Datasheet AS3842 Datasheet (ASTEC)

SWITCHING POWER SUPPLY CONTROL LOOP DESIGN
AS3842
Application Note 5
Mike Wong
2. Basic Control Loop Concepts
2.1 Transfer Functions and the Bode Plots
1. Introduction
In a switched mode power converter, the con­duction time of the power switch is regulated according to the input and output voltages. Thus, a power converter is a self-contained control system in which the conduction time is modu­lated in reaction to changes in the input and output voltages. From a theoretical approach, control loop design often involves complicated equations, making control a challenging but
The transfer function of a system is defined as the output divided by the input. It consists of a gain and a phase element that can be plotted separately in a Bode plot. The gain around a closed loop system is the product of the gains of all the elements around the loop. In a Bode plot, the gain is plotted logarithmically. Since the product of two numbers is their logarithmic sum, their gains can be summed graphically. The phase of the system is the sum of all phase shifts around the loop.
R
V
IN
C
V
OUT
2.2 Poles
Mathematically, in a transfer equation, a pole occurs when its denominator becomes zero. Graphically, a pole in the bode plot occurs when the slope of the gain decreases by 20 dB per decade. Figure 1 illustrates a low pass filter commonly used for creating a pole in the sys­tem. Its transfer function and Bode plots are also shown.
GAIN
0dB
T(S) = =
f
© ASTEC Semiconductor
POLE
V
V
=
OUT (S)
IN (S)
2πRC
1
1
RCs + 1
PHASE
–45° –90°
Figure 1.
161
f
POLE
f
POLE
AS3842
Application Note 5
C
R2
V
IN
V
(S)
ZERO
=
OUT
V
(S)
IN
1
2πR2C
R1Cs
T(S) = =
f
2.3 Zeros
A zero in a frequency domain transfer function occurs when the numerator of the equation goes to zero. In a Bode plot, a zero occurs at a point where the slope of the gain increases by 20 dB per decade accompanied by 90° phase lead. A high pass filter circuit causing a zero is depicted in Figure 2.
R1
– +
–1
1
R2
+
R1
V
OUT
20 log ( )
Figure 2.
3.0 Ideal Gain-phase Plots for a Switching Mode Power Supply
A goal must be clearly defined prior to designing any control system. Generally, the goal is simply a Bode plot constructed to achieve the best system dynamic response, tightest line and load regulation, and greatest stability. An ideal closed loop Bode plot should possess three characteristics: sufficient phase margin, wide
There is a second type of zero, known as a right half plane zero, that causes phase lag instead of phase lead. A right half plane zero causes a 90° phase lag, accompanied by an increase in gain. Right half plane zeros are usually found in boost and buck-boost converters and so extra precau­tion should be taken during feedback compen­sation design so the crossover frequency of the system is well below the frequency of the right half plane zero. The Bode plot of a right half plane zero is shown below in Figure 3.
bandwidth, and high gain. A high phase margin damps oscillations and shortens the transient settling time. Wide bandwidth allows the power system to quickly respond to sudden line and load changes. A high gain ensures good line and load regulation.
3.1 Phase Margin
Referring to Figure 4, the phase margin is the amount of phase above 0° at the crossover frequency (fcs). This is different from most con­trol system textbooks that present a measuring phase margin from -180°. They include the
GAIN
R1 R2
PHASE
–90° –135° –180°
f
ZERO
f
ZERO
GAIN
20 log ( )
ASTEC Semiconductor
R1 R2
PHASE
–180°
f
f
ZERO
Figure 3.
162
–270°
ZERO
Application Note 5
GAIN
60
(dB)
40
AS3842
f
: CORNER FREQUENCY
CN
: CROSSOVER FREQUENCY
f
f
CN
CS
: SWITCHING FREQUENCY
f
S
20
0
180°
PHASE
90°
Figure 4.
negative feedback at DC that gives them 180° phase shift at the beginning. In the actual measurement, the 180° phase shift is compen­sated at DC and enables the phase margin to be measured from 0°.
