Datasheet CS5124, CS5126 Datasheet (CHERRY Semiconductor)

Page 1
V
CC
BIAS UVLO
SS
Gnd
GATE
V
FB
R8
0.39
Q2 IRFR220
R5
17.4k
C2
1.5µF, 100V
C1
0.1µF, 100V
R2 200k
10µH
36-75V
IN
L1
R1 510k
Q1 ZVN3310A
T1
D1
MBRD360CT
R3
47
R6 1k
C3 .022µF
C6
.01µF
R7
30.1k
C5 47µF, 10V
ISOLATED RTN
5V
OUT
ENABLE
48VRTN
D4
R4 10
BAS16LT1
C4
0.47µF, 25V
C8 1000pF
C7
0.1µF
TPS5908
U2
R9
10.0k
C9
1000pF
CS5124
CTX15-14514
Features
Line UVLO Monitoring
Low Current Sense
Voltage for Resistive Current Sensing
External Synchronization
to Higher or Lower Frequency Oscillator (CS5126 Only)
Bias for Start up Circuitry
(CS5124 Only)
Thermal Shutdown
Sleep On/Off Pin
Soft Start Timer
Leading Edge Blanking
Direct Optocoupler
Interface
90ns Propagation Delay
35ns Driver Rise and Fall
Times
Sleep Mode
Package Options
CS5124/6
High Performance, Integrated Current Mode
PWM Controllers
CS5124/6
Description
Applications Diagram
8 Lead SO Narrow
1
V
CC
BIAS
UVLO
SS
Gnd GATE
I
SENSE
V
FB
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
A Company
®
Rev. 3/12/99
Gnd
UVLO
V
CC
SYNC
SS
GATE
I
SENSE
V
FB
CS5124
CS5126
48V to 5V, 1A flyback converter using the CS5124
The CS5124/6 is a fixed frequency current mode controller designed specifically for DC-DC converters found in the telecommunications industry. The CS5124/6 integrates many commonly required current mode power supply features and allows the power supply designer to realize substantial cost and board space savings. The product matrix is as follows:
CS5124: 400kHz w/V
BIAS
Pin,
195mV first current sense threshold CS5126: 200kHz w/SYNC Pin,
335mV first current sense threshold
The CS5124/6 integrates the follow­ing features: Internal Oscillator, Slope Compensation, Sleep On/Off, Under Voltage Lock Out, Thermal Shutdown, Soft Start Timer, Low Voltage Current Sense for Resistive Sensing, Second Current Threshold for Pulse by Pulse Over Current Protection, a Direct Optocoupler Interface and Leading Edge Current Blanking.
The CS5124/6 has supply range of
7.7V to 20V and is available in 8 pin SO narrow package.
查询CS5124供应商
1
1
Page 2
Pin Symbol Lead Name
V
MAX
V
MIN
I
SOURCE
I
SINK
V
CC
VCCPower Input 20V -0.3V 1mA 1.5A Peak
200mA DC SYNC (CS5126) Clock Synchronization Input 20V -0.3V 1mA 1mA V
BIAS
(CS5124) VCCClamp Output 20V -0.3V 1mA 1mA UVLO UVLO Shutdown Input 6V -0.3V 1mA 1mA SS Soft Start Capacitor Input 6V -0.3V 1mA 2mA V
FB
Voltage Feed Back Input 6V -0.3V 3mA 20mA
I
SENSE
Current Sense Input 6V -0.3V 1mA 1mA
GROUND Ground 0V 0V 1.5A peak 1mA
200mA DC
GATE Gate Drive Output 20V -0.3V 1.5A Peak 1.5A Peak
200mA DC 200mA DC
Operating Junction Temperature, T
J
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40 to 135°C
Storage Temperature Range, TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40 to 150°C
ESD (Human Body Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2kV
ESD (Machine Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200V
Lead Temperature Soldering:
Reflow (SMD styles only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 sec. max above 183°C, 230°C peak
CS5124/6
2
Absolute Maximum Ratings
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Electrical Characteristics: -40°C ≤ TJ ≤ 125°C, -40°C ≤ TA ≤ 105°C, 7.60V ≤ V
CC
20V, UVLO = 3.0V, I
SENSE
= 0V,
C
V(CC)
= 0.33µF, C
GATE
= 1nF (ESR = 10), CSS= 470pF C
V(FB)
= 100pF, unless otherwise stated.
