Datasheet CS8191 Datasheet (ON Semiconductor)

Page 1
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CS8191
Precision Air-Core Tach/Speedo Driver with Short Circuit Protection
The CS8191 is specifically designed for use with 4 quadrant air–core meter movements. The IC includes an input comparator for sensing input frequency such as vehicle speed or engine RPM, a charge pump for frequency to voltage conversion, a bandgap reference for stable operation and a function generator with sine and cosine amplifiers that differentially drive the meter coils.
The CS8191 has a higher torque output and better output signal symmetry than other competitive parts (CS289, and LM1819). It is protected against short circuit and overvoltage (60 V) fault conditions. Enhanced circuitry permits functional operation down to 8.0 V.
Features
Direct Sensor Input
High Output Torque
Wide Output Voltage Range
High Impedance Inputs
Accurate Down to 10 V V
Fault Protection
– Overvoltage – Short Circuit – Low Voltage Operation
Internally Fused Leads in DIP–16 and SO–20L Packages
CC
16
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DIP–16
NF SUFFIX
CASE 648
PIN CONNECTIONS AND
MARKING DIAGRAM
DIP–16
V
CC
CS8191XNF16
AWLYYWW
FREQ
REG
IN
20
SO–20L
DWF SUFFIX
CASE 751D
161
F/V
OUT
CP+V CP–BIAS
GNDGND GNDGND
COS+COS– SINE+SINE–
SQ
OUT
1
SO–20L
1
V
CC
REG
GND GND
FREQ
IN
A = Assembly Location WL, L = Wafer Lot YY, Y = Year WW, W = Work Week
AWLYYWW
CS–8191
20
F/V CP+V CP–BIAS NCNC GND GND NCNC COS+COS– SIN+SIN– SQ
OUT
OUT
ORDERING INFORMATION
Device Package Shipping
CS8191XNF16 DIP–16 25 Units/Rail CS8191XDWF20 SO–20L CS8191XDWFR20 SO–20L 1000 Tape & Reel
37 Units/Rail
Semiconductor Components Industries, LLC, 2001
March, 2001 – Rev . 4
1 Publication Order Number:
CS8191/D
Page 2
CS8191
BIAS
CP+
SQ
FREQ
GND
GND
COS+
COS–
V
OUT
CC
F/V
OUT
Charge Pump
+
-
CP–
Input
Comp.
IN
+
-
Voltage
V
REG
Regulator
GND
V
REG
7.0 V GND
SINE+
COS
Output
­+
Function
Generator
+
-
­+
+
-
SINE
Output
SINE–
High Voltage, Short
Circuit Protection
Figure 1. Block Diagram
ABSOLUTE MAXIMUM RATINGS*
Rating Value Unit
Supply Voltage, V
CC
Operating Temperature Range –40 to +105 °C Junction Temperature Range –40 to +150 °C Storage Temperature Range –55 to +165 °C Elecrostatic Discharge (Human Body Model) 4.0 kV Lead Temperature Soldering: Wave Solder (through hole styles only) (Note 1.)
1. 10 seconds maximum.
2. 60 second maximum above 183°C. *The maximum package power dissipation must be observed.
< 100 ms Pulse Transient
Continuous
Reflow: (SMD styles only) (Note 2.)
60 24
260 peak 230 peak
°C °C
V V
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CS8191
ELECTRICAL CHARACTERISTICS (–40°C T
Characteristic
105°C, 8.0 V VCC 16 V, unless otherwise specified.)
A
Test Conditions Min Typ Max Unit
Supply Voltage Section
ICC Supply Current VCC = 16 V, –40°C, No Load 70 125 mA VCC Normal Operation Range 8.0 13.1 16 V
Input Comparator Section
Positive Input Threshold 2.4 2.7 3.0 V Negative Input Threshold 2.0 2.3 V Input Hysteresis 200 400 1000 mV Input Bias Current (Note 3.) 0 V VIN 8.0 V –2.0 ±10 µA Input Frequency Range 0 20 kHz Input Voltage Range in series with 1.0 k –1.0 V Output V
SAT
ICC = 10 mA 0.15 0.40 V
CC
Output Leakage VCC = 7.0 V 10 µA Logic 0 Input Voltage 2.0 V
Voltage Regulator Section
Output Voltage 6.50 7.00 7.50 V Output Load Current 10 mA Output Load Regulation 0 to 10 mA 10 50 mV Output Line Regulation 8.0 V ≤ V Power Supply Rejection VCC = 13.1 V, 1.0 V
16 V 20 150 mV
CC
1.0 kHz 34 46 dB
P/P
Charge Pump Section
Inverting Input Voltage 1.5 2.0 2.5 V Input Bias Current 40 150 nA V
Input Voltage 1.5 2.0 2.5 V
BIAS
Non Invert. Input Voltage IIN = 1.0 mA 0.7 1.1 V Linearity (Note 4.) @ 0, 87.5, 175, 262.5, + 350 Hz –0.10 0.28 +0.70 % F/V
Gain @ 350 Hz, CCP = 0.0033 µF,
OUT
R
= 243 k
T
7.0 10 13 mV/Hz
Norton Gain, Positive IIN = 15 µA 0.9 1.0 1.1 I/I Norton Gain, Negative IIN = 15 µA 0.9 1.0 1.1 I/I
Function Generator Section: –40C  TA 85°C, VCC = 13.1 V unless otherwise noted.
