Datasheet CS5157GDR16, CS5157GD16 Datasheet (Cherry Semiconductor)

Page 1
The CS5157 is a 5-bit synchronous dual N-Channel buck controller. It is designed to provide unprece­dented transient response for today’s demanding high-density, high-speed logic. The regulator operates using a proprietary control method, which allows a 100ns response time to load transients. The CS5157 is designed to operate over a 4.25-16V range (VCC) using 12V to power the IC and 5V as the main supply for conversion.
The CS5157 is specifically designed to power Pentium®II processors and other high performance core logic. It includes the following fea­tures: on board, 5-bit DAC, short circuit protection, 1.0% output tol­erance, VCCmonitor, and pro­grammable soft start capability. The CS5157 is available in 16 pin surface mount.
Features
Dual N-Channel Design
Excess of 1MHz Operation
100ns Transient Response
5-Bit DAC
Backward Compatible with
Adjustable CS5120/5121
30ns Gate Rise/Fall Times
1% DAC Accuracy
5V & 12V Operation
Remote Sense
Programmable Soft Start
Lossless Short Circuit
Protection
V
CC
Monitor
25ns FET Nonoverlap Time
V
2
TM
Control Topology
Current Sharing
Overvoltage Protection
Package Options
CPU 5-Bit Synchronous Buck Controller
CS5157
Description
Application Diagram
V
ID0
V
ID1
V
ID2
V
ID3
SS
V
ID4
C
OFF
V
FFB
V
FB
COMP
LGnd
V
CC1
V
GATE(L)
PGnd V
GATE(H)
V
CC2
16 Lead SO Narrow
1
Switching Power Supply for core logic - Pentium®II processor
0.33µF
V
ID0
V
ID1
V
ID2
V
ID3
V
ID0
V
ID1
V
ID2
V
ID3
V
CC1
SS
CS5157
C
OFF
LGnd
V
FB
V
FFB
COMP
IRL3103
IRL3103
0.1µF
12V 5V
2µH
1.3V to 3.5V @ 13A
V
CC2
V
GATE(H)
V
GATE(L)
PGnd
1200µF/10V x 3 AlEl
3.3k
0.1µF
1200µF/10V x 5 AlEl
100pF
330pF
V
ID4
V
ID4
Pentium is a registered trademark of Intel Corporation.
V2is a trademark of Switch Power, Inc.
Rev. 12/31/98
CS5157
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
A Company
®
1
Page 2
2
Pin Name Max Operating Voltage Max Current
V
CC1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25mA DC/1.5A peak
V
CC2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20mA DC/1.5A peak
SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-100µA
COMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200µA
VFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.2µA
C
OFF
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.2µA
V
FFB
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.2µA
V
ID0
- V
ID4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-50µA
V
GATE(H)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100mA DC/1.5A peak
V
GATE(L)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16V/-0.3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100mA DC/1.5A peak
LGnd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25mA
PGnd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100mA DC/1.5A peak
Operating Junction Temperature, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0° to 150°C
Lead Temperature Soldering
Reflow (SMD styles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 sec. max above 183°C, 230°C peak
Storage Temperature Range, TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65° to 150°C
ESD Susceptibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2kV
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
CS5157
Electrical Characteristics:
0°C < TA< +70°C; 0°C < TJ< +85°C; 8V < V
CC1
< 14V; 5V < V
CC2
< 14V; DAC Code: V
ID4
= V
ID2
=
V
ID1
= V
ID0
= 1; V
ID3
= 0; CV
GATE(L)
and CV
GATE(H)
= 1nF; C
OFF
= 330pF; CSS= 0.1µF, unless otherwise specified.
