1.2 1.4 µs
,
1.8 2.0 V
1.0 1.2 1.4
0.8 1.0 1.2
230 ns
4.3 4.7 5.1
4.0 4.4 4.8
0.0 0.4 0.8 V
°C
V
V
Operating Supply Current VCC=13V 1 3 5 mA
=10V
V
Start Current
Startup Charging Current VCC=0V, V
Minimum V
Supply Voltage 26 V
STR
CC
(Before V
Reaches V
CC
=Minimum 50V 0.65 0.85 1.00 mA
STR
START
350 450 550 µA
)
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 7
Page 8
Comparison Between FSDM0x65RNB and FSQ-Series
Function FSDM0x65RE FSQ-Series FSQ-Series Advantages
Operation Method
EMI Reduction
Constant
Frequency PWM
Frequency
Modulation
Hybrid Control
Burst-Mode
Operation
Burst-Mode
Operation
Strong Protections OLP, OVP
TSD
145°C without
Hysteresis
Quasi-Resonant
Operation
Reduced
EMI Noise
CCM or AVS
Based on Load
and Input Condition
Advanced
Burst-Mode
Operation
OLP, OVP,
AOCP, OSP
140°C with 60°C
Hysteresis
! Improved efficiency by valley switching ! Reduced EMI noise ! Reduced components to detect valley point
! Valley switching ! Inherent frequency modulation ! Alternate valley switching
! Improves efficiency by introducing hybrid control
! Improved standby power by advanced burst-mode
! Improved reliability through precise AOCP ! Improved reliability through precise OSP
! Stable and reliable TSD operation ! Converter temperature range
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 8
Page 9
Typical Performance Characteristics
These characteristic graphs are normalized at TA= 25°C.
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 4. Operating Supply Current (I
OP
1.2
1.0
0.8
Normalized
0.6
0.4
) vs. T
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
A
Figure 5. UVLO Start Threshold Voltage
(V
START
) vs. TA
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 6. UVLO Stop Threshold Voltage
) vs. T
(V
STOP
A
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 8. Initial Switching Frequency (fS) vs. T
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 7. Startup Charging Current (ICH) vs. T
A
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
A
Figure 9. Maximum On Time (t
ON.MAX
) vs. T
A
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 9
Page 10
Typical Performance Characteristics (Continued)
These characteristic graphs are normalized at T
= 25°C.
A
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 10. Blanking Time (t
) vs. T
B
1.2
1.0
0.8
Normalized
0.6
0.4
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
A
Figure 11. Feedback Source Current (IFB) vs. TA
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 12. Shutdown Delay Current (I
DELAY
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 14. Burst-Mode Low Threshold Voltage
(V
) vs. T
burl
A
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
) vs. TA Figure 13. Burst-Mode High Threshold Voltage
(V
) vs. T
burh
A
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 15. Peak Current Limit (I
LIM
) vs. T
A
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 10
Page 11
Typical Performance Characteristics (Continued)
These characteristic graphs are normalized at T
= 25°C.
A
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 16. Sync High Threshold Voltage 1
(V
) vs. T
SH1
A
1.2
1.0
0.8
Normalized
0.6
0.4
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 17. Sync Low Threshold Voltage 1
(V
) vs. TA
SL1
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 18. Shutdown Feedback Voltage (V
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 20. Sync High Threshold Voltage 2
(V
) vs. T
SH2
A
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
) vs. TA Figure 19. Over-Voltage Protection (VOV) vs. T
SD
1.2
1.0
0.8
Normalized
0.6
0.4
0.2
0.0
-25 0 25 50 75 100 125
Temperature [°C]
Figure 21. Sync Low Threshold Voltage 2
(V
) vs. T
SL2
A
A
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 11
Page 12
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Functional Description
1. Startup: At startup, an internal high-voltage current
source supplies the internal bias and charges the external capacitor (C
illustrated in Figure 22. When V FPS™ begins switching and the internal high-voltage
current source is disabled. The FPS continues its normal switching operation and the power is supplied from the auxiliary transformer winding unless V
stop voltage of 8V.
8V/12V
FSQ0465 Rev.00
Figure 22. Startup Circuit
2. Feedback Control: FPS employs current-mode
control, as shown in Figure 23. An opto-coupler (such as the FOD817A) and shunt regulator (such as the KA431) are typically used to implement the feedback network. Comparing the feedback voltage with the voltage across the R
resistor makes it possible to control the
sense
switching duty cycle. When the reference pin voltage of the shunt regulator exceeds the internal reference voltage of 2.5V, the opto-coupler LED current increases, pulling down the feedback voltage and reducing the duty cycle. This typically happens when the input voltage is increased or the output load is decreased.