According to Nyquist’s stability criterion, a sys­tem is stable when its phase margin exceeds 0°. However, a region of marginal stability exists where the system transient response oscillates and eventually damps out after a long settling time. A system is marginally stable if its phase margin is less than 45°. A phase margin above 45° provides the best dynamic response, short settling time and minimal amount of overshoot.
false information and must not be transmitted by the control loop.
Therefore, the crossover frequency of the sys­tem must not exceed half the switching fre­quency. Otherwise, the switching noise, the ripple, distorts the desired information, the out­put voltage, causing the system to be unstable.
3.3 Gain
High system gain contributes significantly to ensuring good line and load regulation. It en­ables the PWM comparator to accurately change the power switch duty cycle in response to variants in the input and output voltage. Often, a tradeoff needs to be determined between
3.2 Gain-Bandwidth
higher gain and lower phase margin. The gain-bandwidth is the frequency at which the gain is unity. In Figure 4, the gain-bandwidth is the crossover frequency, f
. A major limiting
cs
factor of the maximum crossover frequency is the power supply switching frequency. Accord­ing to sampling theory, if the sampling frequency is less than 2 times the frequency of the informa­tion, the information will not be properly read.
In a switched mode power supply, the switching frequency is seen in the output ripple, which is
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4. A Practical Design Analysis
Example
Applying classical control loop analysis tech-
niques, the control loop of a switching regulator
is divided into four main stages, output filter,
PWM circuit, error amplifier compensation, and
feedback . Figure 5 illustrates a block diagram
of the four stages and Figure 6 illustrates a
power supply circuit diagram.
163
f
CS fS
PHASE MARGIN
AS3842
)
Application Note 5
V
IN
4.1 Feedback Network, H(s):
+
Σ
REF
ERROR
AMP
G3 (S)
V
G2 (S) G1 (S)
PWM
CIRCUIT
H (S)
Figure 5.
FILTER
V
OUT
The feedback network divides the output volt­age down to the reference level of the error amplifier. Its transfer equation is simply a resis­tor divider equation:
The output voltage is first divided down by the feedback network. The feedback voltage is then fed into an error amplifier, which compares it with a reference level and generates an error voltage. The pulse width modulation stage takes the error voltage and compares with the power transformer current and converts it to the proper
4.2 Output Filter Stage, G1(s)
In a current mode control system, the output current is regulated to achieve the desired out­put voltage. The output filter stage converts the pulsating output current into the desired output voltage. Small signal analysis reveals that the
duty cycle to control the amount of power pulsing to the output stage. The output filter stage smoothes out the chopped voltage or current from the power transformer, completing the feedback control loop. The following deter­mines gain and phase of each stage and com­bines them to form the system transfer function and the system gain and phase plots.
H(S)=
R2
R1+R2
RRR
=+
12
FB
=
VIR
() ()
OUT S OUT S
 
||
FB
1
CS
ESR
+
 
 
(1)
2
()
3
()
R12
C9
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C7
C8
R11
COMP V
REG
V
V
FB
CC
SENSE OUT R
GND
TCT
AS3842
R10
PWM CIRCUIT (G2
C5
C6
V
()
()
GS
1
+
R9
+
C4
C3
R8
Figure 6.
164
R7
OUT S
==
I
()
OUT S
R5
R6
AS431
ERROR AMP COMPENSATION (G3)
()
+
1
R ESRCS
FB
()
++
R ESR CS
FB
R4
R3
C2
C1
+
C
R1
R2
FEEDBACK NETWORK (H)
1
OUT
OUTPUT FILTER (G1)
V
OUT
4
()
Application Note 5
AS3842
I
OUT
optocoupler diode, and the output impedance of
the AS3842 error amplifier. This is discussed
ESR
+
C
OUT
R
SENSE
V
OUT
extensively in the application note “Secondary
Error Amplifier with the AS431.“ The transfer
function from the output of the error amplifier to
the comp pin of the AS3842 is:
Figure 7.