General
ICCOperating - V
GATE
not switching. 10 13 mA ICCat VCCLow VCC= 6V 500 750 µA ICCSleep V
UVL
= 1V 210 275 µA
Low V
CC
Lockout
VCCTurn-on Threshold Voltage 7.2 7.7 8.3 V VCCTurn-off Threshold Voltage 6.8 7.3 7.8 V VCCHysteresis 350 425 500 mV
UVLO
Sleep Threshold Voltage UVLO decreasing 1.5 1.8 2.3 V Sleep Threshold Voltage UVLO increasing 1.88 2.45 V Sleep Hysteresis 35 85 150 mV UVLO Turn-off (Note 1) 2.3 2.45 2.6 V
Threshold Voltage UVLO Turn-on (Note 1) 2.50 2.63 2.76 V
Threshold Voltage UVLO Hysteresis Turn-on – Turnoff (-40°C ≤ TJ≤ 100°C) 170 185 200 mV
(Note 1)
UVLO Hysteresis Turn-on – Turnoff (100°C ≤ TJ≤ 125°C) 50 185 400 mV
(Note 1) UVLO Input Bias Current -1 1 µA UVLO Clamp With UVLO sinking 1mA. 5 7.5 12 V
Page 3
CS5124/6
3
Electrical Characteristics: -40°C ≤ TJ ≤ 125°C, -40°C ≤ TA ≤ 105°C, 7.60V ≤ V
CC
20V, UVLO = 3.0V, I
SENSE
= 0V,
C
V(CC)
= 0.33µF, C
GATE
= 1nF (ESR = 10), CSS= 470pF C
V(FB)
= 100pF, unless otherwise stated.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
V
CC
Clamp and BIAS Pin CS5124 Only. Connect an NFET as follows: BIAS = G, VCC= S, V
IN
= D.
VCCClamp Voltage 36V ≤ VIN≤ 60V, 220nF ≤ 7.275 7.9 8.625 V
CSS≤ 500nF, R = 500k BIAS Minimum Voltage Measure Voltage on BIAS with: 1.6 2.8 4 V
10V ≤ VCC≤ 20V and 50µA ≤ I
BIAS
1mA
BIAS Clamp With BIAS pin sinking 1mA 12 15 20 V
200kHz Oscillator CS5126 Only
Operating Frequency 175 200 225 kHz Max Duty Cycle Clamp 78 82.5 85 % Slope Compensation 12 18 23 mV/µs
(Normal operation) Slope Compensation
(Synchronized operation) (Note 1) 7 12 16 mV/µs SYNC Input Threshold Voltage 1 2 3 V SYNC Input Impedance Measured with SYNC = 1V &10V 50 120 230 k
400kHz Oscillator CS5124 Only
Operating Frequency 360 400 440 kHz Max Duty Cycle Clamp 80.0 82.5 85.0 % Slope Compensation 15 21 26 mV/µs
Soft Start
Soft Start Charge Current 7 10 13 µA Soft Start Discharge Current 0.5 10.0 mA VSSVoltage when V
FB
V
FB
= 300mV 1.40 1.62 1.80 V
Begins to Rise Peak Soft Start Charge Voltage 4.7 4.9 V Valley Soft Start Discharge Voltage 200 275 400 mV
Current Sense CS5124 Only
First Current Sense Threshold At max duty cycle. 170 195 215 mV Second Current Sense Threshold 250 275 315 mV I
SENSE
to GATE Prop. Delay 0 to 700mV pulse into I
SENSE
60 90 130 ns
(after blanking time) Leading Edge Blanking Time 0 to 400mV pulse into I
SENSE
90 130 180 ns
Internal Offset (Note 1) 60 mV
Current Sense CS5126 Only
First Current Sense Threshold At max duty cycle 300 335 360 mV Second Current Sense 485 525 575 mV
Threshold I
SENSE
to GATE Prop. Delay 0 to 800mV pulse into I
SENSE
60 90 130 ns
(after blanking time) Leading Edge Blanking Time 0 to 550mV pulse into I
SENSE
110 175 210 ns
Internal Offset (Note 1) 125 mV
Page 4
Package Lead Description
PACKAGE LEAD # LEAD SYMBOL FUNCTION
CS5124/6
4
Electrical Characteristics: -40°C ≤ TJ ≤ 125°C, -40°C ≤ TA ≤ 105°C, 7.60V ≤ V
CC
20V, UVLO = 3.0V, I
SENSE
= 0V,
C
V(CC)
= 0.33µF, C
GATE
= 1nF (ESR = 10), CSS= 470pF C
V(FB)
= 100pF, unless otherwise stated.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
8 Lead SO Narrow
CS5124 CS5126
11 VCCVCCPower Input Pin. 2 - BIAS VCCClamp Output Pin. This pin will control the gate of an N-channel MOS-
FET that in turn regulates VCC. This pin is internally clamped at 15V when the IC is in sleep mode.
