Datasheet CS51031YN8, CS51031YDR8, CS51031YD8 Datasheet (Cherry Semiconductor)

Page 1
1
Features
1A Totem Pole Output
Driver
High Speed Oscillator
(700kHz max)
No Stability
Compensation Required
Lossless Short Circuit
Protection
V
CC
Monitor
2% Precision Reference
Programmable Soft Start
Package Options
CS51031
Fast PFET Buck Controller
Does Not Require Compensation
CS51031
Description
The CS51031 is a switching con­troller for use in DC-DC converters. It can be used in the buck topology with a minimum number of exter­nal components. The CS51031 con­sists of a VCCmonitor for control­ling the state of the device, 1.0A power driver for controlling the gate of a discrete P-channel transis­tor, fixed frequency oscillator, short circuit protection timer, pro­grammable soft start, precision ref­erence, fast output voltage monitor­ing comparator, and output stage driver logic with latch.
The high frequency oscillator allows the use of small inductors and output capacitors, minimizing PC board area and systems cost. The programmable soft start reduces current surges at start up. The short circuit protection timer significantly reduces the duty cycle to approximately 1/30 of its cycle during short circuit conditions.
The CS51031 is available in 8L SO and 8L PDIP plastic packages.
Typical Application Diagram
V
GATE
PGnd
C
OSC
Gnd
V
C
CS
V
CC
V
FB
8 Lead SO Narrow & PDIP
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
A Company
¨
Rev. 2/13/98
5V - 12V
C
OSC
150pF
V
V
PGnd
C
Gnd
C
IN
47mF
V
CS51031
OSC
C
CS
V
CC
V
FB
20W
MP IRF7416
MBRS360
D
1
RV 10W
CV 100mF
.01mF
CC
CC
100
CS
0.1mF
R
B
2.5kW
L
4.7mH
1
V
O
3.3V @ 3A
1
R
1.5kW
C
A
RR
0.1mF
C
O
100mF ´ 2
Page 2
Power Supply Voltage, VCC........................................................................................................................................................20V
Driver Supply Voltage, VC..........................................................................................................................................................20V
Driver Output Voltage, V
GATE
...................................................................................................................................................20V
C
OSC
, CS, VFB(Logic Pins) ............................................................................................................................................................6V
Peak Output Current................................................................................................................................................................. 1.0A
Steady State Output Current ................................................................................................................................................200mA
Operating Junction Temperature, TJ..................................................................................................................................... 150¡C
Operating Temperature Range, TA............................................................................................................................-40¡ to 125¡C
Storage Temperature Range, TS...................................................................................................................................-65 to 150¡C
ESD (Human Body Model).........................................................................................................................................................2kV
Lead Temperature Soldering
Wave Solder (through hole styles only) .....................................................................................10 sec. max, 260¡C peak
Reflow (SMD styles only) ......................................................................................60 sec. max above 183¡C, 230¡C peak
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
2
CS51031
Absolute Maximum Ratings
Electrical Characteristics: Specifications apply for 4.5 ² VCC² 16V, 3V ² VC² 16V,
-40¡C ² TJ² 125¡C, unless otherwise specified.
Oscillator V
FB
= 1.2V
Frequency C
OSC
= 470pF 160 200 240 kHz
Charge Current 1.4V < V
COSC
< 2V 110 µA
Discharge Current 2.7V > V
COSC
> 2V 660 µA
Maximum Duty Cycle 1 Ð (t
OFF/tON
) 80.0 83.3 %
Short Circuit Timer V
FB
= 1.0V; CS = 0.1µF; V
COSC
= 2V
Charge Current 1V < V
CS
< 2V 175 264 325 µA
Fast Discharge Current 2.55V > V
CS
> 2.4V 40 66 80 µA
Slow Discharge Current 2.4V > V
CS
> 1.5V 4 6 10 µA
Start Fault Inhibit Time 0V < V
CS
< 2.5V 0.70 0.85 1.40 ms
Valid Fault Time 2.6V > V
CS
> 2.4V 0.2 0.3 0.45 ms
GATE Inhibit Time 2.4V > V
CS
> 1.5V 9 15 23 ms
Fault Duty Cycle 2.5 3.1 4.6 %
CS Comparator V
FB
= 1V
Fault Enable CS Voltage 2.5 V Max. CS Voltage VFB= 1.5V 2.6 V Fault Detect Voltage VCSwhen GATE goes high 2.4 V Fault Inhibit Voltage Minimum V
CS
1.5 V Hold Off Release Voltage VFB= 0V 0.4 0.7 1.0 V Regulator Threshold VCS= 1.5V 0.725 0.866 1.035 V
Voltage Clamp
V
FB
Comparators V
COSC
= VCS= 2V
Regulator Threshold Voltage TJ= 25¡C (note 1) 1.225 1.250 1.275 V
TJ= -40 to 125¡C 1.210 1.250 1.290 V
Fault Threshold Voltage TJ= 25¡C (note 1) 1.12 1.15 1.17 V
TJ= -40 to 125¡C 1.10 1.15 1.19 V Threshold Line Regulation 4.5V ² VCC² 16V 6 15 mV Input Bias Current VFB= 0V 1 4 µA
Voltage Tracking (Regulator Threshold Voltage - 70 100 120 mV
Fault Threshold Voltage) Input Hysteresis Voltage 4 20 mV
Page 3
CS51031
3
Electrical Characteristics: Specifications apply for 4.5 ² VCC² 16V, 3V ² VC² 16V, -40¡C ² TJ² 125¡C,
unless otherwise specified.