ESR of the output capacitor and the feedback network resistors (R1 + R2 = RFB) dictate the characteristics of the output filter transfer func­tion. The circuit analysis of Figure 7 demon­strates the effects of ESR and R
SENSE
.
Transfer equation G1(s) shows an initial low frequency gain of R
. The gain starts to roll off
FB
at fpole = 1/2π (RFB+ESR)C and levels off at f
= 1/2πESRC. The Bode plots of G1(s) are
ZERO
shown in Figure 8.
4.3 PWM Circuit Stage, G2(s)
The optocoupler circuit transfers the error signal created by the error amplifier network to the primary side. The AS3842 PWM circuit com­pares the error voltage with current through primary side of the power transformer. The duty cycle of the power FET is then modulated to supply sufficient current to the secondary to maintain a desired output level.
V
and the output of the compensation error ampli-
fier. CTR is the current transfer ratio of the
optocoupler. R6 is the current limit resistor in
series with the optocoupler diode. R
output impedance of the AS3842 Comp pin
when it tries to source above its maximum output
current.
After the error signal is transferred to the com-
pensation pin, it is compared with a current
sense signal. Figure 9 shows a simplified block
diagram of the current sense comparator and
switching stages.
In a closed loop system V
the same level as I
effectively regulated by V The small signal transfer function of the
optocoupler has a constant gain proportional to the current transfer ratio of the optocoupler, R6,a current limit resistor in series with the
V
V
CATHODE
CATHODE
I
PRIMARY =
COMP
=
CTR
R6
R
COMP
5
(
)
is the cathode voltage of the AS431
is the
COMP
is maintained in
COMP
; therefore, I
SENSE
V
COMP
R
SENS E
COMP
PRIMARY
.
is
6
(
)
20 LOG R
ASTEC Semiconductor
SENSE
GAIN
f
POLE
f
ZERO
Figure 8.
165
PHASE
–90°
f
f
POLE
ZERO
AS3842
I
SECONDARY
SENSE
Figure 9.
N:1
I
PRIMARY
The transfer function of PWM stage can be created by combining equation (3) and (6):
GS
26()=
V
COMP
I
SENSE
Since I
+ –
SECONDARY
R
, the secondary current or out­put current, is proportional to the primary cur­rent, equation (4) can be rearranged to show a relationship between secondary current and V
.
COMP
Application Note 5
I
I
PRIMARY =
V
COMP
I
OUT
I
OUT
(9)
V
CATHODE
SECONDARY
V
COMP
=
R
SENSE
I
OUT
=
N
R
SENSE
=
N
=
N
NRCTR
SENSE
R
COMP
R
7
(
)
8
(
)
C1
R1
R
IN
V
FB
V
REF
V
G3(s) = =
fp1 = 0 fZ =
f
p2
A = OPEN LOOP GAIN OF THE AMPLIFIER
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ERROR
V
FB
1
2πR1C2
=
2πR1C2 ( )
– +
(C2 + C1) + SR1 (C2 C1)
R
IN
1
C1
C1 + C2
C2
V
1 + R1C2
ERROR
20 LOG A
GAIN
(dB)
–45°
–90°
PHASE
Figure 10.
166
–20dB/DEC
–20dB/DEC
f
z
fp2
Application Note 5
20 LOG A
AS3842
GAIN
(dB)
–45°
–90°
PHASE
–135°
–180°
OUTPUT
ERROR
AMP
OVERALL
Transfer function G2 consists of only gain and no phase shift.
4.4 Error Amplifier Compensation Network,G3(s)
Once the transfer functions of the output filter and PWM circuit stage are determined, the error amplifier compensation network can then be configured to achieve the optimum system per­formance. Figure 10 illustrates a compensation
ERROR AMP.