- 3 SYNC Clock Synchronization Pin. A positive edge will terminate the current PWM cycle. Ground this pin when it is not used.
3 2 UVLO Sleep and under voltage lockout pin. A voltage greater than 1.8V causes the
chip to "wake up" however the GATE remains low. A voltage greater than
2.6V on this pin allows the output to switch.
4 4 SS Soft Start Capacitor Pin. A capacitor placed between SS and GROUND is
charged with 10µA and discharged with 10mA. The Soft Start capacitor con­trols both soft-start time and hiccup mode frequency.
55 VFBVoltage Feedback Pin. The collector of an optocoupler is typically tied to this
pin. This pin is pulled up internally by a 4.3kresistor to 5V and is clamped internally at 2.9V(2.65V). If VFBis pulled > 4V, the oscillator is disabled and GATE will stay high. If the VFBpin is pulled < 0.49V, GATE will stay low.
66I
SENSE
Current Sense Pin. This pin is connected to the current sense resistor on the primary side. If VFBis floating, the GATE will go low if I
SENSE
= 195mV
(335mV). If I
SENSE
> 275mV (525mV), Soft Start will be initiated.
7 7 GATE Gate Drive Output Pin. Capable of driving a 3nF load. GATE is nominally
clamped to 13.5V.
8 8 Gnd Ground Pin.
Voltage Feedback
V
FB
Pull-up Res. 2.9 4.3 8.1 k VFBClamp Voltage CS5124 Only 2.63 2.90 3.15 V VFBClamp Voltage CS5126 Only 2.40 2.65 2.90 V VFBFault Voltage Threshold 460 490 520 mV
Output Gate Drive
Maximum Sleep VCC= 6.0V, I
OUT
= 1mA 1.2 2.0 V
Pull-down Voltage GATE High (AC) Series resistance < 1(Note 1) VCC-1 VCC-0.5 V GATE Low (AC) Series resistance < 1(Note 1) 0.0 0.5 V GATE High Clamp Voltage VCC= 20V 11.0 13.5 16.0 V Rise Time Measure GATE rise time, 45 65 ns
1V < GATE < 9V; V
CC
=12V
Fall Time Measure GATE fall time, 25 55 ns
9V > GATE > 1V; V
CC
= 12V
Thermal Shutdown
Thermal Shutdown Temperature (Note 1) (GATE low) 135 150 165 °C Thermal Enable Temperature (Note 1) (GATE switching) 100 125 150 °C Thermal Hysteresis (Note 1) 15 25 35 °C
Notes
1. Not tested in production. Specification is guaranteed by design.
Page 5
CS5124/6
5
Block Diagram
V
Theory of Operation
Powering the IC
V
CC
can be powered directly from a regulated supply and requires 500µA of start-up current. The CS5124/6 includes a line bias pin (BIAS) that can be used to control a series pass transistor for operation over a wide input volt­age. The BIAS pin will control the gate voltage of an N­channel MOSFET placed between V
IN
and VCCto regulate
V
CC
at 8V.