Differential Drive Voltage (V
COS+
V
COS–
)
Differential Drive Voltage (V
V
SIN–
)
SIN+
Differential Drive Voltage (V
COS+
V
COS–
)
Differential Drive Voltage (V
V
SIN–
)
SIN+
10 V ≤ V Θ = 0°
10 V ≤ V Θ = 90°
10 V ≤ V Θ = 180°
10 V ≤ V Θ = 270°
CC
CC
CC
CC
16 V
16 V
16 V
16 V
7.5 8.0 8.5 V
7.5 8.0 8.5 V
–8.5 –8.0 –7.5 V
–8.5 –8.0 –7.5 V
3. Input is clamped by an internal 12 V Zener.
4. Applies to % of full scale (270°).
V
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CS8191
ELECTRICAL CHARACTERISTICS (continued) (–40°C T
105°C, 8.0 V VCC 16 V, unless otherwise specified.)
A
Characteristic UnitMaxTypMinTest Conditions
Function Generator Section: –40C  TA 85°C, VCC = 13.1 V unless otherwise noted. (continued)
Differential Drive Load
10 V ≤ V
16 V, –40°C
CC
25°C
105°C
178 239 314
– – –
– –
– Zero Hertz Output Voltage –0.08 0 +0.08 V Function Generator Error (Note 5.)
Reference Figures 2, 3, 4, 5
Θ = 0° to 225° Θ = 226° to 305°
–2.0 –3.0
0 0
+2.0
+3.0 Function Generator Error 13.1 V VCC 16 V –1.0 0 +1.0 deg Function Generator Error 13.1 V VCC 10 V –1.0 0 +1.0 deg Function Generator Error 13.1 V VCC 8.0 V –7.0 0 +7.0 deg Function Generator Error 25°C TA 80°C –2.0 0 +2.0 deg Function Generator Error 25°C TA 105°C –4.0 0 +4.0 deg Function Generator Error –40°C TA 25°C –2.0 0 +2.0 deg Function Generator Gain TA = 25°C, Θ vs F/V
, 60 77 95 °/V
OUT
5. Deviation from nominal per Table 1 after calibration at 0 ° and 270°.
PIN FUNCTION DESCRIPTION
PACKAGE PIN #
DIP–16
1 1 V 2 2 V 3 3 BIAS Test point or zero adjustment.
4, 5, 12, 13 5, 6, 15, 16 GND Ground Connections.
6 8 COS– Negative cosine output signal. 7 9 SIN– Negative sine output signal. 8 10 FREQ
9 11 SQ 10 12 SIN+ Positive sine output signal. 11 13 COS+ Positive cosine output signal. 14 18 CP– Negative input to charge pump. 15 19 CP+ Positive input to charge pump. 16 20 F/V
4, 7, 14, 17 NC No connection.
SO–20L
PIN SYMBOL FUNCTION
CC
REG
IN
OUT
OUT
Ignition or battery supply voltage. Voltage regulator output.
Speed or RPM input signal. Buffered square wave output signal.
Output voltage proportional to input signal frequency.
Ω Ω Ω
deg deg
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CS8191
TYPICAL PERFORMANCE CHARACTERISTICS
7 6
5 4
3 2 1
0 –1 –2
Output Voltage (V)
–3 –4
–5 –6 –7
0 45 90 135 180 225 270 315
Degrees of Deflection (°)
Figure 2. Function Generator Output Voltage vs.
