Datasheet DJMP7/52 Reference Drawing (Teco)

Page 1
Page 2
NEMA
ISSUED
NEMA
lb-ft
MAX
lb-ft
MAX
10/28/2016
TYPE
ASGHJM
OUTPUT
HP KW
7.5 5.60
FULL
LOAD
RPM MIN% NOM%
FULL LOAD
FRAME
SIZE
2
184JM
EFFICIENCY
3/4 LOAD%1/2 LOAD
3460 86.5
NO LOAD FULL LOAD
AT
200
VOLT
AT
208
VOLT
AT
230
VOLT
VOLT
3.78 4.09 5.00 2.50
PERFORMANCE DATA
3-PHASE INDUCTION MOTOR
NAMEPLATE INFORMATION
AT
460
VOLTS
230/460
HZPOLE
60
RATED
AMBIENT
40oC
TYPICAL PERFORMANCE
FULL LOAD
%
AT
230
VOLT
AT
200
VOLT
%
CURRENTS
AT
208
VOLT
INS.
CLASS
F B CONT.
POWER FACTOR MAXIMUM
3/4 LOAD%1/2 LOAD
AT
460
VOLT
111.3 115.8 128.0 64.020.24 19.46 17.60 8.80
AT
200
VOLT
NEMA
DESIGN
LOCKED ROTOR
AT
208
VOLT
%
ENCLOSURE
CATALOG#
DJMP7/52
TIME
RATING
POWER FACTOR
CORRECTION
AT
230
VOLT
AT
460
VOLT
ODP
SERVICE
FACTOR
1.15
KVAR90.0 86.5 78.5 1.6988.5 89.0 88.5
NEMA
KVA
CODE
LETTER
H
TORQUE
FULL
LOAD
lb-ft
LOCKED
ROTOR
%FLT
PULL
UP
%FLT
BREAK
DOWN
%FLT
11.38 295 245 315
SAFE STALL
TIME IN
SECONDS
COLD HOT COLD HOT
APPROVED:
ALLOWABLE
PER HOUR
M. PRATER
INERTIA
ROTOR
WR lb-ft
LOAD
2 2
WK
2 2
0.247 8.3 25
SOUND
PRESSURE
LEVEL @ 3 FT
dB(A)
5917 12 2 1
DRAWING NO.
ACCEL TIME
ALLOWABLE
WK
2 2
LOAD
WK Sec.
2
3.10
31057DJMP7/52
ALLOWABLE
WK Sec.
2
9.11
REV.
0
Page 3
DATE: CATALOG NO.:
June 22, 2005 EP7/52
CONNECTION DIAGRAM
SCHEMATIC - Δ / Y CONNECTION
ACROSS THE LINE CONNECTION
LINE
230 VOLT CONNECTION
460 VOLT CONNECTION
LINE
WYE START-DELTA RUN CONNECTION
LINE LINE LINE LINE
230 VOLT START 230 VOLT RUN 460 VOLT START 460 VOLT RUN
DWG NO.
DAC-1565-4
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INSTALLATION AND MAINTENANCE INSTRUCTIONS FOR THREE PHASE INDUCTION MOTORS
Frames 56 and 143T - 449TZ
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RECEIVING
1. Check nameplate data.
2. Check whether any damage has occurred during transportation.
3. After removal of shaft clamp, turn shaft by hand to check that it turns freely.
4. If motor is to be reshipped (aloneorinstalledtoanotherpiece of equipment) the shaftmustagain be clamped to prevent axial movement.
Note: Remove the bearing clamp before turning the shaft on 284T-449TZ frame motors.
WARNING THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED:
1. Electric rotating machinery and high voltage can cause serious or fatal injury if improperly
installed, operated or maintained. Responsible personnel should be familiarized with NEMA MG-1; Safety Standards for Construction and Guide Selection. Installation and Use of Electric Motors and Generators; National Electric Code and all local safety requirements.
2. Whenservicing, all power sourcesto themotorand to the accessory devicesshouldbe de-energized and disconnected and all rotating parts should be at standstill.
3. Liftingmeans, when supplied, are intended for lifting the motor only. When two lifting devices are supplied with the motor a dual chain must be used.
4. Suitable protection must be used when working near machinery with high noise levels.
5. Safeguard or protective devices must not be by-passed or rendered inoperative.
6. The frame of this machine must be grounded in accordance with the National Electric Code and applicable local codes.
7. A suitable enclosureshouldbe provided to prevent access to the motorby other than
authorized personnel. Extra caution should be observed around motors that are automatically or have automatic re-setting relays as they may restart unexpectedly.
8. Shaft key must be fully captive or removed before motor is started.
9. Provide proper safeguards for personnel against possible failureof motor-mounted brake, particularly on applications involving overhauling loads.
10.Explosion proof motors are constructed to comply with the label service procedure manual, repair of these motors must be made by TECO-Westinghouse Motor Company or U/L listed service center in order to maintain U/L listing.
