Datasheet CS51312GDR16, CS51312GD16 Datasheet (Cherry Semiconductor)

Page 1
Features
Synchronous Switching
Regulator Controller for CPU V
CORE
Dual N-Channel MOSFET
Synchronous Buck Design
2
TM
Control Topology
200ns Transient Loop Response
5 bit DAC with 1.2% Tolerance
Hiccup Mode Overcurrent
Protection
40ns Gate Rise and Fall Times
(3.3nF load)
65ns Adaptive FET Non-overlap
Time
Adaptive Voltage Positioning
Power-Good Output Monitors
Regulator Output
5V/12V or 12V-only Operation
CC
Monitor Provides Under
Voltage Lockout
OVP Output Monitors Regulator
Output
Multifunction COMP Pin
Provides ENABLE, Soft Start, and Hiccup Timing in Addition to Control Loop Compensation
Package Options
CS51312
Synchronous CPU Buck Controller
for 12V Only Applications
CS51312
Description
Application Diagram
GATE(H)V
OUT
VID0 VID1 VID2 VID3 VID4
V
FB
V
CC2
PWRGD OVP GATE(L) Gnd
COMP C
OFF
V
CC1
16 Lead SO Narrow
1
Pentium is a registered trademark of Intel Corporation.
A Company
®
V2is a trademark of Switch Power, Inc.
Rev. 3/11/99
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
12V to 16A high performance converter.
The CS51312 is a synchronous dual NFET Buck Regulator Controller. It is designed to power the core logic of the latest high performance CPUs and ASICs from a single 12V input. It uses the V
2
TM
control method to achieve the fastest possible transient response and best overall regulation. It incor­porates many additional features required to ensure the proper opera­tion and protection of the CPU and Power system. The CS51312 provides the industry’s most highly integrated solution, minimizing external compo­nent count, total solution size, and cost.
The CS51312 is specifically designed to power Intel’s Pentium
®
II processor and includes the following features: 5-bit DAC with 1.2% tolerance, Power-Good output, overcurrent hic­cup mode protection, overvoltage protection, V
CC
monitor, Soft Start, adaptive voltage positioning, adap­tive FET non-overlap time, and remote sense. The CS51312 will oper­ate over a 9V to 20V (V
CC2
) range using either single or dual input volt­age and is available in 16 lead narrow body surface mount package.
R2
200
C9
0.01µF
C10 1µF
C19
1000pF
12V
C1
1.0µF
D1
SS16GICT-ND
R1
22
D2
ZM4746ACT-ND
V
ID4
V
ID3
V
ID2
V
ID1
C
OFF
COMP V
ID0
V
CC2VCC1
V
FB
GATE(H)
GATE(L)
Gnd
OVP
PWRGDV
OUT
CS51312
12V
C2 C3 C4
220µF
16SV220
C6
0.010µF
FY10AAJ-03A
FY10AAJ-03A
Q1
Q2
Q3
FY10AAJ-03A
FY10AAJ-03A
Q4
D3
SS12GICT-ND
OVP
PWRGD
R3
10k
L1
1.2µH
R4
0.004
C14 C15
470µF
C11 C12 C13
470µF
1.25V to 3.5V
T510X477K006AS4394
98
6
10 12
11 13 14
15 16
1
2 3 4 5
7
1
DAC
ENABLE
+++
+++
++
1
1
Page 2
2
Package Pin Description
PACKAGE PIN # PIN SYMBOL FUNCTION
Absolute Maximum Ratings
Pin Symbol Pin Name
V
MAX
V
MIN
I
SOURCE
I
SINK
CS51312
Operating Junction Temperature, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150°C
Lead Temperature Soldering
Reflow (SMD styles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 sec. max above 183°C, 230°C peak
Storage Temperature Range, TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -65° to 150°C
ESD Susceptibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2kV
V
CC1
IC Bias and Low Side Driver 16V -0.3V N/A 1.5A Peak Power Input 200mA
V
CC2
IC High Side Driver Power Input 20V -0.3V N/A 1.5A Peak
200mA COMP Compensation Pin 6V -0.3V 1mA 5mA V
FB
, V
OUT
, V
ID0-4
Voltage Feedback Input, Output 6V -0.3V 1mA 1mA Voltage Sense Pin, Voltage ID DAC Inputs
C
OFF
Off-Time Pin 6V -0.3V 1mA 50mA GATE(H) High-Side FET Driver 20V -0.3V DC 1.5APeak 1.5A Peak GATE(L) Low-Side FET Driver 16V 200mA DC 200mA DC PWRGD Power-Good Output 6V -0.3V 1mA 30mA OVP Overvoltage Protection 15V -0.3V 30mA 1mA Gnd Ground 0V 0V 1.5A Peak N/A
200mA DC
1,2,3,4,5 V
IDO
– V
ID4
Voltage ID DAC inputs. These pins are internally pulled up to
5.65V if left open. V
ID4
selects the DAC range. When V
ID4
is
high (logic one), the Error Amp reference range is 2.125V to
3.525V with 100mV increments. When V
ID4
is low (logic zero), the Error amp reference voltage is 1.325V to 2.075V with 50mV increments.
6V
FB
Error amp inverting input, PWM comparator non-inverting input, current limit comparator non-inverting input, PWRGD and OVP comparator input.
7V
OUT
Current limit comparator inverting input.
8V
CC1
Input power supply pin for the internal circuitry and low side gate driver. Decouple with filter capacitor to Gnd.
9V
CC2
Input power supply pin for the high side gate driver. Decouple with filter capacitor to Gnd.
10 GATE(H) High side switch FET driver pin . 11 Gnd Ground pin and IC substrate connection. 12 GATE(L) Low side synchronous FET driver pin. 13 OVP Overvoltage protection pin. Drives high when overvoltage
condition is detected on V
FB
.
14 PWRGD Power-Good Output. Open collector output drives low when
V
FB
is out of regulation.
15 C
OFF
Off-Time Capacitor Pin. A capacitor from this pin to Gnd sets the off time for the regulator
16 COMP Error amp output. PWM comparator inverting input.
A capacitor on this pin provides error amp compensation, and determines the Soft Start and hiccup timing. Pulling COMP below 1.1V (typ) turns off both GATE drivers and shuts down the regulator.