Package Pin Description
PACKAGE PIN # PIN SYMBOL FUNCTION
8L SO Narrow & PDIP
1V
GATE
Driver pin to gate of external PFET. 2 PGnd Output power stage ground connection. 3C
OSC
Oscillator frequency programming capacitor. 4 Gnd Logic ground. 5V
FB
Feedback voltage input. 6V
CC
Logic supply voltage. 7 CS Soft start and fault timing capacitor. 8V
C
Driver supply voltage.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Power Stage V
CC
= VC= 10V; VFB= 1.2V
GATE DC Low Saturation V
COSC
= 1V; 200mA Sink 1.2 1.5 V
Voltage GATE DC High Saturation V
COSC
= 2.7V; 200mA Source; VC= V
GATE
1.5 2.1 V
Voltage Rise Time C
GATE
= 1nF; 1.5V < V
GATE
< 9V 25 60 ns
Fall Time C
GATE
= 1nF; 9V > V
GATE
> 1.5V 25 60 ns
V
CC
Monitor
Turn On Threshold 4.200 4.400 4.600 V Turn Off Threshold 4.085 4.300 4.515 V Hysteresis 65 130 200 mV
Current Drain
I
CC
4.5V < VCC< 16V, Gate switching 4.5 6.0 mA
I
C
3V < VC< 16V, Gate non-switching 2.7 4.0 mA
Shutdown I
CC
VCC= 4, 500 900 µA
Note 1: Guaranteed by design not 100% tested in production.
Page 4
CS51031
4
Block Diagram
Control Scheme
The CS51031 monitors and the output voltage to determine when to turn on the PFET. If VFBfalls below the internal reference voltage of 1.25V during the oscillatorÕs charge cycle, the PFET is turned on and remains on for the dura­tion of the charge time. The PFET gets turned off and remains off during the oscillatorÕs discharge time with the maximum duty cycle to 80%. It requires 7mV typical, and 20mV maximum ripple on the VFBpin is required to oper­ate. This method of control does not require any loop sta­bility compensation.
Startup
The CS51031 has an externally programmable soft start fea­ture that allows the output voltage to come up slowly, pre­venting voltage overshoot on the output.
At startup, the voltage on all pins is zero. As V
CC
rises, the VCvoltage along with the internal resistor RGkeeps the PFET off. As VCCand VCcontinue to rise, the oscillator capacitor (C
OSC
) and the Soft start/Fault Timing capacitor
(CS) charges via internal current sources. C
OSC
gets charged by the current source ICand CS gets charged by the ITsource combination described by:
ICS= IT - (+).
The internal Holdoff Comparator ensures that the external PFET is off until VCS> 0.7V, preventing the GATE flip-flop (F2) from being set. This allows the oscillator to reach its operating frequency before enabling the drive output. Soft start is obtained by clamping the VFBcomparatorÕs (A6) reference input to approximately 1/2 of the voltage at the CS pin during startup, permitting the control loop and the output voltage to slowly increase. Once the CS pin charges above the Holdoff Comparator trip point of 0.7V, the low feedback to the VFBComparator sets the GATE flip-flop during C
OSC
Õs charge cycle. Once the GATE flip-flop is set,
V
GATE
goes low and turns on the PFET. When VCSexceeds
I
T
5
I
T
55
Theory of Operation
Circuit Description
Figure 1: Block Diagram for CS51031
V
RG
C
V
GATE
PGnd
V
FB
Gnd
V
REF
I
C
OSC
V
CC
CS
C
7I
C
1.5V
V
CC
OK
V
CC
V
= 3.3V
REF
G3
I
T
I
55
I
T
T
5
2.4V
Oscillator Comparator
A1
2.5V
V
REF
3.3V
CS Comparator
A2
2.5V1.5V
A3
+
G1
G2
G4
G5
Slow Discharge Comparator
V
GATE
Flip-Flop
Q
R
F2
S
Q
+
Hold
Off
Comp
-
-
Fault
Comp
1.15V
+
R
Q
F1
S
Q
Slow Discharge Flip-Flop
A6
0.7V
-
+
V
FB
Comparator
1.25V
CS Charge Sense Comparator
A4
+
-
2.3V
Page 5
CS51031
5
2.4V, the CS charge sense comparator (A4) sets the V
FB
comparator reference to 1.25V completing the startup cycle.