Absolute Maximum Ratings
Error Amplifier
VFBBias Current VFB= 0V 0.3 1.0 µA Open Loop Gain 1.25V < V
COMP
< 4V; Note 1 50 60 dB Unity Gain Bandwidth Note 1 500 3000 kHz COMP SINK Current V
COMP
= 1.5V; VFB= 3V; VSS> 2V 0.4 2.5 8.0 mA
COMP SOURCE Current V
COMP
= 1.2V; VFB= 2.7V; VSS= 5V 30 50 70 µA
COMP CLAMP Current V
COMP
= 0V; VFB= 2.7V 0.4 1.0 1.6 mA COMP High Voltage VFB= 2.7V; VSS= 5V 4.0 4.3 5.0 V COMP Low Voltage VFB=3V 160 600 mV PSRR 8V < V
CC1
< 14V @ 1kHz; Note 1 60 85 dB
V
CC1
Monitor
Start Threshold Output switching 3.75 3.90 4.05 V Stop Threshold Output not switching 3.70 3.85 4.00 V Hysteresis Start-Stop 50 mV
DAC
Input Threshold V
ID0
, V
ID1
, V
ID2
, V
ID3
, V
ID4
1.00 1.25 2.40 V
Input Pull Up Resistance V
ID0
, V
ID1
, V
ID2
, V
ID3
, V
ID4
25 50 100 k Pull Up Voltage 4.85 5.00 5.15 V Accuracy Measure VFB= V
COMP
, 25°C TJ≤ 85°C 1.0 %
V
ID4VID3VID2VID1VID0
0 1 1 1 1 1.2870 1.3000 1.3130 V 0 1 1 1 0 1.3365 1.3500 1.3635 V 0 1 1 0 1 1.3860 1.4000 1.4140 V 0 1 1 0 0 1.4355 1.4500 1.4645 V 0 1 0 1 1 1.4850 1.5000 1.5150 V
0 1 0 1 0 1.5345 1.5500 1.5655 V 0 1 0 0 1 1.5840 1.6000 1.6160 V
0 1 0 0 0 1.6335 1.6500 1.6665 V 0 0 1 1 1 1.6830 1.7000 1.7170 V
0 0 1 1 0 1.7325 1.7500 1.7675 V 0 0 1 0 1 1.7820 1.8000 1.8180 V
Page 3
CS5157
3
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Electrical Characteristics:
0°C < TA< +70°C; 0°C < TJ< +85°C; 8V < V
CC1
< 14V; 5V < V
CC2
< 14V; DAC Code: V
ID4
= V
ID2
=
V
ID1
= V
ID0
= 1; V
ID3
= 0; CV
GATE(L)
and CV
GATE(H)
= 1nF; C
OFF
= 330pF; CSS= 0.1µF, unless otherwise specified.
DAC: continued
V
ID4VID3VID2VID1VID0
0 0 1 0 0 1.8315 1.8500 1.8685 V 0 0 0 1 1 1.8810 1.9000 1.9190 V
0 0 0 1 0 1.9305 1.9500 1.9695 V 0 0 0 0 1 1.9800 2.0000 2.0200 V 0 0 0 0 0 2.0295 2.0500 2.0705 V
1 1 1 1 1 1.2315 1.2440 1.2564 V 1 1 1 1 0 2.0790 2.1000 2.1210 V 1 1 1 0 1 2.1780 2.2000 2.2220 V 1 1 1 0 0 2.2770 2.3000 2.3230 V 1 1 0 1 1 2.3760 2.4000 2.4240 V 1 1 0 1 0 2.4750 2.5000 2.5250 V 1 1 0 0 1 2.5740 2.6000 2.6260 V 1 1 0 0 0 2.6730 2.7000 2.7270 V 1 0 1 1 1 2.7720 2.8000 2.8280 V
1 0 1 1 0 2.8710 2.9000 2.9290 V 1 0 1 0 1 2.9700 3.0000 3.0300 V 1 0 1 0 0 3.0690 3.1000 3.1310 V 1 0 0 1 1 3.1680 3.2000 3.2320 V 1 0 0 1 0 3.2670 3.3000 3.3330 V 1 0 0 0 1 3.3660 3.4000 3.4340 V 1 0 0 0 0 3.4650 3.5000 3.5350 V
V
GATE(H)
and V
GATE(L)
Out SOURCE Sat at 100mA Measure V
CC1
– V
GATE(L),;VCC2
– V
GATE(H)
1.2 2.0 V
Out SINK Sat at 100mA Measure V
GATE(H)
– V
PGnd
; 1.0 1.5 V
V
GATE(L)
– V
PGnd
Out Rise Time 1V < V
GATE(H)
< 9V; 1V < V
GATE(L)
< 9V 30 50 ns
V
CC1
= V
CC2
= 12V
Out Fall Time 9V > V
GATE(H)
> 1V; 9V > V
GATE(L)
> 1V 30 50 ns
V
CC1
= V
CC2
= 12V
Delay V
GATE(H)
to V
GATE(L)
V
GATE(H)
falling to 2V; V
CC1
= V
CC2
= 8V 25 50 ns
V
GATE(L)
rising to 2V
Delay V
GATE(L)
to V
GATE(H)
V
GATE(L)
falling to 2V; V
CC1
= V
CC2
= 8V 25 50 ns
V
GATE(H)
rising to 2V
V
GATE(H)
, V
GATE(L)
Resistance Resistor to LGnd 20 50 100 k
V
GATE(H)
, V
GATE(L)
Schottky LGnd to V
GATE(H)
@ 10mA 600 800 mV
LGnd to V
GATE(L)
@ 10mA
Soft Start (SS)
Charge Time 1.6 3.3 5.0 ms Pulse Period 25 100 200 ms Duty Cycle (Charge Time/Pulse Period) × 100 1.0 3.3 6.0 % COMP Clamp Voltage VFB= 0V; VSS= 0 0.50 0.95 1.10 V V
FFB
SS Fault Disable V
GATE(H)
= Low; V
GATE(L)
= Low 0.9 1.0 1.1 V
High Threshold 2.5 3.0 V
Page 4
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
4
CS5157
Package Pin Description
PACKAGE PIN # PIN SYMBOL FUNCTION
Electrical Characteristics:
0°C < TA< +70°C; 0°C < TJ< +85°C; 8V < V
CC1
< 14V; 5V < V
CC2
< 14V; DAC Code: V
ID4
= V
ID2
= V
ID1
= V
ID0
= 1; V
ID3
= 0; CV
GATE(L)
and CV
GATE(H)
= 1nF; C
OFF
= 330pF; CSS= 0.1µF, unless otherwise specified.
