Datasheet ADP3182 Datasheet (Analog Devices)

Page 1
Adjustable Output 1-/2-/3-Phase

FEATURES

Selectable 1-, 2-, or 3-phase operation at up to 1 MHz per
phase ±2% worst-case differential sensing error over temperature Externally adjustable 0.8 V to >5 V output from a 12 V supply Logic-level PWM outputs for interface to external high
power drivers Active current balancing between all output phases Built-in power good/crowbar functions Programmable short-circuit protection with programmable
latch-off delay

APPLICATIONS

Auxiliary supplies DDR memory supplies Point-of-load modules

FUNCTIONAL BLOCK DIAGRAM

RAMPADJ
9
OSCILLATOR
CURRENT
BALANCING
CIRCUIT
EN
GND
PWRGD
ILIMIT
DELAY
COMP
6
14
5
10
EN
7
4
SHUTDOWN
950mV
FB
650mV
VCC
1
UVLO
& BIAS
DELAY
SOFT
START
RT
8
CURRENT
LIMIT
CIRCUIT
Synchronous Buck Controller
ADP3182

GENERAL DESCRIPTION

The ADP3182 is a highly efficient multiphase, synchronous, buck-switching regulator controller optimized for converting a 12 V main supply into a high current, low voltage supply for use in point-of-load (POL) applications. It uses a multimode PWM architecture to drive the logic-level outputs at a programmable switching frequency that can be optimized for VR size and efficiency. The phase relationship of the output signals can be programmed to provide 1-, 2-, or 3-phase operation, allowing for the construction of up to three complementary buck­switching stages. The ADP3182 also provides accurate and reliable short-circuit protection and adjustable current limiting.
ADP3182 is specified over the commercial temperature range of 0°C to +85°C and is available in a 20-lead QSOP package.
ENSET
20
19
18
17 16 15
12
11
13
3
PWM1
PWM2
PWM3
SW1 SW2 SW3 CSSUM
CSREF CSCOMP
FB
CMP
CMP
1.05V
FB
RESET
RESET
CMP
RESET
CROWBAR CURRENT
2 / 3-PHASE
DRIVER LOGIC
LIMIT
ADP3182
Rev. 0
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective owners.
Figure 1.
800mV
REFERENCE
2
FBRTN
04938-001
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700
www.analog.com
Fax: 781.326.8703 © 2004 Analog Devices, Inc. All rights reserved.
Page 2
ADP3182
TABLE OF CONTENTS
Specifications..................................................................................... 3
Output Enable and UVLO ........................................................ 12
Test C ir c uit s ....................................................................................... 5
Absolute Maximum Ratings............................................................ 6
ESD Caution.................................................................................. 6
Pin Configuration and Function Description .............................. 7
Typical Performance Characteristics ............................................. 8
Theory of Operation ........................................................................ 9
Start-Up Sequence ........................................................................ 9
Master Clock Frequency .............................................................. 9
Output Voltage Differential Sensing .......................................... 9
Output Current Sensing .............................................................. 9
Current Control Mode and Thermal Balance ........................ 10
Volt a ge C o ntro l Mod e ................................................................10
Soft Start ......................................................................................10
Current Limit, Short-Circuit, and Latch-off Protection ....... 10
Power Good Monitoring ........................................................... 11
Applications..................................................................................... 14
Setting the Clock Frequency..................................................... 14
Soft Start and Current Limit Latch-Off Delay Time ............. 14
Inductor Selection...................................................................... 14
Output Current Sense................................................................ 15
Output Voltage............................................................................ 16
Power MOSFETs......................................................................... 16
Ramp Resistor Selection............................................................ 17
Current Limit Setpoint .............................................................. 17
Feedback Loop Compensation Design.................................... 17
Input Capacitor Selection and Input Current di/dt............... 18
Inductor DCR Temperature Correction ................................. 18
Layout and Component Placement ......................................... 19
Outline Dimensions ....................................................................... 20
Ordering Guide .......................................................................... 20
Output Crowbar .........................................................................11
REVISION HISTORY
10/04—Revision 0: Initial Version
Rev. 0 | Page 2 of 20
Page 3
ADP3182

