Datasheet D24125, D2475, D2450G Specification

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SERIES 1 | 240 VAC
PANEL MOUNT
PRODUCT SELECTION
Control Voltage
3-32 VDC 90-280 VAC 18-36 VAC
10A 25A 50A 75A 90A 110A 125A
D2410 D2425 D2450 D2475 D2490 D24110 D24125 A2410 A2425 A2450 A2475 A2490 A24110 A24125
A2410E A2425E A2450E A2475E A2490E A24110E A24125E
Features
• Ratings from 10A to 125A @ 24-280 VAC
• SCR output for heavy industrial loads
• Zero voltage or instantaneous turn-on outputs
• UL/CSA/TUV Approved, CE Compliant to EN60950-1
• Redesigned housing with anti-rotation barriers
• AC or DC control
• Direct bond copper substrate
• EMC compliant to Level 3
• Direct power lead frame
• Epoxy free design
ORDERING OPTIONS
A 24 10 E K P G S H -10
Control Voltage
A: 90-280 VAC D: 3-32 VDC AxxxxE: 18-36 VAC
Operating Voltage
24: 24-280 VAC
Rated Load Current
10: 10 Amps 75: 75 Amps 125: 125 Amps 25: 25 Amps 90: 90 Amps 50: 50 Amps 110: 110 Amps
Termination
Blank: Screw F: Quick Connect (Up to 50 Amps only) K: Hex standoffs
Overvoltage Protection
Blank: Not Included P: Included
Input Status LED
Blank: Not Included G: Included
Snubber
Blank: Not Included S: Included
Thermal Pad
Blank: Not Included H: Included
Switching Type
Blank: Zero Voltage Turn-On
-10: Instantaneous Turn-On
(2)
(3)
(4)
(1)
Required for valid part number For options only and not
required for valid part number
Note: Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number.
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OUTPUT SPECIFICATIONS
(5)
Description
Operating Voltage (47-440Hz) [Vrms] (6) Transient Overvoltage [Vpk] Maximum Off-State Leakage Current @ Rated Voltage [mArms] Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] Maximum Load Current [Arms]
(2)(8)
Minimum Load Current [mArms] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [Vrms] Thermal Resistance Junction to Case (Rjc) [°C/W] Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] Minimum Power Factor (at Maximum Load)
INPUT SPECIFICATIONS
(3)
(5)
(7)
24-280 24-280 24-280 24-280 24-280 24-280 24-280
600 600 600 600 600 600 600
1 1 1 1 1 1 1
500 500 500 500 500 500 500
10 25 50 75 90 110 125
150 150 150 150 150 250 250
115/120 239/250 597/625 954/1000 1145/1200 1432/1500 1670/1750
1.15 1.15 1.15 1.15 1.15 1.15 1.15
1.03 0.8 0.45 0.3 0.27 0.25 0.22
66/60 285/259 1770/1621 4555/4150 6560/5976 10249/9338 13950/12709
0.5 0.5 0.5 0.5 0.5 0.5 0.5
Description D24xx A24xx A24xxE
Control Voltage Range 3-32 VDC 90-280 Vrms 18-36 Vrms Maximum Reverse Voltage -32 VDC - ­Minimum Turn-On Voltage 3.0 VDC (9) 90 Vrms 18 Vrms Must Turn-Off Voltage 1.0 VDC 10 Vrms 4 Vrms Minimum Input Current [mA] 7 5 16 Maximum Input Current [mA]
12
10 20 Nominal Input Impedance [Ohms] Current Regulated Maximum Turn-On Time [msec] 1/2 Cycle (10) 20 20 Maximum Turn-Off Time [msec] 1/2 Cycle 30 30
GENERAL SPECIFICATIONS
(5)
Description Parameters
Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9g) Housing Material UL 94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) Input/Load Terminal Screw Torque Range (in-lb/Nm) w/”K” option 8-10 / 0.9-1.13
(2)
Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC
per IEC60068-2-78 93% non-condensing
Humidity LED Input Status Indicator w/”G” option (green) MTBF (Mean Time Between Failures) at 40°C ambient temperature (11)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (11)
11,641,553 hours (1,328 years)
7,210,376 hours (823 years)
9
10
Ohm
18-20 / 2.0-2.2
125A110A90A75A50A25A10A
WIRING DIAGRAM
AC
V
(12)
Load
1 ( ) 2 ( )
2
OUTPUT
1
SOLI D S T AT E R ELA Y
4
INPUT
3
4 (– / ) 3 (+ / )
Copyright © 2021 Sensata Technologies, Inc.