16L SO Narrow
1,2,3,4,6 V
ID0
– V
ID4
Voltage ID DAC input pins. These pins are internally pulled up to 5V providing logic ones if left open. V
ID4
selects the DAC range. When V
ID4
is High (logic one), the DAC range is 2.10V to 3.50V with 100mV incre­ments. When V
ID4
is Low (logic zero), the DAC range is 1.30V to 2.05V
with 50mV increments. V
ID0
- V
ID4
select the desired DAC output volt­age. Leaving all 5 DAC input pins open results in a DAC output voltage of 1.2440V, allowing for adjustable output voltage, using a traditional resistor divider.
5 SS Soft Start Pin. A capacitor from this pin to LGnd in conjunction with
internal 60µA current source provides soft start function for the con­troller. This pin disables fault detect function during Soft Start. When a fault is detected, the soft start capacitor is slowly discharged by internal 2µA current source setting the time out before trying to restart the IC. Charge/discharge current ratio of 30 sets the duty cycle for the IC when the regulator output is shorted.
7C
OFF
A capacitor from this pin to ground sets the time duration for the on board one shot, which is used for the constant off time architecture.
8V
FFB
Fast feedback connection to the PWM comparator. This pin is connected to the regulator output. The inner feedback loop terminates on time.
9V
CC2
Boosted power for the high side gate driver.
10 V
GATE(H)
High FET driver pin capable of 1.5A peak switching current. Internal cir­cuit prevents V
GATE(H)
and V
GATE(L)
from being in high state simultane-
ously.
PWM Comparator
Transient Response V
FFB
= 0 to 5V to V
GATE(H)
= 9V to 1V; 100 125 ns
V
CC1
= V
CC2
= 12V
V
FFB
Bias Current V
FFB
= 0V 0.3 µA
Supply Current
I
CC1
No Switching 8.5 13.5 mA
I
CC2
No Switching 1.6 3.0 mA
Operating I
CC1
VFB= COMP = V
FFB
813mA
Operating I
CC2
VFB= COMP = V
FFB
25mA
C
OFF
Normal Charge Time V
FFB
= 1.5V; VSS= 5V 1.0 1.6 2.2 µs
Extension Charge Time VSS= V
FFB
= 0 5.0 8.0 11.0 µs
Discharge Current C
OFF
to 5V; V
FB
>1V 5.0 mA
Time Out Timer
Time Out Time VFB= V
COMP
; V
FFB
= 2V; 10 30 50 µs
Record V
GATE(H)
Pulse High Duration
Fault Mode Duty Cycle V
FFB
= 0V 35 50 65 %
Note 1: Guaranteed by design, not 100% tested in production.
Page 5
5
CS5157
Block Diagram
Package Pin Description: continued
PACKAGE PIN # PIN SYMBOL FUNCTION
16L SO Narrow
11 PGnd High current ground for the IC. The MOSFET drivers are referenced to
this pin. Input capacitor ground and the source of lower FET should be tied to this pin.
12 V
GATE(L)
Low FET driver pin capable of 1.5A peak switching current.
13 V
CC1
Input power for the IC and low side gate driver.
14 LGnd Signal ground for the IC. All control circuits are referenced to this pin.
15 COMP Error amplifier compensation pin. A capacitor to ground should be
provided externally to compensate the amplifier.
16 V
FB
Error amplifier DC feedback input. This is the master voltage feedback which sets the output voltage. This pin can be connected directly to the output or a remote sense trace.