Degrees of Deflection
7.0 V
(V
 ARCTAN
V
V
COS
SINE+
–7.0 V
SIN
) – (V
VV
SINE–
SIN COS
)
Θ
(V
) – (V
COS+
–7.0 V
Figure 4. Output Angle in Polar Form Figure 5. Nominal Output Deviation
Angle
7.0 V
COS–
COS
SIN
FV
2.0 V 2.0 FREQ CCP RT (V
OUT
7 6
5
4
3
F/V Output (V)
2
1
0
0 45 90 135 180 225 270 315
Frequency/Output Angle (°)
REG
0.7 V)
Figure 3. Charge Pump Output Voltage vs.
Output Angle
1.50
1.25
1.00
0.75
0.50
0.25
0.00
–0.25
Deviation (°)
)
–0.50 –0.75 –1.00 –1.25
–1.50
0 45 90 135 180 270 315
Theoretical Angle (°)
225
45 40 35 30 25 20
Ideal Angle (Degrees)
15 10
5 0
1591317 33 41
21
Nominal Angle (Degrees)
25
29
Ideal Degrees
Nominal Degrees
37
Figure 6. Nominal Angle vs. Ideal Angle (After Calibrating at 180)
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CS8191
Table 1. Function Generator Output Nominal Angle vs. Ideal Angle (After Calibrating at 270)
Nominal
Ideal
Degrees
0 0 17 17.98 34 33.04 75 74.00 160 159.14 245 244.63
1 1.09 18 18.96 35 34.00 80 79.16 165 164.00 250 249.14
2 2.19 19 19.92 36 35.00 85 84.53 170 169.16 255 254.00
3 3.29 20 20.86 37 36.04 90 90.00 175 174.33 260 259.16
4 4.38 21 21.79 38 37.11 95 95.47 180 180.00 265 264.53
5 5.47 22 22.71 39 38.21 100 100.84 185 185.47 270 270.00
6 6.56 23 23.61 40 39.32 105 106.00 190 190.84 275 275.47
7 7.64 24 24.50 41 40.45 110 110.86 195 196.00 280 280.84
8 8.72 25 25.37 42 41.59 115 115.37 200 200.86 285 286.00
9 9.78 26 26.23 43 42.73 120 119.56 205 205.37 290 290.86
10 10.84 27 27.07 44 43.88 125 124.00 210 209.56 295 295.37 11 11.90 28 27.79 45 45.00 130 129.32 215 214.00 300 299.21 12 12.94 29 28.73 50 50.68 135 135.00 220 219.32 305 303.02 13 13.97 30 29.56 55 56.00 140 140.68 225 225.00 14 14.99 31 30.39 60 60.44 145 146.00 230 230.58 15 16.00 32 31.24 65 64.63 150 150.44 235 236.00 16 17.00 33 32.12 70 69.14 155 154.63 240 240.44
Note: Temperature, voltage and nonlinearity not included.
Degrees
Ideal
Degrees
Nominal
Degrees
Ideal
Degrees
Nominal
Degrees
Ideal
Degrees
Nominal
Degrees
Ideal
Degrees
Nominal
Degrees
Ideal
Degrees
Nominal
Degrees
CIRCUIT DESCRIPTION and APPLICATION NOTES
The CS8191 is specifically designed for use with air–core meter movements. It includes an input comparator for sensing an input signal from an ignition pulse or speed sensor, a charge pump for frequency to voltage conversion, a bandgap voltage regulator for stable operation, and a function generator with sine and cosine amplifiers to differentially drive the meter coils.
From the partial schematic of Figure 7, the input signal is applied to the FREQ
lead, this is the input to a high
IN
impedance comparator with a typical positive input threshold of 2.7 V and typical hysteresis of 0.4 V. The output of the comparator, SQ
, is applied to the charge pump
OUT
input CP+ through an external capacitor CCP. When the input signal changes state, CCP is charged or discharged through R3 and R4. The charge accumulated on C
CP
is mirrored to C4 by the Norton Amplifier circuit comprising of Q1, Q2 and Q3. The charge pump output voltage, F /V
OUT
ranges from 2.0 V to 6.3 V depending on the input signal frequency and the gain of the charge pump according to the formula:
FV
2.0 V 2.0 FREQ CCP RT (V
OUT
REG
0.7 V)
RT is a potentiometer used to adjust the gain of the F/V output stage and give the correct meter deflection. The F/V output voltage is applied to the function generator which generates the sine and cosine output voltages. The output voltage of the sine and cosine amplifiers are derived from the
on–chip amplifier and function generator circuitry. The various trip points for the circuit (i.e., 0°, 90°, 180°, 270°) are determined by an internal resistor divider and the bandgap voltage reference. The coils are differentially driven, allowing bidirectional current flow in the outputs, thus providing up to 305° range of meter deflection. Driving the coils differentially offers faster response time, higher current capability, higher output voltage swings, and reduced external component count. The key advantage is a higher torque output for the pointer.