Lossless Short Circuit Protection
The CS51031 has ÒlosslessÓ short circuit protection since there is no current sense resistor required. When the volt­age at the CS pin (the fault timing capacitor voltage ) reach­es 2.5V during startup, the fault timing circuitry is enabled. During normal operation the CS voltage is 2.6V. During a short circuit or a transient condition, the output voltage moves lower and the voltage at V
FB
drops. If VFBdrops below 1.15V, the output of the fault comparator goes high and the CS51031 goes into a fast discharge mode. The fault timing capacitor, CS, discharges to 2.4V. If the VFBvoltage is still below 1.15V when the CS pin reaches 2.4V, a valid fault condition has been detected. The slow discharge comparator output goes high and enables gate G5 which sets the slow discharge flip flop. The Vgate flip flop resets and the output switch is turned off. The fault timing capacitor is slowly discharged to 1.5V. The CS51031 then enters a normal startup routine. If the fault is still present when the fault timing capacitor voltage reaches 2.5V, the fast and slow discharge cycles repeat as shown in figure 2.
If the VFBvoltage is above 1.15V when CS reaches 2.4V a fault condition is not detected, normal operation resumes and CS charges back to 2.6V. This reduces the chance of erroneously detecting a load transient as a fault condition.
Figure 2. Voltage on start capacitor (VGS), the gate (V
GATE
), and in the
feedback loop (VFB), during startup, normal and fault conditions.
Buck Regulator Operation
Figure 3. Buck regulator block diagram.
A block diagram of a typical buck regulator is shown in Figure 3. If we assume that the output transistor is initially off, and the system is in discontinuous operation, the inductor current ILis zero and the output voltage is at its nominal value. The current drawn by the load is supplied by the output capacitor CO. When the voltage across C
O
drops below the threshold established by the feedback resistors R1 and R2 and the reference voltage V
REF
, the power transistor Q1 switches on and current flows through the inductor to the output. The inductor current rises at a rate determined by (VIN-V
OUT
)/L. The duty cycle (or ÒonÓ time) for the CS51031 is limited to 80%. If output voltage remains higher than nominal during the entire C
OSC
change time, the Q1 does not turn on, skipping the pulse.
Control
Feedback
V
IN
L
D
1
R
1
R
2
R
LOAD
C
O
Q1
C
IN
2.5V
0V
FAULT
NORMAL OPERATION
START
T
START td1
td2
t
FAULTtRESTARTtFAULT
S2
S2
S2
S3
S3
S3
S3
S1
S1
S1
2.6V
2.4V
1.5V 0V
1.25V
1.15V
V
CS
V
GATE
V
FB
Circuit Description: continued
Applications Information
Specifications 12V to 5V, 3A Buck converter
V
IN
= 12V ±20% (i.e. 14.4V max., 12Vnom., 9.6V min.)
V
OUT
= 5V ±2%
I
OUT
= 0.3A to 3A Output ripple voltage < 50mV max. Efficiency > 80%
fSW= 200kHz
1) Duty cycle estimates
Since the maximum duty cycle D, of the CS51031 is limited to 80% min., it is necessary to estimate the duty cycle for the various input conditions over the complete operating range.
The duty cycle for a buck regulator operating in a continu­ous conduction mode is given by:
D =
V
OUT
+ V
F
VIN- V
SAT
CS51031 Design Example
Page 6
CS51031
6
Applications Information: continued
where V
SAT
= R
ds(on)
´ I
OUT
max. and R
ds(on)
is the value at
TJ 100ûC. If VF= 0.60V and V
SAT
= 0.60V then the above equation
becomes:
D
MAX
=
= 0.62
D
MIN
=
= 0.40
2) Switching frequency and on and off time calculations
Given that f
SW
= 200kHz and D
MAX
= 0.80
T = = 5µs
T
ON(max) =
T ´ D
MAX
= 5µs ´ 0.62 @ 3µs
T
ON(min) =
T ´ D
MIN
= 5µs ´ 0.40 = 2µs
T
OFF(max) = TON(min)
= 5µs - 2µs = 3µs
3) Oscillator Capacitor Selection
The switching frequency is set by C
OSC
, whose value is
given by:
C
OSC
in pF =
95 ´ 10
-6
F
sw
(
1+ -
()
2
)
4) Inductor selection
The inductor value is chosen for continuous mode opera­tion down to 0.3Amps.
