Datasheet E3MC Datasheet (OMRON)

Page 1
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RGB Color Sensor E3MC
RGB Color Sensor Detects Subtle Color Differences—Most Advanced Color Sensor In the Industry
LED light source insures ease of operation and long life
Remote control of color setting from PC or PLC
4-color memory
4-output models available
3 models: lensed, precision fiber-optic, versatile standard fiber-optic
IP66
Rugged die-cast metal housing

Ordering Information

RGB COLOR SENSOR
Type Appearance Sensing distance Spot
Lensed
Precision fiber-optic
p
General­purpose fiber-optic
pe
t
The shape of the
p
amp
er sectionis thesameasforthe E3MC-(M)A.
E32-CC200
E32-T16
0 50 100
60±10 mm
(See Note.)
0 50 100
20±4mm
(See Note.)
Standard sensing distance
5mm
SeeNote2.
200 mm
diameter 12 mm 1
3mm 1
Varies with the recom­mended fiber.
No. of outputs
4
4
1
-
.
4
Output Part number
NPN E3MC-A11 PNP E3MC-A41 NPN E3MC-MA11 PNP E3MC-MA41 NPN E3MC-X11
PNP E3MC-X41
NPN E3MC-MX11
PNP E3MC-MX41
NPN E3MC-Y11 PNP E3MC-Y41 NPN E3MC-MY11 PNP E3MC-MY41
Note: Refer to the
Specifications
section of this data sheet.
Page 2
E3MC
y
f
ACCESSORIES (ORDER SEPARATELY)
E3MC
Item Appearance Description Sensor cable (2-m
Replacement cable
Part number (length) E39-C1 (2M)
cable is included with the E3MC)
E39-C1 (5M) E39-L114
Mounting bracket
5-meter cable
-- -- -- Used for die-cast body mounting (See Note.)
-- -- -- Used for DIN-rail mounting
E39-L115
Note: Included with sensor.

Specifications

Type
Light source Red (680 nm), green (525 nm), and blue (450 nm) LEDs Sensing distance 60±10 mm 20±4mm
Spot diameter 12 dia. 3dia. Supply voltage 12 to 24 VDC±10%, ripple (p-p) 10% max.
Current consumption 100 mA max. Output Load current: 100 mA max.
Response time 1-output model:
Timer function 40-ms OFF-delay timer (ON/OFF switch selectable) Color detection Four colors stored in teaching operation with manual threshold level adjustments. Color detection mode
Mode selection
Lensed Precision fiber-optic type General-purpose fiber-optic type E3MC-A1, E3MC-MA1 E3MC-X1, E3MC-MX1 E3MC-Y1, E3MC-MY1
Varies with the recommended
iber. Refer to Engineering Data
for details.
NPN open collector output with a maximum residual voltage of 1.2 V for the E3MC-(M)A11, E3MC-(M)X11, and E3MC-(M)Y11. PNP open collector output with a maximum residual voltage of 2.0 V for the E3MC-(M)A41, E3MC-(M)X41, and E3MC-(M)Y41. L.O./D.O., switch selectable
Standard mode: 3 ms max. High-speed mode: 1 ms max. (switch selectable)
4-output model:
Standard mode: 6 ms max. High-speed mode: 2 ms max. (switch selectable)
Mode C: RGB ratio detection; adapts to changes in conditions Mode I: RGB light intensity detection; highest precision
Switch selectable
E3MC-11/-41 Mode A (Factory-set) Mode B (for remote teaching)
Output (white) Not used (gray)
Bank selection input1 (yellow) Bank selection input 2 (green) External synchronous input(pink)
VCC(brown) 0 V (blue)
E3MC-M11/-M41 Mode A (Factory-set)
Colors in parenthesesare lead wire colors.
Output 1 (white) Output 2 (gray)
Output 3 (yellow) Output 4 (green) External synchronous input(pink)
VCC(brown) 0 V (blue)
Colors in parenthesesare lead wire colors.
(This table continueson the next page.)
Mode B (for remote teaching)
Colors in parenthesesare lead wire colors.
Colors in parenthesesare lead wire colors.
Output (white) Answer-back output (gray) Remote control input(yellow) Not used (green) External synchronous input(pink) VCC(brown)
0 V (blue)
Output 1 (white) Output 2 (gray)
Output 3 (yellow) Answer-back output (green) Remote control input(pink) VCC(brown) 0 V (blue)
3 outputs
Page 3
E3MC
y
E3MC
Specifications Table
Type
-- continued from previous page Lensed Precision fiber-optic type General-purpose fiber-optic type
E3MC-A1, E3MC-MA1 E3MC-X1, E3MC-MX1 E3MC-Y1, E3MC-MY1
Remote control input (See Note 1.)
The following control is performed according to the control signal input.
E3MC-11/-41
Bank selection, remote teaching, or threshold selection
(mode B only) Answer-back output
E3MC-M11/-M41
Channel selection, remote teaching, or threshold selection
Load current: 100 mA max.
NPN open collector output with a residual voltage of 1.2 V max.
E3MC-(M)A11/-(M)X11/-(M)Y11
PNP open collector output with a residual voltage of 2.0 V max. (mode B only) External synchronous
Response time: 1 ms max. (The 4-output model is not available in mode B.)
E3MC-(M)A41/-(M)X41/-(M)Y41
input Color detection 4 banks selectable (either by bank selection input or by using the SELECT button)
Input response time for bank selection: 50 ms max.
Indicator Operation indicator (orange LED), 4-level bank indicator (green LED, See Note 3.), 7-level threshold
indicator (red LED), 8-level detection indicator (green LED), and four channel indicators (orange LED, See
Note 4.) Protection Protection from reversed power supply connection and output short-circuit Ambient light immunity
Incandescent lamp: Illumination on optical spot: 3,000xmax.
Sunlight: Illumination on optical spot: 10,000xmax. Ambient temperature Operating: --25°Cto55°C(--13°F to 131°F) with no icing Relative humidity Operating: 35% to 85% (with no condensation) Permissible fiber
bending radius
--- 10 mm min. Varies with the type of selected fiber (see specific fiber specifications)
Insulation resistance 20 MΩmin. (at 500 VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 Hz, 1.0-mm double amplitude or 150 m/s2(approx. 15G) for 2 hrs each in X, Y, and Z axis.
0.75-mm double amplitude or 100 m/s
Shock resistance 500 m/s2(approx. 50G) for 3 times each in X, Y, and Z axis.
300 m/s
2
(30G) when using a Mounting Bracket.
2
(10G) when using a Mounting Bracket.
Enclosure rating IEC IP66 (with protective cover in place) Material Case: Zinc die-cast
Cover: PES
Case: Zinc die-cast Cover: PES
Case: Zinc die-cast Cover: PES
Fiber head: ABS
Weight (with 2-m cable) Approx. 350 g Approx. 400 g Approx. 350 g
Note: 1. Refer to
Remote Teaching
.
2. Definition of Sensing Distance Refer to the following table and the diagram to the right.
Item Color discrimination
mode Response time Standard mode Tolerance (θ) 15 Detectable colors 11 standard colors
3. 1-output models only: E3MC-A/-X/-Y
E3MC-(M)A Mode C
°