H11A817A
KA431
V
FB
V
O
) connected to the VCC pin, as
a
reaches 12V, the
CC
CC
C
VCC
V
CC
3
I
start
V
cc good
VCCV
REF
I
delay
I
FB
4
D1 D2
C
B
OSC
3R
+
V
*
FB
R
-
goes below the
V
DC
V
STR
6
V
REF
Internal
Bias
SenseFET
Gate
driver
2.1 Pulse-by-Pulse Current Limit: Because current­mode control is employed, the peak current through the SenseFET is limited by the inverting input of PWM comparator (V
*), as shown in Figure 23. Assuming
FB
that the 0.9mA current source flows only through the internal resistor (3R + R = 2.8k), the cathode voltage of diode D2 is about 2.5V. Since D1 is blocked when the feedback voltage (V
) exceeds 2.5V, the maximum
FB
voltage of the cathode of D2 is clamped at this voltage, clamping V
*. Therefore, the peak value of the current
FB
through the SenseFET is limited.
2.2 Leading-Edge Blanking (LEB): At the instant the internal SenseFET is turned on, a high-current spike usually occurs through the SenseFET, caused by primary-side capacitance and secondary-side rectifier reverse recovery. Excessive voltage across the R
sense
resistor would lead to incorrect feedback operation in the current-mode PWM control. To counter this effect, the FPS employs a leading-edge blanking (LEB) circuit. This circuit inhibits the PWM comparator for a short time
) after the SenseFET is turned on Pulse-Width-
(t
LEB
Modulation (PWM) Circuit
3. Synchronization: The FSQ-series employs a quasi­resonant switching technique to minimize the switching noise and loss. The basic waveforms of the quasi­resonant converter are shown in Figure 25. To minimize the MOSFET's switching loss, the MOSFET should be turned on when the drain voltage reaches its minimum value, which is indirectly detected by monitoring the V
CC
winding voltage, as shown in Figure 24.
V
ds
V
RO
V
V
sync
MOSFET Gate
V
DC
1.2V
T
F
RO
V
(8V)
ovp
1.0V
230ns Delay
OLP
R
sense
FSQ0465 Rev.00
V
SD
Figure 23. Pulse-Width-Modulation (PWM) Circuit
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 12
ON
Figure 24. Quasi-Resonant Switching Waveforms
ON
FSQ0465 Rev.00
Page 13
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
The switching frequency is the combination of blank time (tB) and detection time window (tW). In case of a heavy
load, the sync voltage remains flat after t valley detection during t
. This leads to a low switching
W
and waits for
B
frequency not suitable for heavy loads. To correct this drawback, additional timing is used. The timing conditions are described in Figures 25, 26, and 27. When the V
remains flat higher than 4.4V at the end of t
sync
which is instant tX, the next switching cycle starts after internal delay time from tX. In the second case, the next switching occurs on the valley when the V
4.4V within t
. Once V
B
detects the first valley in tB, the
sync
goes below
sync
other switching cycle follows classical QRC operation.
t
DS
> 4.4V at t
sync
X
t
X
I
DS
4.4V
1.2V
1.0V
FSQ0465 Rev.00
X
I
DS
tB=15µs
I
DS
V
sync
internal delay
Figure 25. V
tB=15µs
I
DS
V
t
tB=15µs
I
DS
B
V
DS
V
sync
internal delay
Figure 27. After V
X
ingnore
Finds First Valley
sync
I
DS
4.4V
FSQ0465 Rev.00
4. Protection Circuits: The FSQ-series has several self­protective functions, such as Overload Protection (OLP), Abnormal Over-Current Protection (AOCP), Over­Voltage Protection (OVP), and Thermal Shutdown (TSD). All the protections are implemented as auto­restart mode. Once the fault condition is detected, switching is terminated and the SenseFET remains off. This causes V
to fall. When VCC falls down to the
CC
Under-Voltage Lockout (UVLO) stop voltage of 8V, the protection is reset and the startup circuit charges the
capacitor. When the VCC reaches the start voltage
V
CC
of 12V, normal operation resumes. If the fault condition is not removed, the SenseFET remains off and V
to stop voltage again. In this manner, the auto-restart can alternately enable and disable the switching of the power SenseFET until the fault condition is eliminated. Because these protection circuits are fully integrated into the IC without external components, reliability is improved without increasing cost.