OUTPUT FILTER
Figure 11.
nique can be applied to derive the overall sys­tem transfer function. By superimposing the gains and phases of the stages around the loop, a Bode plot of the overall system is generated. The poles and zeros of the compensation net­work can then be placed to optimize the system performance. Figure 11 combines the Bode plots of the stages and 180° phase shift is also added to account for the negative feedback of the system.
scheme that gives high frequency roll-off and high gain at low frequency.
This compensation scheme has some favorable characteristics for error amplifier compensation. It has very high DC gain and well-controlled roll off.
4.5 Overall System
Since this is a linear system, superposition tech-
5. Measurement Results
A 150-watt current mode forward converter was constructed and its small signal loop character­istics modified to demonstrate its effects on system transient response. Figure 12 shows its gain-phase plot. As predicted by Figure 11, the same gain-phase shows the system has a phase margin
OVERALL
F
CS
PHASE
MARGIN
Bode plot curvature was acquired. The
ASTEC Semiconductor
167
AS3842
Application Note 5
of 86.7°, implying a stable system with a fast transient response. Figure 13 shows the transient response of the system. To demonstrate the effects of phase margin, the phase margin of the system was decreased by increasing the overall gain of the system, increasing the crossover fre­quency. The phase margin decreases with in­creasing crossover frequency. Figure 14 shows a Bode plot of the system with higher cross over frequency and smaller phase margin of 65°. Its
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transient response is shown on figure 15. Note that smaller phase margin results in greater oscil­lation and longer settling time. Table 1 compares the changes in line and load regulations between two systems with different gain magnitudes. As discussed previously, high loop gain results in tighter line and load regulation. It should also be noted that a tradeoff has been made between the high phase margin and lower loop gain.
168
Application Note 5
AS3842
Load Regulation High Loop Low Loop
Gain Gain
VIN = 85 V
= 135 V
IN
AC
AC
127 mV 132 mV 101 mV 116 mV
Line Regulation
Low Load 21 mV 25 mV High Load 5 mV 9 mV
(Table 1.)
6.0 Measurement Techniques
To guarantee accurate results, the input imped­ance of the test signal injection node must be larger than its output impedance. In the test circuit (Figure 6) where the error amplifier is on the secondary side and the PWM circuit is on the primary side, the test signal is injected at the output of the optocoupler and before the V
COMP
input of the AS3842. The input impedance is the impedance looking into the V
pin and the
COMP
output impedance is the output impedance of the optocoupler. In other applications where the error amplifier can not be separated from the PWM circuitry, the test signal can be injected following the output filter capacitor, in series with the input to the error amplifier.
References
Venable, D., “Practical techniques for Analyzing, Measuring and Stabilizing Feedback Control Loop in Switching
Regulators and Converters,” PowerCon 7 Proceedings, March, 1980, page 12. 1–12.17.
Chetty, P.R.K., “Modeling and Design of Switching Regulators,” IEEE Transactions on Aerospace and Electric Systems,
May 1992, page 333–343.
Jamerson, C., and Hosseini, “A Simplified Procedure for Compensation Current-Mode Control Loops,” HFPC Proceed-
ings, June 1991, page 299–318.
ASTEC reserves the right to make changes without further notice to any products described herein to improve reliability, function, or design. ASTEC does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights or the rights of others. ASTEC products are not authorized for use as components in life support devices or systems intended for surgical implant into the body or intended to support or sustain life. Buyer agrees to notify ASTEC of any such intended end use whereupon ASTEC will determine availability and suitability of its products for the intended use. ASTEC and the ASTEC logo are trademarks of ASTEC (BSR) PLC.
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255 Sinclair Frontage Road Milpitas, California 95035 Tel. (408) 263-8300 FAX (408) 263-8340
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169
AS3842
Notes
Application Note 5
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170
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