Datasheet DSM-5-2.65-3.3-3-D48S, DSM-5-2.65-3.3-3-D24S Datasheet (DATEL)

Page 1
Surface-Mount, 3.3V and 5V
15Watt, DC/DC Converters
Dual Output
Mixed Voltage, DSM Models
Features
Figure 1. Simplifi ed Schematic
INNOVATION and EX C ELL E N C
®
®
Regulated 5V and 3.3V outputs
5V @ 2.65Amps/ 3.3V @ 3 Amps capability
15 Watts total output power
Small 1" x 2" x 0.52" SMT package
Available input voltage ranges: 10-18V, 18-36V or 36-75V
No-load stable operation
UL1950 and EN60950 safety approvals
mark available (75V-input models)
Continuous short-circuit protection
Fully isolated, 1500Vdc guaranteed
–40 to +100°C operating temperature
Input under and overvoltage shutdown
Output OVP, thermal shutdown
DATEL, Inc., Mansfi eld, MA 02048 (USA) · Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 · Email: sales@datel.com · Internet: www.datel.com
For surface-mount applications requiring 15 Watts of power from 5V and 3.3V,
DATEL offers a new power sharing DC/DC converter capable of meeting your output current requirements. The DSM-5/2.65-3.3/3-D48 (36-75V input), DSM­5/2.65-3.3/3-D24 (18-36V input) and DSM-5/2.65-3.3/3-D12 (10-18V input) are fully isolated DC/DC converters capable of delivering any combination of 5V and 3.3V output current up to a combined total of 15 Watts of output power.
Housed in a 1" x 2" x 0.52" metal, surface-mount package coated with electrically non-conductive fi nish, these converters are regulated by a 3.3V control loop that provides load regulation of ±0.5% for 3.3V output and ±2% for 5V output. All models include input Pi fi ltering, input overvoltage and undervoltage shutdown circuitry, output overvoltage protection, output short-circuit and current­limiting protection, and thermal shutdown. All models provide trim capability and an on/off control function or sync control. Fully synchronous output rectifi cation provides high effi ciency (86%) and a stable output under no-load conditions.
DSM power sharing modules offer low output ripple and noise perfor­mance, 1500 Vdc isolation voltage, and are fully specifi ed for –40 to +100°C operation. These devices meet IEC950, UL1950 and EN6950 safety stan­dards; CB reports are available on request. "D48" models are CE marked (meets LVD requirements)
.
+INPUT
–INPUT
SWITCH
CONTROL
+5V OUTPUT
+3.3V OUTPUT
OUTPUT RETURN
TRIM
PWM
CONTROLLER
REFERENCE &
ERROR AMP
OPTO
ISOLATION
ON/OFF
CONTROL
(SYNC)
UV & OV
COMPARATORS
THERMAL
SHUTDOWN
PRELIMINARY
Page 2
15W, DUAL OUTPUT, MIXED-VOLTAGE DC/DC CONVERTERS
XWR Series
Performance Specifi cations and Ordering Guide
PART NUMBER STRUCTURE
V1 Nominal Output Voltage: 5 Volts
5
DSM
2.65-
/
D48-
Input Voltage Range:
D12 = 10-18 Volts (12V nominal)
D24 = 18-36 Volts (24V nominal)
D48 = 36-75 Volts (48V nominal)
I
1 Maximum Output Current:
2.65 Amps
Dual Output/ Surface-Mount Series
3.3 3
/
-
S
V2 Nominal Output Voltage:
3.3 Volts
I2 Maximum Output Current:
3 Amps
Add "S" suffi x as desired
Part Number Suffi xes
DSM 15 Watt DC/DC's are designed so an On/Off Control function
with either positive polarity (no suffi x), or a Sync function ("S" suffi x)
can be added in the pin 3 position.
No Suffi x On/Off Control function (positive polarity) on pin 3
S Sync function on pin 3
Typical at TA = +25°C under nominal line voltage and balanced "full-load" conditions (5V @ 1.5A/3.3V @ 2.25A). Any combination of 5V/3.3V rated I
OUT current, not to exceed 15 Watts of output power. (See derating graphs.)