The output angle, Θ, is equal to the F/V gain multiplied by
the function generator gain:
 A
FV
AFG,
where:
,
AFG 77°V(typ)
The relationship between input frequency and output
angle is:
AFG 2.0 FREQ CCP RT (V
or,
970 FREQ CCP R
The ripple voltage at the F/V converter’s output is
determined by the ratio of CCP and C4 in the formula:
V
CCP(V
REG
C4
0.7 V)
REG
0.7 V)
T
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CS8191
Ripple voltage on the F/V output causes pointer or needle flutter especially at low input frequencies.
The response time of the F/V is determined by the time constant formed by RT and C4. Increasing the value of C4
V
REG
R3
V
(t)
C
+
FREQ
Q
SQUARE
C
SQ
IN
OUT
+
2.7 V
Figure 7. Partial Schematic of Input and Charge Pump
t
DCHG
CP
R4
will reduce the ripple on the F/V output but will also increase the response time. An increase in response time causes a very slow meter movement and may be unacceptable for many applications.
0.25 V
CP+
Q1 Q2
T
t
CHG
Q3
2.0 V
+
CP–
R
C4
F/V
OUT
F to V
T
FREQ
SQ
I
V
OUT
CP+
CP+
V
CC
0
IN
V
REG
0
0
Figure 8. Timing Diagram of FREQIN and I
CP
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CS8191
Battery
1.0 A,
600 PIV
GND
Typical Speedometer
Input
R1D1
3.9,
500 mW
500 mW Zener
R2
10 k
Notes:
1. The product of C4 and R
2. C4 Range; 20 pF to 0.2 µF.
3. R4 Range; 100 k to 500 kΩ.
4. The IC must be protected from transients above 60 V and reverse battery conditions.
5. Additional filtering on the FREQ
6. Gauge coil connections to the IC must be kept as short as possible ( 3.0 inch)
D2
50 V,
C3
0.1 µF
affect temperature compensation.
for best pointer stability.
C1
0.1 µF
have a direct effect on gain and therefore directly
T
V
1
CC
V
REG
BIAS GND
GND COS–
SINE– FREQ
lead may be required.
IN
F/V
CS8191
SQ
IN
SINE
COSINE
OUT
CP+ CP–
GND GND
COS+
SINE+
OUT
0.47 µF
Air Core
Gauge
Speedometer
Figure 9. Speedometer or Tachometer Application
C4
+
1.0 k
0.0033 µF,
+/–30 PPM/°C
R
T
Trim Resistor,
+/–20 PPM/°C
R4
C
CP
R3
3.0 k
Design Example
Maximum meter Deflection = 270°
Maximum Input Frequency = 350 Hz
1. Select R
Let CCP = 0.0033 µF, find R
and C
T
CP
970 FREQ CCP R
T
R
T
970  350 Hz  0.0033 F
270°
RT 243 k
T
RT should be a 250 k potentiometer to trim out any inaccuracies due to IC tolerances or meter movement pointer placement.
2. Select R3 and R4
Resistor R3 sets the output current from the voltage regulator. The maximum output current from the voltage regulator is 10 mA. R3 must ensure that the current does not exceed this limit.
Choose R3 = 3.3 k
The charge current for C
V
REG
3.3 k
CP
0.7 V
is
1.90 mA
CCP must charge and discharge fully during each cycle of the input signal. Time for one cycle at maximum frequency is 2.85 ms. To ensure that CCP is charged, assume that the (R3 + R4) CCP time constant is less than 10% of the minimum input period.
T 10%
1
350 Hz
285s
Choose R4 = 1.0 kΩ.
Discharge time: t
= R3 × CCP = 3.3 k× 0.0033 µF
DCHG
= 10.9 µs
Charge time: t
= (R3 + R4)CCP = 4.3 kΩ. × 0.0033 µF
CHG
= 14.2 µs
3. Determine C4
C4 is selected to satisfy both the maximum allowable ripple voltage and response time of the meter movement.
C4
CCP(V
REG
V
0.7 V)
MAX
With C4 = 0.47 µF, the F/V ripple voltage is 44 mV.
Figure 10 shows how the CS8191 and the CS8441 are used to produce a Speedometer and Odometer circuit.