E3MC-(M)X
°
10

4. 4-output models only: E3MC-MA/-MX/-MY


E3MC-(M)A
Sensing target

E3MC-(M)X Fiber Head
Sensing target

Page 4
E3MC

Application Examples

DETECTING INTERNAL YELLOW
RESIN PLATES OF A BATTERY
PATTERN POSITIONING
E3MC
DISCRIMINATING FRONT AND BACK
SIDES OF OBJECTS
STANDARD SENSING OBJECTS
Color (11standard colors)
White N9.5 Red 4R 4.5/12.0 Yellow/red 4YR 6.0/11.5 Yellow 5Y 8.5/11.0 Yellow/green 3GY 6.5/10.0 Green 3G 6.5/9.0 Blue/green 5BG 4.5/10.0 Blue 3PB 5.0/10.0 Blue/purple 9PB 5.0/10.0 Purple 7P 5.0/10.0 Red/purple 6RP 4.5/12.5
Munsell color notation (See Note.)
DETECTING LABELS
Note: Munsell Color Notation: A color classification system that assigns three values to each color: Hue, Value, and Chroma. System
was developed by Albert Munsell and published in 1905.
Page 5
E3MC

EngineeringData

E3MC
SENSING DISTANCE VS.
COLOR DIFFERENCES (TYPICAL)

Sensing distance(mm)
Red
White
SENSING DISTANCE VS.
Yellow
Yellow/red
Yellow/green
Green
Blue
Blue/green
COLOR DIFFERENCES (TYPICAL)
E3MC-(M)X