SPECIFICATIONS

VCC = 12 V, FBRTN = GND, TA = 0°C to 85°C, unless otherwise noted.
Table 1.
Parameter Symbol Conditions Min Typ Max Unit
OSCILLATOR
Frequency Range Frequency Variation f
Output Voltage V RAMPADJ Output Voltage V
RAMPADJ Input Current Range I
2
f
OSC
PHASE
RT
RAMPADJ
RAMPADJ
0.25 3 MHz TA = 25°C, RT = 348 k, 3-phase
= 25°C, RT = 174 k, 3-phase
T
A
= 25°C, RT = 100 k, 3-phase
T
A
RT = 100 k to GND RAMPADJ − FB −50 +50 mV 0 100
VOLTAGE ERROR AMPLIFIER
Output Voltage Range2 V Accuracy V Line Regulation
Input Bias Current I FBRTN Current I Output Current I Gain Bandwidth Product GBW
COMP
FB
V
FB
FBRTN
O(ERR)
FB
(ERR)
Slew Rate C
0.7 3.1 V Referenced to FBRTN 784 800 816 mV VCC = 10 V to 14 V 0.05 %
FB = 800 mV −4 +4 100 140 FB forced to V COMP = FB 20 MHz
= 10 pF 25
COMP
CURRENT SENSE AMPLIFIER
Offset Voltage V Input Bias Current I Gain Bandwidth Product GBW
OS(CSA)
BIAS(CSSUM)
(CSA)
Slew Rate C
CSSUM − CSREF, Figure 2 −5.5 +5.5 mV
−50 +50 nA 10 MHz
= 10 pF 10
CSCOMP
Input Common-Mode Range CSSUM and CSREF 0 VCC − 2.5 V Output Voltage Range 0.05 VCC − 2.5 V Output Current I
CSCOMP
500
CURRENT BALANCE CIRCUIT
Common-Mode Range V Input Resistance R
Input Current I Input Current Matching
SW(X)CM
SW(X)
SW(X)
I
SW(X)
−600 +200 mV SW(X) = 0 V 20 30 40
SW(X) = 0 V 4 7 10 SW(X) = 0 V −7 +7 %
CURRENT LIMIT COMPARATOR
Output Voltage Normal Mode V
In Shutdown Mode V Output Current, Normal Mode I
ILIMIT(NM)
ILIMIT(SD)
ILIMIT(NM)
EN > 2 V, R EN < 0.8 V, I EN > 2 V, R
Maximum Output Current2 60 Current Limit Threshold Voltage V Current Limit Setting Ratio VCL/I DELAY Normal Mode Voltage V DELAY Overcurrent Threshold V Latch-Off Delay Time t
CL
DELAY(NM)
DELAY(OC)
DELAY
V
R R R
CSREF
ILIMIT
DELAY
DELAY
DELAY
− V
CSCOMP
= 250 k = 250 k = 250 k, C
SOFT START
Output Current, Soft Start Mode I Soft Start Delay Time t
DELAY(SS)
DELAY(SS)
During start-up, DELAY < 2.4 V 15 20 25
R
= 250 k, C
DELAY
1
155 200 245 kHz 400 kHz 600 kHz
1.9 2.0 2.1 V
− 3% 500
OUT
= 250 k
ILIMIT
ILIMIT
= 250 k
ILIMIT
, R
= −100 µA
= 250 k
ILIMIT
2.9 3 3.1 V 400 mV 12
105 125 145 mV
10.4
2.9 3 3.1 V
1.7 1.8 1.9 V
DELAY
DELAY
= 12 nF
= 12 nF
1.5 ms
500
µA
µA µA µA
V/µs
V/µs
µA
k
µA
µA µA
mV/µA
µA µs
Rev. 0 | Page 3 of 20
Page 4
ADP3182
Parameter Symbol Conditions Min Typ Max Unit
ENABLE INPUT
Input Low Voltage V
Input High Voltage V
Input Current I
IL(EN)
IH(EN)
IN(EN)
POWER GOOD COMPARATOR
Undervoltage Threshold V
Overvoltage Threshold V
Output Low Voltage V
PWRGD(UV)
PWRGD(OV)
OL(PWRGD)IPWRGD(SINK)
Power Good Delay Time 200 ns
Crowbar Trip Point V
CROWBAR
Crowbar Reset Point Relative to FBRTN 550 650 750 mV
Crowbar Delay Time t
CROWBAR
PWM OUTPUTS
Output Low Voltage V
Output High Voltage V
OL(PWM)
OH(PWM)
SUPPLY
DC Supply Current 5 10 mA
UVLO Threshold Voltage V
UVLO
UVLO Hysteresis 0.7 0.9 1.1 V
1
All limits at temperature extremes are guaranteed via correlation using standard statistical quality control (SQC).
2
Guaranteed by design or bench characterization, not tested in production.
0.8 V
2.0 V
−1 +1
µA
Relative to FBRTN 600 660 720 mV Relative to FBRTN 880 940 1000 mV
= 4 mA 225 400 mV
Relative to FBRTN 0.975 1.05 1.1 V
Overvoltage to PWM going low 400 ns
I
PWM(SINK)
I
PWM(SOURCE)
= −400 µA
= 400 µA
160 500 mV
4.0 5 V
VCC rising 6.5 6.9 7.3 V
Rev. 0 | Page 4 of 20
Page 5
ADP3182

TEST CIRCUITS

ADP3182
1
100nF
V
CSCOMP
13
CSSUM
12
CSREF
11
14
GND
CC
CSCOMP –0.8V
VOS =
40
04938-002
OS
12V
39k
1k
0.8V
Figure 2. Current Sense Amplifier V
Rev. 0 | Page 5 of 20
Page 6
ADP3182

ABSOLUTE MAXIMUM RATINGS

Table 2.
Parameter Rating
VCC −0.3 V to +15 V FBRTN −0.3 V to +0.3 V EN, DELAY, ILIMIT, RT,
PWM1 to PWM3, COMP SW1 to SW3 −5 V to +25 V All Other Inputs and Outputs −0.3 V to VCC + 0.3 V Storage Temperature −65°C to +150°C Operating Ambient Temperature Range 0°C to 85°C Operating Junction Temperature 125°C
Thermal Impedance (θJA) Lead Temperature
Soldering (10 s) 300°C
Infrared (15 s) 260°C
−0.3 V to 5.5 V
100°C/W

ESD CAUTION

ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although this product features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless otherwise specified, all other voltages are referenced to GND.
Rev. 0 | Page 6 of 20
Page 7
ADP3182

PIN CONFIGURATION AND FUNCTION DESCRIPTION

1
VCC
2
FBRTN
3
FB
4
COMP
PWRGD
EN
DELAY
RT
RAMPADJ
ILIMIT
5
6
7
8
9
10
ADP3182
TOP VIEW
(Not to Scale)
Figure 3. Pin Configuration
Table 3. Pin Function Descriptions
Pin No. Mnemonic Description
1 VCC Supply Voltage for the Device. 2 FBRTN Feedback Return. Voltage error amplifier reference for remote sensing of the output voltage. 3 FB Feedback Input. Error amplifier input for remote sensing of the output voltage. An external resistor divider
between the output and FBRTN connected to this pin sets the output voltage point. This pin is also the reference
point for the power good and crowbar comparators. 4 COMP Error Amplifier Output and Compensation Point. 5 PWRGD Power Good Output. Open-drain output that signals when the output voltage is outside the proper operating
range. 6 EN Power Supply Enable Input. Pulling this pin to GND disables the PWM outputs and pulls the PWRGD output low. 7 DELAY Soft Start Delay and Current Limit Latch-Off Delay Setting Input. An external resistor and capacitor connected
between this pin and GND sets the soft start, ramp-up time and the overcurrent latch-off delay time. 8 RT Frequency Setting Resistor Input. An external resistor connected between this pin and GND sets the oscillator
frequency of the device. 9 RAMPADJ PWM Ramp Current Input. An external resistor from the converter input voltage to this pin sets the internal
PWM ramp. 10 ILIMIT Current Limit Setpoint/Enable Output. An external resistor from this pin to GND sets the current limit threshold
of the converter. This pin is actively pulled low when the ADP3182’s EN input is low, or when VCC is below its
UVLO threshold, to signal to the driver IC that the driver high-side and low-side outputs should go low. 11 CSREF Current Sense Reference Voltage Input. The voltage on this pin is used as the reference for the current sense
amplifier. This pin should be connected to the common point of the output inductors. 12 CSSUM Current Sense Summing Node. External resistors from each switch node to this pin sum the average inductor
currents together to measure the total output current. 13 CSCOMP Current Sense Compensation Point. A resistor and a capacitor from this pin to CSSUM determines the gain of the
current sense amplifier. 14 GND Ground. All internal biasing and the logic output signals of the device are referenced to this ground. 15 to 17 SW3 to SW1 Current Balance Inputs. Inputs for measuring the current level in each phase. The SW pins of unused phases
should be left open. 18 to 20 PWM3 to
PMW1
Logic-Level PWM Outputs. Each output is connected to the input of an external MOSFET driver such as the
ADP3418. Connecting the PWM3 output to GND causes that phase to turn off, allowing the ADP3182 to operate
as a 1- or 2-phase controller.
20
PWM1
19
PWM2
18
PWM3
17
SW1
16
SW2
15
SW3
14
GND
13
CSCOMP
12
CSSUM
11
CSREF
04938-003
Rev. 0 | Page 7 of 20
Page 8
ADP3182

