Page 1
CD41__99, CS41__99
CN41__99, CC41__99
Powerex, Inc., Hillis Street, Youngwood, Pennsy l vania 15697 (724) 925-7272
Dual & Single Diode Isolated Module
B
D
M
1
"U" THREAD (3)
OUTLINE DRAWING
A
C
G H F
2
3
R
F
"T" (2)
Q
P
N
CD41__99, CS41__99
CN41__99, CC41__99
CD41
Dual & Single Diode Isolated
POW-R-BLOK
~
1
+
2
-
100 Amperes / Up to 1600 Volts
3
TM
Module
CC41
+
1
--
2
3
CN41
CS41
-
1
-
1
CONNECTION DIAGRAMS
+
2
+
2
Outline Dimensions
Dimension Inches Millimeters
A 3.62 92
B 0.81 20.5
C 3.15 80
D 1.18 30
F 0.59 15
G 0.79 20
H 0.79 20
M 1.14 29
N 0.24 6.1
P 0.94 24
R 0.71 18
T 0.25 6.3
U M5 M5
Note: Dimensions are for reference only.
+
3
Ordering Information
Select the complete eight digit module
part number from the table below.
Example: CD411699 is a 1600 Volt,
100 Ampere Dual Diode Isolated
POW-R-BLOK
TM
Module
Type
CD41
CN41
CC41
CS41
Voltage
Volts
(x100)
08
12
16
:
Current
Amperes
(x1)
99 (100A)
POW-R-BLOK
100 Amperes / Up to 1600 Volts
Description:
Powerex Dual Diode & Single Diode
Modules are designed for use in
applications requiring rectification and
isolated packaging. The modules are
isolated for easy mounting with other
components on a common heatsink.
POW-R-BLOK
recognized by the Underwriters
Laboratories.
Features:
T Electrically Isolated Heatsinking
T DBC Alumina (Al
T Glass Passivated Chips
T DBC Alumina (Al
T Low Thermal Impedance
for Improved Current Capability
T UL Recognized (E78240)
Benefits:
T No Additional Insulation
Components Required
T Easy Installation
T No Clamping Components
Required
T Reduce Engineering Time
Applications:
T Power Supplies
T Bridge Circuits
T AC & DC Motor Drives
T Battery Supplies
T Large IGBT Circuit Front Ends
T Lighting Control
T Heat & Temperature Control
T Welders
TM
TM
has been tested and
) Insulator
2O3
) Baseplate
2O3
Revision Date: 11/1/2001
Page 2
CD41__99, CS41__99
CN41__99, CC41__99
Powerex, Inc., Hillis Street, Youngwood, Pennsy l vania 15697 (724) 925-7272
Dual & Single Diode Isolated Module
POW-R-BLOK
100 Amperes / Up to 1600 Volts
Absolute Maximum Ratings
Characteristics Conditions Symbol Units
Repetitive Peak Reverse Blocking Voltage V
Non-Repetitive Peak Reverse Blocking Voltage
V
(t < 5 msec)
RMS Forward Current DC Conduction, TC=90°C I
Average Forward Current 180° Conduction, TC=100°C I
Peak One Cycle Surge Current, Non-Repetitive 60 Hz, 100% V
60 Hz, No V
50 Hz, 100% V
50 Hz, No V
Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, 100% V
50 Hz, 100% V
Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, 100% V
50 Hz, 100% V
I2t for Fusing for One Cycle 8.3 ms, 100% V
8.3 ms, No V
10 ms, 100% V
10 ms, No V
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
reapplied, TJ = 150°C
RRM
Operating Temperature TJ -40 to +150 °C
Storage Temperature T
Max. Mounting Torque, M6 Mounting Screw on
25
Terminals
Max. Mounting Torque, Module to Heatsink 44
Module Weight, Typical 83 g
3 Oz
V Isolation @ 25C
50-60 Hz, 1 second
Circuit To Base, All Terminals Shorted Together
RRM
RSM
F(RMS)
F(AV)
I
FSM
I
FSM
I
FSM
I
FSM
I
FSM
I
FSM
I
FSM
I
FSM
2
I
2
I
2
I
2
I
stg
V
rms
TM
up to 1600 V
V
+ 100 V
RRM
157 A
100 A
1,780
2,110
1,700
2,020
1,310
t
t
t
t
1,250
940
900
13,190
18,650
14,450
20,430
A
A
A
A
A
A
A
A
2
sec
A
2
A
sec
2
A
sec
2
A
sec
-40 to +150 °C
in. – Lb.
3
Nm
in. – Lb.
