Datasheet CS5201-1GDP3, CS5201-1GT3, CS5201-1GSTR3, CS5201-1GST3, CS5201-1GDPR3 Datasheet (Cherry Semiconductor)

Page 1
1
Features
Output Current to 1A
Output Accuracy to ±1%
over Temperature
Dropout Voltage (typical)
1.0V @ 1A
Fast Transient Response
Fault Protection
Current Limit Thermal Shutdown
Package Options
3L TO-220
Tab (V
OUT
)
CS5201-1
1A Adjustable Linear Regulator
1
CS5201-1
Application Diagram
CS5201 -1
1 Adj 2V
OUT(Tab)
3V
IN
Description
3L D2PAK
Tab (V
OUT
)
1
Consult factory for fixed output voltage versions.
The CS5201-1 linear regulator provides 1A with an output voltage accuracy of ±1%. The device uses two external resis­tors to set the output voltage within a 1.25V to 5.5V range.
This regulator is intended for use as a post regulator and microprocessor supply. The fast loop response and low dropout voltage make this regulator ideal for applications where low voltage operation and good transient response are impor­tant.
The circuit is designed to oper­ate with dropout voltages less than 1.2V at 1A output current. Device protection includes over­current and thermal shutdown.
The CS5201 is pin compatible with the LT1086 family of linear regulators.
The regulator is available in TO-220, surface mount D
2
, and
SOT-223 packages.
A Company
¨
1
3L SOT-223
Tab (V
OUT
)
Rev. 2/16/98
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
5V
10mF
5V
V
IN
CS5201-1
Adj
0.1mF 5V Tant
V
OUT
3.3V @ 1A
22mF 5V
Page 2
D2PAK TO-220 SOT-223
1 1 1 Adj Adjust pin (low side of the internal reference).
22 2 V
OUT
Regulated output voltage (case).
33 3 V
IN
Input voltage.
CS5201-1
Package Pin Description
PACKAGE PIN # PIN SYMBOL FUNCTION
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Electrical Characteristics: C
IN
= 10µF, C
OUT
= 22µF Tantalum, V
OUT
+ V
DROPOUT
< VIN< 7V, 0¡C ² TA ² 70¡C, TJ² +150¡C,
unless otherwise specified, I
full load
= 1A.
2
Adjustable Output Voltage
Reference Voltage VINÐV
OUT
=1.5V; V
Adj
= 0V 1.241 1.254 1.266 V
(Notes 1 and 2) 10mA²I
OUT
²1A (-1%) (+1%)
Line Regulation 1.5V²VINÐV
OUT
²5.75V; I
OUT
=10mA 0.02 0.20 %
Load Regulation VINÐV
OUT
=1.5V; 10mA²I
OUT
²1A 0.04 0.4 %
(Notes 1 and 2)
Dropout Voltage (Note 3) I
OUT
=1A 1.0 1.2 V
Current Limit VINÐV
OUT
=3V; TJ³ 25¡C 1.1 3.1 A
Minimum Load Current (Note 4) VIN=7V ; V
Adj
=0 0.6 2.0 mA
Adjust Pin Current VINÐV
OUT
=3V; I
OUT
=10mA 50 100 µA Thermal Regulation (Note 5) 30ms pulse; TA=25¡C 0.002 0.020 %/W Ripple Rejection (Note 5) f=120Hz; I
OUT
=1A; VINÐV
OUT
=3V; 80 dB
V
RIPPLE
=1V
PP
Thermal Shutdown (Note 6) 150 180 210 ¡C Thermal Shutdown Hysteresis 25 ¡C
(Note 6)
Note 1: Load regulation and output voltage are measured at a constant junction temperature by low duty cycle pulse testing. Changes in output
voltage due to temperature changes must be taken into account separately. Note 2: Specifications apply for an external Kelvin sense connection at a point on the output pin 1/4Ó from the bottom of the package. Note 3: Dropout voltage is a measurement of the minimum input/output differential at full load. Note 4: The minimum load current is the minimum current required to maintain regulation. Normally the current in the resistor divider used
to set the output voltage is selected to meet the minimum load requirement. Note 5: Guaranteed by design, not 100% tested in production. Note 6: Thermal shutdown is 100% functionally tested in production.
