Datasheet CN-0233 Datasheet (ANALOG DEVICES)

Circuit Note
Circuits from the Lab™ circuits from Analog Devices have been designed and built by Analog Devices
. Standard engineering practices have been employed in the design and construction of
each circuit, and their function and performance have been tested and verified in a lab environment at
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T1: COILTRONICS KA4976- AL 1:5 TURNS RATI O
+5V
+5V
ISO ISO
15kΩ
0.1% 5ppm/°C
4nF
ISO
ISO
ISO
ISO
R2 90.9kΩ
0.1µF
R3
10.5kΩ
ISO
R1 24.9kΩ
–15V (AVSS)
+15V (AVDD)
R
OC
100kΩ
D1 TO D4: MBR0540
DV
CCAVDD
–V
SENSE
R
L
CURRENT
OUTPUT
VOLTAGE OUTPUT
V
OUT
R
SET
C
COMP
AV
SS
LATCH SCLK SDIN SDO
CLR GND CLR SEL
FAULT
REFIN
I
OUT
+V
SENSE
AVDD
ISO ISOISO
ISO ISO
ISO
V
IN
ADR445
AD5422
V
OUT
AVSS
V
FB
1.25V
ADuM3471
+
+
+
ISO
ISO
+
+5V
IN
47µF
1 2 3 4 5 6 7 8 9
10
20 19 18 17 16 15 14 13 12 11
47µF
10µF 0.1µF
10µF 0.1µF 10µF 0.1µF 0.1µF
10µF 0.1µF
47µF
0.1µF
47µH
47µH
L1
D11:5
T1
D2
D3
D4
X1
GND
1
VDD
1
X2 I/OA I/OB I/OC I/OD
I/OA I/OB I/OC I/OD
V
DDA
GND
1
GND
2
V
REG
GND
2
VDD
2
FB
OC
L2
10126-001
Circuits from the Lab™ reference circuits are engineered and tested for quick and easy system integration to help solve today’s analog, mixed-signal, and RF design challenges. For more information and/or support, visit www.analog.com/CN0233.
16-Bit Isolated Industrial Voltage and Current Output DAC
with Isolated DC-to-DC Supplies

EVALUATION AND DESIGN SUPPORT

Design and Integration Files Schematics, Layout Files, Bill of Materials

CIRCUIT FUNCTION AND BENEFITS

Industrial and instrumentation systems, as well as program­mable logic controllers (PLCs) and distributed control systems (DCS), must often control outputs, which can be both current controlled (4 mA to 20 mA), and voltage controlled (up to ±10 V). Typically, such designs also need to be isolated from the local system controller to protect against ground loops and also
CN-0233
ADuM3471
AD5422
ADR445 Precision 5.0 V Reference
to ensure robustness against external events. Traditional solutions use discrete ICs for both power and digital isolation.
When multichannel isolation is needed, the cost and space of providing discrete solutions becomes a big disadvantage. Solutions based on opto-isolators typically have reasonable output regulation but require additional external components, thereby increasing board area. Power modules are often bulky and may provide poor output regulation. The circuit in Figure 1 is based on the ADuM347x family of isolators (ADuM3470,
ADuM3471, ADuM3472, ADuM3473, ADuM3474) and
Quad Isolator with Integrated Transformer Driver and PWM Controller.
16-Bit Current Source and Voltage Output DAC
Rev.0
engineers
room temperature. However, you are solely responsible for testing the circuit and determining its
whatsoever connected to the use of any Circuits from the Lab circuits. (Continued on last page)
Figure 1. Isolated 16-Bit Current and Voltage Output DAC with Isolated Power Supplies.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.461.3113 ©2011
Analog Devices, Inc. All rights reserved.
www.analog.com
2.0
1.5
1.0
0.5
0
–0.5
–1.0
–1.5
–2.0
0 32,768 65,535
10126-002
INL (LS Bs)
CODE
2.0
1.5
1.0
0.5
0
–0.5
–1.0
–1.5
–2.0
0 32,768 65,535
10126-003
INL (LS Bs)
CODE
CN-0233 Circuit Note
integrates digital isolation, as well as the PWM-controlled power regulation circuitry along with associated feedback isolation. External transformers are used to transfer power across the isolation barrier. The AD5422 16-bit DAC provides the current and voltage outputs.