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CS8191
Battery
GND
R1D1
1.0 A,
600 PIV
3.9,
500 mW 500 mW Zener
R2
10 k
Typical Speedometer
Input
D2
50 V,
C1
0.1 µF
C3
0.1 µF
C2
10 µF
1
1
V
CC
V
REG
BIAS GND
GND COS–
SINE– FREQ
F/V
CS8191
SINE+
SQ
IN
SINE
COSINE
CS8441
OUT
CP+
CP–
GND GND
COS+
OUT
C4
0.47 µF
+/–30 PPM/°C
Air Core
Gauge
Speedometer
+
1.0 k
C
CP
0.0033 µF,
R4
R
T
Trim Resistor,
+/–20 PPM/°C
3.0 k
R3
Notes:
1. The product of C4and R
affect temperature compensation.
Air Core
Stepper Motor
200
have a direct effect on gain and therefore directly
T
Odometer
2. C4 Range; 20 pF to 0.2 µF.
3. R4 Range; 100 k to 500 kΩ.
4. The IC must be protected from transients above 60 V and reverse battery conditions.
5. Additional filtering on the FREQ
lead may be required.
IN
6. Gauge coil connections to the IC must be kept as short as possible ( 3.0 inch) for best pointer stability.
Figure 10. Speedometer With Odometer or Tachometer Application
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CS8191
In some cases a designer may wish to use the CS8191 only as a driver for an air–core meter having performed the F/V conversion elsewhere in the circuit.
Figure 11 shows how to drive the CS8191 with a DC voltage ranging from 2.0 V t o 6 .0 V. This is a ccomplished b y forcing a voltage o n the F /V
lead. T he a lternative scheme
OUT
shown in Figure 12 uses an external op amp as a buffer and operates over an input voltage range of 0 V to 4.0 V.
V
REG
100 k
10 k
V
IN
2.0 V to 6.0 V DC
N/C
Figure 11. Driving the CS8191 from an External
DC Voltage
CP–
F/V
CS8191
+
BIAS
OUT
Figures 11 and 12 are not temperature compensated.
CS8191
100 k
100 k
V
IN
0 V to 4.0 V DC
100 k
+
10 k
100 k
Figure 12. Driving the CS8191 from an External
DC Voltage Using an Op Amp Buffer
BIAS
CP–
F/V
+
OUT
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PACKAGE DIMENSIONS
–A–
916
B
18
F
H
G
D
16 PL
0.25 (0.010) T
C
S
SEATING
–T–
PLANE
K
M
A
CASE 648–08
J
M
CS8191
DIP–16
NF SUFFIX
ISSUE R
L
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: INCH.
3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL.
4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.
5. ROUNDED CORNERS OPTIONAL.
DIM MIN MAX MIN MAX
A 0.740 0.770 18.80 19.55 B 0.250 0.270 6.35 6.85 C 0.145 0.175 3.69 4.44 D 0.015 0.021 0.39 0.53 F 0.040 0.70 1.02 1.77
G 0.100 BSC 2.54 BSC
M
H 0.050 BSC 1.27 BSC J 0.008 0.015 0.21 0.38 K 0.110 0.130 2.80 3.30 L 0.295 0.305 7.50 7.74 M 0 10 0 10 S 0.020 0.040 0.51 1.01
MILLIMETERSINCHES
H10X
M
B
M
0.25
SO–20L
DWF SUFFIX
CASE 751D–05
ISSUE F
D
20
A
11
E
1
B20X
M
0.25
T
10
SAS
B
B
h X 45
A
L
18X
SEATING
e
A1
T
PLANE
C
NOTES:
1. DIMENSIONS ARE IN MILLIMETERS.
2. INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M, 1994.
3. DIMENSIONS D AND E DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE PROTRUSION SHALL BE 0.13 TOTAL IN EXCESS OF B DIMENSION AT MAXIMUM MATERIAL CONDITION.
MILLIMETERS
DIM MIN MAX
A 2.35 2.65
A1 0.10 0.25
B 0.35 0.49 C 0.23 0.32 D 12.65 12.95 E 7.40 7.60 e 1.27 BSC H 10.05 10.55 h 0.25 0.75 L 0.50 0.90
0 7

PACKAGE THERMAL DATA
Parameter
R
Θ
JC
R
Θ
JA
Typical 15 9 °C/W Typical 50 55 °C/W
DIP–16 SO–20L Unit
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CS8191
ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes
without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer.
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CS8191/D
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