Datasheet CS5651GN16, CS5651GDWR16, CS5651GDW16 Datasheet (Cherry Semiconductor)

Page 1
1
Features
Oscillator has Precise
Duty Cycle Limit and Frequency Control
500kHz Current Mode
Operation
Automatic Feed Forward
Compensation
Separate Latching PWMs
for Cycle-By-Cycle Current Limiting
Internally Trimmed
Reference with Undervoltage Lockout
Switchable Second
Output
Two High Current Totem
Pole Outputs
Input Undervoltage
Lockout with Hysteresis
Package Options
16L PDIP & SO Wide
CS5651
High Performance Dual Channel
Current Mode Controller with ENABLE
1
SYNC
2 3 4 5 6 7 8
C
T
R
T
V
FB
1
COMP
1
SENSE
1
V
OUT
1
Gnd
16 15 14 13 12 11 10
9
V
CC
V
REF
ENABLE
2
V
FB
2
COMP2 Sense
2
V
OUT
2
Pwr Gnd
CS5651
Description
The CS5651 is a high performance, fixed frequency, dual current mode controller specifically designed for Off-Line and DC to DC converter applications. It offers the designer a cost effective solution with minimal external components. This integrat­ed circuit features a unique oscilla­tor for precise duty cycle limit and frequency control, a temperature compensated reference, two high gain error amplifiers, two current sensing comparators, and two high
current totem pole outputs ideally suited for driving power MOSFETs. One of the outputs, V
OUT
2
is switch-
able via the ENABLE2pin.
Also included are protective fea­tures consisting of input and refer­ence undervoltage lockouts, each with hysteresis; cycle-by-cycle cur­rent limiting; and a latch for single pulse metering of each output.
The CS5651 is pin compatible with the MC34065H.
Block Diagram
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
A Company
®
Rev. 3/9/99
V
REF
Undervoltage
SYNC
C
T
R
T
V
Undervoltage
Lockout
Latching
PWM 1
CC
V
REF
Lockout
5.0V Ref
V
CC
V
OUT
1
V
COMP
ENABLE
V
COMP
Sense
1
V
OUT
2
Sense
2
+
-
Error Amp 1
+
-
Error
Amp 2
Latching
PWM 2
Gnd
Pwr Gnd
FB
1
1
2
FB
2
2
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2
Electrical Characteristics: VCC= 15V, RT= 8.2k, CT= 3.3nF, 0°C TA≤ 70°C [Note 2], unless otherwise specified.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Absolute Maximum Ratings
Output Current, Source or Sink (Note 1)......................................................................................................................400mA
Output Energy (capacitive load per cycle) .......................................................................................................................5.0µJ
Current Sense, Enable and Voltage......................................................................................................................-0.3 to +5.5V
Feedback Inputs
Sync Input
High State (Voltage).............................................................................................................................................5.5V
Low State (Reverse Current)..........................................................................................................................-5.0mA
Error Amp Output Sink Current......................................................................................................................................10mA
Storage Temperature Range ................................................................................................................................-65 to +150°C
Operating Junction Temperature...................................................................................................................................+150°C
Lead Temperature Soldering
Wave Solder (through hole styles only)..........................................................................10 sec. max, 260°C peak
Reflow (SMD styles only)...........................................................................60 sec. max above 183°C, 230°C peak
CS5651
Reference Section
Reference Output Voltage, I
OUT
= 1.0mA, TJ= 25°C 4.9 5.0 5.1 V
V
REF
Line Regulation 11V ≤ VCC≤ 15V 2.0 20.0 mV Load Regulation 1.0mA ≤ I
OUT
10mA 3.0 25.0 mV
Total Output Variation over 4.85 5.15 V
Line, Load and Temperature
Output Short Circuit Current 30 100 mA
Oscillator and PWM Sections
Total Frequency Variation 11V ≤ VCC≤ 15V, T
low
TA≤ T
high
46.5 49.0 51.5 kHz
over Line and Temperature
Frequency Change with 11V ≤ VCC≤ 15V 0.2 1.0 %
Voltage Duty Cycle at each Output Maximum 46.0 49.5 52.0 % SYNC Current High State VIN= 2.4V 170 250 µA
Low State VIN= 0.8V 80 160
Error Amplifiers
Voltage Feedback Input V
OUT
= 2.5V 2.42 2.50 2.58 V
Input Bias Current V
FB
= 5.0V -0.1 -1.0 µA
Open-Loop Voltage Gain 2.0V ≤ V
OUT
4.0V 65 100 dB
Unity Gain Bandwidth T
J
= 25°C (Note 5) 0.7 1.0 MHz
Power Supply Rejection Ratio V
CC
= 11V to 15V 60 90 dB
Output Current Source V
OUT
= 3.0V, VFB= 2.3V -0.45 -1.00 mA
Sink V
OUT
= 1.2V, VFB= 2.7V 2.00 12.00 mA
Output Voltage Swing High State R
L
= 15kto ground,
VFB= 2.3V 5.0 6.2 V
Low State R
L
= 15kto V
REF
,
V
FB
= 2.7V 0.8 1.1 V
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3
CS5651
Electrical Characteristics: VCC= 15V, RT= 8.2k, CT= 3.3nF, 0°C TA≤ 70°C [Note 2], unless otherwise specified.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Note 1: Maximum package power dissipation limits must be
observed.