CIRCUIT DESCRIPTION

The AD5422 is a fully integrated, fully programmable 16-bit voltage and current output DAC, capable of programming ranges from 4 mA to 20 mA, 0 mA to 20 mA, 0 V to 5 V, 0 V to 10 V, ±5 V, ±10 V. The voltage output headroom is typically 1 V, and the current output needs about 2.5 V headroom. This means that the 20 mA current output can drive a load of approximately 600 Ω with a 15 V supply.
The ADuM347x devices are quad-channel digital isolators with an integrated PWM controller and low impedance transformer drivers (X1 and X2). The only additional components required for an isolated dc-to-dc converter are a transformer and simple full-wave diode rectifier. The devices provide up to 2 W of regulated, isolated power when supplied from a 5.0 V or 3.3 V input. This eliminates the need for a separate isolated dc-to-dc converter.
The iCoupler chip-scale transformer technology is used to isolate the logic signals, and the integrated transformer driver with isolated secondary side control provides high efficiency for the isolated dc-to-dc converter. The internal oscillator frequency is adjustable from 200 kHz to 1 MHz and is determined by the value of R switching frequency is 500 kHz.
The ADuM3471 regulation is from the positive 15 V supply. The feedback for regulation is from the divider network (R1, R2, R3). The resistors are chosen such that the feedback voltage is 1.25 V when the output voltage is 15 V. The feedback voltage is compared with the ADuM3471 internal feedback setpoint voltage of 1.25 V. Regulation is achieved by varying the duty cycle of the PWM signals driving the external transformer.
The negative supply is loosely regulated and for light loads can be as high as −23 V. This is within the maximum operating value of −26.3 V. With nominal loads greater than 1 kΩ, the additional power dissipation due to the larger unregulated negative supply voltage is not a problem. In applications that require higher compliance voltages or where very low power dissipation is required, a different power supply design should be considered.
This circuit was tested with the ADR445 5 V, high precision, low drift (3 ppm/°C maximum for B grade) external reference. This allows total system errors of less than 0.1% to be achieved over the industrial temperature range (−40°C to +85°C).
. For ROC = 100 kΩ, the
OC
The AD5422 has a high precision integrated internal reference with a drift of 10 ppm/°C maximum. If this reference is used rather than the external reference, only 0.065% additional error is incurred across the industrial temperature range.
The AD5422 integral nonlinearity (INL) was tested using both linear supplies and the isolated dc-to-dc switching supplies to ensure no loss in system accuracy was incurred because of the switching supplies. Figure 2 shows the INL for the linear supplies and Figure 3 for the switching supplies. There is no noticeable performance loss when using the switching supply as compared to the linear supply.
Figure 2. Measured INL of Circuit for ±10V Output Range Using
Linear Supplies .
Figure 3. Measured INL of Circuit for ± 10V Output Range Using
Switching Supplies .
Rev. 0 | Page 2 of 4
Circuit Note CN-0233
–5.0022
–5.0023
–5.0024
–5.0025
–5.0026
–5.0027
–5.0028
0 325
LINEAR SUPP LY
SWITCHING SUPPLY
650
10126-004
V
OUT
(V)
SAMPLES
ISO
+5V
+5V
ADuM3471
+15V
−15V
SPI SPI
EVAL-AD5422EBZ
(MODIFIED)
EVAL-ADuM3471EBZ
(MODIFIED)
AGILENT
E3630A
AGILENT
3458A
USB
USB
GPIB
ISO
AGILENT
E3630A
AD5422
USB
CONTROLLER
USB/GPIB
PC
ADR445
10126-005
The average output noise was also tested and compared over time when using a linear supply and switching supply, as shown in Figure 4. Note that there is a slight offset in output noise measured over time. This offset can be attributed to a combination of dc PSRR due to the difference in linear negative supply versus the unregulated switching supply, as well as a contribution due to the drift in the reference during the time between the two measurements.
Figure 4. Measured Average DAC Output Noise for Linear and Switching
Supplies with DAC Output Set at −5 V on ±10 V Output Range
(1 LSB = 0.0003 V), 650 Samples.

COMMON VARIATIONS

This circuit is proven to work well with good stability and accuracy with component values shown. Where the application needs only the 4 mA to 20 mA current output, a single supply scheme can be used. In this case, the positive AVCC supply can be as large as 26.4 V and, therefore, the output compliance is
26.4 V – 2.5 V = 23.9 V. With an output current of 20 mA, a load resistance as high as 1 kΩ is possible.
For applications not requiring 16-bit resolution, the 12-bit
AD5412 is available.
The ADuM347x isolators (ADuM3470, ADuM3471,
ADuM3472, ADuM3473, ADuM3474) provide four
independent isolation channels in a variety of input/output channel configurations. These devices are also available with either a maximum data rate of 1 Mbps (A grade) or 25 Mbps (C grade).