TYPICAL PERFORMANCE CHARACTERISTICS

3
5.4
5.3
TA = 25ºC
3-PHASE OPERATION
2
1
MASTER CLOCK FREQUENCY (MHz)
0
0
RT VALUE (k)
Figure 4. Master Clock Frequency vs. RT
25020015010050 300
04938-004
5.2
5.1
5.0
4.9
SUPPLY CURRENT (mA)
4.8
4.7 0 2.52.01.51.00.5 3.0
OSCILLATOR FREQUENCY (MHz)
Figure 5. Supply Current vs. Oscillator Frequency
04938-005
Rev. 0 | Page 8 of 20
Page 9
ADP3182

THEORY OF OPERATION

The ADP3182 combines a multimode, fixed frequency PWM control with multiphase logic outputs for use in 1-, 2-, and 3-phase, synchronous, buck, point-of-load supply power converters. Multiphase operation is important for producing the high currents and low voltages demanded by auxiliary supplies in desktop computers, workstations, and servers. Handling the high currents in a single-phase converter would place high thermal demands on the components in the system, such as the inductors and MOSFETs.
The multimode control of the ADP3182 ensures a stable, high performance topology for
Balancing currents and thermals between phases
High speed response at the lowest possible switching
frequency and output decoupling
Minimizing thermal switching losses due to lower
frequency operation
Tight regulation and accuracy
Reduced output ripple due to multiphase cancellation
PC board layout noise immunity
Ease of use and design due to independent component
selection
Flexibility in operation for tailoring design to low cost or
high performance

START-UP SEQUENCE

During start-up, the number of operational phases and their phase relationship is determined by the internal circuitry that monitors the PWM outputs. Normally, the ADP3182 operates as a 3-phase PWM controller. Grounding the PWM3 pin programs 1/2-phase operation.
When the ADP3182 is enabled, the controller outputs a voltage on PWM3 that is approximately 675 mV. An internal comparator checks the pin’s voltage vs. a threshold of 300 mV. If the pin is grounded, it is below the threshold and the phase is disabled. The output resistance of the PWM pin is approximately 5 k during this detection time. Any external pull-down resistance connected to the PWM pin should be more than 25 k to ensure proper operation. PWM1 and PWM2 are disabled during the phase detection interval, which occurs during the first two clock cycles of the internal oscillator. After this time, if the PWM output is not grounded, the 5 k resistance is removed, and the PWM output switches between 0 V and 5 V. If the PWM output is grounded, it remains off.
The PWM outputs are logic-level devices intended for driving external gate drivers such as the ADP3418. Because each phase is monitored independently, operation approaching 100% duty
cycle is possible. Also, more than one output can be on at the same time for overlapping phases.

MASTER CLOCK FREQUENCY

The clock frequency of the ADP3182 is set with an external resistor connected from the RT pin to ground. The frequency follows the graph in Figure 4. To determine the frequency per phase, the clock is divided by the number of phases in use. If PWM3 is grounded, then divide the master clock by 2 for the frequency of the remaining two phases.
It is important to note that if only one phase is used, the clock will switch as if two phases were operating. This means that the oscillator frequency must be set at twice the expected value to program the desired PWM frequency.

OUTPUT VOLTAGE DIFFERENTIAL SENSING

The ADP3182 uses a differential-sensing, low offset voltage error amplifier. This maintains a worst-case specification of ±2% differential-sensing error over its full operating output voltage and temperature range. The output voltage is sensed between the FB and FBRTN pins. FB should be connected through a resistor to the regulation point, usually the local bypass capacitor for the load. FBRTN should be connected directly to the remote sense ground point. The internal precision reference is referenced to FBRTN, which has a minimal current of 100 µA to allow accurate remote sensing. The internal error amplifier compares the output of the reference to the FB pin to regulate the output voltage.

OUTPUT CURRENT SENSING

The ADP3182 provides a dedicated current sense amplifier (CSA) to monitor the total output current for current limit detection. Sensing the load current at the output gives the total average current being delivered to the load, which is an inherently more accurate method than peak current detection or sampling the current across a sense element such as the low­side MOSFET. This amplifier can be configured several ways depending on the objectives of the system:
Output inductor DCR sensing without a thermistor for
lowest cost
Output inductor DCR sensing with a thermistor for
improved accuracy for tracking inductor temperature
Sense resistors for highest accuracy measurements
The positive input of the CSA is connected to the CSREF pin, which is connected to the output voltage. The inputs to the amplifier are summed together through resistors from the sensing element (such as the switch node side of the output inductors) to the inverting input, CSSUM. The feedback resistor between CSCOMP and CSSUM sets the gain of the amplifier, and a filter capacitor is placed in parallel with this resistor. The
Rev. 0 | Page 9 of 20
Page 10
ADP3182
gain of the amplifier is programmable by adjusting the feedback resistor. The current information is then given as the difference of CSREF − CSCOMP. This difference in signal is used as a differential input for the current limit comparator.
To provide the best accuracy for sensing current, the CSA is designed to have a low offset input voltage. In addition, the sensing gain is determined by external resistors so that the gain can be made extremely accurate.

CURRENT CONTROL MODE AND THERMAL BALANCE

The ADP3182 has individual inputs for each phase that are used for monitoring the current in each phase. This information is combined with an internal ramp to create a current balancing feedback system, which has been optimized for initial current balance accuracy and dynamic thermal balancing during operation. This current balance information is independent of the average output current information used for the current limit described previously.
The magnitude of the internal ramp can be set to optimize the transient response of the system. It also monitors the supply voltage for feed-forward control to compensate for changes in the supply voltage. A resistor connected from the power input voltage to the RAMPADJ pin determines the slope of the internal PWM ramp. External resistors can be placed in series with individual phases to create, if desired, an intentional current imbalance such as when one phase may have better cooling and can support higher currents. Resistors R
(see the typical application circuit in Figure 9) can be used
R
SW3
for adjusting thermal balance. Add placeholders for these resistors during the initial layout so that adjustments can be made after completing thermal characterization of the design.
To increase the current in any given phase, increase R phase (set R during balancing). Increasing R increases the phase current. Increase each R
= 0 for the hottest phase and do not change it
SW
to only 500 substantially
SW
value by small
SW
amounts to achieve balance, starting with the coolest phase.