Ripple/Noise (R/N) measured over a 20MHz bandwidth. All models are specifi ed with 0.47µF ceramic in parallel with 100µF tantalum output capacitors.
Output
Input
Tested from 10% to 100% full load (other output at 10% full load). Nominal line voltage, no load/balanced full-power condition.
MEC ANICAL SPECIFI CATIONS
2
I/O Connections
Pin Function P36
1 +Input
2 –Input
3 On/Off Control
4 Case
5 +5V Output
6 NC
7 Output Output
8 +3.3V Output
9 Trim
Case C18A
R/N (mVp-p) ➂ Regulation (Max.) Effi ciency
Packag e
V
OUT IOUT VIN Nom. Range IIN (Case,
Model (Volts) (Amps) Typ. Max. Line Load ➃ (Volts) (Volts) (mA) Min. Typ. Pinout)
DSM-5/2.65-3.3/3-D12
5 2.65 40 75 ±1% ±2%
12 10-18 70/1450 83% 86% C18A, P36
3.3 3 60 100 ±0.5% ±0.5%
DSM-5/2.65-3.3/3-D24
5 2.65 40 75 ±1% ±2%
24 18-36 40/720 83% 86% C18A, P36
3.3 3 60 100 ±0.5% ±0.5%
DSM-5/2.65-3.3/3-D48
5 2.65 40 75 ±1% ±2%
48 36-75 20/360 83% 86% C18A, P36
3.3 3 60 100 ±0.5% ±0.5%
2.00
(50.80)
0.50
(12.70)
METAL CASE
INSULATED BASE
4
3
2
1
8
7
6
5
9
0.10
(2.54)
0.110 (2.79)
0.100 (2.54)
0.300 (7.62)
0.500
(12.70)
TOP VIEW
1.00
(25.40)
0.800
(20.32)
4 EQ. SP. @
0.200 (5.08)
0.055 (1.40)
0.020 (0.51)
0.110 (2.79)
0.015 (0.38)
Page 3
DSM Models
15W, DUAL OUTPUT, MIXED-VOLTAGE DC/DC CONVERTERS
Performance/Functional Specifi cations
Typical @ TA = +25°C under nominal line voltage, balanced "full-load" conditions, unless noted.
Input
Input Voltage Range:
D12 Models 10-18 Volts (12V nominal)
D24 Models 18-36 Volts (24V nominal)
D48 Models 36-75 Volts (48V nominal)
Overvoltage Shutdown:
D12 Models 19-23 Volts (21V nominal)
D24 Models 37-42 Volts (40V typical)
D48 Models 77-81 Volts (78.5V typical)
Start-Up Threshold:
D12 Models 9-10 Volts (9.3V typical)
D24 Models 16.5-18 Volts (17V typical)
D48 Models 34-36 Volts (35V typical)
Undervoltage Shutdown:
D12 Models 7.0-8.5 Volts (8V typical)
D24 Models 16-17 Volts (16.5V typical)
D48 Models 32.5-35.5 Volts (34.5V typical)
Input Current:
Normal Operating Conditions See Ordering Guide
Standby Mode:
Off, OV, UV, Thermal Shutdown 10mA
Input Refl ected Ripple Current:
Source Impedance <0.1, no external input fi ltering
D12 Models TBD
D24/D48 Models TBD
Internal Input Filter Type Capacitive (1.5µF)
Reverse-Polarity Protection:
D12 Models 1 minute duration, 4A maximum
D24 Models 1 minute duration, 2A maximum
D48 Models 1 minute duration, 1A maximum
On/Off Control: (Pin 3):
➂ ➃ ➅ On = open or 13V - +VIN,
I
IN @ 13V = 800µA
Off = 0-0.8V, I
IN @ 0V = 1mA
Sync: (Option, Pin 4): ➂ ➃
Input Threshold (Rising Edge Active) 1-2.7 Volts
Input Voltage Low 0-0.9 Volts
Input Voltage High 2.8-5 Volts Input Resistance 35kminimum
Output High Voltage (100µA load) 3.5-4.8 Volts
Output Drive Current 35mA
Input/Output Pulse Width 160-360nsec
Output
VOUT Accuracy:
5V Output ±2% maximum
3.3V Output ±1.5% maximum