ANGLE
CHARACTERISTICS (TYPICAL)
ANGLE
CHARACTERISTICS (WHEN TEACHING AT AN INCLINATION OF 15)
E3MC-(M)A(X Direction)E3MC-(M)A
Detection level
Sensing target: Blue/Green 30 x 27mm
Detection level
Purple
Red/purple
Blue/purple
ANGLE
Angle (°) Angle (°)
CHARACTERISTICS (TYPICAL)
E3MC-(M)A(Y Direction)
Detection level
Sensing target: Blue/Green 30 x 27mm
ANGLE CHARACTERISTICS
(WHEN TEACHING AT
Detection level
AN INCLINATION OF 10)
E3MC-(M)X(X Direction) E3MC-(M)X(Y Direction)
Sensing target:
Detection level
Blue/Green
Sensing distance(mm)
Red
White
GENERAL-PURPOSE FIBER-OPTIC TYPE
Yellow
Yellow/red
Yellow/green
Green
Blue
Blue/green
Purple
Red/purple
Blue/purple
30 x 27mm
Recommended Fiber: Diffuse Fiber-Optic
The following optical fibers are recommended for use with the E3MC-(M)Y.
Part number E32-DC200 5mm E32-CC200
(See Note 2.) E32-D32L
(See Note 3.) E32-D11L 5mm
Sensing distance (See Note 1.)
5mm
4.5 mm
Sensing target Blue/Green
Detection level
30 x 27mm
Detection level
Angle (°) Angle (°)
Detection level
Note: 1. The E3MC-(M)Ydiscriminates eleven colors at the
above distances. For a typical example, nine colors are discriminated at a sensing distance of 12 mm.
2. The fiber to be inserted into the emitter is indicated with white lines. Insert the amplifier fiber into the lower emitter section.
3. The fiber to be inserted into the emitter is indicated with dotted yellow lines. Insert the amplifier fiber into the lower emitter section.
Page 6
E3MC
g
t
ical
characteristics
t
ical
characteristics
E3MC
Sensing Distance of a Diffuse Fiber
E32-DC200, etc.
Sensing distance
Sensing target
AVAILABLE OPTICAL FIBERS
In addition to the previous recommended optical fibers, the following optical fibers are available for the E3MC-(M)Y. Refer to the
E3X-NH Datasheet (E258-E1)
Part number E32-TC200A E32-TC200B E32-TC200C E32-TC200D E32-T12L Not different from
E32-T14 E32-T11 E32-T11R Through-beam
for the following optical fibers in detail. Optical fibers other than the following are not available.
Sensing method Remarks Through-beam Not different from
(R1 fiber)
the E32-TC200 in
p
op characteristics.
the E32-T11L in optical characteristics.
---
---
.
RECOMMENDED FIBER: THROUGH-
BEAM FIBER
The following optical fibers are recommended for use with the E3MC-(M)Y.
Part number E32-TC200 30 mm E32-T11L 60 mm E32-T16 200 mm E32-T17L 1.1 m
Note: The E3MC-(M)Ydiscriminates red, blue, and yellow
films at the above distances.
Part number Sensing method Remarks E32-DC200B E32-DC200C E32-DC200D E32-D12 E32-D11 E32-D11R Through-beam
E32-G14 Groove ---
Sensing range (See Note.)
Diffuse Not different from
(R1 fiber)
the E32-DC200 in
p
op characteristics.
---
.
OPERATING RANGE CHARACTERISTICS (TYPICAL)
E32-DC200 E32-CC200
Sensing target: Blue/Green38 x 38 mm
Distance Y (mm)
Distance X (mm) Distance X (mm) Distance X (mm)
Sensing target: Blue/Green 38 x 38mm
Distance Y (mm)
E32-D32L
Sensing target: Blue/Green38 x 38 mm
Distance Y (mm)
Page 7
E3MC
E3MC
E32-D11L Sensing Target:
Red, Blue, and Yellow Films
Sensing target: Blue/Green38 x 38 mm
Distance Y (mm)
E32
-TC200
E32
-T11L
E32
-T16
E32
-T17L
Distance X (mm)
Sensing target: Filmin Red (rosco/UX, scarlet) Sensing target: Film in Yellow (rosco/UX, straw) Sensing target: Film inBlue (rosco/UX, skyblue)
The above colorfilms are made by the r osco company.
CHROMATIC SENSITIVITY (TYPICAL)
Sensing T arget: Bottle E32-T17L
Distance X (mm)
Green bottle
Brown bottle
Dark­brown bottle
Sensing target: 63-diagreen bottle Sensing target: 60-diabrown bottle Sensing target: 63-diadark-brown bottle
Distance X (mm)
Page 8
E3MC

Nomenclature

E3MC ALL MODELS
Operation Indicator (Orange)
Illuminated when output is ON. Under mode B (single-output models), the indicator will be illuminated when mode B is active or when the mode selec­tor is set to TEACH.
Bank Indicator (Green)
1-channel models. Displays selected bank.
Channel Indicator (Orange)
4-channel models. Displays selected channels. Illuminated when the output of each channel is ON.
TEACH Button
Stores target color. On 4-channel models, used to check the number of channels that are indicated by both the operation indicator and channel indicator.
E3MC
Detection Level Indicator (Green)
Displays similarity level between registered and detectable colors.
Tolerance #1
Threshold Indicator (Red)
Displays threshold level.
Tolerance #7
SELECT UP Button, SELECT DOWN Button
Bank selection Threshold adjustment
Mode Selector
Selects TEACH, ADJ, or RUN mode.
Function Switch (see details below)
Color discrimination mode selection Response time selection OFF-delay timer setting Conformity/Non-conformity output selection (See glossary—Light/Dark Operate)
Function Switch
The following settings are possible in RUN or ADJ mode. (Each pin of the function switch is factory-set to the upper position.)
(6 ms)
3ms
C
Note: Figures shown in parentheses are for the 4-output models.
1ms
TMR
(2 ms)
Color Discrimination Mode Selection (Mode C is Recommended for Normal Applications)
Mode C: Color discrimination is performed according to R (red), G (green), and B (blue) ratio of the reflection light even
if the sensing objects fluctuate up and down within the rated sensing range.
Mode I: Color discrimination is performed according to RGB light intensity of reflection light. This mode ensures more
delicate color discrimination than mode C.
Response Time Selection
3 ms (6 ms): The E3MC can stably detect minute differences of color. Set the response time to 3 ms for usual 1 ms (2 ms): The E3MC will be in quick-response operation. Set the response time to 1 ms if high-speed response is
OFF-delay Timer Setting
---: No OFF-delay timer is set. TMR: A 40-ms OFF-delay timer is set for control output.
Conformity/Non-conformity Output (See glossary—Light/Dark Operate)
=: Output is ON when the detected color coincides with the registered color.
: Output is ON when the detected color does not coincide with the registered color.
applications. required.
Page 9
E3MC

Operation

OUTPUT CIRCUITS
Connector Pin Arrangement For All Models
Note: Pin 8 is not used.
E3MC-11 with NPN Output (1-output Models)
Brown
Load
White
Control output
E3MC
Gray
Yellow
Green
Pink
Blue
Load
Not used/Answer-back output
Bank selection input1/ Remote control input
Bank selection input2/ Not used
External synchronous input
12 to 24 VDC
E3MC-M11 with NPN Output (4-output Models)
Brown
Load
White
Control
Load
output
Gray
Control
Load
output
Yellow
Green
Pink
Blue
Control output
Control output
External synchronous input
Load
12 to 24 VDC
Page 10
E3MC
E3MC-41 with PNP Output (1-output Models)
Brown
E3MC
Pink
Green
Yellow
Gray
White
Blue
Control output
Load
External synchronous input
Bank selection input 2/Not used
Bank selection input1/ Remote control input
Note used/Answer back output
Load
12 to 24 VDC
E3MC-M41 with PNP Output (4-output Models)
Brown
Load
Control output
External synchronous input
Control output
Control output
Load
Load
Load
12 to 24 VDC
Pink
White
Gray
Yellow
Green
Blue
Control output
SETTINGS
E3MC-A/E3MC-X