VOLTAGE CONTROL MODE

A high gain-bandwidth voltage mode error amplifier is used for the voltage-mode control loop. The control input voltage to the positive input is derived from the internal 800 mV reference. The output of the amplifier is the COMP pin, which sets the termination voltage for the internal PWM ramps.
The negative input (FB) is tied to the center point of a resistor divider from the output sense location. The main loop compensation is incorporated into the feedback network between FB and COMP.
through
SW1
SW
for that

SOFT START

The power-on, ramp-up time of the output voltage is set with a capacitor and resistor in parallel from the DELAY pin to ground. The RC time constant also determines the current limit latch­off time as explained in the following section. In UVLO or when EN is logic low, the DELAY pin is held at ground. After the UVLO threshold is reached and EN is logic high, the DELAY capacitor is charged with an internal 20 µA current source. The output voltage follows the ramping voltage on the DELAY pin, limiting the inrush. The soft start time depends on the value of C
, with a secondary effect from R
DLY
DLY
.
If either EN is taken low or VCC drops below UVLO, the DELAY capacitor is reset to ground to prepare for another soft start cycle. Figure 6 shows a typical soft start sequence for the ADP3182.
04938-006
Figure 6. Typical S tart-Up Wavef orms
Channel 1: CSREF, Channel 2: DELAY,
Channel 3: PWRGD, Channel 4: COMP

CURRENT LIMIT, SHORT-CIRCUIT, AND LATCH-OFF PROTECTION

The ADP3182 compares a programmable current limit setpoint to the voltage from the output of the current sense amplifier. The level of current limit is set with the resistor from the ILIMIT pin to ground. During normal operation, the voltage on ILIMIT is 3 V. The current through the external resistor is internally scaled to produce a current limit threshold of 10.4 mV/µA. If the difference in voltage between CSREF and CSCOMP rises above the current limit threshold, the internal current limit amplifier controls the internal COMP voltage to maintain the average output current at the limit.
Rev. 0 | Page 10 of 20
Page 11
ADP3182
After the limit is reached, the 3 V pull-up on the DELAY pin is disconnected, and the external delay capacitor is discharged through the external resistor. A comparator monitors the DELAY voltage and shuts off the controller when the voltage drops below 1.8 V. The current limit latch-off delay time is therefore set by the RC time constant discharging from 3 V to 1.8 V. Typical overcurrent latch-off waveforms are shown in Figure 7.
Because the controller continues to cycle the phases during the latch-off delay time, the controller returns to normal operation if the short is removed before the 1.8 V threshold is reached. The recovery characteristic depends on the state of PWRGD. If the output voltage is within the PWRGD window, the controller resumes normal operation. However, if a short circuit has
04938-007
caused the output voltage to drop below the PWRGD threshold, a soft start cycle is initiated.
The latch-off function can be reset by either removing and reapplying VCC to the ADP3182, or by pulling the EN pin low for a short time. To disable the short-circuit latch-off function, the external resistor to ground should be left open, and a high­value (>1 M) resistor should be connected from DELAY to VCC. This prevents the DELAY capacitor from discharging, so the 1.8 V threshold is never reached. The resistor has an impact on the soft start time because the current through it adds to the internal 20 µA current source.
Figure 7. Overcurrent Latch-Off Waveforms
Channel 1: CSREF, Channel 2: COMP,
Channel 3: Phase 1 Switch Node, Channel 4: DELAY
During start-up when the output voltage is below 200 mV, a secondary current limit is active. This is necessary because the voltage swing of CSCOMP cannot go below ground. This secondary current limit controls the internal COMP voltage to the PWM comparators to 2 V. This limits the voltage drop across the low-side MOSFETs through the current balance circuitry.
An inherent per phase current limit protects individual phases if one or more phases stop functioning because of a faulty component. This limit is based on the maximum normal mode COMP voltage.

POWER GOOD MONITORING

The power good comparator monitors the output voltage via the FB pin. The PWRGD pin is an open-drain output whose high level (when connected to a pull-up resistor) indicates that the output voltage is within the nominal limits specified in the electrical table. PWRGD goes low if the output voltage is outside this specified range or the EN pin is pulled low. Figure 8 shows the PWRGD output response when the input power is removed from the regulator.
04938-008
Figure 8. Shutdown Waveform s
Channel 1: CSREF, Channel 2: DELAY,
Channel 3: PWRGD, Channel 4: COMP

OUTPUT CROWBAR

As part of the protection for the load and output components of the supply, the PWM outputs are driven low (turning on the low-side MOSFETs) when the output voltage exceeds the upper crowbar threshold. This crowbar action stops once the output voltage falls below the release threshold of approximately 650 mV.
Turning on the low-side MOSFETs pulls down the output as the reverse current builds up in the inductors. If the output over­voltage is due to a short in the high-side MOSFET, this action limits the current of the input supply or blows the fuse to protect the microprocessor from being destroyed.
Rev. 0 | Page 11 of 20
Page 12
ADP3182

OUTPUT ENABLE AND UVLO

For the ADP3182 to begin switching, the input supply (VCC) to the controller must be higher than the UVLO threshold, and the EN pin must be higher than its logic threshold. If UVLO is less than the threshold or the EN pin is logic low, the ADP3182 is disabled. This holds the PWM outputs at ground, shorts the DELAY capacitor to ground, and holds the ILIMIT pin at ground.
In the application circuit, the ILIMIT pin should be connected to the
grounded disables the drivers such that both DRVH and DRVL are grounded. This feature is important in preventing the discharge of the output capacitors when the controller is shut off. If the driver outputs were not disabled, a negative voltage could be generated during output due to the high current discharge of the output capacitors through the inductors.
pins of the ADP3418 drivers. The ILIMIT being
OD
Rev. 0 | Page 12 of 20
Page 13
ADP3182
L1
1µH
V
IN
12V
V
IN
RTN C4
C1 2700µF 16V
++
C2 2700µF 16V
D1
1N4148WS
D2
1N4148WS
C3 1µF
D3
1N4148WS
C7 1µF
D4
1N4148WS
C11 1µF
1
2
3
4
1
2
3
4
1
2
3
4
BST IN OD V
CC
ADP3418
BST IN OD V
CC
ADP3418
BST IN OD V
CC
U2
ADP3418
DRVH
PGND DRVL
U3
DRVH
PGND
DRVL
U4
DRVH
PGND
DRVL
100nF
SW
100nF
SW
100nF
SW
8
7
6
5
C8
8
7
6
5
C12
8
7
6
5
Q2
NTD110N02
Q4
NTD110N02
Q6
NTD110N02
C5
4.7µF
Q1 NTD40N02
C9
4.7µF
Q3 NTD40N02
C13
4.7µF
Q5 NTD40N02
L2
600nH/1.4m
C6
4.7nF
R1
2.2
L3
600nH/1.4m
C10
4.7nF
R2
2.2
L4
600nH/1.4m
C14
4.7nF
R3
2.2
1200µF/6.3V × 5
15m ESR (EACH)
+
C17
C21
4.7µF × 10
+
6.3V
MLCC
V
OUT
1.8V 55A
V
OUT
RTN
POWER
GOOD
ENABLE
R
LIM
287k
R4
10
+
C15 1µF
1.00k
R
B1
1.24k
R
B2
C
DLY
39nF
R
DLY
470k
6.04k
C
A
1.2nF
C16 33µF
R
A
258k
R
332k
C 100pF
T
R
R
1
2
3
FB
4
5
6
7
8
9
10
U1
ADP3182
V
CC
FBRTN
FB PWM3
COMP
PWRGD
EN
DELAY
RT
RAMPADJ CSSUM
ILIMIT
PWM1
PWM2
SW1
SW2
SW3
GND
CSCOMP
CSREF
20
19
18
17
R
16
15
14
13
12
11
SW2
*
C
CS
5.6nF
R
SW3
*
R
CS
100k
R
SW1
*
R
PH2
140k
R
PH3
140k
R
PH1
140k
04938-009
Figure 9. 1.8 V, 55 A Application Circuit
Rev. 0 | Page 13 of 20
Page 14
ADP3182
(
()(
)
×−×
×

