Datasheet ADP3166 Datasheet (Analog Devices)

Page 1
5-Bit Programmable 2-, 3-, 4-Phase
Synchronous Buck Controller
FEATURES Selectable 2-, 3- or 4-Phase Operation at up to
1 MHz per Phase
Differential Sensing Error ±1% over Temperature Logic-Level PWM Outputs for Interface to
External High Power Drivers Active Current Balancing between All Output Phases Built-in Power Good Blanking Supports On-the-Fly
VID Code Changes 5-Bit Digitally Programmable 0.8 V to 1.55 V Output Short-Circuit Protection with Programmable
Latch-Off Delay Overvoltage Protection Crowbar Logic Output
APPLICATIONS Desktop PC Power Supplies
Next-Generation AMD Processors
VRM Modules

GENERAL DESCRIPTION

The ADP3166 is a highly efficient, multiphase, synchronous buck switching regulator controller optimized for converting a 12 V main supply into the core supply voltage required by high performance AMD processors. It uses an internal 5-bit DAC to read a
voltage identification (VID) code directly from the pro­cessor, which is used to set the output voltage between 0.8 V and 1.55 V. The ADP3166 also uses a multimode PWM archi
tecture to drive the logic-level outputs at a programmable switching frequency that can be optimized for VRM size and efficiency. The phase relationship of the output signals can be programmed to provide 2-, 3-, or 4-phase operation, allowing for the construction of up to four complementary buck switch­ing stages.
The ADP3166 includes programmable no-load offset and slope functions to adjust the output voltage as a function of the load current so that it is always optimally positioned for a system transient. The ADP3166 also provides accurate and reliable short-circuit protection, adjustable current limiting, and a delayed power good output that accommodates on-the-fly output volt­age changes requested by the CPU.
ADP3166 is specified over the commercial temperature range of 0°C to 85°C and is available in a 28-lead TSSOP package.
GND
CROWBAR
PWRGD
ILIMIT
DELAY
COMP
EN