Minimum Loading Per Specifi cation 250mA
Minimum Load For Stability No load
Ripple/Noise (20MHz BW)
See Ordering Guide
Line/Load Regulation See Ordering Guide
Effi ciency See Ordering Guide / Ef ciency Cur ves
Cross Regulation:
5V Output
(5V@0.25A, 3.3V@0.25-3A) TBD
3.3V Output
(3.3V@0.25A, 5V@0.25-2.65A) TBD
Trim Range
±5%
Isolation Voltage:
Input-to-Output 1500Vdc minimum
Input-to-Case TBD Vdc minimum
Output-to-Case TBD Vdc minimum
Output (continued)
Isolation Capacitance 470pF Isolation Resistance 100M
Current Limit Inception:
5V @ 95% V
OUT (3.3V @ 0.25A) 4-5.5 Amps
3.3V @ 98.5% V
OUT (5V @ 0.25A) 3-4 Amps
Short Circuit Current:
5V Output 5.5 Amps average, continuous current
3.3V Output 3 Amps average, continuous current
Overvoltage Protection: Magnetic feedback
5V Output TBD Volts
3.3V Output TBD Volts
Maximum Capacitive Loading:
D12 Models TBD µF (5V) TBD µF (3.3V)
D24 Models TBD µF (5V) TBD µF (3.3V)
D48 Models TBD µF (5V) TBD µF (3.3V)
Temperature Coeffi cient ±0.02% per °C
Dynamic Characteristics
Dynamic Load Response:
5V (50-100% step to 97.5% V
OUT) 300µsec maximum (3.3V @ 0.25A)
3.3V (50-100% step to 98.5% V
OUT) 300µsec maximum (5V @ 0.25A)
Start-Up Time:
V
IN to VOUT 10msec maximum
On/Off to V
OUT TBD msec maximum
Switching Frequency 250kHz (±25kHz)
Environmental
MTBF:
D12 Models TBD hours
D24 Models TBD hours
D48 Models TBD hours
Operating Temperature: (Ambient):
Without Derating: +60°C
With Derating To +100°C (See Derating Curves)
Case Temperature:
Maximum Operational +100°C
For Thermal Shutdown TBD °C minimum, TBD°C maximum
Storage Temperature –40 to +120°C
Physical
Dimensions 2" x 1" x 0.52" (50.8 x 25.4 x 13.2mm)
Internal Case Connection Case connection via pin 4
Case Material Corrosion resistant steel with
non-conductive, epoxy-based, black
enamel fi nish and plastic baseplate
Pin Material Brass, solder coated, surface-mount leads
Weight TBD ounces 1.4 ounces (39.7 grams)
Primary to Secondary Insulation Level Operational
Balanced "full-load" is 5V @ 1.5A/3.3V @ 2.25A. All models are specifi ed with external
0.47µF ceramic and 100µF tantalum output capacitors.
See Technical Notes/Graphs for details. The On/Off Control function can be replaced with a Sync function. See Part Number
Suffi xes and Technical Notes for details. Applying a voltage to On/Off Control (pin 3) when no input power is applied to the
converter can cause permanent damage. Output noise may be further reduced with the installation of additional external output
capacitors. See Technical Notes. On/Off control is designed to be driven with open collector or by appropriate voltage
levels. Voltages must be referenced to the –Input (Pin 2).
Demonstrated MTBF available on request. For conditions with less than minimum loading, outputs remain stable. However, regulation
performance will degrade.