VCCand UVLO Pins
The UVLO pin has three different modes; low power shut­down, Line UVLO, and normal operation. To illustrate how the UVLO pin works; assume that VIN, as shown in the application schematic, is ramped up starting at 0V with the UVLO pin open. The SS and I
SENSE
pins also start at 0V. While the UVLO is below 1.8V, the IC will remain in a low current sleep mode and the BIAS pin of the CS5124 is inter­nally clamped to a maximum of 15V. When the voltage on the UVLO pin rises to between 1.8V and 2.6V the reference for the VCCUVLO is enabled and VCCis regulated to 8V by the BIAS pin (CS5124 only), but the IC remains in a UVLO state and the output driver does not switch. When the UVLO pin exceeds 2.6V and the VCCpin exceeds 7.7V, the GATE pin is released from a low state and can begin switching based on the comparison of the I
SENSE
and V
FB
pins. The Soft Start capacitor begins charging from 0V at
10µA. As the capacitor charges, a buffered version of the capacitor voltage appears on the V
FB
pin and the VFBvolt­age begins to rise. As VFBrises the duty cycle increases until the supply comes into regulation.
Soft Start
Soft Start is accomplished by clamping the V
FB
pin 1.32V below the SS pin during normal start up and during restart after a fault condition. When the CS5124/6 starts, the Soft Start capacitor is charged from a 10µA source from 0V to
4.9V. The VFBpin follows the Soft Start pin offset by –1.32V until the supply comes into regulation or until the Soft Start error amp is clamped at 2.9V (2.65V for the CS5126). During fault conditions the Soft Start capacitor is dis­charged at 10mA.
Fault Conditions
The CS5124/6 recognizes the following faults: UVLO off, Thermal Shutdown, V
REF(OK)
, and Second Current Threshold. Once a fault is recognized, fault latch F2 is set and the IC immediately shuts down the output driver and discharges the Soft Start capacitor. Soft Start will begin only after all faults have been removed and the Soft Start capacitor has been discharged to less than 0.275V. Each fault will be explained in the following sections.
CC
UVLO
BIAS
(CS5124 ONLY)
SS
UVLO COMP
V
CC
+
-
+
V
7.7 V/7.275V
TSHUT
150°C/125°C
+
LINE AMP
LINE UVLO COMP
+
2.62 V/2.45V
V
V
1.91 V/1.83V
-
+
2.0V
­+
REMOTE (SLEEP) COMP
+
-
V
CC
2.9 R
R
+
V
G2
ENABLE
-
V
REFOK
+
+
V
SOFT START LATCH
F2
G5
S R
SET DOMAIN
SS COMP
275mV
{CS5126 ONLY}
SYNC
V
CC
V
= 5V
REF
V5
REF
10µA
Q
­+
+
V
V5
REF
{2.65V}
2.90V
+
OSC
RAMP
2ND I
+
1.32V
V
DIS
V
G3
COMP
V
FB
PWM COMP
+
{525mV}
-
275mV
+
COMP
V
V5
R
F1
S
RESET DOMAIN
­+
+
V
­+
+
V
{125mV}
60mV
BLANK
G6
REF
Q
490mV
G1
{85 mV/us} 170mV us
{1/5} 1/10
÷
1000
BLANKING
S
R
F3
G7
+
-
Q
SS AMP
DRIVER
V5
REF
4500
GATE
V
FB
I
SENSE
Gnd
Page 6
CS5124/6
6
Theory of Operation: continued
Application Information
Under Voltage Lockout (UVLO)
The UVLO pin is tied to typically the midpoint of a resis­tive divider between V
IN
and GROUND. During a start up sequence, this pin must be above 2.6V in order for the IC to begin normal operation. If the IC is running and this pin is pulled below 1.8V, F2 shuts down the output driver and discharges the Soft Start capacitor in order to insure proper start-up. If the UVLO pin is pulled high again before the Soft Start capacitor discharges, the IC will complete the Soft Start discharge and, if no other faults are present, will immediately restart the power supply. If the UVLO pin stays low, then it will enter either the low current sleep mode or the UVLO state depending on the level of the UVLO pin.
Thermal Shutdown
If the IC junction temperature exceeds approximately 150°C the thermal shutdown circuit sets F2, which shuts down the output driver and discharges the Soft Start capacitor. If no other faults are present the IC will initiate Soft Start when the IC junction temperature has been reduced by 25°C.
V
REF(OK)
V
REF(OK)
is an internal monitor that insures the internal regulator is running before any switching occurs. This function does not trip the fault comparator like the other fault functions. To insure that Soft Start will occur at low line conditions the UVLO divider should be set up so that the VCCUVLO comparator turns on before the LINE UVLO comparator.