V
CC1
SS
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
V
FB
COMP
V
FFB
LGnd
V
CC1
Comparator
-
+
3.90V
3.85V
5 BIT
DAC
Slow Feedback
Fast Feedback
Monitor
Error Amplifier
+
-
V
CC2
V
GATE(H)
V
GATE(L)
60µA
2µA
5V
2.5V
0.7V
-
+
+
-
SS Low Comparator
SS High Comparator
R
S
FAULT
Latch
FAULT
Q
FAULT
Q
PGnd
V
CC1
PGnd
PWM Comparator
-
Off-Time
Timeout
R
S
PWM Latch
Edge Triggered
+
-
+
V
Low
FFB
1V
Comparator
PWM COMP
Maximum
On-Time Timeout
Normal Off-Time Timeout
Extended
Off-Time Timeout
Time Out
Timer
(30µs)
Q
Q
GATE(H) = ON
GATE(H) = OFF
C
OFF
One Shot
R
S
Q
C
OFF
Page 6
V
2
TM
Control Method
The V
2
TM
method of control uses a ramp signal that is gen­erated by the ESR of the output capacitors. This ramp is proportional to the AC current through the main inductor and is offset by the value of the DC output voltage. This control scheme inherently compensates for variation in either line or load conditions, since the ramp signal is gen­erated from the output voltage itself. This control scheme differs from traditional techniques such as voltage mode, which generates an artificial ramp, and current mode, which generates a ramp from inductor current.
Figure 1: V
2
TM
Control Diagram
The V
2
TM
control method is illustrated in Figure 1. The out­put voltage is used to generate both the error signal and the ramp signal. Since the ramp signal is simply the output voltage, it is affected by any change in the output regard­less of the origin of that change. The ramp signal also con­tains the DC portion of the output voltage, which allows the control circuit to drive the main switch to 0% or 100% duty cycle as required.
A change in line voltage changes the current ramp in the inductor, affecting the ramp signal, which causes the V
2
TM
control scheme to compensate the duty cycle. Since the change in inductor current modifies the ramp signal, as in current mode control, the V
2
TM
control scheme has the same
advantages in line transient response. A change in load current will have an affect on the output
voltage, altering the ramp signal. A load step immediately changes the state of the comparator output, which controls the main switch. Load transient response is determined only by the comparator response time and the transition speed of the main switch. The reaction time to an output load step has no relation to the crossover frequency of the error signal loop, as in traditional control methods.
The error signal loop can have a low crossover frequency, since transient response is handled by the ramp signal loop. The main purpose of this ‘slow’ feedback loop is to provide DC accuracy. Noise immunity is significantly improved, since the error amplifier bandwidth can be rolled off at a low frequency. Enhanced noise immunity improves remote sens­ing of the output voltage, since the noise associated with long feedback traces can be effectively filtered.
Line and load regulation are drastically improved because there are two independent voltage loops. A voltage mode controller relies on a change in the error signal to compen-
sate for a deviation in either line or load voltage. This change in the error signal causes the output voltage to change corresponding to the gain of the error amplifier, which is normally specified as line and load regulation. A current mode controller maintains fixed error signal under deviation in the line voltage, since the slope of the ramp signal changes, but still relies on a change in the error sig­nal for a deviation in load. The V
2
TM
method of control maintains a fixed error signal for both line and load varia­tion, since the ramp signal is affected by both line and load.
Constant Off Time
To maximize transient response, the CS5157 uses a constant off time method to control the rate of output pulses. During normal operation, the off time of the high side switch is ter­minated after a fixed period, set by the C
OFF
capacitor. To
maintain regulation, the V
2
TM
control loop varies switch on time. The PWM comparator monitors the output voltage ramp, and terminates the switch on time.
Constant off time provides a number of advantages. Switch duty cycle can be adjusted from 0 to 100% on a pulse by pulse basis when responding to transient conditions. Both 0% and 100% duty cycle operation can be maintained for extended periods of time in response to load or line tran­sients. PWM slope compensation to avoid sub-harmonic oscillations at high duty cycles is avoided.
Switch on time is limited by an internal 30µs timer, mini­mizing stress to the power components.
Programmable Output
The CS5157 is designed to provide two methods for pro­gramming the output voltage of the power supply. A five bit on board digital to analog converter (DAC) is used to program the output voltage within two different ranges. The first range is 2.10V to 3.50V in 100mV steps, the second is 1.30V to 2.05V in 50mV steps, depending on the digital input code. If all five bits are left open, the CS5157 enters adjust mode. In adjust mode, the designer can choose any output voltage by using resistor divider feedback to the VFBand V
FFB
pins, as in traditional controllers.
Start Up
Until the voltage on the V
CC1
supply pin exceeds the 3.9V monitor threshold, the soft start and gate pins are held low. The FAULT latch is reset (no Fault condition). The output of the error amplifier (COMP) is pulled up to 1V by the comparator clamp. When the V
CC1
pin exceeds the monitor threshold, the GateH output is activated, and the soft start capacitor begins charging. The GateH output will remain on, enabling the NFET switch, until terminated by either the PWM comparator, or the maximum on time timer.