LOCATION
1. Drip-proof motors areintended foruse whereatmosphere is relatively clean, dry, well ventilated and non-corrosive.
2. Totallyenclosed motors maybeinstalledwhere dirt, moisture, or dustarepresent andinoutdoor locations.
3. Explosion-proof motors are built for use in hazardous locations as indicated by Underwriters’ label on the motor.
4. Chemical duty enclosedmotors aredesigned for installation in highcorrosionor excessive moisture locations.
Note: in all cases, no surrounding structure should obstruct normal flow or ventilating air through or over the motor.
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MOUNTING
2/82537
1/26090
5/8
120
180
1. Mount motor securely on a firm, flat base. All ball bearing normal thrust motors up to and including 256T frame size may be side-wall or ceiling mounted; all others check nearest TECO-Westinghouse office for mounting recommendations.
2. Align motor accurately, using a flexible couplingif possible.For driverecommendations,
consult with drive or equipment manufacturer, or TECO-Westinghouse.
3. Mounting bolts must be carefully tightened to prevent changes in alignment and possible
damageto the equipment. The recommended tightening torque’s for medium carbon steel bolts, identified by three radial lines at 120 degrees on the head, are:
Bolt Size
Recommended Torque (Ft-lb.)
Minimum Maximum
3/4 210 320
4. V-beltsSheavePitch Diametersshould not be less than thoseshownin Table 1 (NEMA recommended values)
5. Tighten belts only enough to prevent slippage. Belt speed should not exceed 5000 ft. per min.
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42)
V-Belt Sheave
Conventional
A, B, C, D AND E
Minimum
Horsepower at
Frame
Number 3600 1800 1200 900
143T 1.5 1 .75 .5 2.2 4.25 2.2 2.25 145T 2-3 1.5-2 1 .75 2.4 4.25 2.4 2.25 182T 3 3 1.5 1 2.4 5.25 2.4 2.75
182T 5 ... ... ... 2.6 5.25 2.4 2.75
184T ... ... 2 1.5 2.4 5.25 2.4 2.75
184T 5 ... ... ... 2.6 5.25 2.4 2.75
184T 7.5 5 ... ... 3.0 5.25 3.0 2.75
213T 7.5-10 7.5 3 2 3.0 6.5 3.0 3.375 215T 10 ... 5 3 3.0 6.5 3.0 3.375
215T 15 10 ... ... 3.8 6.5 3.8 3.375
254T 15 ... 7.5 5 3.8 7.75 3.8 4
254T 20 15 ... ... 4.4 7.75 4.4 4
256T 20-25 ... 10 7.5 4.4 7.75 4.4 4
256T ... 20 ... ... 4.6 7.75 4.4 4
284T ... ... 15 10 4.6 9 4.4 4.625
284T ... 25 ... ... 5.0 9 4.4 4.625
286T ... 30 20 15 5.4 9 5.2 4.625
Synchronous Speed, RPM
Pitch
Diameter
Inches
*Maximum
Width
Inches
Minimum Outside Diameter Inches
Narrow
3V, 5V, AND 8V
**Maximum
Width
Inches
Page 7
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42)
V-Belt Sheave
Conventional
A, B, C, D AND E
Minimum
Horsepower at
Frame
Number 3600 1800 1200 900
324T ... 40 25 20 6.0 10.25 6.0 5.25 326T ... 50 30 25 6.8 10.25 6.8 5.25
364T ... ... 40 30 6.8 11.5 6.8 5
364T ... 60 ... ... 7.4 11.5 7.4 5.785
365T ... ... 50 40 8.2 11.5 8.2 5.785
365T ... 75 ... ... 9.0 11.5 8.6 5.785
404T ... ... 60 ... 9.0 14.25 8.0 7.25
404T ... ... ... 50 9.0 14.25 8.4 7.25
404T ... 100 ... ... 10.0 14.25 8.6 7.25
405T ... ... 75 60 10.0 14.25 10.0 7.25
405T ... 100 ... ... 10.0 14.25 8.6 7.25
405T ... 125 ... ... 11.5 14.25 10.5 7.25
444T ... ... 100 ... 11.0 16.75 10.0 8.5
444T ... ... ... 75 10.5 16.75 9.5 8.5
444T ... 125 ... ... 11.0 16.75 9.5 8.5
444T ... 150 ... ... ... 16.75 10.5 8.5
445T ... ... 125 ... 12.5 16.75 12.0 8.5
445T ... ... ... 100 12.5 16.75 12.0 8.5
445T ... 150 ... ... ... 16.75 10.5 8.5
Synchronous Speed, RPM
Pitch
Diameter
Inches
*Maximum
Width
Inches
Minimum Outside Diameter Inches
Narrow
3V, 5V, AND 8V
**Maximum
*Max. Sheave width = 2(N-W) - .25 **Max Sheave width = N-W ***Sheave ratios grater than 5:1 and center-to-center distance less than the diameter of the
large sheave should be referred to TECO-Westinghouse.
