Datasheet CS4124YN16 Datasheet (Cherry Semiconductor)

Page 1
Features
150mA Peak PWM Gate
Drive Output
Patented Voltage
Compensation Circuit
100% Duty Cycle
Capability
Low Current Sleep Mode
Overvoltage Protection
Boost Mode Power
Supply
Output Inhibit
Package Option
CS4124
High Side PWM FET Controller
CS4124
Description
Applications Diagram
Preliminary
OUTPUT
Gnd INH I
ADJ
PMP SNI
V
REG
BOOST
FLT
R
OSC
C
OSC
CTL
PGnd
V
CC
I
SENSE+
I
SENSE-
16 Lead PDIP
1195
Consult Factory for 16 Lead SOIC Wide package.
Rev. 4/26/99
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
A Company
®
The CS4124 is a monolithic integrat­ed circuit designed primarily to control the rotor speed of perma­nent magnet, direct current (DC) brush motors. It drives the gate of an N channel power MOSFET or IGBT with a user-adjustable, fixed frequency, variable duty cycle, pulse width modulated (PWM) sig­nal. The CS4124 can also be used to control other loads such as incan­descent bulbs and solenoids. Inductive current from the motor or solenoid is recirculated through an external diode.
The CS4124 accepts a DC level input signal of 0 to 5V to control the
pulse width of the output signal. This signal can be generated by a potentiometer referenced to the on­chip 5V linear regulator, or a fil­tered 0% to 100% PWM signal also referenced to the 5V regulator.
The IC is placed in a sleep state by pulling the CTL lead below 0.5V. In this mode everything on the chip is shutdown except for the on-chip regulator and the overall current draw is less than 275µA. There are a number of on-chip diagnostics that look for potential failure modes and can disable the external power MOSFET.
V
BAT
42.5µH
1000µF
1000µF
10K
10nF
100µF
.01µF
C
FLT
.25µF
R
OSC
C
OSC
470pF
93.1K
OUTPUT
Gnd
INH
BOOST FLT
R
OSC
I
ADJ
PMP
SNI
V
REG
C
OSC
CTL PGnd
V
CC
P1
N1
10µF
10K
100K
10K
10K
10K
R
CS1
51
R
CS2
51
C
CS
.022µF
10K
10K
Input
470µH
MOT+
R
GATE
6
R
SENSE
4m
R
SNI
4
1.5µF
1µF
1M
I
SENSE+
I
SENSE-
MOT-
R
S
10
1
Page 2
Electrical Characteristics:
4V VCC≤ 26V, -40˚C < TA< 125°C, (unless otherwise specified)
CS4124
1196
Absolute Maximum Ratings
Storage Temperature ................................................................................................................................................-65˚C to 150˚C
V
CC
.................................................................................................................................................................................-0.3V to 30V
V
CC
Peak Transient Voltage (load dump = 26V w/series 10Ω resistor) ...........................................................................40V
Input Voltage Range (at any input) ...........................................................................................................................-0.3V to 10V
Maximum Junction Temperature ..........................................................................................................................................150˚C
Lead Temperature Soldering
Wave Solder (through hole styles only) ......................................................................................10 sec. max, 260°C peak
ESD Capability (Human Body Model) ....................................................................................................................................2kV
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
V
CC
Supply
Operating Current Supply 7V ≤ VCC≤ 18V 5 10 mA
4V ≤ VCC< 7V, 18V < VCC≤ 26V 15 mA Quiescent Current VCC= 12V 170 275 µA Overvoltage Shutdown 26.5 29 V
Control (CTL)