If the maximum on time is exceeded before the regulator output voltage achieves the 1V level, the pulse is terminat­ed. The GateH pin drives low, and the GateL pin drives high for the duration of the extended off time. This time is set by the time out timer and is approximately equal to the maximum on time, resulting in a 50% duty cycle. The GateL pin will then drive low, the GateH pin will drive high, and the cycle repeats.
When regulator output voltage achieves the 1V level pre­sent at the COMP pin, regulation has been achieved and
Theory of Operation
CS5157
Applications Information
6
COMP
PWM Comparator
+
C
Ramp Signal
Error
Signal
Error
Amplifier
V
GATE(H)
V
GATE(L)
V
FFB
Output Voltage Feedback
V
FB
E
+
Reference
Voltage
Page 7
CS5157
7
Applications Information: continued
normal off time will ensue. The PWM comparator termi­nates the switch on time, with off time set by the C
OFF
capacitor. The V
2
TM
control loop will adjust switch duty cycle as required to ensure the regulator output voltage tracks the output of the error amplifier.
The soft start and COMP capacitors will charge to their final levels, providing a controlled turn on of the regulator output. Regulator turn on time is determined by the COMP capacitor charging to its final value. Its voltage is limited by the soft start COMP clamp and the voltage on the soft start pin (see Figures 2 and 3).
Figure 2: CS5157 demonstration board startup in response to increasing 12V and 5V input voltages. Extended off time is followed by normal off time operation when output voltage achieves regulation to the error amplifier output.
Figure 3: CS5157 demonstration board startup waveforms.
If the input voltage rises quickly, or the regulator output is enabled externally, output voltage will increase to the level set by the error amplifier output more rapidly, usually within a couple of cycles (see Figure 4).
Figure 4: CS5157 demonstration board enable startup waveforms.
Normal Operation
During normal operation, switch off time is constant and set by the C
OFF
capacitor. Switch on time is adjusted by the
V
2
TM
control loop to maintain regulation. This results in changes in regulator switching frequency, duty cycle, and output ripple in response to changes in load and line. Output voltage ripple will be determined by inductor rip­ple current working into the ESR of the output capacitors (see Figures 5 and 6).
Figure 5: Peak-to-peak ripple on V
OUT
= 2.8V, I
OUT
= 0.5A (light load).
Trace 1 - Regulator Output Voltage (1V/div.) Trace 2 - Inductor Switching Node (2V/div.) Trace 3 - 12V input (V Trace 4 - 5V Input (1V/div.)
CC1
and V
CC2
) (5V/div.)
Trace 1 - Regulator Output Voltage (5V/div.) Trace 2 - Inductor Switching Node (5V/div.)
Ch1 High
2.80V
Trace 1 - Regulator Output Voltage (1V/div.) Trace 3 - COMP Pin (error amplifier output) (1V/div.) Trace 4 - Soft Start Pin (2V/div.)
Trace 1 - Regulator Output Voltage (10mV/div.) Trace 2 - Inductor Switching Node (5V/div.)
Page 8
Applications Information: continued
CS5157
8
Figure 6: Peak-to-peak ripple on V
OUT
= 2.8V, I
OUT
= 13A (heavy load).
Transient Response
The CS5157 V
2
TM
control loop’s 100ns reaction time pro­vides unprecedented transient response to changes in input voltage or output current. Pulse by pulse adjustment of duty cycle is provided to quickly ramp the inductor current to the required level. Since the inductor current cannot be changed instantaneously, regulation is maintained by the output capacitor(s) during the time required to slew the inductor current.
For best transient response, a combination of a number of high frequency and bulk output capacitors are usually used.
If the maximum on time is exceeded while responding to a sudden increase in load current, a normal off time occurs to prevent saturation of the output inductor.
Figure 7: CS5157 demonstration board response to a 0.5 to 13A load pulse (output set for 2.8V).
Figure 8: CS5157 demonstration board response to 13A load turn on (output set for 2.8V). Upon completing a normal off time, the V
2
TM
con­trol loop immediately connects the inductor to the input voltage, pro­viding 100% duty cycle. Regulation is achieved in less than 20µs.
Figure 9: CS5157 demonstration board response to 13A load turn off (output set for 2.8V). V
2
TM
control topology immediately connects inductor to ground, providing 0% duty cycle. Regulation is achieved in less than 10µs.
V
CC1
Monitor
To maintain predictable startup and shutdown characteris­tics an internal V
CC1
monitor circuit is used to prevent the part from operating below 3.75V minimum startup. The V
CC1
monitor comparator provides hysteresis and guaran-
tees a 3.70V minimum shutdown threshold.
Protection and Monitoring Features
Trace1 - Regulator Output Voltage (10mV/div.) Trace 2 - Inductor Switching Node (5V/div.)