Page 3
Electrical Characteristics: 0˚C < TA< 70˚C; 0˚C < TJ< 125˚C; 9V < V
CC1
< 14V; 9V V
CC2
20V;
2.0V DAC Code(V
ID4
= V
ID3=VID2
= V
ID1
= 0, V
ID0
= 1), C
GATE(H)
= C
GATE(L)
= 3.3nF, C
OFF
= 390pF; Unless otherwise stated.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
3
CS51312
Voltage Identification DAC
Measure VFB= V
COMP
, VCC= 12V (Note 1)
75°C ≤ TJ≤ 125°C 25°C ≤ TJ≤ 75°C
V
ID4VID3VID2VID1VID0
MIN TYP MAX ± TOL MIN TYP MAX ± TOL UNIT
Error Amplifier
V
FB
Bias Current 0.2V ≤VFB≤ 3.5V -7.0 0.1 7.0 µA
COMP Source Current V
COMP
= 1.2V to 3.6V; VFB= 1.9 V 15 30 60 µA
COMP Sink Current V
COMP
=1.2V; VFB= 2.1V; 30 60 120 µA
Open Loop Gain C
COMP
= 0.1µF 80 dB
Unity Gain Bandwidth C
COMP
= 0.1µF 50 kHz
PSRR @ 1kHz C
COMP
= 0.1µF 70 dB
Transconductance 32 mmho Output Impedance 0.5 M
10000 3.483 3.525 3.567 1.2% 3.455 3.525 3.596 2.0% V 10001 3.384 3.425 3.466 1.2% 3.357 3.425 3.494 2.0% V 10010 3.285 3.325 3.365 1.2% 3.259 3.325 3.392 2.0% V 10011 3.186 3.225 3.264 1.2% 3.161 3.225 3.290 2.0% V 10100 3.087 3.125 3.163 1.2% 3.063 3.125 3.188 2.0% V 10101 2.989 3.025 3.061 1.2% 2.965 3.025 3.086 2.0% V 10110 2.890 2.925 2.960 1.2% 2.875 2.925 2.975 1.7% V 10111 2.791 2.825 2.859 1.2% 2.777 2.825 2.873 1.7% V 11000 2.692 2.725 2.758 1.2% 2.679 2.725 2.771 1.7% V 11001 2.594 2.625 2.657 1.2% 2.580 2.625 2.670 1.7% V 11010 2.495 2.525 2.555 1.2% 2.482 2.525 2.568 1.7% V 11011 2.396 2.425 2.454 1.2% 2.389 2.425 2.461 1.5% V 11100 2.297 2.325 2.353 1.2% 2.290 2.325 2.360 1.5% V 11101 2.198 2.225 2.252 1.2% 2.192 2.225 2.258 1.5% V 11110 2.099 2.125 2.151 1.2% 2.093 2.125 2.157 1.5% V 00000 2.050 2.075 2.100 1.2% 2.044 2.075 2.106 1.5% V 00001 2.001 2.025 2.049 1.2% 1.995 2.025 2.055 1.5% V 00010 1.953 1.975 1.997 1.1% 1.945 1.975 2.005 1.5% V 00011 1.904 1.925 1.946 1.1% 1.896 1.925 1.954 1.5% V 00100 1.854 1.875 1.896 1.1% 1.847 1.875 1.903 1.5% V 00101 1.805 1.825 1.845 1.1% 1.798 1.825 1.852 1.5% V 00110 1.755 1.775 1.795 1.1% 1.748 1.775 1.802 1.5% V 00111 1.706 1.725 1.744 1.1% 1.699 1.725 1.751 1.5% V 01000 1.656 1.675 1.694 1.1% 1.650 1.675 1.700 1.5% V 01001 1.607 1.625 1.643 1.1% 1.601 1.625 1.649 1.5% V 01010 1.558 1.575 1.593 1.1% 1.551 1.575 1.599 1.5% V 01011 1.508 1.525 1.542 1.1% 1.502 1.525 1.548 1.5% V 01100 1.459 1.475 1.491 1.1% 1.453 1.475 1.497 1.5% V 01101 1.409 1.425 1.441 1.1% 1.404 1.425 1.446 1.5% V 01110 1.360 1.375 1.390 1.1% 1.354 1.375 1.396 1.5% V 01111 1.310 1.325 1.340 1.1% 1.305 1.325 1.345 1.5% V 11111 1.225 1.250 1.275 2.0% 1.225 1.250 1.275 2.0% V
Page 4
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
4
CS51312
Electrical Characteristics: 0˚C < TA< 70˚C; 0˚C < TJ< 125˚C; 9V < V
CC1
< 14V; 9V V
CC2
20V;
2.0V DAC Code(V
ID4
= V
ID3=VID2
= V
ID1
= 0, V
ID0
= 1), C
GATE(H)
= C
GATE(L)
= 3.3nF, C
OFF
= 390pF; Unless otherwise stated.
Line Regulation 9V ≤ V
CC1
14V 0.01 %/V
Input Threshold V
ID4
, V
ID3
, V
ID2
, V
ID1
, V
ID0
1.00 1.25 2.40 V
Input Pull-up Resistance V
ID4
, V
ID3
, V
ID2
, V
ID1
, V
ID0
25 50 100 k
Pull-up Voltage 5.48 5.65 5.82 V
GATE(H) and GATE(L)
High Voltage at 100mA Measure V
CC1/2
–GATE(L)/(H) 1.2 2.1 V
Low Voltage at 100mA Measure GATE(L)/(H) 1.0 1.5 V Rise Time 1.6V < GATE(H)/(L) < (V
CC1/2
– 2.5V) 40 80 ns
Fall Time (V
CC1/2
– 2.5V) > GATE(L)/(H) > 1.6V 40 80 ns
GATE(H) to GATE(L) Delay GATE(H)<2V, GATE(L)>2V, V
CC1/2
= 12V 30 65 110 ns
GATE(L) to GATE(H) Delay GATE(L)<2V, GATE(H)>2V,V
CC1/2
= 12V 30 65 110 ns
GATE pull-down Resistance to Gnd (Note 2) 20 50 115 k
Overcurrent Protection
OVC Comparator Offset Voltage 0V ≤ V
OUT
3.5V 77 86 101 mV
Discharge Threshold Voltage 0.2 0.25 0.3 V V
OUT
Bias Current 0.2V ≤ V
OUT
3.5V -7.0 0.1 7.0 µA
OVC Latch Discharge Current V
COMP
= 1V 100 800 2500 µA
PWM Comparator
PWM Comparator Offset Voltage 0V ≤ V
FB
3.5V 0.99 1.10 1.23 V
Transient Response V
FB
= 0 to 3.5V 200 300 ns
C
OFF
Off-Time 1.0 1.6 2.3 µs Charge Current V
COFF
= 1.5V 550 µA
Discharge Current V
COFF
= 1.5V 25 mA
Power-Good Output
PWRGD Sink Current V
FB
= 1.7V, V
PWRGD
= 1V 0.5 4 15 mA
PWRGD Upper Threshold % of nominal DAC code 5 8.5 12 % PWRGD Lower Threshold % of nominal DAC code -12 -8.5 -5 % PWRGD Output Low Voltage V
FB
= 1.7V, I
PWRGD
= 500µA 0.2 0.3 V
Overvoltage Protection (OVP) Output
OVP Source Current OVP = 1V 1 10 25 mA OVP Threshold % of nominal DAC code 5 8.5 12 % OVP Pull-up Voltage I
OVP
= 1mA, V
CC1
- V
OVP
1.1 1.5 V
Page 5
CS51312
5
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Electrical Characteristics: 0˚C < TA< 70˚C; 0˚C < TJ< 125˚C; 9V < V
CC1
< 14V; 9V V
CC2
20V;
2.0V DAC Code(V
ID4
= V
ID3=VID2
= V
ID1
= 0, V
ID0
= 1), C
GATE(H)
= C
GATE(L)
= 3.3nF, C
OFF
= 390pF; Unless otherwise stated.
Block Diagram
General Electrical Specifications
V
CC1
Monitor Start Threshold 7.9 8.4 8.9 V
V
CC1
Monitor Stop Threshold 7.6 8.1 8.6 V
Hysteresis Start - Stop 0.15 0.30 0.60 V V
CC1
Supply Current No Load on GATE(H), GATE(L) 9.5 16 mA
V
CC2
Supply Current No Load on GATE(H), GATE(L) 2.5 4.5 mA
Note 1: The IC power dissipation in a typical application with VCC= 12V, switching frequency fSW= 250kHz, 50nc MOSFETs and R
θJA
= 115°C/W yields an operating junction temperature rise of approximately 52°C, and a junction tem-
perature of 77°C with an ambient temperature of 25°C.
Note 2: Guaranteed by design, not 100% tested in production.
+
-
+
-
+
-
V
FB
COMP
C
OFF
OFF
TIME
PWM COMP
DISCHARGE
COMP
+
-
V
OUT
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
DAC
+
-
+
-
+
-
1.1V
EA
CURRENT LIMIT
+
-
86mV
0.25V FAULT
LATCH
R
S
Q
V
CC1
OVP PWRGD Gnd
GATE(L)
GATE(H)
V
CC1
UVLO
NONOVERLAP
LOGIC
+
-
V
CC2
Page 6
CS51312
6
Application Information
V
2
TM
Control Method
The V
2
TM
method of control uses a ramp signal that is gen­erated by the ESR of the output capacitors. This ramp is proportional to the AC current through the main inductor and is offset by the value of the DC output voltage. This control scheme inherently compensates for variation in either line or load conditions, since the ramp signal is gen­erated from the output voltage itself. This control scheme differs from traditional techniques such as voltage mode, which generates an artificial ramp, and current mode, which generates a ramp from inductor current.