Absolute Maximum Ratings
Supply Voltage, V
CC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7V
Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40¡C to 70¡C
Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150¡C
Storage Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-60¡C to 150¡C
Lead Temperature Soldering
Wave Solder (through hole styles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 sec. max, 260¡C peak
Reflow (SMD styles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 sec. max above 183¡C, 230¡C peak
ESD Damage Threshold (Human Body Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2kV
Page 3
CS5201-1
3
Typical Performance Characteristics
Dropout Voltage vs. Output Current
Reference Voltage vs. Temperature
Load Regulation vs. Output Current
Minimum Load Current vs VIN-V
OUT
Block Diagram
V
OUT
V
IN
Output
Current
Limit
Thermal
Shutdown
+-
Error
Amplifier
Bandgap
Reference
Adj
1.00
0.95
0.90
(V)
0.85
Dropout
V
0.80
0.75
0
200
T
CASE
= 0°C
0.100
0.075
0.050
0.025
Output Voltage Deviation (%)
0.000
012
= 25°C
T
CASE
T
= 125°C
CASE
400 600 800 1000
I
(mA)
OUT
T
= 125°C
CASE
T
= 25°C
CASE
T
= 0°C
CASE
Output Current (A)
0.10
0.08
0.06
0.04
0.02
0.00
-0.02
-0.04
-0.06
Output Voltage Deviation (%)
-0.08
-0.10
-0.12 20 30 40 50 60 70 80 90 100 110 120
0 10 130
0.65
0.60
T
CASE
T
= 25°C
0.55
0.50
Minimum Load Current (mA)
0.45
0.40
123456
CASE
TJ (°C)
= 0°C
VIN – V
OUT
T
CASE
C
IN =COUT
(V)
= 125°C
=22mF Tantalum
7
Page 4
4
CS5201-1
Applications Information
The CS5201-1 linear regulator provides adjustable volt­ages at currents up to 1A. The regulator is protected against overcurrent conditions and includes thermal shutdown.
The CS5201-1 has a composite PNP-NPN output transistor and requires an output capacitor for stability. A detailed procedure for selecting this capacitor is included in the Stability Considerations section.
The CS5201-1 has an output voltage range of 1.25V to 5.5V. An external resistor divider sets the output voltage as shown in Figure 1. The regulator maintains a fixed 1.25V (typical) reference between the output pin and the adjust pin.
A resistor divider network R1 and R2 causes a fixed cur­rent to flow to ground. This current creates a voltage across R2 that adds to the 1.25V across R1 and sets the overall output voltage. The adjust pin current (typically
50µA) also flows through R2 and adds a small error that should be taken into account if precise adjustment of V
OUT
is necessary. The output voltage is set according to the formula:
V
OUT
= V
REF
´
()
+ I
Adj
´ R2
The term I
Adj
´ R2 represents the error added by the adjust
pin current. R1is chosen so that the minimum load current is at least
2mA. R1 and R2 should be the same type, e.g. metal film for best tracking over temperature. While not required, a bypass capacitor from the adjust pin to ground will improve ripple rejection and transient response. A 0.1µF tantalum capacitor is recommended for Òfirst cutÓ design. Type and value may be varied to obtain optimum perfor­mance vs. price.
R1 + R2
R1
Adjustable Operation
Adjust Pin Current vs. Temperature
Ripple Rejection vs. Frequency
Transient Response
Typical Performance Characteristics: continued
Short Circuit Current vs. VIN- V
OUT
70.0
IO = 10mA
65.0
60.0
55.0
50.0
Adjust Pin Current (mA)
45.0
85
75
65
55
45
Ripple Rejection (dB)
35
25
T I (V V C
CASE
OUT
IN
RIPPLE
Adj
= 25°C = 1A Ð V
OUT
= 1.0V
= 0.1mF
) = 3V
PP
40.0 02030405060
10 70
200
100
0
Voltage Deviation (mV)
-100
-200
1000
500
0
Load Step (mA)
023456
80
Temperature (°C)
V
= 3.3V
OUT
C
= 22mF Tantalum
OUT= CIN
C
= 0.1mF
Adj
Time mS
15
90
100
110
120
130
1
10
2
10
3
10
Frequency (Hz)
4
10
5
10
6
10
3.5
3.3
3.1
2.9
2.7
2.5
(A)
SC
I
2.3
2.1
1.9
1.7
7
10981
1.5
1.0 4.0
1.5 2.5 3.0
2.0
VIN - V
OUT
(V)
3.5
Page 5
5
Applications Information: continued
CS5201-1
Figure 1. Resistor divider scheme.
The CS5201-1 linear regulator has an absolute maximum specification of 7V for the voltage difference between V
IN
and V
OUT
. However, the IC may be used to regulate volt­ages in excess of 7V. The main considerations in such a design are power-up and short circuit capability.
In most applications, ramp-up of the power supply to V
IN
is fairly slow, typically on the order of several tens of mil­liseconds, while the regulator responds in less than one microsecond. In this case, the linear regulator begins charging the load as soon as the VINto V
OUT
differential is large enough that the pass transistor conducts current. The load at this point is essentially at ground, and the supply voltage is on the order of several hundred millivolts, with the result that the pass transistor is in dropout. As the sup­ply to VINincreases, the pass transistor will remain in dropout, and current is passed to the load until V
OUT
reaches the point at which the IC is in regulation. Further increase in the supply voltage brings the pass transistor out of dropout. The result is that the output voltage fol­lows the power supply ramp-up, staying in dropout until the regulation point is reached. In this manner, any output voltage may be regulated. There is no theoretical limit to the regulated voltage as long as the VINto V
OUT
differen-
tial of 7V is not exceeded.