Trace 1 - Regulator Output Voltage (100mV/div.) Trace 2 - Inductor Switching Node (5V/div.) Trace 3 - Output Current (0.5 to 13 Amps) (10A/div.)
Trace1 - Regulator Output Voltage (100mV/div.) Trace 2 - Inductor Switching Node (5V/div.) Trace 3 - Output Current (13 to 0.5 Amps) (10A/div.)
Trace 1 - Regulator Output Voltage (100mV/div.) Trace 3 - Regulator Output Current (10A/div.)
Page 9
CS5157
Applications Information: continued
9
Short Circuit Protection
A lossless hiccup mode short circuit protection feature is provided, requiring only the soft start capacitor to imple­ment. If a short circuit condition occurs (V
FFB
< 1V), the V
FFB
low comparator sets the FAULT latch. This causes the top MOSFET to shut off, disconnecting the regulator from it’s input voltage. The soft start capacitor is then slowly dis­charged by a 2µA current source until it reaches it’s lower
0.7V threshold. The regulator will then attempt to restart nor­mally, operating in it’s extended off time mode with a 50% duty cycle, while the soft start capacitor is charged with a 60µA charge current.
If the short circuit condition persists, the regulator output will not achieve the 1V low V
FFB
comparator threshold before the soft start capacitor is charged to it’s upper 2.5V threshold. If this happens the cycle will repeat itself until the short is removed. The soft start charge/discharge current ratio sets the duty cycle for the pulses (2µA/60µA = 3.3%), while actual duty cycle is half that due to the extended off time mode (1.65%).
This protection feature results in less stress to the regulator components, input power supply, and PC board traces than occurs with constant current limit protection (see Figures 10 and 11).
If the short circuit condition is removed, output voltage will rise above the 1V level, preventing the FAULT latch from being set, allowing normal operation to resume.
Figure 10: CS5157 demonstration board hiccup mode short circuit pro­tection. Gate pulses are delivered while the soft start capacitor charges, and cease during discharge.
Figure 11: Startup with regulator output shorted.
Overvoltage Protection
Overvoltage protection (OVP) is provided as result of the normal operation of the V
2
TM
control topology and requires no additional external components. The control loop responds to an overvoltage condition within 100ns, causing the top MOSFET to shut off, disconnecting the regulator from it’s input voltage. The bottom MOSFET is then acti­vated, resulting in a “crowbar” action to clamp the output voltage and prevent damage to the load (see Figures 12 and
13). The regulator will remain in this state until the over­voltage condition ceases or the input voltage is pulled low. The bottom FET and board trace must be properly designed to implement the OVP function.
Figure 12: OVP response to an input-to-output short circuit by immedi­ately providing 0% duty cycle, crow-barring the input voltage to ground.
Trace 4 = 5V from PC Power Supply (2V/div.) Trace 2 = Inductor Switching Node (2V/div.)
Trace 4 - 5V Supply Voltage (2V/div.) Trace 3 - Soft Start Timing Capacitor (1V/div.) Trace 2 - Inductor Switching Node (2V/div.)
Trace 4 = 5V from PC Power Supply (5V/div.) Trace1 = Regulator Output Voltage (1V/div.) Trace 2 = Inductor Switching Node (5V/div.)
Page 10
Applications Information: continued
CS5157
10
Figure 13: OVP response to an input-to-output short circuit by pulling the input voltage to ground.
External Output Enable Circuit
On/off control of the regulator can be implemented through the addition of two additional discrete compo­nents (see Figure 14). This circuit operates by pulling the soft start pin high, and the V
FFB
pin low, emulating a short
circuit condition.
Figure 14: Implementing shutdown with the CS5157.
External Power Good Circuit
An optional Power Good signal can be generated through the use of four additional external components (see Figure
15). The threshold voltage of the Power Good signal can be adjusted per the following equation:
V
Power Good
=
This circuit provides an open collector output that drives the Power Good output to ground for regulator voltages less than V
Power Good
.
Figure 15: Implementing Power Good with the CS5157.
Figure 16: CS5157 demonstration board during power up. Power Good signal is activated when output voltage reaches 1.70V.
Selecting External Components
The CS5157 can be used with a wide range of external power components to optimize the cost and performance of a particular design. The following information can be used as general guidelines to assist in their selection.
NFET Power Transistors
Both logic level and standard MOSFETs can be used. The reference designs derive gate drive from the 12V supply which is generally available in most computer systems and utilize logic level MOSFETs. Multiple MOSFETs may be paralleled to reduce losses and improve efficiency and ther­mal management.