The ripple current ÆI = 2 ´ I
OUT
min = 2 ´ 0.3A = 0.6A.
L
min
= = =28µH
This is the minimum value of inductor to keep the ripple current to <0.6A during normal operation.
A smaller inductor will result in larger ripple current. Ripple current at a minimum off time is
ÆI = = =0.4A
The core must not saturate with the maximum expected current, here given by:
I
MAX
= I
OUT
+ ÆI/2 = 3A+0.4A/2 = 3.2A
5) Output capacitor
The output capacitor and the inductor form a low pass fil­ter. The output capacitor should have a low ESL and ESR. Low impedance aluminum electrolytic, tantalum or organ­ic semiconductor capacitors are a good choice for an out­put capacitor. Low impedance aluminum are less expen­sive. Solid tantalum chip capacitors are available from a number of suppliers and are the best choice for surface mount applications.
The output capacitor limits the output ripple voltage. The CS51031 needs a maximum of 20mV of output ripple for the feedback comparator to change state. If we assume that all the inductor ripple current flows through the output capacitor and that it is an ideal capacitor (i.e. zero ESR), the minimum capacitance needed to limit the output ripple to 50mV peak to peak is given by:
C = = = 7.5µF
The minimum ESR needed to limit the output voltage rip­ple to 50mV peak to peak is:
ESR = = = 83m½
The output capacitor should be chosen so that its ESR is less than 83m½.
During the minimum off time, the ripple current is 0.4A and the output voltage ripple will be:
ÆV=ESR ´ ÆI = 83m½
´ 0.4 = 33mV.
6) V
FB
divider
V
OUT
= 1.25V
()
= 1.25V
(
+ 1
)
The input bias current to the comparator is 4µA. The resis­tor divider current should be considerably higher than this to ensure that there is sufficient bias current. If we choose the divider current to be at least 250 times the bias current this permits a divider current of 1mA and simplifies the calculations.
= R1 + R2 = 5k½
Let R2 = 1K Rearranging the divider equation gives:
R1 = R2
(
- 1)= 1k½
(
- 1)= 3k½
5V
1.25
V
OUT
1.25
5V
1mA
R1 R2
R1 + R2
R2
50 ´ 10
-3
0.6A
ÆV
ÆI
0.6A
8 ´ (200 ´ 103Hz) ´ (50 ´ 10-3V)
ÆI
8 ´ fSW´ ÆV
5.6V ´ 2µs 28µH
(V
OUT
+ VF) ´ T
OFF(min)
L
MIN
5.6V ´ 3µs
0.6A
(V
OUT
+ VD) ´ T
OFF(max)
ÆI
30 ´ 10
3
F
sw
F
sw
3 ´ 10
6
1
f
SW
5.6
13.8
5.6 9
Page 7
CS51031
7
Applications Information: continued
7) Divider bypass Capacitor Crr
Since the feedback resistors divide the output voltage by a factor of 4, i.e. 5V/1.25V= 4, it follows that the output ripple is also divided by four. This would require that the output ripple be at least 60mV (4 ´ 15mV) to trip the feedback com­parator. We use a capacitor Crr to act as an AC short .
The ripple voltage frequency is equal to the switching fre­quency so we choose Crr = 1nF.
8) Soft start and Fault timing capacitor CS.
CS performs several important functions. First it provides a delay time for load transients so that the IC does not enter a fault mode every time the load changes abruptly. Secondly it disables the fault circuitry during startup, it also provides soft start by clamping the reference voltage during startup, allowing it to rise slowly, and, finally it controls the hiccup short circuit protection circuitry. This reduces the duty cycle to approximately 0.035 during short circuit conditions.
An important consideration in calculating CS is that itÕs voltage does not reach 2.5V (the voltage at which the fault detect circuitry is enabled) before V
FB
reaches 1.15V other-
wise the power supply will never start.
If the VFBpin reaches 1.15V, the fault timing comparator will discharge CSand the supply will not start. For the V
FB
voltage to reach 1.15V the output voltage must be at least 4 ´ 1.15 = 4.6V.
If we choose an arbitrary startup time of 900µs, the value of CSis:
t
Startup
=
C
S
min = = 950nF @ 0.1µF
The fault time is the sum of the slow discharge time the fast discharge time and the recharge time. It is dominated by the slow discharge time.