---- Single-Output Models
1. Bank Selection
Set the Mode Selector to the TEACH mode, and then select the BANK using the SELECT button.
To select banks 1 -- 4, first slide 3-position switch to “TEACH.”
Then press SELECT buttons, scrolling through banks 1 -- 4.
Page 11
E3MC
2. Color Registration
Sensor
Registered object
E3MC
OK
Position the registered object at the
No Good detection point and press the TEACH button.
3. Threshold Adjustment (If Required)
Sensor
Sensing target
Press the SELECT button in ADJ mode with or without the object to be detected positioned at the detection point.
4. Operation
Detection operation is performed in RUN mode. ON/OFF status of each bank is displayed on the bank indicators.
All the red threshold indicators will flash if the E3MC receives excessive light.
Detection Level and Tolerance
All the detection level indicators are illuminated.
As the detected color becomes closer to the registered color, the number of illuminated detection level indicators increases. When the E3MC is in conforming output mode, the control output of the E3MC will be ON if the detection level exceeds the threshold level and OFF if the detection level does not exceed the threshold level.
Set the threshold to a higher level for highly-precise color discrimination and to a lower level to ignore minor tint differences or dirt retention.
Detection level
Tolerance
Operation indicator illuminated:
Control output ON
Threshold value
Operation indicator not illuminated:
Control output OFF
Detection level
Threshold value
Bank Indicators
Page 12
E3MC
E3MC
E3MC-MA/E3MC-MX

---- 4-Output Models
1. Channel Selection
Set the Mode Selector to the TEACH mode. Then select the channel using the SELECT button.
2. Color Registration
Sensor
Registered object
No Good
All the red threshold indicators will flash if registration has not been completed.
Position the registered object at the detection point and press the TEACH button.
3. Threshold Adjustment (If Required)
Sensor
Sensing object
Press the SELECT button in ADJ mode with or without the object to be detected positioned at the detection point. The channel selected in the TEACH mode or RUN mode will become the channel for the ADJ mode.
OK
All the detection level indicators are illuminated.
Detection Level and Tolerance
As the detected color becomes closer to the registered color, the number of illuminated detection level indicators increases. When the E3MC is in conforming output mode, the control output will be ON if the detection level exceeds the threshold level and OFF if the detection level does not exceed the threshold level.
Set the threshold to a higher level for highly-precise color discrimination and to a lower level to ignore minor tint differences or dirt accumulation.
Detection level
Operation indicator: illuminated Control output: ON
Tolerance
Threshold value
Operation indicator: Not illuminated Control output: OFF
Detection level
Threshold value
Page 13
E3MC
4. Operation
For indicating detection level and threshold value for other channels
Press the SELECT button.
For checking which channel is indicated with the operation indicator.
Press the TEACH button.
The detection operation is performed in RUN mode. ON/OFF status of each channel is displayed on the channel indicators. Doubly displayed channels (operation indicator and channel indicator) can be checked and selected by pressing the TEACH button and selected by pressing the SELECT button.
DETECTION LEVEL AND INDICATOR
Indicator
Displays the channel whose detection level is currently indicated in the channel indicator for three seconds.
E3MC
Displays the selected channel for three seconds and indicates detection level and threshold value of the selected channel.
Detection
1 2 3 4 5 6 7 8
level
TECHNICAL GUIDE
If the E3MC does not detect metal or glossy objects accurately, change the mounting angle of the E3MC so that it will not receive regular reflection light directly reflected from the objects.
The mounting angle of the E3MC-Xcan be adjusted to approximately 10° with the mounting holes.

E3MC-X
Object to bedetected
E3MC-(M)Y (reflective optical fiber)
Sensing target
0to20

°
On the other hand, sensing targets such as metal or transparent plastic cases may be detected by allowing regular reflection.
E3MC-A