Voltage applied to the MOSFET gates depends on the application circuit used. Both upper and lower gate driver outputs are specified to drive to within 1.5V of ground when in the low state and to within 2V of their respective bias supplies when in the high state. In practice, the MOS­FET gates will be driven rail to rail due to overshoot caused by the capacitive load they present to the controller IC. For the typical application where V
CC1
= V
CC2
= 12V and 5V is
(R1 + R2) × 0.65V
R2
V
OUT
CS5157
R1
10k
R2
6.2k
5V
R3 10k
PN3904
Power Good
PN3904
Trace 4 = 5V from PC Power Supply (2V/div.) Trace 1 = Regulator Output Voltage (1V/div.)
Shutdown
Input
5V
MMUN2111T1 (SOT-23)
5
SS
CS5157
8
V
FFB
IN4148
Ch 1 High
2.80V
Trace 3 = 12V Input (V Trace 4 = 5V Input (2V/div.) Trace 1 = Regulator Output Voltage (1V/div.) Trace 2 = Power Good Signal (2V/div.)
CC1
) and V
) (10V/div.)
CC2
Page 11
CS5157
Applications Information: continued
11
used as the source for the regulator output current, the fol­lowing gate drive is provided;
V
GATE(H)
= 12V - 5V = 7V, V
GATE(L)
= 12V (see Figure 17).
Figure 17: CS5157 gate drive waveforms depicting rail to rail swing.
The most important aspect of MOSFET performance is RDSON, which effects regulator efficiency and MOSFET thermal management requirements.
The power dissipated by the MOSFETs may be estimated as follows;
Switching MOSFET:
Power = I
LOAD
2
× RDSON× duty cycle
Synchronous MOSFET:
Power = I
LOAD
2
× RDSON× (1 - duty cycle)
Duty Cycle =
Off Time Capacitor (C
OFF
)
The C
OFF
timing capacitor sets the regulator off time:
T
OFF
= C
OFF
× 4848.5
When the V
FFB
pin is less than 1V, the current charging the
C
OFF
capacitor is reduced. The extended off time can be cal-
culated as follows:
T
OFF
= C
OFF
× 24,242.5.
Off time will be determined by either the T
OFF
time, or the
time out timer, whichever is longer. The preceding equations for duty cycle can also be used to
calculate the regulator switching frequency and select the C
OFF
timing capacitor:
C
OFF
= ,
where:
Period =
Schottky Diode for Synchronous MOSFET
A Schottky diode may be placed in parallel with the syn­chronous MOSFET to conduct the inductor current upon turn off of the switching MOSFET to improve efficiency. The CS5157 reference circuit does not use this device due to it’s excellent design. Instead, the body diode of the syn­chronous MOSFET is utilized to reduce cost and conducts the inductor current. For a design operating at 200kHz or so, the low non-overlap time combined with Schottky forward recovery time may make the benefits of this device not worth the additional expense (see Figure 6, channel 2). The power dissipation in the synchronous MOSFET due to body diode conduction can be estimated by the following equation:
Power = V
bd
× I
LOAD
× conduction time × switching frequency
Where Vbd= the forward drop of the MOSFET body diode. For the CS5157 demonstration board as shown in Figure 6;
Power = 1.6V × 13A × 100ns × 233kHz = 0.48W
This is only 1.3% of the 36.4W being delivered to the load.
Input and Output Capacitors
These components must be selected and placed carefully to yield optimal results. Capacitors should be chosen to pro­vide acceptable ripple on the input supply lines and regula­tor output voltage. Key specifications for input capacitors are their ripple rating, while ESR is important for output capacitors. For best transient response, a combination of low value/high frequency and bulk capacitors placed close to the load will be required.
Output Inductor
The inductor should be selected based on its inductance, current capability, and DC resistance. Increasing the induc­tor value will decrease output voltage ripple, but degrade transient response.
Thermal Considerations for Power MOSFETs and Diodes
In order to maintain good reliability, the junction tempera­ture of the semiconductor components should be kept to a maximum of 150°C or lower. The thermal impedance (junc­tion to ambient) required to meet this requirement can be calculated as follows:
Thermal Impedance =
T
JUNCTION(MAX)
- T
AMBIENT
Power
Thermal Management
1
switching frequency
Period × (1 - duty cycle)
4848.5
V
OUT
+ (I
LOAD
× RDS
ON OF SYNCH FET
)
VIN+ (I
LOAD
× RDS
ON OF SYNCH FET
) - (I
LOAD
× RDS
ON OF SWITCH FET
)
Trace 3 = V Math 1= V Trace 4 = V Trace 2 = Inductor Switching Node (5V/div.)
GATE(H)
GATE(H)
GATE(L)
(10V/div.)
- 5V
IN
(10V/div.)
Page 12
Applications Information: continued
CS5157
12
A heatsink may be added to TO-220 components to reduce their thermal impedance. A number of PC board layout techniques such as thermal bias and additional copper foil area can be used to improve the power handling capability of surface mount components.