The first parameter is the slow discharge time, it is the time for the CScapacitor to discharge from 2.4V to 1.5V and is given by:
t
SlowDischarge(t)
=
Where I
Discharge
is 6µA typical.
t
SlowDischarge(t)
= CS´ 1.5 ´ 10
5
The fast discharge time occurs when a fault is first detect­ed. The CScapacitor is discharged from 2.5V to 2.4V.
t
FastDischarge(t)
=
Where I
FastDischarge
is 66µA typical.
t
FastDischarge(t)
= CS´ 1515
The recharge time is the time for C
S
to charge from 1.5V to
2.5V.
t
Charge(t)
=
Where I
Charge
is 264µA typical.
t
Charge(t)
= CS´ 3787
The fault time is given by:
t
Fault
= CS´ (3787 + 1515 + 1.5 ´ 105)
t
Fault
= CS´ (1.55 ´ 105)
For this circuit
t
Fault
= 0.1 ´ 10-6´ 1.55 ´ 105= 15.5µS
A larger value of CSwill increase the fault time out time but will also increase the soft start time.
9) Input Capacitor
The input capacitor reduces the peak currents drawn from the input supply and reduces the noise and ripple voltage on the V
CC
and VCpins. This capacitor must also ensure that the VCCremains above the UVLO voltage in the event of an output short circuit. A low ESR capacitor of at least 100µF is good. A ceramic surface mount capacitor should also be connected between VCCand ground to filter high frequency noise.
10) MOSFET Selection
The CS51031 drives a P-channel MOSFET. The V
GATE
pin swings from Gnd to VC. The type of PFET used depends on the operating conditions but for input voltages below 7V a logic level FET should be used.
A PFET with a continuous drain current (ID) rating greater than the maximum output current is required.
The Gate-to-Source voltage VGSand the Drain-to Source Breakdown Voltage should be chosen based on the input supply voltage.
The power dissipation due to the conduction losses is given by:
PD= I
OUT
2
´ R
DS(ON)
´ D where
R
DS(ON)
is the value at TJ = 100ûC.
The power dissipation of the PFET due to the switching loss­es is given by:
PD= 0.5 ´ V
IN
´ I
OUT
´ (tr) ´ f
SW
Where tr= Rise Time.
11) Diode Selection
The flyback or catch diode should be a Schottky diode because of itÕs fast switching ability and low forward volt­age drop. The current rating must be at least equal to the maximum output current. The breakdown voltage should be at least 20V for this 12V application.
The diode power dissipation is given by:
P
D
= I
OUT
´ V(1 - D
min
)
C
S
´ (2.5V - 1.5V)
I
Charge
CS ´ (2.5V - 2.4V)
I
FastDischarge
CS´ (2.4V - 1.5V)
I
Discharge
900µs ´ 264µA
2.5V
C
S
´ 2.5V
I
Charge
Page 8
CS51031
8
8L PDIP; 300 mil wide
8
© 1999 Cherry Semiconductor Corporation
Rev. 2/13/98
Ordering Information
Part Number Description
CS51031YD8 8L SO Narrow CS51031YDR8 8L SO Narrow (tape & reel) CS51031YN8 8L PDIP
0.39 (.015) MIN.
2.54 (.100) BSC
1.77 (.070)
1.14 (.045)
D
Some 8 and 16 lead packages may have 1/2 lead at the end of the package. All specs are the same.
.203 (.008)
.356 (.014)
REF: JEDEC MS-001
3.68 (.145)
2.92 (.115)
8.26 (.325)
7.62 (.300)
7.11 (.280)
6.10 (.240)
.356 (.014)
.558 (.022)
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
Package Specification
Thermal Data 8L SO Narrow 8L PDIP
R
QJC
typ 45 52 ûC/W
R
QJA
typ 165 100 ûC/W
D
Lead Count Metric English
Max Min Max Min 8L SO Narrow 5.00 4.80 .197 .189 8L PDIP 10.16 9.02 .400 .355
PACKAGE DIMENSIONS IN mm (INCHES)
PACKAGE THERMAL DATA
8L SO Narrow; 150 mil wide
1.27 (.050) BSC
0.51 (.020)
0.33 (.013)
6.20 (.244)
5.80 (.228)
4.00 (.157)
3.80 (.150)
1.57 (.062)
1.37 (.054)
D
0.25 (0.10)
0.10 (.004)
1.75 (.069) MAX
1.27 (.050)
0.40 (.016)
REF: JEDEC MS-012
0.25 (.010)
0.19 (.008)
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