Note 2: Low duty cycle pulse techniques are used during test to
maintain junction temperature as close to ambient as possible.
Note 3: This parameter is measured at latch trip point with
V
FB
= 0V.
Note 4: Comparator gain is defined as:
AV=
Note 5: These parameters are guaranteed by design but not
100% tested in production.
V Compensation
V Current Sense
Current Sense Section
Current Sense Input (Notes 3 and 4) 2.75 3.00 3.25 V/V
Voltage Gain Maximum Current Sense (Note 3) 0.9 1.0 1.1 V
Input Threshold Input Bias Current -2.0 -30.0 µA Propagation Delay Current Sense Input to Output (Note 5) 150 300 ns
Output 2 Enable Pin
Enable Pin Voltage V
High State ENABLE
2
enabled 3.5 V
REF
V
Low State ENABLE2disabled 0.0 1.5 V Low State Input Current V
IL
= 0V 100 250 400 µA
Drive Outputs
Output Voltage
Low State I
SINK
= 20mA 0.1 0.4 V
I
SINK
= 200mA 1.6 2.5 V
High State I
SOURCE
= 20mA 13.0 13.5 V
I
SOURCE
= 200mA 12.0 13.4 V
Output Voltage with VCC= 6.0V, I
SINK
= 1.0mA 0.1 1.1 V
UVLO Activated Output Voltage Rise Time CL= 1.0nF (Note 5) 28 150 ns Output Voltage Fall Time CL= 1.0nF (Note 5) 25 150 ns
Undervoltage Lockout Section
Start-Up Threshold 13 14 15 V Minimum Operating Voltage 9.0 10.0 11.0 V Hysteresis 4.0 V
Total Device
Start-Up Current VCC= 12V 0.6 1.0 mA
Operating Current (Note 2) 20 25 mA
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CS5651
Package Pin Description
PACKAGE PIN # PIN SYMBOL FUNCTION
Typical Performance Characteristics
100pF
1.0nF
10k 30k 50k 100k 300k 500k 1.0M
f
OSC
OSCILLATOR FREQUENCY (Hz)
4.0
6.0
8.0
10
12
14
16
R
T
TIMING RESISTOR (K)
TA=25°C
2.2nF
3.3nF
5.0nF
C
T
=10nF
VCC=
15V
220pF
330pF
500pF
10k 30k 50k 100k 300k 500k 1.0M
f
OSC
OSCILLATOR FREQUENCY (Hz)
38
40
42
44
46
48
50
MAXIMUM DUTY CYCLE (%)
V
CC
= 15V
R
T
= 4.0k to 16k
C
L
= 15pF
T
A
= 25°C
Max. Output Duty Cycle vs. Oscillator Frequency
Timing Resistor vs. Oscillator Frequency
10k 100k 1.0k 10k 100k 1.0M 10M
f, FREQUENCY (Hz)
-20
0
20
40
60
80
100
A
VOL
, OPEN-LOOP VOLTAGE GAIN (dB)
V
CC
= 15V
V
O
= 1.5V TO 2.5V
R
L
= 100k
T
A
= 25°C
GAIN
PHASE
180
150
120
90
60
30
0
Phase Margin (DEGREES)
Current Sense Input Threshold vs. Error
Amp Output Voltage
Error Amp Open-Loop Gain & Phase vs. Frequency
16 L PDIP & SO Wide
1 SYNC A positive going pulse applied to this input will synchronize the
oscillator. A DC voltage within the range of 2.4V to 5.5V will inhibit the oscillator.
2C
T
Timing capacitor CTconnects pin to ground setting oscillator frequency.