Detection of White, Gray, or Black Objects
When registering white, gray, or black objects, change the color discrimination mode to “Mode I” to achieve a more stable color discrimination.
External Light
The E3MC may malfunction if it directly receives external light interference. Provide a cover to shut-out such external light interference.
Object to bedetected
Note: To avoid malfunction, provide a cover to shut out direct
external light interference to the E3MC.
Page 14
E3MC
E3MC
Adjustment of Sensing Distance of General-purpose Fiber-optic Type
Unlike the E3MC-A or E3MC-X, the E3MC-Y may require adjustment of its sensing distance depending on the reflection rate. This also applies to the through-beam type.
REGISTERED COLOR SELECTION (BANK SELECTION INPUT)
Single-Output Models ONLY (E3MC-A
/E3MC-X
/E3MC-Y
Bring the fiberhead as close as possibleto the workpiece and conduct teaching.
)
OK: All Detection Level Indicators (green) illuminated.
NG: All Threshold Indicators (red) flashing.
Feed workpieces and check if theyare detected.
Excessive light. Move the head away fromthe work­piece and finda position where teaching isaccepted. This position is the optimum distance.
The E3MC in RUN mode offers bank selection with external inputs by combining bank selection input 1 (yellow) and input 2 (green). The selected bank is active when the indicator is illuminated.
NPN (E3MC-A11/-X11/-Y11)
Bank
Input 1 Input 2 1 OPEN OPEN 2 GND OPEN 3 OPEN GND 4 GND GND
EXTERNAL SYNCHRONOUS INPUT FUNCTION (See Note.)
PNP (E3MC-A41/-X41/-Y41)
Bank
Input 1 Input 2 1 OPEN OPEN 2 Vcc OPEN 3 OPEN Vcc 4 Vcc Vcc
The measurement results will be directly output to the control output if the input from the external synchronous input terminal (pink) is set to OFF. The output will hold the previous status if the input of the external synchronous input terminal is set to ON. External synchronous input is valid in RUN or ADJ mode.
Condition
NPN (E3MC-11) PNP (E3MC-41) ON (Status on hold) GND Vcc OFF (Result output) OPEN OPEN
Sensing target
Discrimination result
External synchronous input
Control output
Same color
Output on hold
This status can be on hold by an external synchronous input. It will be released by setting the external synchronous input to
Different color
Same color
Same color
Output on hold
This status can be on hold so that unwanted color objects can be ignored while they are passing the sensing range.
OFF.
Note: External Synchronous Input: Latches sensor output in existing state when ESI is on. For example, if sensor output is on when ESI
is on, the output(s) will remain on until ESI is turned off, regardless of target presence or absence. For NPN models, ESI is turned on by connections to 0V. For PNP models, ESI is turned on by connections to +V.
Page 15
E3MC
REMOTE TEACHING (REMOTE CONTROL FUNCTION)
Mode Setting
When using the remote control function of the Sensor for remote teaching, be sure to set the Sensor to mode B.
Setting Method
Apply power to the Sensor while pressing the SELECT DOWN button and TEACH button together.
Checking Method
Mode A or B of the E3MC will be displayed for 3 s after mode setting. When the mode selector is set to TEACH, the mode can be checked from the operation indicator. The indicator will be lit when the mode is set to B.
Mode A: Operation indicator is OFF.
Mode B: Operation indicator is ON.
Remote Teaching Method
Function 1: Remote teaching with manual input through an external connection
Short-circuit the remote control input for 1.5 s or more to either of the following terminals according to the E3MC model.
NPN type (E3MC-11)
PNP type (E3MC-41)
Function 2: Remote control of teaching and bank selection through the PLC or PC
Input one of the following signals as a remote control input. There will be an answer-back output for 0.3 s if the signal is correctly received.
No.
1 Bank 1
2 Bank 2
Short-circuit to GND (blue) terminal.
Short-circuit to Vcc (Brown) terminal.
Control signal
E3MC-
selected.
selected.
E3MC
E3MC-M
Channel 1 selected.
Channel 2 selected.

3 Bank 3
Note: 1. The Sensor is set to mode A before shipping.
4 Bank 4
2. The current mode selected does not change after the Sensor is turned OFF.
3. The remote control function is available in RUN mode
5 Teaching of
and ADJ mode only.
4. The E3MC-Mhas three outputs in mode B and no external synchronous input will be accepted.
5. The same switching procedure can be used for chang­ingtomodeA.
The following is an example of a timing chart of teaching after bank selection.
The following is an example of a timing chart of teaching after bank selection.
An interval of
0.6 s min.
Bank select­ing.
Input detection.
Teaching specified Sensing restarts.
in bank 1.
Answer-back output with normal signal reception.
Remote control input
Answer-back output
ON
OFF
ON
OFF
Input detection.
Operates in bank 2.
Bank 1 designated.
00000
00100
END
Teach­ing.
selected.
selected.
Not used.
selected.
Teaching of
Channel 3
selected bank.
TIM000 #XXXX
TIM000
00100
Sensing restarts
Answer-back output withteaching OK. (No output ifteaching fails.)
selected channel.
TIM000 set value No.1: 0003 No.2: 0006 No.3: 0009 No.4: 00012 No.5: 00015 Input: 00000 Output: 00100 Others: Work bits
Page 16
E3MC
E3MC
Function 3: Remote control of threshold adjustments through the PLC or PC
Input either one of the following signals as remote control input. There will be an answer-back output for 0.3 s if the signal is correctly accepted.
No.
Control signal All E3MC models
6 Threshold 1 selected.
7 Threshold 2 selected.
8 Threshold 3 selected.
9 Threshold 4 selected.
10 Threshold 5 selected.
11 Threshold 6 selected.
12 Threshold 7 selected.
The following is an example of ladder programming for setting control signals. Full control of the E3MC is possible using this function.
00000
05000
T000
05001
T001
05002
05000
05002
END
TIM000
TIM001
TIM002
05000
TIM000 #XXXX
05001
TIM001 #YYYY
05002
TIM002 #ZZZZ
00100
TIM000, TIM001, TIM002 set values
(XXXX, YYYY, ZZZZ) No.1: (0000, 0000,0003) No.2: (0000, 0000,0006) No.3: (0000, 0000,0009) No.4: (0000, 0000,00012) No.5: (0000, 0000,00015) No.6: (0003, 0003,0003) No.7: (0003, 0006,0003) No.8: (0003, 0009,0003) No.9: (0003, 0003,0006) No.10: (0003, 0006,0006) No.11:(0003, 0003, 0009) No.12: (0006, 0003,0003)
Input: 00000 Output: 00100 Others: Work bits
Threshold and Display
Threshold 1 Threshold 2 Threshold 3 Threshold 4 Threshold 5 Threshold 6 Threshold 7
Note: 1. The permissible error of each signal pulse is ±0.1 s
max.
2. A minimum interval of 0.6 s is required between signals.
3. Threshold 4 is set after teaching.
Page 17
E3MC