Width
Inches
POWER SUPPLY & CONNECTIONS
1. Wiring of motor and control, overload protection and groundingshould be in accordance with National Electrical Code and all local safety requirements.
2. Nameplate voltage and frequency should agree with power supply. Motor will operate satisfactorily on linevoltage within ±10% of nameplate voltage; or frequency with ±5% and with a combined variationnot to exceed ±10%. 230-volt motors can be used on 208-volt networksystems, but with slightly modified performance characteristics as shownon the nameplate.
3. Dual voltage and single voltage motors can be connected for the desired voltage by following connection diagram shown on the nameplate or inside of the conduit box.
4. All Explosion Proof motors have Temperature Limiting Devicesin the motorenclosureto preventexcessive external surface temperature of the motor in accordance with U/L standards. Terminals of thermal protectors (P1 & P2) should be connected to the motor control equipment, according to the connection diagram inside of the conduit box.
5. Standard connection diagram for three phase, not thermally protected, dual rotation motors
are shown in diagrams A through E. (Note: To change rotation, Interchange any two line
leads)
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*Important: For Part Winding Start, M2 contactor should be closed within two (2) seconds
after M1 contactor is closed. Only 4 pole and above (e.g., 6P, 8P...) motors are satisfactoryfor Part WindingStart at low voltage.
START UP
1. Disconnect load and start motor. Check direction of rotation. If rotation must be changed, ALLOW THE MOTOR TO STOP COMPLETLEY. Interchange any two leads of a three-phase motor.
2. Connect load. The motor should start quickly and run smoothly. If no, shut power off at once. Recheck the assembly including all connections before restarting.
3. If excessive vibration is noted, check for loose mountingboltstoo flexible motor support structure or transmitted vibration from adjacent machinery. Periodic vibration checks should be made; foundations often settle.
4. Operate under load for short period of time and check operating current against nameplate.
TESTING
If themotor hasbeen in storage for an extensive period or has been subjected to adverse moisture conditions,it is best to checkthe insulation resistance of thestatorwinding witha megometer. Depending on the length and conditions of storage it may be necessary to regrease or change rusted bearings. If the resistanceis lower than one megohm the windings should be dried in one of the following two ways:
1. Bakein oven at temperatures not exceeding 194°F untilinsulation resistance becomes constant.
2. With rotor locked, apply low voltage and gradually increase the current through windings until temperature measured with a thermometer reaches 194°F.Do not exceed this temperature.
Page 11
MAINTENANCE
1 Thru 30 Hp, 1800 rpm and below
7 years
3 years
180 days
1 Thru 20 Hp, 3600 rpm
5 years
2 years
90 days
INSPECTION
Inspect motor at regular intervals. Keep motor clean and ventilation openings clear.
LUBRICATION
1. Frame 143T-256T: Double shielded and pre-lubricatedball-bearingmotors without grease fittings and don’t need re-lubrication, except on MAX-E1®and MAX-E2®products which have re-greasable features.
2. Frames 280TS, 320-449TZ(TS): Motors having grease fittings and grease discharge
devices at brackets. Motors are shipped with grease for initial running. It is necessary to re-lubricate anti-friction bearingmotors periodically, depending on size and type of service. See Table 2 to provide maximum bearing life. Excessive or too frequent lubrication may damage the motor.
TABLE 2
Horsepower
40 Thru 75 Hp, 1800 rpm and below 210 days 70 days 30 days 100 Thru 150 Hp, 1800 rpm and below 90 days 30 days 15 days
25 Thru 75 Hp, 3600 rpm 180 days 60 days 30 days 100 Thru 150 Hp, 3600 rpm 90 days 30 days 15 days
Note:
A. Standard conditions: 8 hours operation per day, normal or light loading, clear and 40°C
ambient conditions.
B. Severe conditions: 24-hour operation per day or light shock loading, vibration or in dirty or
dusty conditions. C. Extreme conditions: With heavy shock loading or vibration or dusty conditions. D. For doubleshielded bearings, abovedata (lubrication frequency) means thatthe
bearing must be replaced.
3. Be sure fittings are clean and free from dirt. Using a low-pressure grease gun, pump in the recommended grease until new grease appears at grease discharge hole.
4. Use the POLYUREA grease unless special grease is specified on the nameplate.
5. If re-lubrication is to be performed with the motor running, stay clear of rotating parts. After
re-greasing, allow the motor to run for ten to thirty minutes.
Standard
Conditions
Severe
Conditions
Extreme
Conditions
Page 12
RENEWAL PARTS
1. Use only genuine TECO-Westinghouse renewalparts or as recommended by TECO­Westinghouse Motor Company.
2. Whenyou order renewalparts pleasespecifycompleteinformationto TECO-Westinghouse
office/agent such as type, frame no., poles, horsepower, voltage, series no., quantity, etc.
FOR FURTHER INFORMATION PLEASE CONTACT
TECO-WESTINGHOUSE MOTOR COMPANY
Round Rock, TX
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