3R
T
Resistor RTconnects to ground setting the charge current for CT. Its value must be between 4.0kand 16kΩ.
4V
FB
1
The inverting input of error amplifier 1. Normally it is connect­ed to the switching power supply output.
5 COMP
1
The output of error amplifier 1, for loop compensation.
6 Sense
1
Output 1 pulse by pulse current limit.
7V
OUT
1
Drives the power switch at output 1.
8 Gnd Logic ground
9 Pwr Gnd Power ground. Power device return is connected to this pin.
10 V
OUT
2
Drives the power switch at output 2.
11 Sense
2
Output 2 pulse by pulse current limit.
12 COMP
2
Output of error amplifier 2, for loop compensation.
13 V
FB
2
Inverting input of error amplifier 2. Normally it is connected to the switching power supply output.
14 ENABLE
2
Output 2 disable. A logic low at this pin disables V
OUT
2
.
15 V
REF
5.0V reference output. It can source current in excess of 30mA.
16 V
CC
The positive supply of the IC. The minimum operating voltage range after start-up is 9V.
1.2
Vth, CURRENT SENSE
V
= 15V
CC
1.0
0.8 TA = 125°C
0.6
0.4
INPUT THRESHHOLD (V)
0.2
0
0 1.0 2.0 3.0 4.0 5.0 7.0
ERROR AMP OUTPUT VOLTAGE (V)
TA = 25°C
TA = -55°C
6.0
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The CS5651 is a high performance, fixed frequency, dual channel current mode PWM controller for Off-Line and DC to DC converter applications. Each channel contains a high gain error amplifier, current sensing comparator, pulse width modulator latch, and totem pole output driv­er. The oscillator, reference, and undervoltage lockout cir­cuits are common to both channels.
The oscillator has both precise frequency and duty cycle control. The oscillator frequency is programmed by the timing components RTand CT. Capacitor CTis charged and discharged by an equal magnitude internal current source and sink, that generates a symmetrical 50 percent duty cycle waveform at CT. The oscillator peak and valley thresholds are 3.5V and 1.6V respectively. The source/ sink current is controlled by resistor RT. For proper opera­tion over temperature range RT’s value should be between
4.0kto 16kΩ.
As CTcharges and discharges, an internal blanking pulse is generated that alternately drives the inputs of the upper and lower NOR gates high. This, in conjunction with a precise amount of delay time introduced into each chan­nel, produces well defined non-overlapping output duty cycles. Output 2 is enabled while CTis charging, and Output 1 is enabled during the discharge. Even at 500kHz, each output is capable of approximately 44% duty cycle,
making this controller suitable for high frequency power conversion applications.
In noise sensitive applications it may be necessary to syn­chronize the converter with an external system clock. This can be accomplished by applying an external clock signal. For reliable synchronization, the oscillator frequency should be set about 10% slower than the clock frequency. The rising edge of the clock signal applied to SYNC, termi­nates the charging of CTand V
OUT
2
conduction. By tailor­ing the clock waveform symmetry, accurate duty cycle clamping of either output can be achieved.
Each channel contains a fully-compensated error amplifier with access to the output and inverting input. The amplifi­er features a typical dc voltage gain of 100 dB, and a unity gain bandwidth of 1.0 MHz with 71 degrees of phase mar­gin. The non-inverting input is internally biased at 2.5V. The converter output voltage is typically divided down and monitored by the inverting input through a resistor divider. The maximum input bias current is -1.0 µA which will cause an output voltage error that is equal to the product of the input bias current and the equivalent input divider resistance.