APPLICATIONS

The design parameters for the typical high current point-of­load dc/dc buck converter shown in Figure 9 are as follows:
Input voltage (V
VID setting voltage (V
Duty cycle (D) = 0.15
Output current I
Maximum output current (I
Number of phases (n) = 3
) = 12 V
IN
= 55 A
O
) = 1.8 V
OUT
) = 110 A
LIM
The value for C
C ×
DLY
can be approximated using
DLY
⎛ ⎜ ⎜ ⎝
V
μA20
OUT
R
×−=2
DLY
where:
t
is the desired soft start time.
SS
R
Assuming an
C
ms,
is 36 nF.
DLY
of 390 kΩ and a desired soft start time of 3
DLY
The closest standard value for
Once C
is chosen, R
DLY
can be calculated for the current limit
DLY
latch-off time using
⎞ ⎟ ⎟ ⎠
C
t
SS
(2)
V
OUT
is 39 nF.
DLY
Switching frequency per phase (f
) = 250 kHz
SW

SETTING THE CLOCK FREQUENCY

The ADP3182 uses a fixed-frequency control architecture. The frequency is set by an external timing resistor (RT). The clock frequency and the number of phases determine the switching frequency per phase, which relates directly to switching losses and the sizes of the inductors and the input and output capacitors. With n = 3 for three phases, a clock frequency of 750 kHz sets the switching frequency (f
) of each phase to
SW
250 kHz, which represents a practical trade-off between the switching losses and the sizes of the output filter components. Equation 1 shows that to achieve a 750 kHz oscillator frequency, the correct value for R
is 256 kΩ. Alternatively, the value for RT
T
can be calculated using
=
R
T
1
××
fn
SW
=TR
pF4.7
1
××
(1)
27
25627
pF4.7kHz2503
=
where 4.7 pF and 27 kΩ are internal IC component values. For good initial accuracy and frequency stability, a 1% resistor is recommended. The closest standard 1% value for this design is 258 kΩ.

SOFT START AND CURRENT LIMIT LATCH-OFF DELAY TIME

Because the soft start and current limit latch-off delay functions share the DELAY pin, these two parameters must be considered together. The first step is to set C ramp is generated with a 20 µA internal current source. The value of R
has a second-order impact on the soft start time
DLY
because it sinks part of the current source to ground. However, as long as R
is kept greater than 200 kΩ, this effect is minor.
DLY
for the soft start ramp. This
DLY
t
96.1
R×=
DLY
If the result for R should be considered by recalculating the equation for C longer latch-off time should be used. R
DELAY
C
DLY
DLY
(3)
is less than 200 kΩ, a smaller soft start time
should never be less
DLY
DLY
, or a
than 200 k. In this example, a delay time of 9 ms results in R
= 452 kΩ. The closest standard 5% value is 470 kΩ.
DLY

INDUCTOR SELECTION

The amount of inductance determines the ripple current in the inductor. Less inductance leads to more ripple current, which increases the output ripple voltage and conduction losses in the MOSFETs, but allows using smaller inductors and, for a specified peak- peak transient deviation, less total output capacitance. Conversely, a higher inductance means lower ripple current and reduced conduction losses, but requires larger inductors and more output capacitance for the same peak-peak transient deviation. In any multiphase converter, a practical value for the peak-peak inductor ripple current is less than 50% of the maximum dc current in the same inductor. Equation 4 shows the relationship between the inductance, oscillator frequency, and peak-peak ripple current in the inductor.
Equation 5 can be used to determine the minimum inductance based on a given output ripple voltage.
DV
×=1
OUT
I
R
L
SW
OUT
SW
where:
is ESR of output bulk capacitors.
R
X
)
(4)
Lf
×
DnRV
1
x
Vf
×
RIPPLE
(5)
Rev. 0 | Page 14 of 20
Page 15
ADP3182
Solving Equation 5 for a 20 mV p-p output ripple and an RX of 3 m voltage yields
L
()
×
150.313V81.
×××
mV02kHz025
nH594
=
If the resulting ripple voltage is too low, the level of inductance can be decreased until the desired ripple value is met. This allows optimal transient response and minimum output decoupling.
The smallest possible inductor should be used to minimize the number of output capacitors. For this example, choosing a 600 nH inductor is a good starting point that produces a calculated ripple current of 6.6 A. The inductor should not saturate at the peak current of 21.6 A and should be able to handle the sum of the power dissipation caused by the average current of 18.3 A in the winding and core loss.
Another important factor in the inductor design is the DCR, which is used for measuring the phase currents. A large DCR can cause excessive power losses, whereas too small a value can lead to increased measurement error. For this design, a DCR of
1.4 m was chosen.

Designing an Inductor

Once the inductance and DCR are known, the next step is to either design an inductor or find a standard inductor that comes as close as possible to meeting the overall design goals. The first decision in designing the inductor is to choose the core material. Several possibilities for providing low core loss at high frequencies include the powder cores (e.g., Kool-Mµ® from Magnetics, Inc., or from Micrometals) and the gapped soft ferrite cores (e.g., 3F3 or 3F4 from Philips). Low frequency powdered iron cores should be avoided, especially when the inductor value is relatively low and the ripple current is high, due to their high core loss.

