PM6680A evaluation kit order code: STEVAL-ISA053V1.
The PM6680 is a dual step-down controller with adju stable output voltages for notebook
computer power systems . The PM66 80 e valuation kit is designed to test the performance of
the PM6680 by employing a typical application circuit that allows testing of all PM6680
device functions. The kit features two switching sections, with (typically) 1.5 V and 1.05 V
outputs, from a 6 V to 28 V input battery voltage. The operating switching frequency of the
two switching sections is 200 kHz / 300 kHz, respectively. Each switching section delivers
more than 5 A output current. Moreover, an internal linear regulator can provide 5 V @ 100
mA peak current.
●6 V to 28 V power supply, notebook computer battery or AC adapter
●Active loads
●Digital multimeter
●500 MHz four-trace oscilloscope
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AN2566Quick start
7 Quick start
1.Connect the VIN+ and VIN- test points of the evaluation board to an external power
supply.
2. Ensure that all DIP switches (S2) are in the "OFF" position. In this condition all outputs
are disabled (shutdown mode).
3. Turn S2
(standby-mode).
4. Turn S2
regulation of the output. PGOOD1 pin goes high after soft-start.
5. Turn S2
regulation of the output. PGOOD2 pin goes high after soft-start.
6. In order to load the switching ou tputs, the loads must be connected between the "+"
and the "-" output test points, respectively.
7. In order to load the linear outputs, the loads must be connected between J10 and
LDO5 or alternative RLD5V resistors can be used on the evaluation board.
to the “ON” position (SHDN pin high). This turns on the LDO5 output
1
to the “ON” position (EN1 pin high). The 1.5 V switching controller begins
2
to the “ON” position (EN2 pin high). The 1.05 V switching controller begins
3
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Jumper settingsAN2566
8 Jumper settings
It is possible to select different working conditions by using the jumpers on the board.
Note:Jumpers S1,S6, S7, S12 and S13 are alread y soldere d on the evaluation board and it is not
necessary to change them. Please refer to the schemat ic to verify their proper connection.
The external bypass connections for the linear regulator LDO5 are set by connecting the
V5SW pin to jumper S11 as indicated in Table 3 below.
Table 3.Jumper S11 - V5SW pin connections
PositionLDO5 working conditions
OUT5V
SGND
EXT5V
When the main output voltage is greater than the boostrap-switchover
threshold, an internal 3 Ω (max) P-chann el MOSFET switch connects the
V5SW pin to the LDO5 pin shutting down the LDO5 internal linear
regulator. If not used, it must be tied to ground.
The internal linear regulator LDO5 is always on. In this case LDO5
supplies all gate drivers and the internal circuitry. It can provide an output
peak current of 100 mA.
The internal linear regulator LDO5 remains off if an alternative 5V external
voltage is applied to the EXT5V test-point. An internal 3 Ω (max) P-
channel MOSFET switch connects V5SW pin to LDO5 output. The gate
drivers and internal circuitry are supplied by the same 5 V external voltage
applied.
The FSEL pin is connected to jumper S3 to select the SMPS frequency. The jumper
positions and corresponding frequencies are shown in Table 4 below.
Table 4.Jumper S3 - FSEL pin connections
PositionSMPS OUT1SMPS OUT2
SGND
200 kHz300 kHz
VREF
LDO5
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300 kHz400 kHz
400 kHz500 kHz
Page 15
AN2566Jumper settings
To select the switching operation mod e of the SMPS , connect the SKIP pin to jumper S10 as
described in Table 5.
Table 5.Jumper S10 - SKIP pin connections
PositionSwitching operating mode
GND
VREF
LDO5
If the SKIP pin is tied to ground, a pulse skip mode takes place at light
loads. A zero crossing comparator prev ents the in ductor current fr om going
negative.
if the SKIP pin is tied to VREF pin enables a pulse skip mode with a
minimum switching frequency about 25 kHz (ultrasonic mode).