CIRCUIT EVALUATION AND TEST

This circuit was tested using the E VAL-AD5422EBZ circuit board and the EVA L-ADuM3471EBZ connected together as shown in Figure 5. To ensure the isolation paths were tested fully, the ground, power, and data tracks between the controller and the AD5422 device were cut, and the signals were routed through the ADuM3471 evaluation board.
Figure 5. Functional Block Diagram of Test Setup Showing Evaluation Board Connections
Rev. 0 | Page 3 of 4
CN-0233 Circuit Note

Equipment Used to Collect Test Data

PC with a USB port and Windows® XP, Windows Vista®,
(32-bit), or Windows 7 (32-bit)
E VAL-AD5422EBZ (modified)
E VAL-ADuM3471EBZ (modified)
Evaluation software for AD5422 board.
• Power supply: +5 V
Power supply: ±15 V, Agilent E3630A or equivalent
Agilent 3458A, 8.5 digit meter or equivalent
National Instruments GPIB to USB-B interface and cable
Setup and Test
The circuit was tested and verified by connecting both the
ADuM3471 evaluation board and the AD5422 evaluation
board, as shown in Figure 5.
The double supply was set up as a positive and negative supply on the ADuM3471 evaluation board by changing the trans­former to a 1:5 turns ratio transformer (Coilcraft KA4976-AL). Other changes were removing the 0 Ω resistors from R24 and R22 to R23 and R21. Short-circuiting R23 instead of R24 makes the +7.5 V/6 V pin of J6 become the −15 V supply. Short­circuiting R21 instead of R22 connects the transformer center tap to the ground plane instead of the node where L3, C20, and C27 are connected.
Figure 16 of UG-197 shows which resistors should be short­circuited and open-circuited for the double supply or positive and negative supply configurations. Note: See user guide
UG-197 for detailed information on these hardware changes.
The AD5422 evaluation board was modified to allow the digital control signals to pass through the ADuM3471 evaluation board. This allows the full data isolation path to the AD5422 to be fully tested.
The INL and noise data were obtained by inputting the DAC data to the AD5422 evaluation board from the PC and reading the results from the 3485A meter using the GPIB/USB interface. The AD5422 evaluation board software was used to generate the data to the DAC.

LEARN MORE

CN-0233 Design Support Package:
http://www.analog.com/CN0233-DesignSupport
CN-0065 Circuit Note, 16-Bit Fully Isolated Output Module
Using the AD5422 Single Chip Voltage and Current Output DAC and the ADuM1401 Digital Isolator, Analog Devices.
Cantrell, Mark. AN-0971 Application Note, Recommendations
for Control of Radiated Emissions with isoPower Devices. Analog Devices.
Chen, Baoxing. 2006. iCoupler® Products with isoPower™
Technology: Signal and Power Transfer Across Isolation Barrier Using Microtransformers. Analog Devices.
MT-014 Tutorial, Basic DAC Architectures I: String DACs and
Thermometer (Fully Decoded) DACs, Analog Devices.
MT-015 Tutorial, Basic DAC Architectures II: Binary DACs,
Analog Devices.
MT-016 Tutorial, Basic DAC Architectures III: Segmented DACs,
Analog Devices.
Slattery, Colm, Derrick Hartmann, and Li Ke. “PLC Evaluation
Board Simplifies Design of Industrial Process Control Systems.” Analog Dialogue (April 2009).
Wayne, Scott. iCoupler® Digital Isolators Protect RS-232, RS-485,
and CAN Buses in Industrial, Instrumentation, and Computer Applications. Analog Dialogue (October 2005).
Ardizzoni, John. A Practical Guide to High-Speed Printed-
Circuit-Board Layout, Analog Dialogue 39-09, September
2005.
MT-031 Tutorial, Grounding Data Converters and Solving the
Mystery of “AGND” and “DGND”, Analog Devices.
MT-101 Tutorial, Decoupling Techniques, Analog Devices.

Data Sheets and Evaluation Boards

AD5422 Data Sheet
AD5422 Evaluation Board (EVAL-AD5422EBZ)
ADuM3471 Data Sheet
ADuM3471 Evaluation Board (EVAL-ADuM3471EBZ)
UG-197 User Guide for ADuM3471 Evaluation Board
ADR445 Data Sheet

REVISION HISTORY

10/11—Rev. 0: Initial Version
(Continued from first page) Circuits from the L ab circuits are intended only for use with Analog Devices products and are the intellectual property of Analog Devices or its licensors. While you may use the Circuits from the Lab circuits in the design of your product, no other license is granted by implication or otherwise under any patents or other intellectual property by application or use of the Circuits from the Lab circuits. Information furnished by Analog Devices is believed to be accurate and reliable. However, "Circuits from the Lab" are supplied "as is" and without warranties of any kind, express, implied, or statutory including, but not limited to, any implied warranty of merchantability, noninfringement or fitness for a particular purpose and no responsibility is assumed by Analog Devices for their use, nor for any infringements of patents or other rights of third parties that may result from their use. Analog Devices reserves the right to change any Circuits from the Lab circuits at any time without notice but is under no obligation to do so.
©2011 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. CN10126-
0-10/11(0)
Rev. 0 | Page 4 of 4
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