Selecting a Standard Inductor

The following power inductor manufacturers can provide design consultation and deliver power inductors optimized for high power applications upon request.
Coilcraft
(847) 639-6400
www.coilcraft.com
Coiltronics
(561) 752-5000
www.coiltronics.com
Sumida Electric Company
(510) 668-0660
www.sumida.com
Vishay Intertechnology
(402) 563-6866
www.vishay.com

OUTPUT CURRENT SENSE

The output current can be measured by summing the voltage across each inductor and passing the signal through a low-pass filter. The CS amplifier is configured with resistors R summing the voltage), and R The output current I
R
I ×=
O
R
CS
C×≥ (7)
CS
L
is set by the following equations:
O
V
xPH
)(
DRP
R
L
L
RR
CS
and CCS (for the low-pass filter).
CS
(6)
where:
R
is the DCR of the output inductors.
L
V
is the voltage drop from CSCOMP to CSREF.
DRP
PH(X)
(for
The best choice for a core geometry is a closed-loop type such as a potentiometer core, a PQ, U, or E core, or a toroid core. A good compromise between price and performance is a core with a toroidal shape.
Many useful references for magnetics design are available for quickly designing a power inductor, such as
Magnetic Designer Software
Intusoft (www.intusoft.com)
Designing Magnetic Components for High-Frequency DC-
DC Converters, by William T. McLyman, Kg Magnetics, Inc., ISBN 1883107008
Rev. 0 | Page 15 of 20
When load current reaches its limit, V (V
DRPMAX
). V
can be in the range of 100 to 200 mV. In this
DRPMAX
DRP
example, it is 110 mV.
One has the flexibility of choosing either R recommended to select R
by rearranging Equation 6.
R
PH(X)
()
x
()
xPH
L
PH
R
equal to 100 kΩ, and then solve for
CS
I
LIM
××=
RRR
CS
V
DRPMAX
110A
Ωk100Ωm4.1 =××=
mV110
is at its maximum
CS
or R
PH(X)
. It is
Ωk140
Page 16
ADP3182
MF
×
The closest standard 1% value for R Equation 7 to solve for CCS.
C
CS
nH600
×
Ωk100Ωm4.1
Choose the closest standard value that is greater than the result given by Equation 7. This example uses a C

OUTPUT VOLTAGE

ADP3182 has an internal FBRTN voltage reference V 800 mV. The output voltage can be set up using a voltage divider made up of resistors R
RR
+
21
V ×
=
OUT
BB
R
1
B
B1
(8)
V
REF
Rearranging Equation 8 to solve for R with an internal FB voltage of 800 mV and assuming a 1%, 1 k resistor for R
R
yields
B1
V
B
V
OUT
= k25.1k11
1
REF
⎛ ⎜
R
12 B
⎜ ⎝
The closest standard 1% resistor value for R

POWER MOSFETS

For this example, one high-side, N-channel power MOSFET and two low-side, N-channel power MOSFETs per phase have been selected. The main selection parameters for the power MOSFETs are V gate drive voltage (the supply voltage to the ADP3418) dictates whether standard threshold or logic-level threshold MOSFETs must be used. With V
< 2.5 V) are recommended.
(V
GS(TH)
The maximum output current (I requirement for the low-side (synchronous) MOSFETs. With the ADP3182, currents are balanced between phases, thus the current in each low-side MOSFET is the output current divided by the total number of MOSFETs (n being dominant, the following expression shows the total power being dissipated in each synchronous MOSFET in terms of the ripple current per phase (I (I
):
O
1
()
SF
Knowing the maximum output current and the maximum allowed power dissipation, one can determine the required R
for the MOSFET. For D-PAK MOSFETs up to an
DS(ON)
ambient temperature of 50°C, a safe limit for P at 120°C junction temperature. Therefore, for this example,
, QG, C
GS(TH)
⎛ ⎜
DP ×
×=
, C
ISS
~10 V, logic-level threshold MOSFETs
GATE
) and the average total output current
R
I
O
⎟ ⎟
n
12
SF
is 140 k. Next, use
PH(X)
nF29.4
value of 5.6 nF.
CS
and RB2:
using the ADP3182
B2
V8.1
=× ⎟
V8.0
is 1.24 kΩ.
B2
, and R
RSS
) determines the R
O
). With conduction losses
SF
1
×+
n
In
SF
DS(ON)
R
22
⎞ ⎟
. The minimum
R
is 1 W to 1.5 W
SF
of
REF
=×
DS(ON)
(9)
()
SFDS
(per MOSFET) < 7.5 mΩ. This R
R
DS(SF)
is also at a junction
DS(SF)
temperature of about 120°C, so one must account for this when making this selection. This example uses a lower-side MOSFET with 4.8 mΩ at 120
°C.
Another important factor for the synchronous MOSFET is the input capacitance and feedback capacitance. The ratio of feedback to input must be small (less than 10% is recom­mended) to prevent accidentally turning on the synchronous MOSFETs when the switch node goes high.
Also, the time to switch the synchronous MOSFETs off should not exceed the nonoverlap dead time of the MOSFET driver (40 ns typical for the ADP3418). The output impedance of the driver is approximately 2 Ω, and the typical MOSFET input gate resistances are about 1 Ω to 2 Ω; therefore, one should adhere to a total gate capacitance of less than 6000 pF. Because there are two MOSFETs in parallel, the input capacitance for each synchronous MOSFET should be limited to 3000 pF.
The high-side (main) MOSFET must handle two main power dissipation components: conduction and switching losses. The switching loss is related to the amount of time for the main MOSFET to turn on and off, and to the current and voltage that are being switched. Basing the switching speed on the rise and fall time of the gate driver impedance and MOSFET input capacitance, the following expression provides an approximate value for the switching loss per main MOSFET:
()
MFS
IV
××= 2 (10)
fP ×××
SW
OCC
n
n
MF
R
G
C
ISS
n
where:
nMF is the total number of main MOSFETs. R
is the total gate resistance (2 Ω for the ADP3418 and about
G
1 Ω for typical high speed switching MOSFETs, making RG = 3 Ω). C
is the input capacitance of the main MOSFET.
ISS
Note that adding more main MOSFETs (n
) does not help the
MF
switching loss per MOSFET because the additional gate capacitance slows switching. The most efficient way to reduce switching loss is to use lower gate capacitance devices.
The conduction loss of the main MOSFET is given by the following equation:
22
I
O
DP ×
() ()
MFC
×=
n
MF
12
1
×+
n
In
×
R
MF
R
MFDS
(11)
where:
R
is the on resistance of the MOSFET.
DS(MF)
Typically, for main MOSFETs, the highest speed (low C
)
ISS
device is preferred, but faster devices usually have higher on resistance. Select a device that meets the total power dissipation
Rev. 0 | Page 16 of 20
Page 17
ADP3182
(
×−×
×
(about 1.5 W for a single D-PAK) when combining the switching and conduction losses.
For this example, an NTD40N03L was selected as the main MOSFET (three total; n R
= 19 mΩ (max at TJ = 120°C), and an NTD110N02L was
DS(MF)
selected as the synchronous MOSFET (three total; n C
= 2710 pF (max) and R
ISS
The synchronous MOSFET C
= 3), with a C
MF
= 4.8 mΩ (max at TJ = 120°C).
DS(SF)
is less than 3000 pF, satisfying
ISS
= 584 pF (max) and
ISS
= 3), with
SF
that requirement. Solving for the power dissipation per MOSFET at I
= 55 A and IR = 6.6 A yields 894 mW for each synchronous
O
MOSFET and 1.16 W for each main MOSFET. These numbers comply with the guideline to limit the power dissipation to around 1 W per MOSFET.
One last thing to consider is the power dissipation in the driver for each phase. This is best described in terms of the Q
for the
G
MOSFETs and is given by the following equation:
f
SW
P ×
DRV
()
MF
n
×=2
+×+××
VIQnQn
CCCCGSFSFGMF
(12)
where:
Q
is the total gate charge for each main MOSFET.
GMF
Q
is the total gate charge for each synchronous MOSFET.
GSF
Also shown is the standby dissipation factor (I
× VCC) for the
CC
driver. For the ADP3418, the maximum dissipation should be less than 400 mW. In this example, with I 9 nC, and Q
= 46 nC, there is 165 mW in each driver, which
GSF
= 7 mA, Q
CC
GMF
=
is below the 400 mW dissipation limit. See the ADP3418 data sheet for more details.
The internal ramp voltage magnitude can be calculated by using
)
1
R
=
V
R
VDA
OUT
××
fCR
RR
SW
(14)
=
V
R
()
V81.50.110.2
××
××
=
kHz025pF5Ωk332
Vm737
The size of the internal ramp can be made larger or smaller. If it is made larger, stability and transient response improve, but thermal balance degrades. Likewise, if the ramp is made smaller, thermal balance improves but transient response and stability degrade. The factor of three in the denominator of Equation 13 sets a ramp size with optimal balance for good stability, transient response, and thermal balance.