Second Threshold Comparator
Since the maximum dynamic range of the I
SENSE
signal in normal operation is 195mV (335mV for the CS5126), any voltage exceeding this threshold on the I
SENSE
pin is con­sidered a fault and the PWM cycle is terminated. The 2nd I
COMP
compares the I
SENSE
signal with a 275mV (525mV
for the CS5126) threshold. If the I
SENSE
voltage exceeds the second threshold, F2 is set, the driver turns off, and the soft-start capacitor discharges. After the Soft Start capacitor has discharged to less than 0.275V Soft Start will begin. If the fault condition has been removed the supply will oper­ate normally. If the fault remains the supply will operate in hiccup mode until the fault condition is removed.
VFBComparator
The VFBcomparator detects when the output voltage is too high. When the regulated output voltage is too high, the feedback loop will drive VFBlow. If VFBis less than 0.49V the output of the VFBcomparator will go high and shut the output driver off.
Oscillator
The internally trimmed, 400kHz (CS5124) or 200kHz (CS5126) provides the slope compensation ramp as well as the pulse for enabling the output driver.
PWM Comparator and Slope Compensation
The CS5124/6 provides a fixed internal slope compensa­tion ramp that is subtracted from the feedback signal. The pwm comparator compares peak primary current to a por­tion of the difference of the feedback voltage and slope compensation ramp. The 170mV/µs (85mV/µs for the CS5126) slope compensation ramp is subtracted from the voltage feedback signal internally. The difference signal is then divided by ten (five for the CS5126) before the PWM comparator to provide high noise rejection with a low volt­age across the current sense network. (The effective ramp is 21mV/µs for the CS5124, and 18mV/µs for the CS5126). A 60mV (125mV for the CS5126) nominal offset on the pos­itive input to the PWM comparator allows for operation with the I
SENSE
pin at, or even slightly below Gnd.
A 4.3kΩ pull-up resistor internally connected to a 5V nomi- nal reference provides the bias current to for an opto-cou­pler connection to the VFBpin.
UVLO and Thermal Shutdown Interaction
The UVLO pin and thermal shutdown circuit share the same internal comparator. During high temperature opera­tion (TJ>100°C) the UVLO pin will interact with the ther­mal shutdown circuit. This interaction increases the turn­on threshold (and hysteresis) of the UVLO circuit. If the UVLO pin shuts down the IC during high temperature operation, higher hysteresis (see hysteresis specification) might be required to enable the IC.
BIAS Pin (CS5124 Only)
The bias pin can be used to control V
CC
as shown in the main application diagram. In order to provide adequate phase margin for the bias control loop, the pole created by the series pass transistor and the VCCbypass capacitor should be kept above 10kHz. The frequency of this pole can be calculated by Formula (1).
Pole Frequency = (1)
Transconductance of pass Transistor
2 × π × C
V(CC)
Page 7
CS5124/6
7
Application Information: continued
The Line BIAS pin shows a significant change in the regu­lated V
CC
voltage when sinking large currents. This will show up as poor line regulation with a low value pull-up resistor. Typical regulated VCCvs BIAS pin sink current is shown in Figure 1.
Figure 1. Regulated VCCvs BIAS Sink Current
Clock Synchronization Pin (CS5126 Only)
The CS5126 can be synchronized to signals ranging from 30% slower to several times faster than the internal oscilla­tor frequency. If the part is synchronized to a fast signal, maximum duty cycle will be reduced as the frequency increases as shown in Figure 2.
Figure 2: CS5126 Maximum Duty Cycle vs Frequency (Synchronized Operation)
If the converter is initially free running and a sync signal is applied, the current oscillator cycle will terminate and the oscillator will lock on to the sync signal. The SYNC pin works with a positive edge triggered signal. When the sync signal transitions high the current PWM cycle terminates and a new cycle begins as shown in Figure 3. The typical phase lag between the rising edge of the SYNC signal and
the rising edge of the Gate is shown in Figure 4. When this pin is held high or low the internal clock determines the oscillator frequency.
Figure 3. Synchronized Operation
Figure 4 : Typical Phase Lag between SYNC and GATE on.
Gate Drive
Rail to rail gate driver operation can be obtained (up to
13.5V) over a range of MOSFET input capacitance if the gate resistor value is kept low. Figure 5 shows the high gate drive level vs. the series gate resistance with VCC= 8V driving an IRF220.