Control Input Current CTL = 0V to 5V -2 0.1 2 µA Sleep Mode Threshold 8% 10% 12% V
REG
Sleep Mode Hysteresis 7V ≤ VCC≤ 26V 50 100 150 mV
4V ≤ VCC< 7V 10 150 mV
Current Sense
Differential Voltage Sense 7V ≤ VCC≤ 18V
I
ADJ
= 1V and R
CS1
= 51 18 34 mV
I
ADJ
= 4V and R
CS1
= 51 104 125 mV
4V ≤ VCC< 7V
I
ADJ
=1V and R
CS1
= 51 15 39 mV
18V < VCC≤ 26V
I
ADJ
= 1V and R
CS1
= 51 15 39 mV
I
ADJ
= 4V and R
CS1
= 51 102 130 mV
I
ADJ
Input Current 4V ≤ VCC≤ 26V -2 0.3 2 µA
I
ADJ
= 0V to 5V
Linear Regulator
Output Voltage, V
REG
VCC= 4V 2.0 V
VCC= 13.2V 4.85 5.15 V
VCC= 26V 4.85 5.20 V
Inhibit
Inhibit Threshold 40% 50% 60% V
REG
Inhibit Hysteresis 4V ≤ VCC≤ 7V 100 500 mV
7V ≤ VCC≤ 26V 150 325 500 mV
External Drive (OUTPUT)
Output Frequency 4V ≤ VCC< 7V
R
OSC
= 93.1k, C
OSC
= 470pF 10 25 kHz
7V ≤ VCC≤ 18V,
R
OSC
= 93.1k, C
OSC
= 470pF 17 20 23 kHz
18V < VCC≤ 26V
R
OSC
= 93.1k, C
OSC
= 470pF 17 20 25 kHz
Page 3
CS4124
1197
Electrical Characteristics:
4V VCC≤ 26V, -40˚C < TA= 125°C, (unless otherwise specified)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Package Lead Description
PACKAGE LEAD # LEAD SYMBOL FUNCTION
External Drive (OUTPUT): continued
Voltage to Duty Cycle 4V ≤ VCC< 7V Conversion VCC= 13V, CTL = 1V 65 75 %
VCC= 13V, CTL = 2V 100 % 7V ≤ VCC≤ 18V
VCC= 13V, CTL = 30% V
REG
28.3 36.3 %
VCC= 13V, CTL = 55.8% V
REG
56.0 64.0 %
18V < VCC≤ 26V VCC= 13V, CTL = 1. 5V 11.8 21.8 % VCC= 13V, CTL = 3. 5V 34.2 44.2 %
Output Rise Time 4V ≤ VCC≤ 26V .25 1 µs
R
GATE
= 6, C
GATE
= 5nF
Output Fall Time 4V ≤ VCC≤ 26V .30 1 µs
R
GATE
= 6, C
GATE
= 5nF
Output Sink Current 4V ≤ V
CC
< 7V 150 mA
R
GATE
= 6, C
GATE
= 5nF
7V ≤ VCC≤ 26V 300 mA R
GATE
= 6, C
GATE
= 5nF
Output Source Current 4V ≤ VCC< 7V 150 mA
R
GATE
= 6, C
GATE
= 5nF
7V ≤ VCC≤ 26V 300 mA R
GATE
= 6, C
GATE
= 5nF
Output High Voltage I
OUT
= 1mA V
BOOST
- 1.7 V
Output Low Voltage I
OUT
= -1mA 1.3 V
Charge Pump (DRV)
Boost Voltage VCC+ 6.4 V
16 Lead PDIP
1 OUTPUT MOSFET gate drive
2 BOOST Boost voltage
3 FLT Fault time out capacitor
4R
OSC
Oscillator resistor
5C
OSC
Oscillator capacitor
6 CTL Pulse width control input
7 PGnd Power ground for on chip clamp
8V
CC
Positive power supply input
9V
REG
5V linear regulator
10 SNI Sense inductor current
11 PMP Collector of boost power transistor
12 I
SENSE-
Current sense minus
13 I
SENSE+
Current sense plus
14 I
ADJ
Current limit adjust
15 INH Output Inhibit
16 Gnd Ground
Page 4
CS4124
1198
Application Information
Oscillator
The IC sets up a constant frequency triangle wave at the C
OSC
lead whose frequency is related to the external com-
ponents R
OSC
and C
OSC
, by the following equation:
Frequency =
The peak and valley of the triangle wave are proportional to V
CC
by the following:
V
VALLEY
= 0.1 × V
CC
V
PEAK
= 0.7 × V
CC
This is required to make the voltage compensation function properly. In order to keep the frequency of the oscillator constant the current that charges C
OSC
must also vary with
supply. R
OSC
sets up the current which charges C
OSC
. The
voltage across R
OSC
is 50% of VCCand therefore:
I
ROSC
= 0.5 ×
I
ROSC
is multiplied by (2) internally and transferred to the
C
OSC
lead. Therefore:
I
COSC
= ±
The period of the oscillator is:
T = 2C
OSC
×
The R
OSC
and C
OSC
components can be varied to create fre­quencies over the range of 15Hz to 25kHz. With the sug­gested values of 93.1kand 470pF for R
OSC
and C
OSC
, the
nominal frequency will be approximately 20 kHz. I
ROSC
, at
VCC= 14V, will be 66.7 µA. I
ROSC
should not change over a
more than 2:1 ratio and therefore C
OSC
should be changed
to adjust the oscillator frequency.