CURRENT LIMIT SETPOINT

To select the current limit setpoint, first find the resistor value
. The current limit threshold for the ADP3182 is set
for R
LIM
with a 3 V source (V (A
). R
LIM
can be found using
LIM
R
=
LIM
V
For values of R lower than expected and therefore necessitate some adjustment of R
. Here, I
LIM
is the average current limit for the output of the
LIM
supply. In this example, using the V Equations 6 and 7 and choosing a peak current limit of 110 A for I
results in R
LIM
the nearest 1% value.
) across R
LIM
VA
LIMLIM
(15)
DRPMAX
greater than 500 kΩ, the current limit may be
LIM
= 284 kΩ, for which 287 kΩ is chosen as
LIM
with a gain of 10.4 mV/µA
LIM
value of 110 mV from
DRPMAX

RAMP RESISTOR SELECTION

The ramp resistor (RR) is used for setting the size of the internal PWM ramp. The value of this resistor is chosen to provide the best combination of thermal balance, stability, and transient response. The following expression is used to determine the optimum value:
×
LA
=
R
R
3
=
R
R
where:
A
is the internal ramp amplifier gain.
R
is the current balancing amplifier gain.
A
D
R C
is the total low-side MOSFET on resistance.
DS(ON)(SF)
is the internal ramp capacitor value.
R
The closest standard 1% resistor value is 332 kΩ.
R
×××
CRA
D
R
))((
SFONDS
(13)
nH0600.2
×
pF5Ωm8.453
×××
333
=
Rev. 0 | Page 17 of 20
The limit of the per phase current limit described earlier is determined by
VVV
RA
×
R
()
MAXDS
MAXCOMP
I +
PHLIM
()
D
BIAS
I
R
(16)
2

FEEDBACK LOOP COMPENSATION DESIGN

Optimized compensation of the ADP3182 allows the best possible response of the regulator’s output to a load change. The basis for determining the optimum compensation is to make the regulator and output decoupling appear as an output impedance that is entirely resistive over the widest possible frequency range, including dc.
With the multimode feedback structure of the ADP3182, the feedback compensation must be set so that the converter’s output impedance, working in parallel with the output decoupling, will meet this goal. One will need to compensate for the several poles and zeros created by the output inductor and decoupling capacitors (output filter).
Page 18
ADP3182
(
(
×−×
−××
A type three compensator on the voltage feedback is adequate for proper compensation of the output filter. Equations 20 to 22 are intended to yield an optimal starting point for the design; some adjustments may be necessary to account for PCB and component parasitic effects.
RC
×
C
=
A
R
=
A
C
FB
is 6000 µF (five 1200 µF capacitors in parallel) with an
If C
X
XX
×
R
4
×
4
×
V
R
2
B
V
OUT
R
B
2
×
RCn
××
XX
1
Rfn
×××=2
equivalent ESR of 3 mΩ, the equations above give the following compensation values:
C
= 1.33 nF
A
= 6.05 k
R
A
C
= 110 pF
FB
Using the nearest standard value for each of these components yields C
= 1.2 nF, RA = 6.04 kΩ, and CFB = 100 pF.
A

INPUT CAPACITOR SELECTION AND INPUT CURRENT di/dt

In continuous inductor current mode, the source current of the high-side MOSFET is approximately a square wave with a duty ratio equal to n × V maximum output current. To prevent large voltage transients, a low ESR input capacitor, sized for the maximum rms current, must be used. The maximum rms capacitor current is given by
I
CRMS
Note that manufacturers often base capacitor ripple current rating on only 2,000 hours of life. Therefore, it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. Several capacitors may be placed in parallel to meet size or height requirements in the design. In this example, the input capacitor bank is formed by two 2,700 µF, 16 V aluminum electrolytic capacitors and three
4.7 µF ceramic capacitors.
To reduce the input current di/dt to a level below the recom­mended maximum of 0.1 A/µs, an additional small inductor (L > 370 nH @ 10 A) can be inserted between the converter and the supply bus. That inductor also acts as a filter between the converter and the primary power source.
OUT/VIN
IDI
OCRMS
××=
A5515.0
××=
Rn
×
X
DL
VL
×
R
VR
×
X
OUT
(17)
RAR
×+×
DS
RA
×
D
DS
(18)
2
SW
Rf
××
X
(19)
ASW
and an amplitude of one-nth the
1
1
×
DN
(20)
1
×
=
50.13
A1.91