Figure 5. Gate Drive vs Gate Resistor Driving an IRF220 (VCC= 8V)
8.3
8.2
8.1
CC
V
8
7.9 5µ 10µA20µA50µA 100µA 200µA
Bias Current (I
BIAS
)
SYNC
OSC
GATE
140
130 120
110
100
Phase Lag°
90
80
70
200kHz 300kHz 400kHz 500kHz 600kHz
0.82
125°C
0.77
Maximum Duty Cycle
0.72 200kHz
300kHz 400kHz 500kHz 600kHz
Frequency
25°C
-40°C
8.5 8
7.5 7
Peak Voltage
6.5
6
0 0.3 0.5 2.5 5 11
Gate Resistor Value
Page 8
Application Information: continued
CS5124/6
8
A large negative dv/dt on the power MOSFET drain will couple current into the gate driver through the gate to drain capacitance. If this current is kept within absolute maximum ratings for the GATE pin it will not damage the IC. However if a high negative dv/dt coincides with the start of a PWM duty cycle, there will be small variations in oscillator frequency due to current in the controller sub­strate. If required, this can be avoided by choosing the transformer ratio and reset circuit so that a high dv/dt does not coincide with the start of a PWM cycle, or by clamping the negative voltage on the GATE pin with a schottky diode
First Current Sense Threshold
During normal operation the peak primary current is con­trolled by the level of the VFBpin (as determined by the control loop) and the current sense network. Once the sig­nal on the I
SENSE
pin exceeds the level determined by V
FB
pin the pwm cycle terminates. During high output currents the VFBpin will rise until it reaches the VFBclamp. The first current sense threshold determines the maximum signal allowed on the I
SENSE
pin before the PWM cycle is termi­nated. Under this condition the maximum peak current is determined by the VFBClamp, the slope compensation ramp, the PWM comparator offset voltage and the PWM on time. The nominal first current threshold varies with on time and can be calculated from Formulas (2) & (3) below.
CS5124
1st Threshold = – 60mV (2)
CS5126
1st Threshold = – 125mV (3)
When the output current is high enough for the I
SENSE
pin to exceed the first threshold, the pwm cycle terminates early and the converter begins to function more like a cur­rent source. The current sense network must be chosen so that the peak current during normal operation does not exceed the first current sense threshold.
Second Current Sense Threshold
The second threshold is intended to protect the converter from over-heating by switching to a low duty cycle mode when there are abnormally high fast rise currents in the converter. If the second current sense threshold is tripped, the converter will shut off and restart in Soft Start mode until the high current condition is removed. The dead time
after a second threshold over-current condition will pri­marily be determined by the time required to charge the Soft Start cap from 0.275V nominal to 1.32V.
The second threshold will only be reached when a high dv/dt is present at the current sense pin. The signal must be fast enough to reach the second threshold before the first threshold turns off the driver. This will normally hap­pen if the forward inductor saturates or when there is a shorted load.
Excessive filtering of the current sense signal, a low value current sense resistor, or even an inductor that does not saturate during heavy output currents can prevent the sec­ond threshold from being reached. In this case the first cur­rent sense threshold will trip during each cycle of high out­put current conditions. The first threshold will limit output current but some components, especially the output rectifi­er, can overheat due to higher than normal average output current.
Slope Compensation
Current mode converters operating at duty cycles in excess of 50% require an artificial ramp to be added to the current waveform or subtracted from the feedback waveform. For the current loop to be stable the artificial ramp must be equivalent to at least 50% of the inductor current down slope and is typically chosen between 75 % to 100% of the inductor down current down slope.
To choose an inductor value such that the internal slope compensation ramp will be equal to a certain fraction of the inductor down current slope use the Formula (4).
× (V
OUT
+ V
RECTIFIER)
××
R
I(SENSE)
× Slope Value Factor = Inductor Value (H) (4)
Calculating the nominal inductor value for an artificial ramp equivalent to 100% of the current inductor down slope at CS5126 nominal conditions, a 5V output, a 200m current sense resistor and a 4:1 transformer ratio yields
× (5V + 0.3V) × × 0.2× 1 = 13.2 µH
To check that the slope compensation ramp will be greater than 50% of the inductor down under all conditions, sub­stitute the minimum internal slope compensation value and use 0.5 for the slope compensation value. Then check that the actual inductor value will always be greater than the inductor value calculated.