The V
2
TM
control method is illustrated in Figure 6. The out­put voltage is used to generate both the error signal and the ramp signal. Since the ramp signal is simply the output voltage, it is affected by any change in the output regard­less of the origin of that change. The ramp signal also con-
tains the DC portion of the output voltage, which allows the control circuit to drive the main switch to 0% or 100% duty cycle as required.
Figure 6: V
2
TM
Control Diagram
Theory Of Operation
Typical Performance Characteristics
150 125 100
75 50 25
0
0 2000 4000 6000 8000 10000 12000 14000 16000
Falltime (ns)
Load Capacitance (pF)
VCC = 12V T
A
= 25°C
Figure 4: Percent Output Error vs. DAC Output
Voltage Setting, V
ID4
= 0.
Figure 1: Gate(H) and Gate(L) Falltime vs. Load Capacitance.
Figure 2: Gate(H) and Gate(L) Risetime vs. Load Capacitance.
Figure 3: DAC Output Voltage vs. Temperature,
DAC Code = 00001.
0.10
0.05 0
0.05
0.10
0.15
0.20
1.325 1.375 1.425 1.475 1.525 1.575 1.625 1.675 1.725 1.775 1.825 1.875 1.925 1.975 2.025 2.075
DAC Output Voltage Setting (V)
Output Error (%)
VCC = 12V T
A
= 25°C
V
ID4
= 0
Figure 5: Percent Output Error vs. DAC Output
Voltage Setting, V
ID4
= 1.
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0
0.05
0.10
0.15
0.20
0.25
Output Error (%)
2.125 2.225 2.325 2.425 2.525 2.625 2.725 2.825 2.925 3.025 3.125 3.225 3.335 3.425 3.525
DAC Output Voltage Setting (V)
VCC = 12V T
A
= 25°C
V
ID4
= 1
150 125 100
75 50 25
0
0 2000 4000 6000 8000 10000 12000 14000 16000
Risetime (ns)
Load Capacitance (pF)
VCC = 12V T
A
= 25°C
0.10
0.05 0
0.05
0.10
0.15
0 20 40 60 80 100 120
Junction Temperature (°C)
DAC Output Voltage
Deviation (%)
VCC = 12V
COMP
PWM Comparator
+
Ramp Signal
Error
Signal
C
Error
Amplifier
GATE(H) GATE(L)
E
Output Voltage Feedback
V
FB
+
Reference
Voltage
Page 7
7
Application Information: continued
CS51312
A change in line voltage changes the current ramp in the inductor, affecting the ramp signal, which causes the V
2
TM
control scheme to compensate the duty cycle. Since the change in inductor current modifies the ramp signal, as in current mode control, the V
2
TM
control scheme has the same
advantages in line transient response. A change in load current will have an affect on the output
voltage, altering the ramp signal. A load step immediately changes the state of the comparator output, which controls the main switch. Load transient response is determined only by the comparator response time and the transition speed of the main switch. The reaction time to an output load step has no relation to the crossover frequency of the error signal loop, as in traditional control methods.
The error signal loop can have a low crossover frequency, since transient response is handled by the ramp signal loop. The main purpose of this ‘slow’ feedback loop is to provide DC accuracy. Noise immunity is significantly improved, since the error amplifier bandwidth can be rolled off at a low frequency. Enhanced noise immunity improves remote sensing of the output voltage, since the noise associated with long feedback traces can be effectively filtered.
Line and load regulation are drastically improved because there are two independent voltage loops. A voltage mode controller relies on a change in the error signal to compen­sate for a deviation in either line or load voltage. This change in the error signal causes the output voltage to change corresponding to the gain of the error amplifier, which is normally specified as line and load regulation.
A current mode controller maintains fixed error signal under deviation in the line voltage, since the slope of the ramp signal changes, but still relies on a change in the error signal for a deviation in load. The V
2
TM
method of control maintains a fixed error signal for both line and load varia­tion, since the ramp signal is affected by both line and load.
Constant Off-Time
To minimize transient response, the CS51312 uses a Constant Off-Time method to control the rate of output pulses. During normal operation, the Off-Time of the high side switch is terminated after a fixed period, set by the C
OFF
capacitor. Every time the VFBpin exceeds the COMP pin voltage an Off-Time is initiated. To maintain regula­tion, the V
2
TM
Control Loop varies switch On-Time. The PWM comparator monitors the output voltage ramp, and terminates the switch On-Time.
Constant Off-Time provides a number of advantages. Switch duty Cycle can be adjusted from 0 to 100% on a pulse-by pulse basis when responding to transient condi­tions. Both 0% and 100% Duty Cycle operation can be maintained for extended periods of time in response to Load or Line transients.
Programmable Output
The CS51312 is designed to provide two methods for pro­gramming the output voltage of the power supply. A five bit on board digital to analog converter (DAC) is used to program the output voltage within two different ranges. The first range is 2.125V to 3.525V in 100mV steps, the sec­ond is 1.325V to 2.075V in 50mV steps, depending on the digital input code. If all five bits are left open, the CS51312 enters adjust mode. In adjust mode, the designer can
choose any output voltage by using resistor divider feed­back to the VFBpin, as in traditional controllers. The CS51312 is specifically designed to meet or exceed Intel’s Pentium®II specifications.
Error Amplifier
The COMP pin is the output of the error amplifier. A capacitor to Gnd compensates the error amplifier loop. Additionally, the built in offset on the PWM Comparator non-inverting input provides the hiccup timing for the Over-Current Protection, Soft Start function, and regulator output enable.
V
CC2
Charge Pump
In order to fully turn on the high side NFET, a voltage greater than the input voltage must be applied to V
CC2
to bias the GATE(H) driver. Referring to the application dia­gram on page 1; a simple charge pump circuit can be implemented for this purpose through capacitor C6, resis­tor R1, and diodes D1 and D2. The input voltage, less the drop in D1 is stored in C6 during the off-time period. When the high-side FET turns on, it drives the inductor switching node and C6 high causing schottky diode D1 to reverse bias. The charge stored in C6 is transferred to V
CC2
through R1. Zener diode D2 clamps the V
CC2
voltage to
18V to prevent the V
CC2
from exceeding its 20V Max rating
(see Figure 7).
Figure 7: V
CC2
Charge Pump Operation (1µs/div). Channel 1 - Charge Pump Switching Node (10V/div) Channel 2 - V
CC2
(10V/div) Channel 3 - GATE(H) (10V/div) Channel 4 - Inductor Switching Node (10V/div)
Startup
The CS51312 provides a controlled startup of regulator out­put voltage and features Programmable Soft Start imple­mented through the Error Amp and external Compensation Capacitor. This feature, combined with overcurrent protec­tion, prevents stress to the regulator power components and overshoot of the output voltage during startup.
As Power is applied to the regulator, the CS51312 Undervoltage Lockout circuit (UVL) monitors the ICs sup­ply voltage (V
CC1
) which is typically connected to the +12V input. The UVL circuit prevents the NFET gates from being activated until V
CC1
exceeds the 8.4V (typ) threshold.
Page 8
CS51312
Application Information: continued
8
Hysteresis of 300mV (typ) is provided for noise immunity. The Error Amp Capacitor connected to the COMP pin is charged by a 30µA current source. This capacitor must be charged to 1.1V (typ) so that it exceeds the PWM compara­tor’s offset before the V
2
TM
PWM control loop permits
switching to occur. When V
CC1
has exceeded 8.4V and COMP has charged to
1.1V, the upper Gate driver (GATE(H)) is activated, turn­ing on the upper FET. This causes current to flow through the output inductor and into the output capacitors and load according to the following equation:
I = (V
IN
– V
OUT
) ×
GATE(H) and the upper NFET remain on and inductor cur­rent ramps up until the initial pulse is terminated by either the PWM control loop or the overcurrent protection. This initial surge of in-rush current minimizes startup time, but avoids overstressing of the regulator’s power components.