3
Page 4
15W, DUAL OUTPUT, MIXED-VOLTAGE DC/DC CONVERTERS
XWR Series
4
Absolute Maximum Ratings
Input Voltage:
Continuous: D12 Models 23 Volts D24 Models 42 Volts D48 Models 81 Volts Transient (100msec): D12 Models 25 Volts D24 Models 50 Volts D48 Models 100 Volts
Input Reverse-Polarity Protection:
Input Current must be limited. 1 minute
duration. Fusing recommended. D12 Models 4 Amps D24 Models 2 Amps D48 Models 2 Amps
Output Current
Current limited. Devices can withstand
an indefi nite output short circuit.
On/Off Control (Pin 3) Max. Voltages: Referenced to –Input (pin 2) No Suffi x +V
IN
S Suffi x +5.7 Volts
Storage Temperature –40 to +120°C
Lead Temperature (Soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to any of these conditions may adversely
affect long-term reliability. Proper operation under conditions other than those listed in the
Performance/Functional Specifi cations Table is not implied, nor recommended.
TECHNICAL NOTES
Trimming Output Voltages
The DSM converters have a trim capability (Pin 9) that allow users to
adjust the output voltages ±5%. A trim adjustment will cause an equal
percentage of change in both outputs.
Adjustments to the output voltages
can be accomplished via a trim pot, Figure 2, or a single fi xed resistor as
shown in Figures 3 and 4. A single fi xed resistor can increase or decrease
the output voltage depending on its connection. Fixed resistors should have
absolute TCR's less than 100ppm/°C to minimize sensitivity to changes in
temperature.
A single resistor connected from the Trim pin (Pin 9) to the +3.3V Output
(Pin 8), see Figure 3, will decrease the output voltages. A resistor connected
from the Trim pin (Pin 9) to Output Return (Pin 7) will increase the output
voltages.
Trim adjustments greater than 5% can have an adverse effect on the convert-
er's performance and is not recommended.
Figure 2. Trim Connections Using A Trimpot
DOWN
3.3 – VO
RT (k) =
–16.9
2.49(VO – 1.234)
20k 5-22 Tu rn s
+INPUT
+5V OUTPUT
+3.3V OUTPUT
TRIM
OUTPUT RETURN
–INPUT
CASE
1
2
4
ON/OFF CONTROL
3
5
9
7
+5V LOAD
+3.3V LOAD
8
+5V LOAD
+3.3V LOAD
R TRIM
DOWN
+INPUT
+5V OUTPUT
+3.3V OUTPUT
TRIM
OUTPUT RETURN
–INPUT
CASE
1
2
4
ON/OFF CONTROL
3
5
9
7
8
+5V LOAD
+3.3V LOAD
R TRIM
UP
+INPUT
+5V OUTPUT
+3.3V OUTPUT
TRIM
OUTPUT RETURN
–INPUT
CASE
1
2
4
ON/OFF CONTROL
3
5
9
7
8
Figure 3. Decrease Output Voltage Trim Connections
Using A Fixed Resistor
Figure 4. Increase Output Voltage Trim Connections
Using A Fixed Resistor
Accuracy of adjustment is subject to tolerances or resistor values
and factory-adjusted output accuracy.
V
O = desired output voltage.