Fault
Power
V
DS
on
occurs
Fault
removed
1.2V
1.0V
CC
drops
V
DS
V
CC
12V
8V
FSQ0465 Rev.00
Normal
operation
Fault
situation
Normal
operation
t
V
sync
internal delay
Figure 26. V
sync
< 4.4V at t
4.4V
1.2V
1.0V
FSQ0465 Rev.00
X
Figure 28. Auto Restart Protection Waveforms
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 13
Page 14
4.1 Overload Protection (OLP): Overload is defined as
the load current exceeding its normal level due to an unexpected abnormal event. In this situation, the protection circuit should trigger to protect the SMPS. However, even when the SMPS is in the normal operation, the overload protection circuit can be triggered during the load transition. To avoid this undesired operation, the overload protection circuit is designed to trigger only after a specified time to determine whether it is a transient situation or a true overload situation. Because of the pulse-by-pulse current limit capability, the maximum peak current through the SenseFET is limited, and therefore the maximum input power is restricted with a given input voltage. If the output consumes more than this maximum power, the output voltage (V
) decreases below the set
O
voltage. This reduces the current through the opto­coupler LED, which also reduces the opto-coupler transistor current, thus increasing the feedback voltage
). If VFB exceeds 2.5V, D1 is blocked and the 5µA
(V
FB
current source starts to charge C
slowly up to VCC. In
B
this condition, VFB continues increasing until it reaches 6V, when the switching operation is terminated, as
shown in Figure 29. The delay time for shutdown is the time required to charge C
from 2.5V to 6V with 5µA. A
FB
20 ~ 50ms delay time is typical for most applications.
V
6.0V
FB
Overload protection
FSQ0465 R ev.00
3R
R
FSQ0465 Rev.00
AOCP
PWM
OSC
LEB
200ns
SQQ
R
Gate
driver
R
+
-
sense
V
OCP
2
GND
Figure 30. Abnormal Over-Current Protection
4.3 Output-Short Protection (OSP)
: If the output is shorted, steep current with extremely high di/dt can flow through the SenseFET during the LEB time. Such a steep current brings high voltage stress on the drain of SenseFET when turned off. To protect the device from such an abnormal condition, OSP is included in the FSQ­series. It is comprised of detecting V
turn-on time. When the V
is higher than 2V and the
FB
and SenseFET
FB
SenseFET turn-on time is lower than 1.2µs, the FPS recognizes this condition as an abnormal error and shuts down PWM switching until V
reaches V
CC
again. An
start
abnormal condition output short is shown in Figure 31.
MOSFET
Drain
Current
V
FB
Rectifier
Diode
Current
Turn-off de lay
I
LIM
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
2.5V
t12= Cfb*(6.0-2.5)/I
T
1
delay
t
T
2
Figure 29. Overload Protection
4.2 Abnormal Over-Current Protection (AOCP): When
the secondary rectifier diodes or the transformer pins are shorted, a steep current with extremely high di/dt can flow through the SenseFET during the LEB time. Even though the FSQ-series has overload protection, it is not enough to protect the FSQ-series in that abnormal case, since severe current stress is imposed on the SenseFET until OLP triggers. The FSQ-series has an internal AOCP circuit shown in Figure 30. When the gate turn-on signal is applied to the power SenseFET, the AOCP block is enabled and monitors the current through the sensing resistor. The voltage across the resistor is compared with a preset AOCP level. If the sensing resistor voltage is greater than the AOCP level, the set signal is applied to the latch, resulting in the shutdown of the SMPS.
0
V
o
D
Minimum turn-on time
1.2µs
output short occurs
0
I
o
0
FSQ0465 Rev. 00
Figure 31. Output Short Waveforms
4.4 Over-Voltage Protection (OVP): If the secondary
side feedback circuit malfunctions or a solder defect causes an opening in the feedback path, the current through the opto-coupler transistor becomes almost zero. Then, V
climbs up in a similar manner to the
fb
overload situation, forcing the preset maximum current to be supplied to the SMPS until overload protection is activated. Because more energy than required is provided to the output, the output voltage may exceed the rated voltage before overload protection is activated, resulting in the breakdown of the devices in the secondary side. To prevent this situation, an over-voltage protection (OVP) circuit is employed. In general, V
CC
is
proportional to the output voltage and the FSQ-series uses V
voltage. If V
instead of directly monitoring the output
CC
exceeds 19V, an OVP circuit is activated,
CC
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 14
Page 15
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
resulting in the termination of the switching operation. To avoid undesired activation of OVP during normal operation, VCC should be designed below 19V.