The PWM comparator will terminate the initial pulse if the regulator output exceeds the voltage on the COMP pin plus the 1.1V PWM comparator offset prior to the drop across the current sense resistor exceeding the current limit threshold. In this case, the PWM control loop has achieved regulation and the initial pulse is then followed by a con­stant off time as programmed by the C
OFF
capacitor. The COMP capacitor will continue to slowly charge and the regulator output voltage will follow it, less the 1.1V PWM offset, until it achieves the voltage programmed by the DAC’s VID input. The Error Amp will then source or sink current to the COMP cap as required to maintain the cor­rect regulator DC output voltage. Since the rate of increase of the COMP pin voltage is typically set much slower than the regulator’s slew capability, inrush current, output volt­age, and duty cycle all gradually increase from zero. (See Figures 8 and 9).
Figure 8: Normal Startup (5ms/div).
Channel 1 - Regulator Input Voltage and V
CC1
(10V/div) Channel 2 – COMP (2V/div) Channel 4 - Regulator Output Voltage (1V/div)
Figure 9: Normal Startup showing initial pulse followed by Soft Start (5µs/div).
Channel 1 - V
CC2
(10V/div) Channel 2 – GATE(H) (10V/div) Channel 3 - Inductor Switching Node (10V/div) Channel 4 - Regulator Output Voltage (2V/div)
If the voltage across the Current Sense resistor generates a voltage difference between the VFBand V
OUT
pins that exceeds the OVC Comparator Offset Voltage (86mV typi­cal), the Fault latch is set. This causes the COMP pin to be quickly discharged, turning off GATE(H) and the upper NFET since the voltage on the COMP pin is now less than the 1.1V PWM comparator offset. The Fault latch is reset when the voltage on the COMP decreases below the Discharge threshold voltage (0.25V typical). The COMP capacitor will again begin to charge, and when it exceeds the 1.1V PWM comparator offset, the regulator output will Soft Start normally (see Figure 10).
Figure 10: Startup with COMP pre-charged to 2V (2ms/div).
Channel 1 - Regulator Output Voltage (1V/div) Channel 2 - COMP Pin (1V/div) Channel 3 - VCC(10V/div)
T
L
Page 9
Application Information: continued
9
CS51312
When driving large capacitive loads, the COMP must charge slowly enough to avoid tripping the CS51312 over­current protection. The following equation can be used to ensure unconditional startup:
<
where
I
CHG
= COMP Source Current (30µA typical);
C
COMP
= COMP Capacitor value (0.1µF typical);
I
LIM
= Current Limit Threshold;
I
LOAD
= Load Current during startup;
C
OUT
= Total Output Capacitance.
Normal Operation
During Normal operation, Switch Off-Time is constant and set by the C
OFF
capacitor. Switch On-Time is adjusted by
the V
2TM
Control loop to maintain regulation. This results in changes in regulator switching frequency, duty cycle, and output ripple in response to changes in load and line. Output voltage ripple will be determined by inductor rip­ple current and the ESR of the output capacitors
Transient Response
The CS51312 V
2
TM
Control Loop’s 200ns reaction time pro­vides unprecedented transient response to changes in input voltage or output current. Pulse-by-pulse adjustment of duty cycle is provided to quickly ramp the inductor cur­rent to the required level. Since the inductor current cannot be changed instantaneously, regulation is maintained by the output capacitor(s) during the time required to slew the inductor current.
Overall load transient response is further improved through a feature called “Adaptive Voltage Positioning”. This technique pre-positions the output capacitors voltage to reduce total output voltage excursions during changes in load.
Holding tolerance to 1% allows the error amplifiers refer­ence voltage to be targeted +25mV high without compro­mising DC accuracy. A “Droop Resistor” connects the Error Amps feedback pin (VFB) to the output capacitors and load and carries the output current. With no load, there is no DC drop across this resistor, producing an out­put voltage tracking the Error amps, including the +25mV offset. When the full load current is delivered, a 50mV drop is developed across this resistor. This results in out­put voltage being offset -25mV low.
The benefit of Adaptive Voltage Positioning is that addi­tional margin is provided for a load transient before reach­ing the output voltage specification limits. When load cur­rent suddenly increases from its minimum level, the out­put capacitor is pre-positioned +25mV. Conversely, when load current suddenly decreases from its maximum level, the output capacitor is pre-positioned -25mV. For best Transient Response, a combination of a number of high fre­quency and bulk output capacitors are usually used.
Protection and Monitoring Features
Over-Current Protection
A hiccup mode current limit protection feature is provided, requiring only the COMP capacitor to implement. The CS51312 provides overcurrent protection by sensing the current through a “Droop” resistor, using an internal cur­rent sense comparator. The comparator compares the volt­age drop through the “Droop” resistor to an internal refer­ence voltage of 86mV (typical).
If the voltage drop across the “Droop” resistor exceeds this threshold, the current sense comparator allows the fault latch to be set. This causes the regulator to stop switching.
During this over current condition, the CS51312 stays off for the time it takes the COMP pin capacitor to discharge to its lower 0.25V threshold. As soon as the COMP pin reaches 0.25V, the Fault latch is reset (no overcurrent con­dition present) and the COMP pin is charged with a 30µA current source to a voltage 1.1V greater than the VFBvolt­age. Only at this point the regulator attempts to restart nor­mally by delivering short gate pulses to both FETS. This protection scheme minimizes thermal stress to the regula­tor components, input power supply, and PC board traces, as the over current condition persists. Upon removal of the overload, the fault latch is cleared, allowing normal opera­tion to resume.
Overvoltage Protection
Overvoltage protection (OVP) is provided as result of the normal operation of the V
2
TM
control topology and requires no additional external components. The control loop responds to an overvoltage condition within 200ns, causing the top MOSFET to shut off, disconnecting the regulator from its input voltage. This results in a “crowbar” action to clamp the output voltage and prevents damage to the load. The regulator will remain in this state until the overvoltage condition ceases or the input voltage is pulled low. Additionally, a dedicated Overvoltage protection (OVP) output pin (pin 13) is provided in the CS51312. The OVP signal will go high (overvoltage condition), if the output voltage (V
CC(CORE)
) exceeds the regulation voltage by 8.5% of the voltage set by the particular DAC code. The OVP pin can source up to 25mA of current that can be used to drive an SCR to crowbar the power supply.
Power-Good Circuit
The Power-Good pin (pin 14) is an open-collector signal consistent with TTL DC specifications. It is externally pulled up, and is pulled low (below 0.3V) when the regula­tor output voltage typically exceeds ± 8.5% of the nominal output voltage. Maximum output voltage deviation before Power-Good is pulled low is ± 12%.
Output Enable
On/off control of the regulator outputs can be implement­ed by pulling the COMP pins low. It is required to pull the COMP pins below the 1.1V PWM comparator offset volt­age in order to disable switching on the GATE drivers.
I
LIM
I
LOAD
C
OUT
I
CHG
C
COMP
Page 10
CS51312
Application Information: continued
10
Adaptive FET Non-Overlap
The CS51312 includes circuitry to prevent the simultaneous conduction of both the high and low side NFETs. This is necessary to prevent efficiency reducing “shoot-through” current from flowing from the input voltage to ground through the two NFETs. Prior to either GATE(H) or GATE(L) driving high, the other GATE must reach its low state. Since GATE rise and fall times vary with loading, this results in a variable delay from the start of turn-off until the start of turn-on (see Figure 11).
Figure 11: Adaptive FET Non-Overlap (100ns/div).