5
3500 V
Nm
Revision Date: 11/1/2001
Page 3
CD41__99, CS41__99
CN41__99, CC41__99
Powerex, Inc., Hillis Street, Youngwood, Pennsy l vania 15697 (724) 925-7272
Dual & Single Diode Isolated Module
POW-R-BLOK
100 Amperes / Up to 1600 Volts
Electrical Characteristics, TJ=25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Max.
Repetitive Peak Reverse Leakage Current I
Peak On-State Voltage VFM
Threshold Voltage, Low-level
Slope Resistance, Low-level
Threshold Voltage, High-level
Slope Resistance, High-level
VTM Coefficients, Full Range
Up to 1600V, TJ=150°C 10 mA
RRM
T
=25°C, IFM=315A, 180° Conduction
J
V
V
(FO)1
r
T1
(FO)2
r
T2
T
= 150°C, I = 16.7% x πI
J
= 150°C, I = πI
T
J
TJ = 150°C, I = 15%I
F(AV)
F(AV)
to πI
F(AV)
F(AV)
to I
0.87
FSM
to I
FSM
V
= A+ B Ln I +C I + D Sqrt I
TM
TM
Units
1.45 V
0.79
1.78 V m
1.57 V mΩ
A =
B =
C =
D =
7.72E-01
1.22E-02
1.57E-03
-2.76E-05
Ω
Thermal Characteristics
Characteristics Symbol
Thermal Resistance, Junction to Case
Thermal Impedance Coefficients
R
Z
ΘJ-C
Θ
J-C
Per Module, both conducting
Per Junction, both conducting
Z
Θ
J-C
+ K
+ K
+ K
Thermal Resistance, Case to Sink Lubricated
R
Θ C-S
= K1 (1-exp(-t/
(1-exp(-t/
2
(1-exp(-t/
3
(1-exp(-t/
4
))
τ
1
))
τ
2
))
τ
3
))
τ
4
Per Module 0.1 °C/W
= 9.82 E+1
K
1
K2 = -1.11 E+2
K3 = 1.32 E+1
K4 = 2.72 E-1
Max. Units
0.175
0.35
= 4.60 E-3
τ
1
= 4.65 E-3
τ
2
= 5.05 E-3
τ
3
= 0.1398
τ
4
°C/W
°C/W
Revision Date: 11/1/2001
Page 4
CD41__99, CS41__99
CN41__99, CC41__99
Powerex, Inc., Hillis Street, Youngwood, Pennsy l vania 15697 (724) 925-7272
Dual & Single Diode Isolated Module
POW-R-BLOK
100 Amperes / Up to 1600 Volts
TM
Maximum On-State Forward Voltage Drop
( Tj = 150 °C )
3
2.5
2
1.5
1
On-State Voltage - Vfm - Volts
0.5
0
10 100 1000
Instantaneous On-State Current - Ifm - Amperes
Maximum On-State Power Dissipation
130
120
110
100
90
80
70
60
50
40
30
Max. Power Dissipation Per Diode - Watts
20
10
0
0 1 02 03 04 05 06 07 08 09 01 0 0
(Sinusoidal Waveform)
60°
30°
0
CONDUCTION ANGLE
Average On-State Current - If(av) - Amperes
120°
90°
180
360
180°
Maximum Transient Thermal Impedance
(Junction to Case)
0.40
0.35
0.30
0.25
0.20
0.15
0.10
Thermal Impedance - Rjc - °C/W
0.05
0.00
0.001 0.01 0.1 1 10 100
Time - t - Seconds
Maximum Allowable Case Temperature
(Sinusoidal Waveform)
150
145
140
135
130
125
120
115
110
Max. Case Temperature - Tcase -°C
105
100
0 1 02 03 04 05 06 07 08 09 01 0 0
30°
60°
180 360
0
CONDUCTION ANGLE
90°
120°
180°
Average On-State Current - If(av) - Amperes
Maximum On-State Power Dissipation
(Rectangular Waveform)
180
160
140
120
100
80
60
40
Max. Power Dissipation Per Diode - Watts
20
0
0 20 40 60 80 100 120 140 160
30°
90°
60°
120°
180°
0
CONDUCTION ANGLE
360°
270°
180
Average On-State Current - If(av) - Amperes
Maximum Allowable Case Temperature
(Rectangular Waveform)
150
145
140
135
130
125
120
115
110
105
Max. Case Temperature - Tcase -°C
360
100
95
90
0 20 40 60 80 100 120 140 160
30°
60°
90°
120°
180
0
CONDUCTION ANGLE
180°
270°
360
360°
Average On-Stat e Current - If(av) - Amperes
Revision Date: 11/1/2001