4.5 Thermal Shutdown with Hysteresis (TSD): The SenseFET and the control IC are built in one package. This enables the control IC to detect the abnormally high temperature of the SenseFET. If the temperature exceeds approximately 140°C, the thermal shutdown triggers IC shutdown. The IC recovers its operation when the junction temperature decreases 60°C from TSD temperature and V
reaches startup voltage (V
CC
start
).
5. Soft-Start: The FPS has an internal soft-start circuit that increases PWM comparator inverting input voltage with the SenseFET current slowly after it starts up. The typical soft-start time is 17.5ms. The pulse width to the power switching device is progressively increased to establish the correct working conditions for transformers, inductors, and capacitors. The voltage on the output capacitors is progressively increased with the intention of smoothly establishing the required output voltage. This mode helps prevent transformer saturation and reduces stress on the secondary diode during startup.
6. Burst Operation: To minimize power dissipation in standby mode, the FPS enters burst-mode operation. As the load decreases, the feedback voltage decreases. As shown in Figure 32, the device automatically enters burst-mode when the feedback voltage drops below
(350mV). At this point, switching stops and the
V
BURL
output voltages start to drop at a rate dependent on standby current load. This causes the feedback voltage to rise. Once it passes V
(550mV), switching
BURH
resumes. The feedback voltage then falls and the process repeats. Burst-mode operation alternately enables and disables switching of the power SenseFET, thereby reducing switching loss in standby mode.
V
O
set
Vo
V
FB
0.55V
0.35V
I
DS
V
DS
FSQ0465 Rev. 00
Switching
disabled
t1 t2 t3
Switching
disabled
time
t4
Figure 32. Waveforms of Burst Operation
7. Switching Frequency Limit: To minimize switching
loss and Electromagnetic Interference (EMI), the MOSFET turns on when the drain voltage reaches its minimum value in quasi-resonant operation. However, this causes switching frequency to increases at light-load conditions. As the load decreases or input voltage increases, the peak drain current diminishes and the switching frequency increases. This results in severe switching losses at light-load condition, as well as intermittent switching and audible noise. These problems create limitations for the quasi-resonant converter topology in a wide range of applications.
To overcome these problems, FSQ-series employs a frequency-limit function, as shown in Figures 33 and Figure 34. Once the SenseFET is turned on, the next turn-on is prohibited during the blanking time (t
). After
B
the blanking time, the controller finds the valley within the detection time window (t
) and turns on the
W
MOSFET, as shown in Figures 33 and Figure 34 (Cases A, B, and C). If no valley is found during t
SenseFET is forced to turn on at the end of t
, the internal
W
(Case D).
W
Therefore, the devices have a minimum switching frequency of 48kHz and a maximum switching frequency of 67kHz.
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 15
Page 16
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
μ
I
DS
I
DS
I
t
=15μs
B
tB=15μs
DS
I
DS
max
t
=21μs
s
t
s
tB=15μs
t
s
t
s
8. AVS (Alternating Valley Switching): Due to the quasi-resonant operation with limited frequency, the
I
DS
switching frequency varies depending on input voltage, load transition, and so on. At high input voltage, the switching on time is relatively small compared to low
V
DS
A
input voltage. The input voltage variance is small and the switching frequency modulation width becomes small. To improve the EMI performance, AVS is enabled when input voltage is high and the switching on time is small.
I
DS
B
V
DS
Internally, quasi-resonant operation is divided into two categories; one is first-valley switching and the other is second-valley switching after blanking time. In AVS, two successive occurrences of first-valley switching and the other two successive occurrences of second-valley switching is alternatively selected to maximize frequency modulation. As depicted in Figure 34, the switching frequency hops when the input voltage is high. The internal timing diagram of AVS is described in Figure 35.