Channel 1 - GATE(H) (5V/div) Channel 2 – GATE(L) (5V/div) Channel 3 - Inductor Switching Node (10V/div)
Step 1: Definition of the design specifications
The output voltage tolerance can be affected by any or all of the following reasons:
1) buck regulator output voltage setpoint accuracy;
2) output voltage change due to discharging or charging of the bulk decoupling capacitors during a load current transient;
3) output voltage change due to the ESR and ESL of the bulk and high frequency decoupling capacitors, circuit traces, and vias;
4) output voltage ripple and noise. Budgeting the tolerance is left up to the designer who must
take into account all of the above effects and provide an output voltage that will meet the specified tolerance at the load.
The designer must also ensure that the regulator compo­nent temperatures are kept within the manufacturer’s spec­ified ratings at full load and maximum ambient tempera­ture.
Step 2: Selection of the Output Capacitors
These components must be selected and placed carefully to yield optimal results. Capacitors should be chosen to pro­vide acceptable ripple on the regulator output voltage. Key
specifications for output capacitors are their ESR (Equivalent Series Resistance), and ESL (Equivalent Series Inductance). For best transient response, a combination of low value/high frequency and bulk capacitors placed close to the load will be required.
In order to determine the number of output capacitors the maximum voltage transient allowed during load transitions has to be specified. The output capacitors must hold the output voltage within these limits since the inductor current can not change with the required slew rate. The output capacitors must therefore have a very low ESL and ESR.
The voltage change during the load current transient is:
V
OUT
= I
OUT
×
(
+ ESR +
)
,
where
I
OUT
/ t = load current slew rate;
I
OUT
= load transient; t = load transient duration time; ESL = Maximum allowable ESL including capacitors, circuit traces, and vias; ESR = Maximum allowable ESR including capacitors and circuit traces; tTR= output voltage transient response time.
The designer has to independently assign values for the change in output voltage due to ESR, ESL, and output capacitor discharging or charging. Empirical data indicates that most of the output voltage change (droop or spike depending on the load current transition) results from the total output capacitor ESR.
The maximum allowable ESR can then be determined according to the formula
ESR
MAX
=
,
where ∆V
ESR
= change in output voltage due to ESR
(assigned by the designer). Once the maximum allowable ESR is determined, the num-
ber of output capacitors can be found by using the formula
Number of capacitors =
,
where
ESR
CAP
= maximum ESR per capacitor (specified in man­ufacturer’s data sheet); ESR
MAX
= maximum allowable ESR.
The actual output voltage deviation due to ESR can then be verified and compared to the value assigned by the design­er:
V
ESR
= I
OUT
× ESR
MAX
Similarly, the maximum allowable ESL is calculated from the following formula:
ESL
MAX
=
,
V
ESL
× t
I
ESR
CAP
ESR
MAX
V
ESR
I
OUT
t
TR
C
OUT
ESL
t
CS51312-based V
CC(CORE)
Buck Regulator Design Procedure
Page 11
Application Information: continued
11
CS51312
where
I/T = load current slew rate (as high as 20A/µs);V
ESL
= change in output voltage due to ESL.
The actual maximum allowable ESL can be determined by using the equation:
ESL
MAX
=
,
where ESL
CAP
= maximum ESL per capacitor (it is estimat­ed that a 10 × 12mm Aluminum Electrolytic capacitor has approximately 4nH of package inductance).
The actual output voltage deviation due to the actual maxi­mum ESL can then be verified:
V
ESL
=
.
The designer now must determine the change in output voltage due to output capacitor discharge during the tran­sient:
V
CAP
=
,
where
t
TR
= the output voltage transient response time (assigned by the designer); V
CAP
= output voltage deviation due to output capaci­tor discharge; I = Load step.
The total change in output voltage as a result of a load cur­rent transient can be verified by the following formula:
V
OUT
= V
ESR
+ V
ESL
+ V
CAP
Step 3: Selection of the Duty Cycle, Switching Frequency, Switch On-Time (TON) and Switch Off-Time (T
OFF
)
The duty cycle of a buck converter (including parasitic losses) is given by the formula:
Duty Cycle = D =
,
where
V
OUT
= buck regulator output voltage;
V
HFET
= high side FET voltage drop due to R
DS(ON)
;
V
L
= output inductor voltage drop due to inductor wire DC resistance; V
DROOP
= droop (current sense) resistor voltage drop;
V
IN
= buck regulator input voltage;
V
LFET
= low side FET voltage drop due to R
DS(ON)
.
Step3a: Calculation of Switch On-Time
The switch On-Time (time during which the switching MOSFET in a synchronous buck topology is conducting) is determined by:
T
ON
= ,
where FSW= regulator switching frequency selected by the designer.
Higher operating frequencies allow the use of smaller inductor and capacitor values. Nevertheless, it is common to select lower frequency operation because a higher fre­quency results in lower efficiency due to MOSFET gate charge losses. Additionally, the use of smaller inductors at higher frequencies results in higher ripple current, higher output voltage ripple, and lower efficiency at light load currents.
Step 3b: Calculation of Switch Off-Time
The switch Off-Time (time during which the switching MOSFET is not conducting) can be determined by:
T
OFF
= TON,
The C
OFF
capacitor value has to be selected in order to set
the Off-Time, T
OFF
, above:
C
OFF
= ,
where
3980 is a characteristic factor of the CS51312; D = Duty Cycle.
Step 4: Selection of the Output Inductor
The inductor should be selected based on its inductance, current capability, and DC resistance. Increasing the induc­tor value will decrease output voltage ripple, but degrade transient response. There are many factors to consider in selecting the inductor including cost, efficiency, EMI and ease of manufacture. The inductor must be able to handle the peak current at the switching frequency without satu­rating, and the copper resistance in the winding should be kept as low as possible to minimize resistive power loss. There are a variety of materials and types of magnetic cores that could be used for this application. Among them are ferrites, molypermalloy cores (MPP), amorphous and powdered iron cores. Powdered iron cores are very com­monly used. Powdered iron cores are very suitable due to their high saturation flux density and have low loss at high frequencies, a distributed gap and exhibit very low EMI.
The inductor value can be determined by:
L = ,
where
VIN= input voltage; V
OUT
= output voltage;
t
TR
= output voltage transient response time (assigned by the designer); I = load transient.
The inductor ripple current can then be determined:
I
L
= ,
V
OUT
× T
OFF
L
(VIN− V
OUT
) × t
TR
∆Ι
Period × (1 D)
3980
1
F
SW
Duty Cycle
F
SW
V
OUT
+ (V
HFET
+ VL+ V
DROOP
)
V
IN
+ V
LFET
V
HFET
V
L
I × t
TR
C
OUT
ESL
MAX
× I
t
ESL
CAP
Number of output capacitors
Page 12
CS51312
12
Application Information: continued
where
IL= inductor ripple current; V
OUT
= output voltage;
T
OFF
= switch Off-Time;
L = inductor value.
The designer can now verify if the number of output capacitors from step 2 will provide an acceptable output voltage ripple (1% of output voltage is common). The for­mula below is used:
IL= ,
Rearranging we have:
ESR
MAX
= ,
where
ESR
MAX
= maximum allowable ESR;
V
OUT
= 1% × V
OUT
= maximum allowable output volt­age ripple ( budgeted by the designer ); IL= inductor ripple current; V
OUT
= output voltage.
The number of output capacitors is determined by:
Number of capacitors =
,
where ESR
CAP
= maximum ESR per capacitor (specified in
manufacturer’s data sheet). The designer must also verify that the inductor value
yields reasonable inductor peak and valley currents (the inductor current is a triangular waveform):
I
L(PEAK)
= I
OUT
+
,
where
I
L(PEAK)
= inductor peak current;
I
OUT
= load current;
IL= inductor ripple current.
I
L(VALLEY)
= I
OUT
,
where I
L(VALLEY)
= inductor valley current.
Step 5: Selection of the Input Capacitors
These components must be selected and placed carefully to yield optimal results. Capacitors should be chosen to pro­vide acceptable ripple on the input supply lines. A key specification for input capacitors is their ripple current rat­ing. The input capacitor should also be able to handle the input RMS current I
IN(RMS)
.