If the SKIP pin is tied to 5 V, The fixed PWM mode takes place. The
switching output is in a position to sink and source current from the load.
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Feedback output connectionsAN2566
9 Feedback output connections
Table 6 and Table 7 below illustrate jumper settings for a loop compensation network for
very low output voltage ripple.
Table 6.Jumper S4, S5
PositionOutput ripple compensation
Short
Virtual ESR output ripple is generated by using a compensation network connected
between the output and PHASE pin of the switching section.
Table 7.Jumper S8, S9
PositionFeedback connection
Controller feedback signal connected to the compensation network
Table 8 and Table 9 describe the settings for a loop compensation network for high output
voltage ripple.
Table 8.Jumper S4, S5
PositionOutput ripple compensation
OpenESR output ripple is used.
Table 9.Jumper S8, S9
PositionFeedback connection
Controller feedback signal connected directly to the output capacitor.
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AN2566Test setup and performance summary
10 Test setup and performance summary
10.1 Test setup
The PM6680 ev aluation board has the following input/output connections:
–12 V input through J5-J2 (V
–1.5 V SMPS output through J4-J13 (OUT1+ and OUT1-)
–1.05 V SMPS output through J1-J12 (OUT2+ and OUT2-)
–5 V linear regulator output through J3 (LDO5)
+ and VIN-)
IN
A power supply capable of supplying at least 6 A should be connected to V
active loads should be connected respectively to OUT1+, OUT1- and OUT2+, OUT2-.
10.2 Power-up
As shown in Figure 7, the power-up starts when the input voltage is applied and the voltage
on the SHDN pin is above the de vice “on” threshold. First, the LDO5 goes up wit h a masking
time of about 4 ms.
Figure 7.REF and LDO5 power -up
SHDN
LDO5
VREF
+, VIN- and two
IN
10.3 Soft-start and shutdown waveforms
Figure 8 and 9 show the soft-start waveforms.
Figure 10 and 11 show the shut down waveforms.
The PM6680 has an independent internal digital soft-start for each s witching section. During
the soft-start phase the internal current limit increases from 25% to 100%, in increments of
25%, to avoid the inductor current reaching too high a value.
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Page 18
Test setup and performance summaryAN2566
Figure 8.Section 1 soft-start waveforms
OUT1
I_L
EN1
Figure 9.Section 2 soft-start waveforms
OUT2
I_L
EN2
Driving the SHDN pin below the SHDN device “off” threshold will cause the device to enter
shutdown mode. In this case the switching outputs are connected to ground through an
internal 12
Ω power MOSFET and are discharged softly, (discharge mode). When the output
voltages reach 0.3 V, the low side MOSFETs are t urned on, quickly discharging them to
ground.
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Page 19
AN2566Test setup and performance summary
Figure 10. Section 1 shutdown waveforms
OUT1
Lgate1
EN1
Figure 11. Section 2 shutdown waveforms
OUT2
Lgate2
EN2EN2
10.4 1.5 V and 1.05 V output efficiency vs. load current
Figure 12 and Figure 13 show the efficiency versus load current for different input voltage
values in PWM mode, skip mo de and no-audible skip mode.
To measure the device consumption under real working conditions, an external power
supply of +5 V is connected to EXT5V.
The two traces on figures that f ollo w show the dif f erentiation bet ween the tw o input currents .
Once the internal linear regulator is turned on, device consumption will increase as a
consequence.
Figure 14 shows the input current consumption measured at V
input device current consumption measured at the VCC pin. Both switching sections are
working in forced PWM mode. No load is applied on the outputs.
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+ (includes ISHDN) and the
IN
Page 21
AN2566Test setup and performance summary
Figure 14. Input current vs. input voltage
Figure 15 shows the input current consumption measured at V
+ (includes ISHDN) and the
IN
input device current consumption measured at the VCC pin(IEXT5V). Both switching
sections are working in SKIP mode. No load is applied.