I
DS
V
DS
I
DS
C
f
67kHz
59kHz
53kHz
48kHz
s
Constant
frequency
CCM
Assume the resonant period is 2 s
AVS trigger point
Variable frequency within limited range
DCM
AVS region
1
sμ15
1
sμ17
1
s19
μ
1
sμ21
V
DS
t
=15μs
B
tW=6μs
max
=21μs
t
s
D
FSQ0465 Rev. 00
Figure 33. QRC Operation with Limited Frequency
V
gate
GateX2
One-shot
AVS
V
DS
FSQ0465 Rev. 00
Synchronize
fixed
triggering
GateX2: Counti ng V
1st or 2nd is depend on GateX2
t
B
Synchronize
V
continued 2 pulses
gate
fixed
de-triggering
t
B
every 2 pulses independent on other signals .
gate
V
2 nd valley switching 1st valley switching
fixed
triggering
continued another 2 pulses
gate
t
B
DBCA
V
FSQ0465 Rev.00
IN
Figure 34. Switching Frequency Range
V
continued 2 pulses
gate
1st valley switching
fixed fixed fixed
1st or 2nd is dependent on GateX 2
t
B
1st valley- 2nd valley frequency modulation.
Modulation frequency is approximatel y 17kHz.
t
B
t
B
Figure 35. Alternating Valley Switching (AVS)
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 16
Page 17
PCB Layout Guide
Due to the combined scheme, FPS shows better noise immunity than conventional PWM controller and MOSFET discrete solutions. Furthermore, internal drain current sense eliminates noise generation caused by a sensing resistor. There are some recommendations for PCB layout to enhance noise immunity and suppress the noise inevitable in power-handling components.
There are typically two grounds in the conventional SMPS: power ground and signal ground. The power ground is the ground for primary input voltage and power, while the signal ground is ground for PWM controller. In FPS, those two grounds share the same pin, GND. Normally the separate grounds do not share the same trace and meet only at one point, the GND pin. More, wider patterns for both grounds are good for large currents by decreasing resistance.
Capacitors at the V possible to the corresponding pins to avoid noise from
the switching device. Sometimes Mylar® or ceramic capacitors with electrolytic for V
operation. The ground of these capacitors needs to connect to the signal ground (not power ground).
The cathode of the snubber diode should be close to the Drain pin to minimize stray inductance. The Y-capacitor between primary and secondary should be directly connected to the power ground of DC link to maximize surge immunity.
Because the voltage range of feedback and sync line is small, it is affected by the noise of the drain pin. Those traces should not draw across or close to the drain line.
When the heat sink is connected to the ground, it should be connected to the power ground. If possible, avoid using jumper wires for power ground and drain.
and FB pins should be as close as
CC
is better for smooth
CC
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Figure 36. Recommended PCB Layout
Mylar® is a registered trademark of DuPont Teijin Films.
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 17
Page 18
Typical Application Circuit
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Application FPS™ Device
LCD Monitor
Power Supply
FSQ0465RU 85-265V
Input Voltage
Range
AC
Rated Output Power
36W
Output Voltage
(Maximum Current)
5.0V (2.0A) 14V (1.8A)
Features
! Average efficiency of 25%, 50%, 75%, and 100% load conditions is higher than 80% at universal input ! Low standby mode power consumption (<1W at 230V
input and 0.5W load)
AC
! Reduce EMI noise through valley switching operation ! Enhanced system reliability through various protection functions ! Internal soft-start (17.5ms)
Key Design Notes
! The delay time for overload protection is designed to be about 23ms with C105 of 33nF. If faster/slower triggering of
OLP is required, C105 can be changed to a smaller/larger value (e.g. 100nF for 70ms).
! The input voltage of V
to avoid OVP triggering during normal operation.
! The SMD-type 100nF capacitor must be placed as close as possible to V
sating noises and to improve surge immunity.