Terminals
Input
Output
Recommended Wire Sizes
Wire Size
(Solid / Stranded)
24 AWG (0.2 mm
2 x 12 AWG (3.3 mm
20 AWG (0.5 mm
2 x 10 AWG (5.3 mm
2 x 8 AWG (8.4 mm
2
) / 0.2 [minimum]
2
2
) / 0.518 [minimum]
2
2
) / 8.4 [maximum]
) / 3.3 [maximum]
) / 5.3
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Wire Pull-Out
Strength (lb)[N]
10 [44.5]
90 [400]
30 [133]
110 [490]
90 [400]
Input Current vs Input Voltage
Standard Regulated DC Input
25
20
15
10
Input Current (mA)
5
0
0 5 10 15 20 25 30
DC Input Voltage
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EQUIVALENT CIRCUIT BLOCK DIAGRAMS
Diagram: Series 1 AC control
4
AC
AC
3
AC/DC
Converter
Current Limiter
(13)
Trigger Circuit
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters]
Screw Termination
1.1
1.88
[47.6]
[27.9]
0.49
[12.4]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
1.0
[25.4]
1.75
[44.5]
Mounting Hole/Slot
0.19 [4.9] DIA.
2
1.7
[43.2]
3
(14)
0.89
[22.6]
Diagram: Series 1 DC control
(15)
1
AC
AC
2
-
+DC
4
DC
(13)
3
Current
Limiter
Trigger Circuit
(14)
(15)
1
AC
2
AC
(5)
(2)
1.04
[26.4]
0.93
[23.6]
(4 places)
1.0
[25.4]
(2 places)
2.25
[57.3]
2.25
[57.3]
1.88
[47.6]
Hex Standoff Termination (“K” Option)
1.1
[27.9]
0.49
[12.4]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
1.0
[25.4]
1.75
[44.5]
Mounting Hole/Slot
0.19 [4.9] DIA.
2
1.70
[43.2]
3
Quick Connect Termination (“F” Option) - Up to 25 Amp (1)
Mounting
Hole/Slot
0.19 [4.9] DIA.
1.88
[47.6]
1.58
[40.2]
0.49
[12.4]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
1.40
[35.6]
1.75
[44.5]
Faston Terminal(16)
0.25 x 0.032
(2 places)
2
3
Faston Terminal(16)
1.7
[43.2]
0.187 x 0.020
(2 places)
1.31
[33.4]
1.25
[31.8]
2.25
[57.3]
Quick Connect Termination (“F” Option) - Up to 50 Amp (1)
Faston Terminal(16)
0.25 x 0.032
(4 places)
0.45
[11.4]
(2 places)
2
3
Faston Terminal(16)
0.187 x 0.020
1.7
[43.2]
(2 places)
Mounting Hole/Slot
0.19 [4.9] DIA.
1.88
[47.6]
1.58
[40.2]
0.63
[16.0]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
0.49
[12.4]
1.40
[35.6]
1.75
[44.5]
1.31
[33.4]
2.25
[57.3]
1.25
[31.8]
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SURGE CURRENT INFORMATION
120
100
80
60
40
20
Surge Current (Amp)
0
0.01 0.1 1 10
Surge Duration (Secs)
50 A
10 A
600
500
400
300
200
100
Surge Current (Amp)
0
0.01 0.1 1 10
Surge Duration (Secs)
90 A
1200 1050
900 750 600 450 300
Surge Current (Amp)
150
0
0.01 0.1 1 10
Surge Duration (Secs)
250
200
150
100
50
Surge Current (Amp)
0
0.01 0.1 1 10
Surge Duration (Secs)
75 A
25 A
900 800 700 600 500 400 300 200
Surge Current (Amp)
100
0
0.01 0.1 1 10
Surge Duration (Secs)
110 A
1500
1200
900
600
300
Surge Current (Amp)
0
0.01 0.1 1 10
Surge Duration (Secs)
Non repetitive peak surge current at Tj initial 40ºC.