During synchronized operation of the CS5126 the slope compensation ramp is reduced by 33%. If the CS5126 will
1 4
1
20mV/µs
N
SECONDARY
N
PRIMARY
1
Internal Ramp
2.65V – 85mV/µs × T
ON
5
2.9V – 170mV/µs × T
ON
10
Page 9
9
CS5124/6
be used in synchronized operation, the inductor value should be recalculated to work with the slope compensa­tion ramp reduced to 67% of the normal value.
Powering the CS5124/6 from a Transformer Winding
There are numerous ways to power the CS5124/6 from a transformer winding to enable the converter to be operated at high efficiency over a wide input range. Two ways are shown in the application circuits.
The CS5124 application circuit (main application diagram) is a flyback converter that uses a second flyback winding to power VCC. R4 improves VCCregulation with load changes by snubbing the turn off spike. Once the turn off spike has subsided the voltage of this winding is voltage proportional to the voltage on the main flyback winding. This voltage is regulated because the main winding is clamped by the regulated output voltage.
In the CS5126 application circuit (below) an extra winding is added to the forward inductor to power VCC. This wind­ing is phased to conduct during the off time of the forward
converter and performs the same function as the flyback winding above.
A flyback winding from a forward transformer can also be used to power VCC. Ideally the transformer volt-second product of a forward converter would be constant over the range of line voltages and load currents; and the trans­former inductance could be chosen to store the required level of energy during each cycle to power VCC. Even though the flyback energy is not directly regulated it would remain constant. Unfortunately in a real converter there are many non-ideal effects that degrade regulation. Transformer inductance varies, converter frequency varies, energy stored in primary leakage inductance varies with output current, stray transformer capacitances and various parasitics all effect the level of energy available for VCC. If too little energy is provided to VCC, the bootstrapping cir­cuit must provide power and efficiency will be reduced. If too much energy is provided VCCrises and may damage the controller. If this approach is taken the circuit must be carefully designed and component values must be con­trolled for good regulation.
Application Information: continued
Additional Application Diagram
48V to 5V, 5A forward converter using the CS5126
C3
L1
10µH
1.5µF, 100V
C2
1.5µF, 100V
R9
10k
1000pF
C1
C4
R2 200k
R6
17.4k
R10
10k
R1 39k
1µF,
25V
D3 11V
C5
0.1µF
C11
F2T493
D2
MMBD6100L
V
UVLO SYNC
SS
CS5126
Q1
CC
36-75V
0.2µF, 100V
ENABLE
48VRTN
IN
SYNC
Gnd
GATE
V
C6 390pF
IS
FB
CTX15-14526
Q2 IRF634
C10 1000pF
T2
R4
0.2 1/4W
MBRB2060CT
TPS5908
C12 .01µF
U2
CTX15-14527
T1
R7 2k
C9
.01µF
R3
30.1k
R8
10.0k
C7 47µF
5V
OUT
ISOLATED RTN
C8 47µF
Page 10
CS5124/6
10
© 1999 Cherry Semiconductor CorporationRev. 3/12/99
Part Number Description
CS5124XD8 8 Lead SO Narrow CS5124XDR8 8 Lead SO Narrow (tape & reel) CS5126XD8 8 Lead SO Narrow CS5126XDR8 8 Lead SO Narrow (tape & reel)
Thermal Data 8L SO Narrow
R
ΘJC
typ 45 ˚C/W
R
ΘJA
typ 165 C/W
D
Lead Count Metric English
Max Min Max Min
8 Lead SO Narrow 5.00 4.80 .197 .189
Package Specification
PACKAGE DIMENSIONS IN mm (INCHES)
PACKAGE THERMAL DATA
Ordering Information
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
Surface Mount Narrow Body (D); 150 mil wide
1.27 (.050) BSC
0.51 (.020)
0.33 (.013)
6.20 (.244)
5.80 (.228)
4.00 (.157)
3.80 (.150)
1.57 (.062)
1.37 (.054)
D
0.25 (0.10)
0.10 (.004)
1.75 (.069) MAX
1.27 (.050)
0.40 (.016)
REF: JEDEC MS-012
0.25 (.010)
0.19 (.008)
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