However, the possibility of destroying the IC in a short circuit condition is very real for this type of design. Short circuit conditions will result in the immediate operation of the pass transistor outside of its safe operating area. Over­voltage stresses will then cause destruction of the pass transistor before overcurrent or thermal shutdown circuit­ry can become active. Additional circuitry may be required to clamp the VINto V
OUT
differential to less than 7V if fail­safe operation is required. One possible clamp circuit is illustrated in figure 2; however, the design of clamp cir­cuitry must be done on an application by application basis. Care must be taken to ensure the clamp actually protects the design. Components used in the clamp design must be able to withstand the short circuit condition indefinitely while protecting the IC.
Figure 2. Short Circuit Protection Circuit for High Voltage Application.
The output or compensation capacitor helps determine three main characteristics of a linear regulator: start-up delay, load transient response and loop stability.
The capacitor value and type is based on cost, availability, size and temperature constraints. A tantalum or aluminum electrolytic capacitor is best, since a film or ceramic capaci­tor with almost zero ESR can cause instability. The alu­minum electrolytic capacitor is the least expensive solu­tion. However, when the circuit operates at low tempera­tures, both the value and ESR of the capacitor will vary considerably. The capacitor manufacturersÕ data sheet pro­vides this information.
A 22µF tantalum capacitor will work for most applications, but with high current regulators such as the CS5201 the transient response and stability improve with higher val­ues of capacitance. The majority of applications for this regulator involve large changes in load current so the out­put capacitor must supply the instantaneous load current. The ESR of the output capacitor causes an immediate drop in output voltage given by:
ÆV = ÆI ´ ESR
For microprocessor applications it is customary to use an output capacitor network consisting of several tantalum and ceramic capacitors in parallel. This reduces the overall ESR and reduces the instantaneous output voltage drop under load transient conditions. The output capacitor network should be as close as possible to the load for the best results.
When large external capacitors are used with a linear regu­lator it is sometimes necessary to add protection diodes. If the input voltage of the regulator gets shorted, the output capacitor will discharge into the output of the regulator. The discharge current depends on the value of the capaci­tor, the output voltage and the rate at which V
IN
drops. In the CS5201-1 linear regulator, the discharge path is through a large junction and protection diodes are not usu­ally needed. If the regulator is used with large values of output capacitance and the input voltage is instantaneous­ly shorted to ground, damage can occur. In this case, a diode connected as shown in Figure 3 is recommended.
Protection Diodes
Stability Considerations
Short Circuit Protection
V
IN
C
1
V
IN
CS5201-1
Adj
V
OUT
V
REF
R
1
I
Adj
R
C
Adj
2
V
OUT
C
2
EXTERNAL SUPPLY
V
IN
V
Adj
V
OUT
V
OUT
Page 6
Figure 3. Protection diode for large output capacitors.
Since the CS5201-1 is a three terminal regulator, it is not possible to provide true remote load sensing. Load regula­tion is limited by the resistance of the conductors connect­ing the regulator to the load.
For the adjustable regulator, the best load regulation occurs when R1 is connected directly to the output pin of the regulator as shown in Figure 4. If R1 is connected to the load, R
C
is multiplied by the divider ratio and the effective
resistance between the regulator and the load becomes
RC´
()
RC= conductor parasitic resistance
Figure 4. Grounding scheme for the adjustable output regulator to min­imize parasitic resistance effects.
The CS5201-1 linear regulator includes thermal shutdown and current limit circuitry to protect the device. High power regulators such as these usually operate at high junction temperatures so it is important to calculate the power dissipation and junction temperatures accurately to ensure that an adequate heat sink is used.
The case is connected to V
OUT
on the CS5201-1, and electri­cal isolation may be required for some applications. Thermal compound should always be used with high cur­rent regulators such as these.
The thermal characteristics of an IC depend on the follow­ing four factors:
1. Maximum Ambient Temperature T
A
(¡C)
2. Power dissipation P
D
(Watts)
3. Maximum junction temperature T
J
(¡C)
4. Thermal resistance junction to ambient R
QJA
(C/W)
These four are related by the equation
TJ= TA+ PD´ R
QJA
(1)
The maximum ambient temperature and the power dissi­pation are determined by the design while the maximum junction temperature and the thermal resistance depend on the manufacturer and the package type.
The maximum power dissipation for a regulator is:
P
D(max)
={V
IN(max)ÐVOUT(min)}IOUT(max)+VIN(max)IQ
(2)
where V
IN(max)
is the maximum input voltage,
V
OUT(min)
is the minimum output voltage,
I
OUT(max)
is the maximum output current, for the application
I
Q
is the maximum quiescent current at I
OUT
(max).