Dimensions

Unit: mm (inch)
RGB COLOR SENSORS
E3MC-A E3MC-MA


Receiver
Emitter
30.4
(1.19)
30
(1.18)
60 (2.36)
Optical axis
17.3
(0.68)
15.2 (0.60)
80 (3.14)
39
(1.53)
43
(1.69)
98 (3.85)
(1.10)
28
28
(1.10)
Two, M2.6 x 6
Four, M 5 holes on both sides (depth: 5.5)
40.2
(1.58)
M12 connector
15.2
(0.59)
Mounting Dimension
Side Mounting
Two, 5.5-dia holes
28
(1.10)
Bottom Mounting
53.2
(2.09)
Four, 5.5-dia holes
28
(1.10)
E3MC
21 (0.82)
E3MC-X E3MC-MX
30.4
(1.20)
30
(1.18)


Receiver Emitter
(0.16)
Sensing face (9.1 x 22.9)
30
(1.18)
4
15.25
(0.60)
Fiber Head Mounting Dimensions
10.4
(0.41)
8.9
(0.35)
8.5
(0.33)
3.3-dia. mounting holes
Optical axis
20
(0.79)
30
(1.18)
Sensing head (heat-resistant ABS)
Two, R1.65 mounting holes
11.5(0.45)
Two, M3 holes
11.5
(0.45)
6-dia. optical fiber (standard length: 1m)
Four,M5 holes (depth: 5.5)
98
(3.86)
80
(3.15)
39
(1.54)28(1.10)
43
(1.69)
28
(1.10)
Four,M5 holes (depth: 5.5)
Mounting Dimensions
For Side Mounting -­Amplifier Unit
Two, M2.6 x 6
Four, M 5 holes on both sides (depth: 5.5)
53.2
(2.09)
40.2
(1.58)
15.2
(0.59)
M12 connector
Two, 5.5-dia holes
28
(1.10)
Bottom Mounting
Four, 5.5-dia holes
21 (0.82)
28
(1.10)
Page 18
E3MC
Unit: mm (inch)
E3MC
E3MC-Y E3MC-MY


ACCESSORIES
Sensor I/O Connector E39-C1 2M E39-C1 5M
Receiver section
Emitter section
21 (0.83)
15.2
(0.60)
30.4
(1.20)
30
(1.18)
12.6
(0.50)
6
(0.25)
dia.
7.9
(0.31)
Two, 2.4 dia.
98
(3.86)
80
(3.15)
39
(1.54)28(1.10)
43
(1.69)
(1.10)
Two, M2.6 x 6
Four, M 5 holes on both sides (depth: 5.5)
28
M12 connector
21 (0.83)
Four,M5 holes (depth: 5.5)
(1.58)
15.2
(0.60)
40.2
Mounting Dimensions (Amplifier Unit)
Side Mounting
28
(1.10)
Bottom Mounting
53.2
(2.09)
28
(1.10)
Two, 5.5-dia holes
Four, 5.5-dia holes
21 (0.83)
1.5
(0.06)
25.5 (1.0) 27
(1.06)
42
(1.65)
12
(0.47)
8.8
(0.35)
dia.
10.5
(0.41)
dia.
Standard length: 2m (Optional length: 5m)
20
L
(0.79)
Page 19
E3MC
E39-L114 DIN Rail Side-Mounting Brackets
5.2
(0.20)
22
(0.87)
10
2-R5
11
(0.43)
6.8
(0.27)
(1.10)
6.8
(0.27)
28
(0.39)
4-R2.6
E3MC
Mounting Holes
E39-L115 DIN Rail Mounting Bracket
DIN-rail
Page 20
E3MC
E3M
C
M
C
E3M
C-M
M
C-M