The combination of the input capacitors CINdischarges during the on-time.
The input capacitor discharge current is given by:
I
CINDIS(RMS)
=
,
where
I
CINDIS(RMS)
= input capacitor discharge current;
I
L(PEAK)
= inductor peak current;
I
L(VALLEY)
= inductor valley current.
CINcharges during the off-time, the average current through the capacitor over one switching cycle is zero:
I
CIN(CH)
= I
CIN(DIS)
× ,
where
I
CIN(CH)
= input capacitor charge current;
I
CIN(DIS)
= input capacitor discharge current;
D = Duty Cycle.
The total Input RMS current is:
I
CIN(RMS)
= (I
CIN(DIS)
2
× D) + (I
CIN(CH)
2
× (1 − D))
The number of input capacitors required is then deter­mined by:
N
CIN
= ,
where
N
CIN
= number of input capacitors;
I
CIN(RMS)
= total input RMS current;
I
RIPPLE
= input capacitor ripple current rating (specified
in manufacturer’s data sheets).
The total input capacitor ESR needs to be determined in order to calculate the power dissipation of the input capac­itors:
ESR
CIN
= ,
where
ESR
CIN
= total input capacitor ESR;
ESR
CAP
= maximum ESR per capacitor (specified in manufacturer’s data sheets); N
CIN
= number of input capacitors.
Once the total ESR of the input capacitors is known, the input capacitor ripple voltage can be determined using the formula:
V
CIN(RMS)
= I
CIN(RMS)
× ESR
CIN
,
where
V
CIN(RMS)
= input capacitor RMS voltage;
I
CIN(RMS)
= total input RMS current;
ESR
CIN
= total input capacitor ESR.
The designer must determine the input capacitor power loss in order to ensure there isn’t excessive power dissipa­tion through these components. The following formula is used:
P
CIN(RMS)
= I
CIN(RMS)
2
× ESR
CIN
ESR
CAP
N
CIN
I
CIN(RMS)
I
RIPPLE
D
1 D
(I
L(PEAK)
2
+ (I
L(PEAK)
× I
L(VALLEY)
) + I
L(VALLEY)
2
× D
3
I
L
2
I
L
2
ESR
CAP
ESR
MAX
V
OUT
I
L
V
OUT
ESR
MAX
Page 13
where
P
CIN(RMS)
= input capacitor RMS power dissipation;
I
CIN(RMS)
= total input RMS current;
ESR
CIN
= total input capacitor ESR.
Step 6: Selection of the Input Inductor
A common requirement is that the buck controller must not disturb the input voltage. One method of achieving this is by using an input inductor and a bypass capacitor. The input inductor isolates the supply from the noise gen­erated in the switching portion of the buck regulator and also limits the inrush current into the input capacitors upon power up. The inductor’s limiting effect on the input current slew rate becomes increasingly beneficial during load transients. The worst case is when the load changes from no load to full load (load step), a condition under which the highest voltage change across the input capaci­tors is also seen by the input inductor. The inductor suc­cessfully blocks the ripple current while placing the tran­sient current requirements on the input bypass capacitor bank, which has to initially support the sudden load change.
The minimum inductance value for the input inductor is therefore:
LIN= ,
where
LIN= input inductor value; V = voltage seen by the input inductor during a full load swing; (dI/dt)
MAX
= maximum allowable input current slew
rate.
The designer must select the LC filter pole frequency so that at least 40dB attenuation is obtained at the regulator switching frequency. The LC filter is a double-pole net­work with a slope of 2, a roll-off rate of –40dB/dec, and a corner frequency:
fC= ,
where
L = input inductor; C = input capacitor(s).
Step 7: Selection of the Power FET
FET Basics
The use of the MOSFET as a power switch is propelled by two reasons: 1) Its very high input impedance; and 2) Its very fast switching times. The electrical characteristics of a MOS­FET are considered to be those of a perfect switch. Control and drive circuitry power is therefore reduced. Because the input impedance is so high, it is voltage driven. The input of the MOSFET acts as if it were a small capacitor, which the driving circuit must charge at turn on. The lower the drive impedance, the higher the rate of rise of V
GS
, and the faster the turn- on time. Power dissipation in the switching MOSFET consists of 1) conduction losses, 2) leakage losses,
3) turn-on switching losses, 4) turn-off switching losses, and 5) gate-transitions losses. The latter three losses are proportional to frequency. For the conducting power dissi-
pation rms values of current and resistance are used for true power calculations. The fast switching speed of the MOSFET makes it indispensable for high-frequency power supply applications. Not only are switching power losses minimized, but also the maximum usable switching fre­quency is considerably higher. Switching time is indepen­dent of temperature. Also, at higher frequencies, the use of smaller and lighter components (transformer, filter choke, filter capacitor) reduces overall component cost while using less space for more efficient packaging at lower weight.
The MOSFET has purely capacitive input impedance. No DC current is required. It is important to keep in mind the drain current of the FET has a negative temperature coeffi­cient. Increase in temperature causes higher on-resistance and greater leakage current. V
DS(ON)
should be low to min-
imize power dissipation at a given I
D
, and VGSshould be high to accomplish this. MOSFET switching times are determined by device capacitance, stray capacitance, and the impedance of the gate drive circuit. Thus the gate driv­ing circuit must have high momentary peak current sourc­ing and sinking capability for switching the MOSFET. The input capacitance, output capacitance and reverse-transfer capacitance also increase with increased device current rat­ing.
Two considerations complicate the task of estimating switching times. First, since the magnitude of the input capacitance, C
ISS
, varies with VDS, the RC time constant
determined by the gate-drive impedance and C
ISS
changes during the switching cycle. Consequently, computation of the rise time of the gate voltage by using a specific gate­drive impedance and input capacitance yields only a rough estimate. The second consideration is the effect of the “Miller” capacitance, C
RSS
, which is referred to as CDGin the following discussion. For example, when a device is on, V
DS(ON)
is fairly small and VGSis about 12V. CDGis
charged to V
DS(ON)
VGS, which is a negative potential if the drain is considered the positive electrode. When the drain is “off”, C
DG
is charged to quite a different potential.
In this case the voltage across C
DG
is a positive value since
the potential from gate-to-source is near zero volts and V
DS
is essentially the drain supply voltage. During turn-on and turn-off, these large swings in gate-to-drain voltage tax the current sourcing and sinking capabilities of the gate drive. In addition to charging and discharging CGS, the gate drive must also supply the displacement current required by CDG(I
GATE
= CdgdVdg/dt). Unless the gate-drive impedance is very low, the VGSwaveform commonly plateaus during rapid changes in the drain-to-source volt­age.
The most important aspect of FET performance is the Static Drain-To-Source On-Resistance (R
DS(ON)
), which effects regulator efficiency and FET thermal management require­ments. The On-Resistance determines the amount of cur­rent a FET can handle without excessive power dissipation that may cause overheating and potentially catastrophic failure. As the drain current rises, especially above the con­tinuous rating, the On-Resistance also increases. Its posi­tive temperature coefficient is between +0.6%/C and +0.85%/C. The higher the On-Resistance the larger the conduction loss is. Additionally, the FET gate charge should be low in order to minimize switching losses and reduce power dissipation.
Both logic level and standard FETs can be used.
1
2π LC
V
(dI/dt)
MAX
Application Information: continued
13
CS51312
Page 14
CS51312
Application Information: continued
14
Voltage applied to the FET gates depends on the applica­tion circuit used. Both upper and lower gate driver outputs are specified to drive to within 1.5V of ground when in the low state and to within 2V of their respective bias supplies when in the high state. In practice, the FET gates will be driven rail-to-rail due to overshoot caused by the capaci­tive load they present to the controller IC.
Step 7a - Selection of the switching (upper) FET
The designer must ensure that the total power dissipation in the FET switch does not cause the power component’s junction temperature to exceed 150°C.