1800
125 A
1600 1400 1200 1000
800 600 400
Surge Current (Amp)
200
0
0.01 0.1 1 10
Surge Duration (Secs)
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THERMAL DERATE INFORMATION
10 A
3ºC/W
10
8
6
4
2
Load Current (Amps)
0
20 30 40 50 60 70 80
Ambient Temperature (ºC)
5ºC/W
No Heatsink
75 A
0.5ºC/W
75
60
45
30
15
Load Current (Amps)
0
20 30 40 50 60 70 80
0.7ºC/W
Ambient Temperature (ºC)
1ºC/W
1.5ºC/W
25 A
1.5ºC/W
25
20
15
10
5
Load Current (Amps)
0
20 30 40 50 60 70 80
Ambient Temperature (ºC)
2ºC/W
3ºC/W
90 A
0.5ºC/W
90 80 70 60 50 40 30 20 10
Load Current (Amps)
0
20 30 40 50 60 70 80
0.7ºC/W
Ambient Temperature (ºC)
1ºC/W
125 A
0.5ºC/W
120
100
80
60
40
20
Load Current (Amps)
0
20 30 40 50 60 70 80
0.7ºC/W
Ambient Temperature (ºC)
1ºC/W
1.5ºC/W
50 A
0.7ºC/W
50
40
30
20
10
Load Current (Amps)
0
20 30 40 50 60 70 80
1ºC/W
Ambient Temperature (ºC)
1.5ºC/W
110 A
0.5ºC/W
120
100
80
60
40
20
Load Current (Amps)
0
20 30 40 50 60 70 80
0.7ºC/W
Ambient Temperature (ºC)
1ºC/W
2ºC/W
1.5ºC/W
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AGENCY APPROVALS AND CERTIFICATIONS
EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms
E116949 LR81689
ACCESORIES
New Accessories!
Protective Cover & Hardware Kits
Protective Cover
Part number: KS101
Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment.
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals.
(exept 110A & 125A models)
Cover Hardware
Kit
KS101 HK1
HK4
Recommended Accessories
Heat Sink
Part No.
HS501DR
HS301 / HS301DR
HS251
HS202 / HS202DR
HS201 / HS201DR
HS172
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS101
HS073
HS072
HS053
HS033
HS023
Thermal Resistance
[ºC/W]
5.0
3.0
2.5
2.0
2.0
1.7
1.5
1.2
1.0
1.0
0.7
0.7
0.5
0.36
0.25
Lug Terminal Thermal Pad
TRM1
TRM6
HSP-1
HSP-2
GENERAL NOTES
(1)
Single pair (up to 25A) Double pair* (up to 50A). *Caution: User must connect both pairs.
(2)
Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.
(3)
Output will self trigger between 450-600Vpk, Min. power factor 0.7 or higher, not suitable for capacitive loads.
(4)
Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only.
(5)
All parameters at 25°C unless otherwise specified.
(6)
For “S” option, operating voltage frequency is 47-63Hz.
(7)
For parts with option “S” maximum leakage current is 10mA.
(8) Heat sinking required, see derating curves. (9)
Increase minimum voltage by 1V for operations from -20 to -40°C.
(10) Turn-on time for instantaneous turn-on versions is 0.02 msec (DC control Models). (11)
All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
(12) Load can be wired to either SSR output terminal 1 or 2. (13) Elective Input Status LED, “G” option (14) Elective Overvoltage Protection, “P” option.
(15) Elective Internal Snubber, “S” option. (16)
Mechanical dimensions vary from G3 models.
For additional information or specific questions, contact Crydom Technical Support.
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WARNINGS
RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE
• The product’s side panels may be hot, allow the product to cool before touching.
• Follow proper mounting instructions including torque values.
• Do not allow liquids or foreign objects to enter this product.
Failure to follow these instructions can result in serious injury, or equipment damage.
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power before installing or working with this equipment.
• Verify all connections and replace all covers before turning on power.
Failure to follow these instructions will result in death or serious injury.
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Rev. 04/01/21 ECN 21039 FDE-07-01 Rev. B
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CONTACT US
Americas
+1 (877) 502 5500 – Option 2 sales.crydom@sensata.com
Europe, Middle East & Africa
+44 (1202) 416170 ssr-info.eu@sensata.com
Asia Pacific
sales.isasia@list.sensata.com
China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006
ext 2808
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