RT (k) =
UP
VO – 3.3
–16.9
3.073
Output Power (Watts)
Ambient Temperature (˚C)
–40 0 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
16
14
12
10
8
6
4
2
0
Output Power vs. Ambient Temperature
V
IN = Nominal, Natural Convection Air flow
Page 5
DSM Models
15W, DUAL OUTPUT, MIXED-VOLTAGE DC/DC CONVERTERS
5
Typical Performance Curves
D12 Models D24 Models
90
85
80
75
70
65
60
DSM-5/2.65-3.3/3-D12 - Typical 3.3 V
OUT Efficiency vs. Load
(+5V @ 250mA)
+3.3V Output Current (Amps)
Efficiency (%)
V
IN
= 18V
V
IN
= 12V
V
IN
= 10V
0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3
90
85
80
75
70
65
60
DSM-5/2.65-3.3/3-D12 - Typical 5 V
OUT Efficiency vs. Load
(+3.3V @ 250mA)
+5V Output Current (Amps)
Efficiency (%)
V
IN
= 18V
V
IN
= 12V
V
IN
= 10V
0.3 0.5 0.8 1.1 1.3 1.6 1.9 2.1 2.4 2.7
88
87
86
85
84
83
82
81
80
DSM-5/2.65-3.3/3-D12 - Efficiency vs. Line and Load
10 10.89 11.78 12.67 13.56 14.44 15.33 16.22 17.11 18
Input Voltage (Volts)
Efficiency (%)
V
OUT
= 5V@0.25A/3.3V@3A
V
OUT
= 5V@1.5A/3.3V@2.25A
V
OUT
= 5V@2.65A/3.3V@0.25A
90
85
80
75
70
65
60
DSM-5/2.65-3.3/3-D24 - Typical 3.3 V
OUT Efficiency vs. Load
(+5V @ 250mA)
+3.3V Output Current (Amps)
Efficiency (%)
V
IN
= 36V
V
IN
= 24V
V
IN
= 18V
0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3
0.3 0.5 0.8 1.1 1.3 1.6 1.9 2.1 2.4 2.7
90
85
80
75
70
65
60
DSM-5/2.65-3.3/3-D24 - Typical 5 V
OUT Efficiency vs. Load
(+3.3V @ 250mA)
+5V Output Current (Amps)
Efficiency (%)
V
IN
= 36V
V
IN
= 24V
V
IN
= 18V
88
87
86
85
84
83
82
81
80
DSM-5/2.65-3.3/3-D24 - Efficiency vs. Line and Load
18 20 22 24 26 28 30 32 34 36
Efficiency (%)
V
OUT
= 5V@0.25A/3.3V@3A
V
OUT
= 5V@1.5A/3.3V@2.25A
V
OUT
= 5V@2.65A/3.3V@0.25A
Input Voltage (Volts)
Page 6
15W, DUAL OUTPUT, MIXED-VOLTAGE DC/DC CONVERTERS
XWR Series
Typical Performance Curves
D48 Models
90
85
80
75
70
65
60
DSM-5/2.65-3.3/3-D48 - Typical 3.3 V
OUT Efficiency vs. Load
(+5V @ 250mA)
+3.3V Output Current (Amps)
Efficiency (%)
V
IN
= 48V
V
IN
= 60V
V
IN
= 75V
V
IN
= 36V
0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3
90
85
80
75
70
65
60
DSM-5/2.65-3.3/3-D48 - Typical 5 V
OUT Efficiency vs. Load
(+3.3V @ 250mA)
0.3 0.5 0.8 1.1 1.3 1.6 1.9 2.1 2.4 2.7
+5V Output Current (Amps)
Efficiency (%)
V
IN
= 48V
V
IN
= 60V
V
IN
= 75V
V
IN
= 36V
88
87
86
85
84
83
82
81
80
DSM-5/2.65-3.3/3-D48 - Efficiency vs. Line and Load
36 40.3 44.7 49 53.3 57.7 62 66.3 70.7 75
Input Voltage (Volts)
Efficiency (%)
V
OUT
= 5V@0.25A/3.3V@3A
V
OUT
= 5V@1.5A/3.3V@2.25A
V
OUT
= 5V@2.65A/3.3V@0.25A
Start-Up from VIN
(VIN = nominal, 5V @ 1.5A/3.3V @ 2.25A,
0.47µF  100µF tantalum output capacitors.)
2msec/div
VIN
5VOUT
3.3VOUT
D12, 24, 48 Models
Page 7
DSM Models
15W, DUAL OUTPUT, MIXED-VOLTAGE DC/DC CONVERTERS
7
DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descr iptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifi cations are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.
DATEL (UK) LTD. Tadley, England Tel: (01256)-880444
DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-6354-2025
DATEL, Inc. 11 Cabot Boulevard, Mansfi eld, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com
ISO 9001 REGISTERED
INNOVATION and EX C ELL E N C
E
®
®
DS-0491 1/01
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