EMI Management
As a consequence of large currents being turned on and off at high frequency, switching regulators generate noise as a consequence of their normal operation. When designing for compliance with EMI/EMC regulations, additional compo­nents may be added to reduce noise emissions. These com­ponents are not required for regulator operation and exper­imental results may allow them to be eliminated. The input filter inductor may not be required because bulk filter and bypass capacitors, as well as other loads located on the board will tend to reduce regulator di/dt effects on the cir­cuit board and input power supply. Placement of the power component to minimize routing distance will also help to reduce emissions.
Figure 18: Filter components Figure 19: Input Filter
Layout Guidelines
1. Place 12V filter capacitor next to the IC and connect capacitor ground to pin 11 (PGnd).
2. Connect pin 11 (PGnd) with a separate trace to the ground terminals of the 5V input capacitors.
3. Place fast feedback filter capacitor next to pin 8 (V
FFB
) and connect it’s ground terminal with a separate, wide trace directly to pin 14 (LGnd).
4. Connect the ground terminals of the Compensation capacitor directly to the ground of the fast feedback filter capacitor to prevent common mode noise from effecting the PWM comparator.
5. Place the output filter capacitor(s) as close to the load as possible and connect the ground terminal to pin 14 (LGnd).
6. Connect the V
FB
pin directly to the load with a separate
trace (remote sense).
7. Place 5V input capacitors close to the switching MOSFET and synchronous MOSFET.
Route gate drive signals V
GATE(H)
(pin 10) and V
GATE(L)
(pin 12 when used) with traces that are a minimum of 0.025 inches wide.
Figure 20: Layout Guidelines
33
2µH
1200µF x 3/16V
2µH
+
1.0µF V
COMP
VCC
0.1µF
SOFTSTART
To the negative terminal of the output capacitors
To the negative terminal of the
15
5
11
8
OFF TIME
input capacitors
100pF V
FFB
1000pF
Page 13
CS5157
13
Figure 21: 5V to 3.3V/10A converter.
Figure 22: 5V to 3.3V/10A converter with current sharing.
Figure 23: 3.3V to 2.5V/7A converter with 12V bias.
MBRS
Additional Application Circuits
120
0.1µF
0.1µF
330pF
MBRS120
1µF
0.33µF
5V
V
CC1
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
C
OFF
SS
COMP
MBRS120
V
CC2
CS5157
LGnd
V
GATE(H)
V
GATE(L)
PGnd
V
V
12V
1µF
+
Si9410DY
1200µF/10V x 3 AIEI
3µH
+
3.3V/10A
1200µF/10V x 5 AIEI
0.1µF
330pF
0.33µF
V
CC1
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
C
OFF
SS
COMP
V
CC2
CS5157
LGnd
V
GATE(H)
V
GATE(L)
V
PGnd
V
FB
FFB
1µF
Si4410DY
FB
FFB
3.3k
100pF
Si9410
100pF
3.3k
3.3V
Si9410
+
1200µF/10V x 3 AIEI
5µH
+
1200µF/10V x 5 AIEI
2.5V/7A
5V
MBRS
120
0.1µF
MBRS120
1µF
330pF
0.1µF
0.33µF
V
CC1
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
C
OFF
SS
COMP
MBRS120
V
CC2
CS5157
LGnd
V
GATE(H)
V
GATE(L)
V
PGnd
V
1µF
Si4410
FB
FFB
3.3k
100pF
+
Si9410
1200µF/10V x 3 AIEI
3µH
10
Remote
Sense
3.3V/10A
1200µF/10V x 5
+
AIEI
Connect to other circuits for current sharing
Page 14
14
© 1999 Cherry Semiconductor Corporation
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
Thermal Data 16L
SO Narrow
R
ΘJC
typ 28 ˚C/W
R
ΘJA
typ 115 ˚C/W
D
Lead Count Metric English
Max Min Max Min
16L SO Narrow 10.00 9.80 .394 .386
CS5157
Package Specification
PACKAGE DIMENSIONS IN mm (INCHES)
PACKAGE THERMAL DATA
Rev. 12/31/98
Ordering Information
Part Number Description
CS5157GD16 16L SO Narrow CS5157GDR16 16L SO Narrow (tape & reel)
Surface Mount Narrow Body (D); 150 mil wide
1.27 (.050) BSC
0.51 (.020)
0.33 (.013)
6.20 (.244)
5.80 (.228)
4.00 (.157)
3.80 (.150)
1.57 (.062)
1.37 (.054)
D
0.25 (0.10)
0.10 (.004)
1.75 (.069) MAX
1.27 (.050)
0.40 (.016)
REF: JEDEC MS-012
0.25 (.010)
0.19 (.008)
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