must be between 4.7V and 8V just after MOSFET turn-off to guarantee hybrid control and
Sync
pin to avoid malfunction by abrupt pul-
CC
1. Schematic
R202
1.2kΩ
L201
5μH
L202
5μH
R203 18kΩ
C202
1000μF
25V
C204
1000μF
10V
C205 47nF
14V, 1.8A
5V, 2A
R204
8kΩ
R205
8kΩ
FSQ0465 Rev.00
BD101
2KBP06M
RT1
5D-11
D201
T1
MBRF10H100
EER3016
C301
4.7nF 1kV
IC301
FOD817A
10
C201
1000μF
25V
8
D202
MBRF1060
7
C203
2200μF
10V
6
R201 1kΩ
KA431
IC201
1
FSQ0465RU
V
str
Sync
Vfb
GND
Drain
2
Vcc
C104
3.3nF 630V
1
R105 100Ω
0.5W
3
ZD101
1N4745A
C106 100nF
SMD
D101
1N 4007
C107 47μF
50V
D102
UF 4004
R107 39kΩ
R108 33kΩ
2
3
4
5
C105 33nF 100V
R103 51kΩ
1W
6
5
4
R102 75kΩ
C103
100μF
2
1
C102
150nF
275VAC
LF101 20mH
R101 2MΩ
1W
400V
3
4
Optional components
C101 150nF 275V
AC
F1
FUSE
250V
2A
Figure 37. Demo Circuit of FSQ0465RU
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 18
Page 19
2. Transformer
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
Barrier tape
Np/2
Np/2
EER3019
1
2
3
4
N
a
5
10
N
14V
9
8
7
N
5V
6
Np/2
2
45
N
a
N
7
5V
8
N
14V
10
N
8
5V
3
Np/2
BOT
Figure 38. Transformer Schematic Diagram of FSQ0465RU
3. Winding Specification
Position No Pin (s→f) Wire Turns Winding Method
Bottom
Top
Np/2 3 → 20.35φ × 1 22 Solenoid Winding - - 1
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N
5V
8 → 9 0.4φ × 3(TIW) 3 Solenoid Winding - -
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N
14V
10 → 80.4φ × 3(TIW) 5 Solenoid Winding - -
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N
5V
7 → 6 0.4φ × 3(TIW) 3 Solenoid Winding - -
Insulation: Polyester Tape t = 0.025mm, 2 Layers
N
4 → 5 0.2φ × 1 6 Solenoid Winding 5.0mm 2.0mm 1
a
Insulation: Polyester Tape t = 0.025mm, 2 Layers
/2 2 → 10.35φ × 1 21 Solenoid Winding - 2.0mm 1
N
p
Insulation: Polyester Tape t = 0.025mm, 2 Layers
1
6
9
2
TOP
Barrier Tape
TOP BOT Ts
4. Electrical Characteristics
Pin Specification Remarks
Inductance 1 - 3 700µH ± 6% 67kHz, 1V
Leakage 1 - 3 15µH Maximum Short all other pins
5. Core & Bobbin
! Core: EER3019 (Ae=137mm ! Bobbin: EER3019
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 19
2
)
Page 20
6. Demo Board Part List
Part Value Note Part Value Note
Resistor C301 4.7nF/1kV Ceramic Capacitor
R101 1MΩ 1W Inductor
R102 75kΩ 1/2W L201 5µH 5A Rating
R103 51kΩ 1W L202 5µH 5A Rating
R105 100Ω optional, 1/4W Diode
R107 39kΩ 1/4W D101 IN4007
R108 33kΩ 1/4W D102 UF4004 1A, 400V Ultrafast Rectifier
R201 1kΩ 1/4W ZD101 1N4745A
R202 1.2kΩ 1/4W D201 MBRF10H100 10A,100V Schottky Rectifier
R203 18kΩ 1/4W D202 MBRF1060 10A,60V Schottky Rectifier
R204 8kΩ 1/4W IC
R205 8kΩ 1/4W IC101 FSQ0465RU FPS™
Capacitor IC201 KA431 (TL431) Voltage Reference
C101 150nF/275V
C102 150nF/275V
AC
AC
Box Capacitor IC202 FOD817A Opto-Coupler
Box Capacitor Fuse
C103 100µF/400V Electrolytic Capacitor Fuse 2A/250V
C104 3.3nF/630V Film Capacitor NTC
C105 33nF/50V Ceramic Capacitor RT101 5D-11
C106 100nF/50V SMD (1206) Bridge Diode
C107 47µF/50V Electrolytic Capacitor BD101 2KBP06M Bridge Diode
C201 1000µF/25V
C202 1000µF/25V
C203 2200µF/10V
C204 1000µF/10V
Low-ESR Electrolytic
Capacitor
Low-ESR Electrolytic
Capacitor
Low-ESR Electrolytic
Capacitor
Low-ESR Electrolytic
Capacitor
LF101 20mH
T1 EER3019 Ae=137mm
C205 47nF/50V Ceramic Capacitor
1A, 1000V General-Purpose
Rectifier
1W 16V Zener Diode
(optional)
Line Filter
Transformer
2
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 20
Page 21
Package Dimensions
TO-220F-6L (Forming)
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
MKT-TO220A06revB
Figure 39. 6-Lead, TO-220 Package
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 21
/.
Page 22
FSQ0465RU — Green-Mode Farichild Power Switch (FPS™) for Quasi-Resonant Operation
© 2009 Fairchild Semiconductor Corporation www.fairchildsemi.com
FSQ0465RU Rev. 1.0.0 22
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