Voltage Duty Cycle Conversion
The IC translates an input voltage at the CTL lead into a duty cycle at the OUTPUT lead. The transfer function incorporates Cherry Semiconductor’s patented Voltage Compensation method to keep the average voltage and current across the load constant regardless of fluctuations in the supply voltage. The duty cycle is varied based upon the input voltage and supply voltage by the following equation:
Duty Cycle = 100% ×
An internal DC voltage equal to:
VDC= (1.683 × V
CTL
) + V
VALLEY
is compared to the oscillator voltage to produce the com-
pensated duty cycle. The transfer is set up so that when V
CC
= 14V the duty cycle will equal V
CTL
divided by V
REG
.
For example at VCC= 14V, V
REG
= 5V and V
CTL
= 2.5V, the duty cycle would be 50% at the output. This would place a 7V average voltage across the load. If V
CC
then drops to 10V, the IC would change the duty cycle to 70% and hence keep the average load voltage at 7V.
Figure 1: Voltage Compensation
5V Linear Regulator
There is a 5V, 5mA linear regulator available at the V
REG
lead for external use. This voltage acts as a reference for many internal and external functions. It has a drop out of approximately 1.5V at room temperature.
Current Sense and Timer
The IC differentially monitors the load current on a cycle by cycle basis at the I
SENSE+
and I
SENSE-
leads. The differen­tial voltage across these two leads is amplified internally and compared to the voltage at the I
ADJ
lead. The gain, A
V
is set internally and externally by the following equation:
A
V
==
The current limit (I
LIM
) is set by the external current sense
resistor (R
SENSE
) placed across the I
SENSE+
and I
SENSE-
ter-
minals and the voltage at the I
ADJ
lead.
I
LIM
= ×
The R
CS
resistors and CCScomponents form a differential low pass filter which filters out high frequency noise gen­erated by the switching of the external MOSFET and the associated lead noise. R
CS
also forms and error term in the
gain of the I
LIM
equation because the I
SENSE+
and I
SENSE-
leads are low impedance inputs thereby creating a good current sensing amplifier. Both leads source 50µA while the chip is in run mode. I
ADJ
should be biased between 1V
and 4V. When the current through the external MOSFET
V
I(ADJ)
R
SENSE
1000 + R
CS
37000
37000
1000 + R
CS
V
I(ADJ)
I
SENSE+
- I
SENSE-
2.8 × V
CTL
V
CC
V
PEAK
- V
VALLEY
I
COSC
V
CC
R
OSC
V
CC
R
OSC
0.83
R
OSC
× C
OSC
Theory Of Operation
120%
100%
80%
60%
Duty Cycle( %)
40%
20%
0%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
CTL Voltage (% of V
VCC = 8V
VCC = 14V
VCC = 16V
REG
)
Page 5
CS4124
1199
Application Information: continued
exceeds I
LIM
, an internal latch is set and the output pulls the gate of the MOSFET low for the remainder of the oscil­lator cycle (fault mode). At the start of the next cycle, the latch is reset and the IC reverts back to run mode until another fault occurs. If a number of faults occur in a given period of time, the IC “times out” and disables the MOS­FET for a long period of time to let it cool off. This is accomplished by charging the C
FLT
capacitor each time an over current condition occurs. If a cycle goes by with no overcurrent fault occurring, an even smaller amount of charge will be removed from C
FLT
. If enough faults occur
together, eventually C
FLT
will charge up to 2.4V and the fault latch will be set. The fault latch will not be reset until C
FLT
discharges to 0.6V. This action will continue indefi-
nitely if the fault persists. The off time and on time are set by the following:
Off Time = C
FLT
×
On Time = C
FLT
×
where:
I
AVG
= (295.5µA × DC) - [4.5µA × (1 - DC )]
I
AVG
= (300µA × DC) - 4.5µA
DC = PWM Duty Cycle
Boost Switch Mode Power Supply
The CS4124 has an integrated boost mode power supply which charges the gate of the external high-side MOSFET to greater than 5V above V
CC
. Three leads are used for voltage boost. They are Boost, PMP and SNI. The PMP lead is the collector of a darlington tied NPN power tran­sistor. This device charges the inductor during its on time. The boost lead is the input to chip from the external reser­voir capacitor. The SNI lead is the emitter of the power NPN and is connected externally to the R
SNI
resistor.