INDUCTOR DCR TEMPERATURE CORRECTION

With the inductor’s DCR being used as the sense element and copper wire being the source of the DCR, one needs to compensate for temperature changes in the inductor’s winding if a highly accurate safety current limit setpoint is desired. Fortunately, copper has a well-known temperature coefficient (TC) of 0.39%/°C.
If R
is designed to have an opposite and equal percentage of
CS
change in resistance to that of the wire, it cancels the tempera­ture variation of the inductor’s DCR. Due to the nonlinear nature of NTC thermistors, resistors R See Figure 10 for instructions on how to linearize the NTC and produce the desired temperature tracking.
PLACE AS CLOSE AS POSSIBLE
TO NEAREST INDUCTOR
OR LOW-SIDE MOSFET
R
TH
ADP3182
CSCOMP
18
C
CSREF
CS1
17
16
CSSUM
Figure 10. Temperature Compensation Circuit Values
R
CS1
C
CS2
The following procedures and expressions yield values to use
, R
for R R
value.
CS
1.
Select an NTC based on type and value. Because we do not
, and RTH (the thermistor value at 25°C) for a given
CS1
CS2
have a value yet, start with a thermistor with a value close to R
. The NTC should also have an initial tolerance of
CS
better than 5%.
2.
Based on the type of NTC, find its relative resistance value
at two temperatures. The temperatures that work well are 50°C and 90°C. These resistance values are called A (R
TH(50°C
)/R
TH(25°C)
) and B (R
TH(90°C
NTC’s relative value is always 1 at 25°C.
3.
Find the relative value of R
CS
temperatures. This is based on the percentage of change needed, which in this example is initially 0.39%/°C. These are called r (T
− 25))), where TC = 0.0039 for copper. T1 = 50°C and
2
T
= 90°C are chosen. From this, one can calculate that r1 =
2
0.9112 and r
4.
Compute the relative values for R
r
CS2
(1/(1 + TC × (T1 − 25))) and r2 (1/(1 + TC ×
1
= 0.7978.
2
=
)
()
and R
CS1
R
PH1RPH2
R
CS2
)/R
TH(25°C)
are needed.
CS2
TO
SWITCH
NODES
R
PH3
KEEP THIS PATH
AS SHORT AS POSSIBLE
AND WELL AWAY FROM
SWITCH NODE LINES
). Note that the
required for each of these
, R
, and RTH using
CS1
CS2
()
() ( )
+××
11
21
)
11
BArABrBA
××××
TO
V
SENSE
rABrBArrBA
1221
OUT
(21)
04938-010
Rev. 0 | Page 18 of 20
Page 19
ADP3182
()(
)
()
1
A
r
=
CS1
r
=
TH
5.
Calculate R
1
1
r
1
CS2
1
1
1
1
rr
CS1CS2
= rTH × RCS, then select the closest value of
TH
(22)
A
rr
CS2
(23)
thermistor available. Also, compute a scaling factor k based on the ratio of the actual thermistor value used relative to the computed one:
R
ACTUALTH
k =
Calculate values for R
6.
()
R
CALCULATEDTH
()
(24)
and R
CS1
rkRR ××=
(25)
CS1CSCS1
()
using
CS2
rkkRR ×+×= 1
(26)
CS2CSCS2

LAYOUT AND COMPONENT PLACEMENT

The following guidelines are recommended for optimal performance of a switching regulator in a PC system.

General Recommendations

For good results, a PCB with at least four layers is recommended. This should allow the needed versatility for control circuitry interconnections with optimal placement, power planes for ground, input and output power, and wide interconnection traces in the remainder of the power delivery current paths. Keep in mind that each square unit of 1 ounce copper trace has a resistance of ~0.53 mΩ at room temperature.
When high currents must be routed between PCB layers, vias should be used liberally to create several parallel current paths so that the resistance and inductance introduced by these current paths is minimized and the via current rating is not exceeded.
If critical signal lines (including the output voltage sense lines of the ADP3182) must cross through power circuitry, a signal ground plane should be interposed between those signal lines and the traces of the power circuitry. This serves as a shield to minimize noise injection into the signals at the expense of making the signal ground a bit noisier.
An analog ground plane should be used around and under the ADP3182 as a reference for the components associated with the controller. This plane should be tied to the nearest output de­coupling capacitor ground, but it should not be tied to any other power circuitry to prevent power currents from flowing in it.
The components around the ADP3182 should be located close to the controller with short traces. The most important traces to
keep short and away from other traces are the FB and CSSUM pins. The output capacitors should be connected as close as possible to the load or connector. If the load is distributed, the capacitors should also be distributed and generally be in pro­portion to where the load tends to be more dynamic. Avoid crossing any signal lines over the switching power path loop, described in the following section.

Power Circuitry Recommendations

To minimize radiated switching noise energy (i.e., EMI) and conduction losses in the board, the switching power path should be routed on the PCB to encompass the shortest possible length. Failure to take proper precautions often results in EMI problems for the entire PC system as well as noise-related operational problems in the power-converter control circuitry. The switching power path is the loop formed by the current path through the input capacitors and the power MOSFETs, including all inter­connecting PCB traces and planes. Using short and wide interconnection traces is especially critical in this path for two reasons: it minimizes the inductance in the switching loop, which can cause high energy ringing, and it accommodates the high current demand with minimal voltage loss.
When a power-dissipating component, for example, a power MOSFET, is soldered to a PCB, the liberal use of vias, both directly on the mounting pad and immediately surrounding it, is recommended. Two important reasons for this are improved current rating through the vias and improved thermal performance from vias that extend to the opposite side of the PCB, where a plane can more readily transfer the heat to the air. To optimize thermal dissipation, make a mirror image of the pads in use to heat sink the MOSFETs on the opposite side of the PCB. To further improve thermal performance, use the largest possible pad area.
The output power path should also be routed to encompass a short distance. The output power path is formed by the current path through the inductor, the output capacitors, and the load.
For best EMI containment, a solid power ground plane should be used as one of the inner layers, extending fully under all the power components.

Signal Circuitry Recommendations

The output voltage is sensed and regulated between the FB pin and the FBRTN pin, which connect to the signal ground at the load. To avoid differential mode noise pickup in the sensed signal, the loop area should be small. Therefore, the FB and FBRTN traces should be routed adjacent to each other on top of the power ground plane back to the controller. The feedback traces from the switch nodes should be connected as close as possible to the inductor. The CSREF signal should be connected to the output voltage at the nearest inductor to the controller.
Rev. 0 | Page 19 of 20
Page 20
ADP3182
C
Y

OUTLINE DIMENSIONS

0.341 BSC
PIN 1
0.010
0.004
OPLANARIT
0.004
20 11
1
0.065
0.049
BSC
0.012
0.008
0.025
COMPLIANT TO JEDEC STANDARDS MO-137AD
0.069
0.053
10
SEATING PLANE
0.154 BSC
0.236 BSC
0.010
0.006
8° 0°
0.050
0.016
Figure 11. 20-Lead Shrink Small Outline Package [QSOP]
(RQ-20)
Dimensions shown in inches

ORDERING GUIDE

Model Temperature Range Package Description Package Option Quantity per Reel
ADP3182JRQZ-RL
1
Z = Pb-free part.
1
0°C to 85°C Shrink SOIC 13” Reel RQ-20 2500
© 2004 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners.
D04938–0–10/04(0)
Rev. 0 | Page 20 of 20
Loading...