Figure 15. Input current vs. input voltage
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Test setup and performance summaryAN2566
Figure 16 shows the input current consumption measured at VIN+ (includes ISHDN) and the
input device current consumption measured at the VCC pin(IEXT5V). Both switching
sections are working in NO-AUDIBLE SKIP mode. No load is applied.
Figure 16. Input current vs. input voltage
In the following il lustr ations , the device current consumption is measured in shutdown mode
and standby mode. In shutdown mode all outputs are off (SHDN pin low). In standby mode
only the linear regulator output is on (V5SW = SGND, SHDN pin high, EN5 and EN3 pins
low).
Figure 17. Device current consumption vs. input voltage
SHUTDO WN M ODE INPU T BAT TE RY CU RRENT
25.00
20.00
15.00
10.00
5.00
INPUT CURRENT [uA]
0.00
8 10121416182022242628
vs INPUT VOLT AGE
INPUT VOLTA GE [V]
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Page 23
AN2566Test setup and performance summary
Figure 18. Device current consumption vs. input voltage
STANDBY MO DE INPUT BATTERY CURRENT
184
182
180
178
176
174
INPUT CURRENT [uA]
172
8 10121416182022242628
vs INPUT VOLTAGE
INPUT VOLTAGE [V]
10.6 Switching frequency vs. load current
Figure 19 and Figure 20 show the switching frequency variation with the load current in
PWM mode, skip mode and no-audible skip mode. 12 V is applied at the V
points.
+ and VIN- test
IN
Figure 19. 1.5 V output switching frequency vs. load current
1. 5V SW ITCHING FREQ UENCY
250
PWM
200
150
100
50
FREQUENCY [kHz]
NO AUD. SKIP
SKIP
0
0.010.1110
vs LOAD CURRENT
LOAD CURRENT [A ]
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Page 24
Test setup and performance summaryAN2566
Figure 20. 1.05 V output switching frequenc y vs. load current
1.05V SWITCHING FREQUENCY
350
300
PWM
250
200
150
100
FREQUENCY [kHz]
50
NO AUD. SKIP
SKIP
0
0.010.1110
vs LOAD CURRENT
LOAD CURRENT [A]
10.7 Linear regulator output voltages vs. output current
Figure 21 shows the load regulation for the internal linear regulator LDO5. Both switching
sections are disabled and 12 V is applied at V
+ and VIN- test points.
IN
Figure 21. LDO5 output vs. load current
LDO5 vs . O UTPUT CURRENT
4.9890
4.9880
4.9870
4.9860
4.9850
4.9840
[V]
4.9830
4.9820
4.9810
4.9800
LIN E AR OU P UT VOLTA GE
4.9790
0 102030405060708090100
10.8 Load transient responses
The following figures show the load transient response from 1 A to 4 A for both switching
outputs. In each of these cases the PM6680 w orks in forced PWM mode (the SKIP pin is
high).
LOAD CURRENT [m A]
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Page 25
AN2566Test setup and performance summary
Figure 22. SMPS 1.5 V load transient response
OUT1
I_L
Vphase
Figure 23. SMPS 1.05 V load transient response
Vphase
OUT2
I_L
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Representatives waveformsAN2566
11 Representatives waveforms
The following illustrations show the relevant waveforms of a switching section and are
provided to underline the behavior of the device in pulse skip mode, no-audible skip mode
and forced PWM mode working conditions.
Figure 24. SMPS pulse skip mode
Figure 25. SMPS no-audible skip mode
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AN2566Representatives waveforms
Figure 26. SMPS PWM mode
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Page 28
Revision historyAN2566
12 Revision history
Table 10.Document revision history
DateRevisionChanges
20-Aug-20071Initial release
– Changed: Figure 1, 2, 3, 14, and 16
05-Mar-20082
07-Apr-20083– Modified: Introduction
– Modified: Table 1
– Minor text changes
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AN2566
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