The power supply is controlled by the oscillator. At the start of a cycle an R-S flip flop is set the internal power NPN transistor is turned on and energy begins to build up in the inductor. The R
SNI
resistor sets the peak current of the inductor by tripping a comparator when the voltage across the resistor is 450mV. The flip flop is reset and the inductor delivers its stored energy to the load. The ripple voltage (V
RIPPLE
) at the Boost lead is controlled by C
BOOST
. A snubber circuit, made up of a series resistor and capaci­tor, is required to dampen the ringing of the inductor. A value of 4is recommended for R
SNI
.
A zener diode is needed between the boost output voltage and the battery. This will clamp the boost lead to a speci­fied value above the battery to prevent damage to the IC. A 9 volt zener diode is recommended.
Sleep State
This device will enter into a low current mode (< 275µA) when CTL lead is brought to less than 0.5V. All functions are disabled in this mode, except for the regulator.
Inhibit
When the inhibit is greater than 2.5V the internal latch is set and the external MOSFET will be turned off for the remainder of the oscillator cycle. The latch is then reset at the start of the next cycle.
Overvoltage Shutdown
The IC will disable the output during an overvoltage event. This is a real time fault event and does not set the internal latch and therefore is independent of the oscillator timing (i.e. asynchronous). There is 325mV (typical) of hysteresis on the overvoltage function. There is no under­voltage lockout. The device will shutdown gracefully once it runs out of headroom.
Reverse Battery
The CS4124 will not survive a reverse battery condition. A series diode is required between the battery and the V
CC
lead for reverse battery.
Load Dump
A 10resistor, (RS) is placed in series with V
CC
to limit the
current into the IC during 40V peak transient conditions.
2.4V - 0.6V I
AVG
2.4V - 0.6V
4.5µA
Page 6
1200
D
Lead Count Metric English
Max Min Max Min
16L PDIP 19.69 18.67 .775 .735
© 1999 Cherry Semiconductor Corporation
Thermal Data 16 Lead
PDIP
R
ΘJC
typ 42 ˚C/W
R
ΘJA
typ 80 ˚C/W
Rev. 4/26/99
Ordering Information
Package Specification
PACKAGE DIMENSIONS IN mm (INCHES)
PACKAGE THERMAL DATA
Part Number Description
CS4124YN16 16L PDIP
CS4124
Plastic DIP (N); 300 mil wide
0.39 (.015) MIN.
2.54 (.100) BSC
1.77 (.070)
1.14 (.045)
D
Some 8 and 16 lead packages may have 1/2 lead at the end of the package. All specs are the same.
.203 (.008)
.356 (.014)
REF: JEDEC MS-001
3.68 (.145)
2.92 (.115)
8.26 (.325)
7.62 (.300)
7.11 (.280)
6.10 (.240)
.356 (.014)
.558 (.022)
Cherry Semiconductor Corporation reserves the right to make changes to the specifications without notice. Please contact Cherry Semiconductor Corporation for the latest available information.
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