The maximum RMS current through the switch can be determined by the following formula:
I
RMS(H)
=
,
where
I
RMS(H)
= maximum switching MOSFET RMS current;
I
L(PEAK)
= inductor peak current;
I
L(VALLEY)
= inductor valley current;
D = Duty Cycle.
Once the RMS current through the switch is known, the switching MOSFET conduction losses can be calculated:
P
RMS(H)
= I
RMS(H)
2
× R
DS(ON)
where
P
RMS(H)
= switching MOSFET conduction losses;
I
RMS(H)
= maximum switching MOSFET RMS current;
R
DS(ON)
= FET drain-to-source on-resistance
The upper MOSFET switching losses are caused during MOSFET switch-on and switch-off and can be determined by using the following formula:
P
SWH
= P
SWH(ON)
+ P
SWH(OFF)
= ,
where
P
SWH(ON)
= upper MOSFET switch-on losses;
P
SWH(OFF)
= upper MOSFET switch-off losses; VIN= input voltage; I
OUT
= load current;
t
RISE
= MOSFET rise time (from FET manufacturer’s switching characteristics performance curve); t
FALL
= MOSFET fall time (from FET manufacturer’s switching characteristics performance curve); T = 1/FSW= period.
The total power dissipation in the switching MOSFET can then be calculated as:
P
HFET(TOTAL)
= P
RMSH
+ P
SWH(ON)
+ P
SWH(OFF)
,
where
P
HFET(TOTAL)
= total switching (upper) MOSFET losses;
P
RMSH
= upper MOSFET switch conduction Losses;
P
SWH(ON)
= upper MOSFET switch-on losses;
P
SWH(OFF)
= upper MOSFET switch-off losses.
Once the total power dissipation in the switching FET is known, the maximum FET switch junction temperature can be calculated:
TJ= TA+ [P
HFET(TOTAL)
× R
θJA
],
where
TJ= FET junction temperature; TA= ambient temperature; P
HFET(TOTAL)
= total switching (upper) FET losses;
R
θJA
= upper FET junction-to-ambient thermal resistance
Step 7b: Selection of the synchronous (lower) FET
The switch conduction losses for the lower FET can be cal­culated as follows:
P
RMSL
= I
RMS
2
× R
DS(ON)
= [I
OUT
× (1 − D)]R
DS(ON)
,
where
P
RMSL
= lower MOSFET conduction losses;
I
OUT
= load current; D = Duty Cycle; R
DS(ON)
= lower FET drain-to-source on-resistance.
The synchronous MOSFET has no switching losses, except for losses in the internal body diode, because it turns on into near zero voltage conditions. The MOSFET body diode will conduct during the non-overlap time and the resulting power dissipation (neglecting reverse recovery losses) can be calculated as follows:
P
SWL
= VSD× I
LOAD
× non-overlap time × FSW,
where
P
SWL
= lower FET switching losses; VSD= lower FET source-to-drain voltage; I
LOAD
= load current Non-overlap time = GATE(L)-to-GATE(H) or GATE(H)­to-GATE(L) delay (from CS51312 data sheet Electrical Characteristics section); FSW= switching frequency.
The total power dissipation in the synchronous (lower) MOSFET can then be calculated as:
P
LFET(TOTAL)
= P
RMSL
+ P
SWL
,
where
P
LFET(TOTAL)
= Synchronous (lower) FET total losses;
P
RMSL
= Switch Conduction Losses;
P
SWL
= Switching losses.
Once the total power dissipation in the synchronous FET is known the maximum FET switch junction temperature can be calculated:
TJ= TA+ [P
LFET(TOTAL)
× R
θJA
],
where
TJ= MOSFET junction temperature; TA= ambient temperature; P
LFET(TOTAL)
= total synchronous (lower) FET losses;
R
θJA
= lower FET junction-to-ambient thermal resistance.
VIN× I
OUT
× (t
RISE
+ t
FALL
)
6T
(I
L(PEAK)
2
+ (I
L(PEAK)
× I
L(VALLEY)
) + I
L(VALLEY)
2
× D
3
Page 15
Application Information: continued
15
CS51312
Step 8: Control IC Power Dissipation
The power dissipation of the IC varies with the MOSFETs used, V
CC
, and the CS51312 operating frequency. The aver­age MOSFET gate charge current typically dominates the control IC power dissipation.
The IC power dissipation is determined by the formula:
P
CONTROLIC
= I
CC1VCC1
+ P
GATE(H)
+ P
GATE(L)
,
where
P
CONTROLIC
= control IC power dissipation;
I
CC1
= IC quiescent supply current;
V
CC1
= IC supply voltage;
P
GATE(H)
= upper MOSFET gate driver (IC) losses;
P
GATE(L)
= lower MOSFET gate driver (IC) losses.
The upper (switching) MOSFET gate driver (IC) losses are:
P
GATE(H)
= Q
GATE(H)
× FSW× V
GATE(H)
,
where
P
GATE(H)
= upper MOSFET gate driver (IC) losses;
Q
GATE(H)
= total upper MOSFET gate charge;
F
SW
= switching frequency;
V
GATE(H)
= upper MOSFET gate voltage.
The lower (synchronous) MOSFET gate driver (IC) losses are:
P
GATE(L)
= Q
GATE(L)
× FSW× V
GATE(L)
,
where
P
GATE(L)
= lower MOSFET gate driver (IC) losses;
Q
GATE(L)
= total lower MOSFET gate charge;
F
SW
= switching frequency;
V
GATE(L)
= lower MOSFET gate voltage.
The junction temperature of the control IC is primarily a function of the PCB layout, since most of the heat is removed through the traces connected to the pins of the IC.
Step 9: Slope Compensation
Voltage regulators for today’s advanced processors are expected to meet very stringent load transient require­ments. One of the key factors in achieving tight dynamic voltage regulation is low ESR at the CPU input supply pins. Low ESR at the regulator output results in low output voltage ripple. The consequence is, however, that there’s very little voltage ramp at the control IC feedback pin (VFB) and regulator sensitivity to noise and loop instability are two undesirable effects that can surface. The performance of the CS51312-based CPU V
CC(CORE)
regulator is improved when a fixed amount of slope compensation is added to the output of the PWM Error Amplifier (COMP pin) during the regulator Off-Time. Referring to Figure 12, the amount of voltage ramp at the COMP pin is dependent on the gate voltage of the lower (synchronous) FET and the value of resistor divider formed by R1and R2.
V
SLOPECOMP
= V
GATE(L)
×
( )
×(1 e),
where
V
SLOPECOMP
= amount of slope added;
V
GATE(L)
= lower MOSFET gate voltage;
R1, R2 = voltage divider resistors; t = tONor t
OFF
(switch off-time); τ = RC constant determined by C1 and the parallel com­bination of R1, R2 (Figure 12), neglecting the low driver output impedance.
Figure 12: Small RC filter provides the proper voltage ramp at the begin­ning of each on-time cycle.
The artificial voltage ramp created by the slope compensa­tion scheme results in improved control loop stability pro­vided that the RC filter time constant is smaller than the off-time cycle duration (time during which the lower MOS­FET is conducting). It is important that the series combina­tion of R1 and R2 is high enough in resistance to avoid loading the GATE(L) pin.
Step 10: Selection of Current Limit Filter Components
In some applications, the current limit comparator may falsely trigger due to noise, load transients, or high induc­tor ripple currents. A filter circuit such as the one shown in Figure 13 can be added to prevent this. The RC time con­stant of this filter is equal to (R
FB
+ R
OUT
) × C
SENSE
. Increasing the RC time constant will reduce the sensitivity of the circuit, but increase the time required to detect an overcurrent condition. The value of RFB+ R
OUT
should be kept to 510or lower to avoid significant DC offsets due to the VFBand V
OUT
bias currents.
Figure 13: Current limit filter circuit.