Its output voltage is offset by two diode drops (1.4V) and divided by three before it connects to the inverting input of the current sense comparator. This guarantees that both
Operating Description
CS5651
Typical Performance Characteristics: continued
-4.0
Reference Short Circuit Current vs. TemperatureReference Voltage Change vs. Source Current
0 4.0 8.0 12 16 20
V
CC,
SUPPLY VOLTAGE (V) - CS-5651
0
8.0
16
24
32
RT=8.2k CT=3.3nF V
FB
1, 2=0V CURRENT SENSE 1, 2=0V T
A
=25°C
I
CC,
SUPPLY CURRENT (mA)
Supply Current vs. Supply VoltageOutput Saturation Voltage vs. Load Current
Oscillator
Error Amplifier
0
V
= 15V
CC
120
-8.0
-12
, REFERENCE
Voltage (mV)
-16
REF
V
-20
-24 0 20 40 60 80 100 120
, REFERENCE SOURCE CURRENT (mA)
I
ref
0
V
CC
-1.0
-2.0
, OUTPUT
2.0
sat
V
1.0
SATURATION VOLTAGE (V)
0
0 200 400 600 800
TA = 125°C
SOURCE SATURATION
(LOAD TO GROUND)
T
A
TA= –55°C
TA=25°C
OUTPUT LOAD CURRENT (mA)
TA = 25°C
80µS PULSED LOAD
= –55°C
GND
TA = –55°C
VCC=15V
120Hz RATE
=25°C
T
A
SINK SATURATION (LOAD TO VCC)
100
, REFERENCE
80
SC
I
SHORT CIRCUIT CURRENT (mA)
60
-55 -25 0 25 50 75 100 125 T
, AMBIENT TEMPERATURE (°C)
A
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outputs are disabled when the error amplifier output is at its lowest state (V
OUT(LOW)
). This occurs when the power supply is operating at light or no-load conditions, or at the beginning of a soft-start interval.
The minimum allowable error amplifier feedback resis­tance is limited by the amplifier’s source current capability (0.5 mA) and the output voltage (V
OUT(High)
) required to reach the current sense comparator 1.0V clamp level with the error amplifier inverting input at ground. This condi­tion happens during initial system start up or when the sensed output is shorted:
R
F(min)
= 8.8k
The CS5651 operates as a current mode controller. Output switch conduction is initiated by the oscillator and termi­nated when the peak inductor current reaches the thresh­old level established by the error amplifier output. The error signal controls the peak inductor current on a cycle­by-cycle basis. The current sense comparator-PWM Latch combination ensures that only a single pulse appears at the output during any given oscillator cycle. The current is converted to a voltage by connecting sense resistor R
Sense
in series with the source of output switch Q1 and ground. This voltage is monitored via the Sense
1,2
pins and com­pared to a voltage derived from the error amp output. The peak current under normal operating conditions is con­trolled by the voltage at COMP where:
Ipk=
Abnormal operating conditions occur when the power supply output is overloaded or if output voltage is too high. Under these conditions, the current sense comparator threshold will be internally clamped to 1.0V. Therefore the maximum peak switch current is:
I
pk(max)
=
Erratic operation due to noise pickup can result if there is an excessive reduction of the I
pk(max)
clamp voltage.
A narrow spike on the leading edge of the current wave­form can usually be observed and may cause the power supply to exhibit an instability when the output is lightly loaded. The addition of an RC filter on the current sense input reduces this spike to an acceptable level.
Two undervoltage lockout comparators have been incor­porated to guarantee that the IC is fully functional before the output stages are enabled. VCCand the reference out­put V
REF
are monitored by separate comparators. Each
comparator has built-in hysteresis to prevent erratic output behavior as their respective thresholds are crossed. The V
CC
comparator upper and lower thresholds are 14V and
10V for the CS5651. The V
REF
comparator disables the out­puts until the internal circuitry is functional. This compara­tor has upper and lower thresholds of 3.6V and 3.4V. The guaranteed minimum operating voltage after turn-on is 11V for CS5651.
Each channel contains a single totem-pole output stage specifically designed for driving a power MOSFET. The outputs have up to ±1.0A peak current capability and have a typical rise and fall time of 28ns with a 1.0nF load. Internal circuitry has been added to keep the outputs in active pull-down mode whenever undervoltage lockout is active. An external pull-down resistor is not needed.
Cross-conduction current in the totem-pole output stage has been minimized for high speed operation. The average added power due to cross-conduction with VCC= 15V is only 60mW at 500kHz.
Although the outputs were optimized for MOSFET’s, they can easily supply the negative base current required by bipolar NPN transistors for enhanced turn-off. Because the outputs do not contain internal current limiting circuitry, an external series resistor may be required to prevent the peak output current from exceeding the ±1.0A maximum rating. The sink saturation voltage (V
OL
) is less than 0.4V at
100mA.
A separate Power Ground pin is provided and will signifi­cantly reduce the level of switching transient noise imposed on the control circuitry. This becomes particularly important when the I
pk(max)
clamp level is reduced.
This input is used to switch V
OUT
2
. V
OUT
1
can be used to
control circuitry that runs continuously; e.g. volatile mem-
ory, the system clock, or a remote controlled receiver. The V
OUT
2
output can control the high power circuitry that can
be turned off when not needed.