Installation

PLUG
Sensor I/O Connector E39-C1 2M E39-C1 5M
Internal Wiring
Lead wire color
White Brown Green Yellow
Pink Blue
Connection
Pin no.
1 White Output Output 1 2 Brown Power supply (+V) 3 Green Bank selection input 2 Output 4 4 Yellow Bank selection input 1 Output 3 5 Gray -- -- -- Output 2 6 Pink External synchronous input 7 Blue Power supply (0V)
Wire color Purpose
-11 orE3
-41
11 orE3
E3MC
41
FIBER UNIT
Tightening Torque
The Fiber Unit must be tightened to a maximum torque of 0.54 Nm (5.4 kgfcm or 4.85 inlbs).
Mounting
When Fiber Units are mounted facing each other, you must adjust the optical axes of the Fiber Units to avoid any mutual interference.
Handling the Fiber Unit
Do not pull or press the Fiber Unit.
Do not bend the Fiber Unit beyond the permissible bend-
ing radius provided in Ratings/Characteristics. Do not bend the edge of the Fiber Unit.
Correct
Sensor head
Incorrect
Sensor head
20 mm min.
Amplifier Unit
20 mm min.
Amplifier Unit
Do not apply excess force to the Fiber Unit.
Correct
Incorrect
The Fiber Head could be broken by excessive vibration.
Fiber Unit
Nylon wire holder
To prevent this, use a one-turn loop to absorb vibration, as shown here:
A one-turn loopcan absorb vibration.
Tape
Page 21
E3MC
E3MC
AMPLIFIER UNIT
Tightening Torque
The Amplifier Unit must be tightened to a maximum torque of
2.3 Nm(23kgfcm).
Mounting
When Sensors are mounted facing each other, you must adjust the optical axes so that the Sensors will not cause mutual interference.
GENERAL-PURPOSE FIBER-OPTIC
TYPE
Insertion
The inserted Fiber Unit comes in contact with the internal rubber packing first. Insert the Fiber Unit further until it comes in contact with the innermost end.
Mounting
Tighten the Fiber Unit with a screwdriver to a torque of 0.2 Nm (2 kgfcm).
Fibers
Among the recommended fibers, the E32-CC200 and E32-D32L have white or dotted yellow lines on the fiber to be inserted into the emitter. When using the E3MC-(M)Y, insert the fiber with the line into the emitter section at the bottom of the amp.
FIBER UNIT
Tightening Torque
When mounting the Fiber Unit, refer to the following table and make sure that the tightening torque applied is correct.
Screw-mounting Type
Lock nuts (provided with the E3MC)
Column Type
Flat or panhead set screw (M3 max.)
Fiber Unit Tightening torque
M3 screw M4 screw
M6 screw 2-dia column 3-dia column E32-T16
Make sure that the size of the wrench applied to the nut is correct.
Fiber Cutting
Insert the fiber into one of the insertion holes of the Cutting Toolto cut the fiber to the desired length.
Press down the blade of the Cutting Tooltocutthe fiber in a single stroke. Do not stop the Cutting Tool midway.
0.78 Nm{8kgfcm} max.
0.98 Nm{10kgfcm} max.
0.29 Nm{3kgfcm} max.
0.29 Nm{3kgfcm} max.
0.49 Nm{5kgfcm} max.
Mounting bracket
Toothed washer
View hole
Each insertion hole can be used only once. Do not use it again, or the fibermaynotbecut properly andthesensingdistancemayde­crease.
Page 22
E3MC
DIN-RAIL MOUNTING/REMOVAL WITH THE E39-L115
Mounting
1. Attach the E39-L115Mounting Bracket to the E3MC with four M5 screws.
E3MC
E39-L115Mounting Bracket
E3MC
4. Press the E3MC in the direction indicated by arrow (3) and slide part A in the direction indicated by arrow (4) as shown in the following illustration until the E39-L115correctly en­gages with the DIN rail.
(3)
M3 screw
M5 screws
2. When mounting the E3MC with the E39-L115, loosen the M3 screw of the E39-L115 and slide part A in the direction indi­cated by arrow (1) as shown in the following illustration.
M3 screw
(1)
3. Mount part (2) to the DIN rail.
(2)
DIN rail
(4)
DIN rail
5. Tighten the M3 screw of the E39-L115 to secure the E39-L115.
Removal
Loosen the M3 screw of the E39-L115, press the E3MC in the direction indicated by arrow (5) and slide part A in the direction indicated by arrow (6). Then lift the E3MC up in the direction indicated by arrow (7) to remove the E3MC with the E39-L115.
(5)
M3 screw
(7)
(6)
Page 23
E3MC

Terms

E3MC
Color Registration
Detection of a special mark on packaging material referred to as the Registration Mark. This mark is aligned with the printed pattern on the wrapping material and allows proper cut-off of the packaging material so that printed images appear in the correct location on the package.
Conformity/Non-conformity
In the E3MC Color Sensor, term used to indicate when the target color matches a reference color stored in the memory bank(s). A match is “conformity,” and a mismatch is “non-conformity.”
D.O.
See Dark Operate. Dark Operate
Operating mode where the output is turned on (transistor becomes conducting, or relay coil is energized) when light is NOT received. In the E3MC Color Sensor, this refers to the mode where the output turns on when the target color does NOT match (non-conformity) the reference color stored in the memory bank.
Diffuse Reflective
Sensor configuration with the emitter and receiver located in the same housing. Sensing of target is based on reflection of light from the target itself (rather than a retroreflector).
Excess Gain
See Stability Indicator. External Synchronous Input
In the E3MC Color Sensor, an input that allows “latching” of the output when the input is taken high, preventing a change of state until the input is taken low.
IEC
International Electrotechnical Commission. Interference Protection
See Mutual Interference Protection. IP
International Protection; an international standard scale for enclosure ratings (sealing).
IP66
Approximately NEMA 4, 4X, “heavy seas” test; the item is subjected to a stream of water from a pressure at a distance of 1.5 meter. Water must not enter the item.
IP67
Approximately NEMA 6, “immersion” test; the item is immersed under 1 meter of water for 30 minutes, with no water entry.
kgf
Kilogram Force. kgfcm
Kilogram-force centimeters, measure of torque; 1kgfcm = 10.4 inlb.
1
/2” nozzle with 14psi
Lensed effect
Optical phenomenon where light passing through a transparent object (bottle, for instance) is focused in the same manner as a lens. If the lens effect is “converging,” the light intensity may be increased significantly. When sensing the presence of an object due to the attenuation of light passing through that object, the lens effect may cause a failure to detect the object. The light intensity may not be reduced due to the “lens” effect of concentrating the light beam.
L.O.
See Light Operate. Light Operate
Operating mode where the output is turned on (transistor conducts, or relay coil is energized) when light is received. In the E3MC Color Sensor, refers to the mode where the output turns on when the target color matches (conforms) to the reference color stored in the memory bank.
Mutual Inference Protection
Circuitry that allows the sensor to detect and compensate for interfering signals that may be emanating from sources within its sensing range. Sensor can then operate normally, ignoring the interfering signal(s).
nm
Nanometer; a measure of length, 10 inches.
NEMA
National Electrical Manufacturer’s Association; industrial trade organization that publishes testing standards, including enclosure ratings.
NPN
Transistor output designed to provide a path to ground for current passing through the load (”sinking”). When the NPN output is on, current can then pass from Positive, through the load, and through the NPN transistor to ground, completing the circuit.
PNP
Transistor output that provides a path to “Plus” for current passing through the load (”sourcing”). When the PNP output is on, current can then pass from Positive, through the PNP transistor, through the load, and to ground, completing the circuit.
Reflective Mode
See Diffuse Reflective. Response time
Elapsed time from when a target moves into the sensing zone of a sensor to when the output turns on. May also refer to the “turn-off” time. The sum of turn-on and turn-off time is the total cycle time (reciprocal of switching frequency, Hz).
Reverse Polarity Protection
Circuitry that prevents damage to the device if power is incorrectly connected (polarity reversed, DC). The unit may not work while polarity is reversed, but is undamaged, and will work once polarity is corrected.
-- 9
meters, 3.937 x 10
-- 8
Page 24
E3MC
E3MC
RGB Red, green, blue, refers to the triple light source in the E3MC
Color Sensor. By sensing the reflection level of each color, the sensor can determine the exact color of the target.
Short Circuit Protection Circuitry that prevents damage to a device’s output if the
output is short-circuited. Usually current is monitored, and the output is turned off if current exceeds a predetermined value.
Stability Indicator Indicator light that shows when a signal being received (such
as a light beam) is strong enough for stable operation. Usually this stable operation is expressed as a percentage above the switching threshold of the device.