Adaptive voltage positioning is used to help keep the out­put voltage within specification during load transients. To implement adaptive voltage positioning a “Droop Resistor” must be connected between the output inductor
“Droop” Resistor for Adaptive Voltage Positioning
and Current Limit
-t
τ
R2
R1 + R2
COMP
12
16
R
C
COMP
2
C
R
1
1
To Synchronous FET
CS51312
GATE(L)
FB
V
IN
R
FB
RSENSE
R
C
SENSE
OUT
GATE(H)
GATE(L)
V
V
OUT
+
V
OUT
Page 16
CS51312
Application Information: continued
16
and output capacitors and load. This resistor carries the full load current and should be chosen so that both DC and AC tolerance limits are met.
In order to determine the droop resistor value the nominal voltage drop across it at full load has to be calculated. This voltage drop has to be such that the output voltage at full load is above the minimum DC tolerance spec:
V
DROOP(TYP)
= .
Current Limit
The current limit setpoint has to be higher than the normal full load current. Attention has to be paid to the current rating of the external power components as these are the first to fail during an overload condition. The MOSFET continuous and pulsed drain current rating at a given case temperature has to be accounted for when setting the cur­rent limit trip point.
Nominal Current Limit Setpoint
From the overcurrent detection data in the electrical char­acteristics table:
V
TH(TYP)
= 86mV,
I
CL(NOM)
=
Design Rules for Using a Droop Resistor
The basic equation for laying an embedded resistor is:
R
AR
= ρ × or R = ρ × ,
where
A= W × t = cross-sectional area; ρ= the copper resistivity (µΩ-mil); L= length (mils); W = width (mils); t = thickness (mils).
An embedded PC trace resistor has the distinct advantage of near zero cost implementation. However, this droop resistor can vary due to three reasons: 1) the sheet resistivi­ty variation caused by variation in the thickness of the PCB layer; 2) the mismatch of L/W; and 3) temperature varia­tion.
1) Sheet Resistivity
For one ounce copper, the thickness variation is typically
1.26 mil to 1.48 mil. Therefore the error due to sheet resis­tivity is:
= ±8%.
2) Mismatch due to L/W
The variation in L/W is governed by variations due to the PCB manufacturing process. The error due to L/W mis­match is typically 1%.
3) Thermal Considerations
Due to I
2
× R power losses the surface temperature of the droop resistor will increase causing the resistance to increase. Also, the ambient temperature variation will con­tribute to the increase of the resistance, according to the formula:
R = R20[1+ α20(Τ−20)],
where
R20= resistance at 20˚C;
α =;
T= operating temperature; R = desired droop resistor value.
For temperature T = 50˚C, the % R change = 12%.
Droop Resistor Tolerance
Tolerance due to sheet resistivity variation ±8% Tolerance due to L/W error 1% Tolerance due to temperature variation 12% Total tolerance for droop resistor 21%
Droop Resistor Length, Width, and Thickness
The minimum width and thickness of the droop resistor should primarily be determined on the basis of the current­carrying capacity required, and the maximum permissible droop resistor temperature rise. PCB manufacturer design charts can be used in determining current- carrying capaci­ty and sizes of etched copper conductors for various tem­perature rises above ambient.
Thermal Management
Thermal Considerations for Power MOSFET
In order to maintain good reliability, the junction tempera­ture of the semiconductor components should be kept to a maximum of 150°C or lower. The thermal impedance (junction to ambient) required to meet this requirement can be calculated as follows:
Thermal Impedance =
A heatsink may be added to TO-220 components to reduce their thermal impedance. A number of PC board layout techniques such as thermal vias and additional copper foil area can be used to improve the power handling capability of surface mount components.
EMI Management
As a consequence of large currents being turned on and off at high frequency, switching regulators generate noise as a consequence of their normal operation. When designing for compliance with EMI/EMC regulations, additional components may be added to reduce noise emissions. These components are not required for regulator operation and experimental results may allow them to be eliminated. The input filter inductor may not be required because bulk
T
J(MAX)
- T
A
Power
0.00393 ˚C
1.48 - 1.26
1.37
L
(W × t)
L
A
V
TH(TYP)
R
SENSE(NOM)
V
DAC(MIN)-VDC(MIN)
1+R
DROOP(TOLERANCE)
Page 17
Application Information: continued
17
CS51312
Additional Application Circuit
5V/12V to 2V/19A Converter
filter and bypass capacitors, as well as other loads located on the board will tend to reduce regulator di/dt effects on the circuit board and input power supply. Placement of the power component to minimize routing distance will also help to reduce emissions.
Layout Guidelines
When laying out the CPU buck regulator on a printed cir­cuit board, the following checklist should be used to ensure proper operation of the CS51312.
1) Rapid changes in voltage across parasitic capacitors and abrupt changes in current in parasitic inductors are major concerns for a good layout.
2) Keep high currents out of sensitive ground connections.
3) Avoid ground loops as they pick up noise. Use star or single point grounding.
4) For high power buck regulators on double-sided PCBs a single ground plane (usually the bottom) is recommended.
5) Even though double sided PCBs are usually sufficient for a good layout, four-layer PCBs are the optimum approach to reducing susceptibility to noise. Use the two internal layers as the power and Gnd planes, the top layer for power connections and components vias, and the bot­tom layers for the noise sensitive traces.
6) Keep the inductor switching node small by placing the output inductor, switching and synchronous FETs close together.
7) The MOSFET gate traces to the IC must be as short, straight, and wide as possible.
8) Use fewer, but larger output capacitors, keep the capaci­tors clustered, and use multiple layer traces with heavy copper to keep the parasitic resistance low.
9) Place the switching MOSFET as close to the +5V input capacitors as possible.
10) Place the output capacitors as close to the load as possi­ble.
11) Place the VFB,V
OUT
filter resistors (510) in series with
the VFBand V
OUT
pins as close as possible to the pins.
12) Place the C
OFF
and COMP capacitors as close as possi-
ble to the C
OFF
and COMP pins.
13) Place the current limit filter capacitor between the V
FB
and V
OUT
pins, as close as possible to the pins.
14) Connect the filter components of the following pins: VFB, V
OUT
, C
OFF
, and COMP to the Gnd pin with a single trace, and connect this local Gnd trace to the output capaci­tor Gnd.
15) The “Droop” Resistor (embedded PCB trace) has to be wide enough to carry the full load current.
16) Place the VCCbypass capacitors as close as possible to the IC.
680pF
GATE(H) GATE(L)
V
FB
V
OUT
10K
1200µF/10V
x3
3.3m
1.2µH
FS70VSJ-03
FS70VSJ-03
510
0.1µF 510
1200µF/10V
x5
V
CC(CORE)
2.0V@19A
+5V
+12V
VID0
VID1 VID2 VID3 VID4
OVP
1µF
PWRGD
C
OFF
Gnd
V
CC1
COMP
V
CC2
OVP
PWRGD
0.01
µF
0.1
µF
100
Page 18
Ordering Information
Part Number Description
CS51312GD16 16L SO Narrow CS51312GDR16 16L SO Narrow (tape & reel)
CS51312
© 1999 Cherry Semiconductor Corporation
Rev. 3/11/99
18
Thermal Data 16L
SO Narrow
R
ΘJC
typ 28 ˚C/W
R
ΘJA
typ 115 ˚C/W
D
Lead Count Metric English
Max Min Max Min
16L SO Narrow 10.00 9.80 .394 .386
Package Specification
PACKAGE DIMENSIONS IN mm (INCHES)
PACKAGE THERMAL DATA
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
Surface Mount Narrow Body (D); 150 mil wide
1.27 (.050) BSC
0.51 (.020)
0.33 (.013)
6.20 (.244)
5.80 (.228)
4.00 (.157)
3.80 (.150)
1.57 (.062)
1.37 (.054)
D
0.25 (0.10)
0.10 (.004)
1.75 (.069) MAX
1.27 (.050)
0.40 (.016)
REF: JEDEC MS-012
0.25 (.010)
0.19 (.008)
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