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Reference Design RD-325
Fairchild PFM Controller FAN7621 - 384W Design
Featured Device Application
FAN7621
FEP16FT/FET16FTA
FEP16BT/FET16BTA
FCPF11N60
PDP TV 340~400V
Input Voltage
Range
Output Voltage
(Rated Current)
DC
210V /1.4A
60V / 1.5A
Rated Output
Power
384W
Topology
LLC Resonant
Half-Bridge
Converter
Key Features
FAN7621
Variable Frequency Control with 50% Duty Cycle for Half-Bridge Resonant Converter Topology
High Efficiency through Zero Voltage Switching (ZVS)
Fixed Dead Time: 350ns
Up to 300kHz Operating Frequency
Pulse Skipping for Frequency Limit (Programmable) at Light-Load Condition
Remote On/Off Control Using Control Pin
Various Protection Functions: Over-Voltage Protection (OVP), Overload Protection (OLP), Over-Current
Protection (OCP), Abnormal Over-Current Protection (AOCP), and Internal Thermal Shutdown (TSD)
FEP16FT
300V/16A Ultra-Fast Recovery Rectifier, Common Cathode
Low Forward-Voltage Drop: 1.3V at T
= 25oC, 8A
A
FEP16FTA
300V/16A Ultra-Fast Recovery Rectifier, Common Anode
Low Forward-Voltage Drop: 1.3V at T
FEP16BT
= 25oC, 8A
A
100V/16A Ultra-Fast Recovery Rectifier, Common Cathode
Low Forward-Voltage Drop: 0.95V at T
FEP16BTA
= 25oC, 8A
A
100V/16A Ultra-Fast Recovery Rectifier, Common Anode
Low Forward-Voltage Drop: 0.95V at T
FCPF11N60
= 25oC, 8A
A
600V/11A SuperFET™
Low Gate Charge: Typical: 40°C
Low R
: 0.38Ω Max. at TA 25oC
DS,ON
© 2009 Fairchild Semiconductor Corporation 1 RD-325_FAN7621 • Rev. 0.0.1

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1. Schematic
FAN7621
Figure 1. Schematic
© 2009 Fairchild Semiconductor Corporation 2 RD-325_FAN7621 • Rev. 0.0.1

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2. Transformer
Figure 2. Transformer Schematic Diagram
2.1. Winding Specification
Pin (S → F) Wire Turns Winding Method
NS3 14 → 13 0.12φ×25 (Litz Wire) 2 Solenoid
Ns2 11 → 12 0.08φ×126 (Litz Wire) 8 Solenoid
Ns1 16 → 15 0.12φ×25 (Litz Wire) 19 Solenoid
NP 2 → 8 0.08φ×126 (Litz Wire) 28 Solenoid
Core: EED4244D (Ae=158 mm2)
Bobbin: EED4244D (Horizontal, 17Pins, 9/8 pins at each side)
2.2. Electrical Characteristics
Pin Specification Remark
Primary-Side Inductance (Lp)
Primary-Side Effective
Leakage Inductance (L
)
r
2-8
2-8
240μH ± 5%
40μH ± 10%
100kHz, 1V, All Other Pins Open
All Other Pins Shorted
© 2009 Fairchild Semiconductor Corporation 3 RD-325_FAN7621 • Rev. 0.0.1

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3. Typical Characteristics
100%
340Vdc 380Vdc 400Vdc
95%
90%
85%
Efficiency (%)
80%
75%
70%
5% 10% 20% 25% 50% 75% 100%
Load (%)
Figure 3. Efficiency
4. Related Resources
FAN7621 — PFM Controller for Half-Bridge Resonant Converters
AN-4151 — Half-Bridge LLC Replacement Converter Design Using FSFR-Series Fairchild Power
Switches (FPS™)
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© 2009 Fairchild Semiconductor Corporation 4 RD-325_FAN7621 • Rev. 0.0.1