A heat sink effectively increases the surface area of the package to improve the flow of heat away from the IC and into the surrounding air.
Each material in the heat flow path between the IC and the outside environment has a thermal resistance. Like series electrical resistances, these resistances are summed to determine R
QJA
, the total thermal resistance between the
junction and the surrounding air.
1. Thermal Resistance of the junction to case, R
QJC
(¡C/W)
2. Thermal Resistance of the case to Heat Sink, R
QCS
(¡C/W)
3. Thermal Resistance of the Heat Sink to the ambient air, R
QSA
(¡C/W)
These are connected by the equation:
R
QJA
= R
QJC
+ R
QCS
+ R
QSA
(3)
The value for R
QJA
is calculated using equation (3) and the
result can be substituted in equation (1).
The value for R
QJC
is 3.5ûC/W for a given package type based on an average die size. For a high current regulator such as the CS5201-1 the majority of the heat is generated in the power transistor section. The value for R
QSA
depends on the heat sink type, while R
QCS
depends on fac­tors such as package type, heat sink interface (is an insula­tor and thermal grease used?), and the contact area between the heat sink and the package. Once these calcula­tions are complete, the maximum permissible value of R
QJA
can be calculated and the proper heat sink selected. For further discussion on heat sink selection, see applica­tion note ÒThermal Management for Linear Regulators.Ó
Calculating Power Dissipation and Heat Sink Requirements
R1 + R2
R1
Output Voltage Sensing
6
CS5201-1
Applications Information: continued
V
IN4002 (optional)
Adj
V
OUT
C
Adj
IN
C
1
V
IN
CS5201-1
V
OUT
R
C
1
2
R
2
IN
V
IN
CS5201-1
Adj
V
OUT
V
R
C
R
1
conductor parasitic resistance
R
LOAD
R
2
Page 7
Part Number Type Description
CS5201-1GT3 1A, adj. output 3 L TO-220 Straight CS5201-1GDP3 1A, adj. output 3 L D2PAK CS5201-1GDPR3 1A, adj. output 3 L D2PAK (tape & reel) CS5201-1GST3 1A, adj. output 3 L SOT-223 CS5201-1GSTR3 1A, adj. output 3 L SOT-223 (tape & reel)
7
CS5201-1
Ordering Information
Rev. 2/16/98
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
Package Specification
3L 3L 3L
Thermal Data TO-220 D2PAK SOT-223
R
QJC
typ 3.5 3.5 15 ûC/W
R
QJA
typ 50 10 - 50* 156 ûC/W
*Depending on thermal properties of substrate. R
QJA
= R
QJC
+ R
QCA
PACKAGE THERMAL DATA
© 1999 Cherry Semiconductor Corporation
PACKAGE DIMENSIONS IN mm (INCHES)
3 Lead D2PAK (DP)
2.54 (.100) REF
10.31 (.406)
10.05 (.396)
8.53 (.336)
8.28 (.326)
0.91 (.036)
0.66 (.026)
1.40 (.055)
1.14 (.045)
4.57 (.180)
4.31 (.170)
1.68 (.066)
1.40 (.055)
2.74(.108)
2.49(.098)
1.40 (.055)
1.14 (.045)
0.10 (.004)
0.00 (.000)
.254 (.010) REF
15.75 (.620)
14.73 (.580)
2.79 (.110)
2.29 (.090)
3 Lead TO-220 (T) Straight
5.33 (.210)
4.83 (.190)
2.79 (.110)
2.29 (.090)
1.02 (.040)
0.63 (.025)
0.56 (.022)
0.38 (.014)
1.40 (.055)
1.14 (.045)
4.83 (.190)
4.06 (.160)
6.17 (.243) REF
1.14 (.045)
1.52 (.060)
1.14 (.045)
1.40 (.055)
2.87 (.113)
2.62 (.103)
6.55 (.258)
5.94 (.234)
14.22 (.560)
13.72 (.540)
2.92 (.115)
2.29 (.090)
9.78 (.385)
10.54 (.415)
3.71 (.146)
3.96 (.156)
14.99 (.590)
14.22 (.560)
3 Lead SOT-223 (ST)
10° MAX
1.30 (.051)
1.10 (.043)
4.60 (.181)
2.30 (.090)
1.05 (.041)
0.85 (.033)
7.30 (.287)
6.70 (.264)
3.30 (.130)
3.70 (.146)
3.15 (.124)
2.95 (.116)
6.70 (.264)
6.30 (.248)
1.70 (.067)
1.50 (.060)
0.10 (.004)
0.02 (.001)
0.85 (.033)
0.65 (.026)
0.35 (.014)
0.25 (.010)
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