The 5.0V bandgap reference is trimmed to ±2.0% tolerance. The reference has short circuit protection and is capable of sourcing 30mA for powering any additional external cir­cuitry.
High frequency circuit layout techniques are imperative to prevent pulse-width jitter. This is usually caused by exces­sive noise pick-up imposed on the current sense or voltage feed-back inputs. Noise immunity can be improved by lowering circuit impedances at these points. The printed circuit board layout should contain a ground plane with low current signal and high current switch and output grounds returning on separate paths back to the input fil-
1.0V
R
Sense
V
COMP
– 1.4V
3R
Sense
(3 x 1.0V) + 1.4V
0.5mA
Operating Description: continued
CS5651
Outputs and Power Ground
ENABLE
2
Voltage Reference
Undervoltage Lockout
Current Sense Comparator and PWM Latch
Design Considerations
Page 7
7
ter capacitor. Ceramic bypass capacitors (0.1µF) connected directly to V
CC
and V
REF
may be required to improve noise filtering. This provides a low impedance path for filtering the high frequency noise. All high current loops should be kept as short as possible using heavy copper runs. The
error amp compensation circuitry and the converter out­put voltage-divider should be located close to the IC and as far as possible from the power switch and other noise generating components.
Operating Description: continued
CS5651
Timing Diagram
Typical Application Diagram
SYNC
Capacitor C
Latch 1
“Set” Input
COMP
Sense Latch 1
“Reset” Input
V
OUT
ENABLE
Latch 2
“Set” Input
COMP
Sense
Latch 2
“Reset” Input
V
OUT
T
1 1
1
2
0V
2 2
2
Dual Boost Regulator
V
CC
5.0V
C
F2
V
REF
2.5V
R
Internal
Bias
R
Sync
2R
REF
+
1.0V
Current Sense
Comparator 2
2R
1.0V
Oscillator
Current Sense
Comparator 1
R
R
V
OUT
R
FB
R
FB
V
OUT
R
1
T
C
T
1
V
FB
2
ENABLE
2
R
FB
3
R
FB
4
COMP
COMP
1
1
2
V
FB
2
Amp 2
2
Error
Amp 1
Error
+
-
+
-
+
1.0V
250µA
+
1.0mA
3.4V
20k
+
-
+
-
Reference
Regulator
+
-
PWM
Latch 1
PWM
Latch 2
+
-
S R
S R R
V
REF
UVLO
Q
Q
V
CC
UVLO
+
-
+
14V
-
C
F1
V
OUT
Sense
V
Sense
OUT
V
IN
+
L
1
Q1
1
R
Sense
1
D
1
L
2
D
2
1
V
OUT
OUT
OUT
1
1
V
OUT
2
2
+
C
+
C
Q2
2
2
R
Sense
2
Gnd
Pwr Gnd
Page 8
Part Number Description
CS5651GN16 16L PDIP CS5651GDW16 16L SO Wide CS5651GDWR16 16L SO Wide (Tape & Reel)
8
Thermal Data 16 Lead 16 Lead
PDIP SO Wide
R
ΘJC
typ 42 23 ˚C/W
R
ΘJA
typ 80 105 ˚C/W
D
Lead Count Metric English
Max Min Max Min 16 Lead PDIP 19.69 18.67 .775 .735 16 Lead SO Wide 10.50 10.10 .413 .398
Package Specification
PACKAGE DIMENSIONS IN mm (INCHES)
Ordering Information
PACKAGE THERMAL DATA
Rev. 3/9/99
CS5651
© 1999 Cherry Semiconductor Corporation
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
Plastic DIP (N); 300 mil wide
0.39 (.015) MIN.
2.54 (.100) BSC
1.77 (.070)
1.14 (.045)
D
Some 8 and 16 lead packages may have 1/2 lead at the end of the package. All specs are the same.
.203 (.008)
.356 (.014)
REF: JEDEC MS-001
3.68 (.145)
2.92 (.115)
8.26 (.325)
7.62 (.300)
7.11 (.280)
6.10 (.240)
.356 (.014)
.558 (.022)
Surface Mount Wide Body (DW); 300 mil wide
1.27 (.050) BSC
7.60 (.299)
7.40 (.291)
10.65 (.419)
10.00 (.394)
D
0.32 (.013)
0.23 (.009)
1.27 (.050)
0.40 (.016)
REF: JEDEC MS-013
2.49 (.098)
2.24 (.088)
0.51 (.020)
0.33 (.013)
2.65 (.104)
2.35 (.093)
0.30 (.012)
0.10 (.004)
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