Reference Information

WAVELENGTH
Color Wavelength Ultraviolet below 400 nm Violet 400--450 nm Blue 450--500 nm Green 500--570 nm Yellow 570--590 nm Orange 590--610 nm Red 610--700 nm Infrared above 700 nm
Teach Function Circuitry in a sensor that allows sensor threshold to be set
with the use of a “teach” input. Switching threshold is set when the teach input is actuated, and it is based on signal received at the moment of teaching.
Through-beam Sensor where the emitter and receiver are in separate
housings, and arranged facing each other. The target would be detected passing between the emitter and receiver, interrupting the beam.
CONVERSIONS
Length 1inch=25.4mm 1 mm = 0.3937 inch Torque kgfcm = 10.4 inlb 1inlb = 0.096 kgfcm 1Nm = 8.974 inlbs Mass 1 gram = 2.205 x 10 Force 1 pound (force) = 4.4482219 Newtons 1 Newton = 0.2248 lbforce
-- 3
lbs 1 lb = 453.6 grams
Page 25
E3MC

Precautions

E3MC
AVOID DAMAGE TO THE E3MC
Voltage must not exceed the rated voltage of the E3MC.
When supplying power to the E3MC, make sure that the
polarity of the power is correct. Do not short-circuit the load connected to the E3MC.
INSTALLATION
Power Up Ready
The E3MC is ready to sense objects 100 ms after the unit is
turned ON. The 100 ms wait is also required when the E3MC output is
controlling other devices. If power is supplied to the E3MC and the load independently,
be sure to turn ON the E3MC When the E3MC is turned ON or OFF,the operation indicator
will be illuminated for an instant, but no control output will be turned ON.
first
.
Power Off
The E3MC may output a single pulse when the control power
supply is turned OFF .If the E3MC is connected to a timer or counter, you should supply power to the timer or counter from the same power supply as the E3MC.
Power Supplies
Power supply must be filtered with 10% MAX ripple (see
supply voltage specification). When a switching regulator is required, you must connect the
FG (frame ground) and G (ground) terminals together, eliminat­ing the switching noise of the regulator to avoid a malfunction.
WIRING
Cable
The cable can be extended up to 100 m, allowing for a cable
thickness of 0.3 mm The cable must not be repeatedly bent.
Do not pull cables with pulling forces exceeding 50 N
(11.24 lbforce).
2
maximum.
M12 Metal Connector
When connecting or disconnecting the cable, first remove the
power to the E3MC. To avoid damage, tighten the metal connector securely by
hand. Do To ensure that the enclosure rating is maintained (so that
water/vibration ratings are assured), the cable connector must be
use any tools.
not
securely
hand-tightened.
Avoid Damage or Malfunction Due to Induction Noise
Never run the E3MC Color Sensor cables in the same con-
duit with power lines or high tension cables.
FURTHER INFORMATION
Correcting an EEPROM Error
An EEPROM error may result if the power supplied to the
Sensor fails, or if the Sensor is influenced by static noise. When an EEPROM error occurs, the operation and bank indicators will flash and the buzzer will beep. The remedy is to reprogram and make threshold level settings again.
Page 26
E3MC
8
E3MC
NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4.
OMRON ELECTRONICS, INC.
OneEastCommerceDrive Schaumburg, IL 60173
1-800-55-OMRON
Cat. No. E256-E3-3 1/99 Specifications subject to change without notice. Printed in U.S.A.
OMRON CANADA, INC.
885 Milner Avenue Scarborough, Ontario M1B 5V
416-286-6465
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