FUNCTIONAL BLOCK DIAGRAM

ADP3166
11
19
6
CSREF
DAC + 300mV
CSREF
DAC – 300mV
10
15
EN
12
9
VCC
28
UVLO
SHUTDOWN
AND BIAS
+ –
2.1V
+
+
DELAY
SOFT
START
PRECISION
REFERENCE
7 1 2 3 4 5
VID4 VID3 VID2 VID1 VID0FBRTN
RTRAMPADJ
14
13
OSCILLATOR
CURRENT
BALANCING
CIRCUIT
CURRENT
CIRCUIT
VID
DAC
LIMIT
+
CMP
+
CMP
+
CMP
+
CMP
CROWBAR
+
+ –
ENSET
RESET
RESET 2-, 3- , 4-PHASE
DRIVER LOGIC RESET
RESET
CURRENT LIMIT
– +
27
26
25
24
23
22
21
20
17
16
18
8
*
PWM1
PWM2
PWM3
PWM4
SW1
SW2
SW3
SW4
CSSUM
CSREF
CSCOMP
FB
*Patent pending
REV. 0
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective companies.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700 www.analog.com Fax: 781/326-8703 © 2003 Analog Devices, Inc. All rights reserved.
Page 2
ADP3166–SPECIFICATIONS
Parameter Symbol Conditions Min Typ Max Unit
ERROR AMPLIFIER
Accuracy V
0.8 V Output
1.175 V Output
1.55 V Output
Line Regulation ∆V Input Bias Current I FBRTN Current I Output Current I Gain Bandwidth Product GBW Slew Rate C
VID INPUTS
Input Low Voltage V Input High Voltage V Input Current I Pull-Up Resistance R Internal Pull-Up Voltage 2.0 2.4 2.65 V VID Transition Delay Time No CPU Detection Turn-Off VID code change to 11111 to 400 ns
Delay Time
OSCILLATOR
Frequency Range
2
2
2
Frequency Variation f
Output Voltage V Timing Resistor Value 500 k RAMPADJ Voltage V RAMPADJ Input Current Range I
CURRENT SENSE AMPLIFIER
Offset Voltage V Input Bias Current I Gain Bandwidth Product GBW Slew Rate C Input Common-Mode Range CSSUM and CSREF 0 3 V Positioning Accuracy ∆V Output Voltage Range I Output Current I
CURRENT BALANCE CIRCUIT
Common-Mode Range V Input Resistance R Input Current I Input Current Matching ∆I
CURRENT LIMIT COMPARATOR
Output Voltage
Normal Mode V In Shutdown V
Output Current, Normal Mode I Maximum Output Current EN > 2 V 60 µA Current Limit Threshold Voltage V Current Limit Setting Ratio V Latch-Off Delay Threshold V Latch-Off Delay Time t
FB
FB
FB
FBRTN
O(ERR)
(ERR)
IL(VID)
IH(VID)
VID
VID
f
OSC
PHASE
RT
RAMPADJ
RAMPADJ
OS(CSA)
BIAS(CSA)
CSA
FB
CSCOMP
SW(X)CM
SW(X)
SW(X)
SW(X)
ILIMIT(NM)
ILIMIT(SD)
ILIMIT(NM)
CL
SET(DLY)
SET(DLY)
(VCC = 12 V, FBRTN = GND, TA = 0C to 85C, unless otherwise noted.)
Referenced to FBRTN, CSSUM = CSCOMP,
0.792 0.800 0.808 V See Test Circuit 1 Referenced to FBRTN, CSSUM = CSCOMP,
1.163 1.175 1.187 V See Test Circuit 1 Referenced to FBRTN, CSSUM = CSCOMP,
1.535 1.55 1.566 V See Test Circuit 1 VCC = 10 V to 14 V 0.05 %
–13 –15.5 –17 µA
100 200 µA
FB forced to V
– 3% 500 µA
OUT
COMP = FB 20 MHz
= 10 pF 50 V/µs
COMP
0.8 V
2V
VID(X) = 0 V 20 26 µA
100 120 k
VID code change to FB change 400 ns
PWM going low
0.25 4 MHz TA = 25°C, RT = 250 k, 4-phase 160 200 240 kHz T
= 25°C, RT = 115 k, 4-phase
A
= 25°C, RT = 75 k, 4-phase
T
A
2
2
400 kHz 600 kHz
RT = 100 k to GND 1.9 2.0 2.1 V
RAMPADJ – FB –50 +50 mV
050µA
CSSUM – CSREF, see Test Circuit 2 –3 +3 mV
20 100 nA 20 MHz
= 10 pF 50 V/µs
CSCOMP
See Test Circuit 3 –76 –80 –84 mV
= ±100 µA 0.05 3.3 V
CSCOMP
500 µA
–600 +200 mV
SW(X) = 0 V 24 30 36 k SW(X) = 0 V 5 7 9 µA SW(X) = 0 V –5 +5 %
EN > 2 V 2.9 3 3.1 V EN < 0.8 V, I EN > 2 V, R
V
– V
CSREF
CL/IILIMIT
CSCOMP
= –100 µA 400 mV
ILIMIT
= 250 k 12 µA
ILIMIT
, R
= 250 k 105 125 145 mV
ILIMIT
10.4 mV/µA
In current limit 1.7 1.8 1.9 V R
= 250 k, C
DELAY
= 4.7 nF 600 µs
DELAY
1
REV. 0–2–
Page 3
ADP3166
Parameter Symbol Conditions Min Typ Max Unit
SOFT START
Output Current, Soft Start Mode I Soft Start Delay Time t
DELAY(SS)
DELAY(SS)
ENABLE INPUT
Input Low Voltage V Input High Voltage V
IL(EN)
IH(EN)
Input Current –1 +1 µA
POWER GOOD COMPARATOR
Undervoltage Threshold V Overvoltage Threshold V Output Low Voltage V
PWRGD(UV)
PWRGD(OV)
OL(PWRGD)IPWRGD(SINK)
Off-State Leakage Current V Delay Time
VID Code Changing 100 250 µs VID Code Static 400 ns
CROWBAR COMPARATOR
Crowbar Trip Point V
CROWBAR
Crowbar Reset Point 300 400 500 mV Crowbar Response Time t
CROWBAR
Overvoltage to PWM Low 400 ns
Overvoltage to CRWBR High 400 ns Output Voltage Low V Output Voltage High V
OL(CROWBAR)ICROWBAR(SINK)
OH(CROWBAR)ICROWBAR(SOURCE)
PWM OUTPUTS
Output Voltage Low V Output Voltage High V
OL(PWM)
OH(PWM)
SUPPLY
DC Supply Current I UVLO Threshold Voltage V
CC
UVLO
UVLO Hysteresis 0.7 0.9 1.1 V
During start-up, DELAY < 2.8 V 15 20 25 µA R
= 250 k, C
DELAY
= 4.7 nF 350 µs
DELAY
VID Code = 01111
0.8 V
2V
Relative to nominal DAC output –200 –300 –400 mV Relative to nominal DAC output 200 300 400 mV
= 4 mA 150 400 mV
CSREF
= V
DAC
50 µA
2.0 2.1 2.2 V
= 100 µA 100 500 mV
= 100 µA 4.0 5.0 V
I
PWM(SINK)
I
PWM(SOURCE)
= 400 µA 160 500 mV
= 400 µA 4.0 5.0 V
710 mA
VCC rising 6.5 6.9 7.3 V
NOTES
1
All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC).
2
Guaranteed by design, not tested in production.
Specifications subject to change without notice.
REV. 0
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ADP3166

ABSOLUTE MAXIMUM RATINGS*

VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to +15 V
FBRTN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to +0.3 V
VID0 to VID4, EN, DELAY, ILIMIT, CSCOMP, RT, COMP,
CROWBAR, PWM1 to PWM4 . . . . . . . . . –0.3 V to +5.5 V
SW1 to SW4 . . . . . . . . . . . . . . . . . . . . . . . . . . . –5 V to +25 V
All Other Inputs and Outputs . . . . . . .–0.3 V to VCC + 0.3 V
Operating Ambient Temperature Range . . . . . . . 0°C to 85°C
Operating Junction Temperature . . . . . . . . . . . . . . . . . . 125°C
Storage Temperature Range . . . . . . . . . . . . –65°C to +150°C
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100°C/W
JA

ORDERING GUIDE

Temperature Package Quantity
Model Range Options per Reel
ADP3166JRU-REEL7 0°C to 85°C RU-28 (TSSOP-28) 1000 ADP3166JRU-REEL 0°C to 85°C RU-28 (TSSOP-28) 2500
Lead Temperature (Soldering, 10 sec) . . . . . . . . . . . . . 300°C
Vapor Phase (60 sec) . . . . . . . . . . . . . . . . . . . . . . . . . . . 215°C
Infrared (15 sec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220°C
*Stresses above those listed under Absolute Maximum Ratings may cause perma-
nent damage to the device. This is a stress rating only. Functional operation of the device at these or any other conditions above those listed in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless otherwise specified, all other voltages are referenced to GND.
5.3 TA = 25C 4-PHASE OPERATION
5.2
5.1
5.0
4.9
4.8
SUPPLY CURRENT – mA
4.7
4.6
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
MASTER CLOCK FREQUENCY – MHz
TPC 1. Supply Current vs. Master Clock Frequency
4
3
2
1
MASTER CLOCK FREQUENCY – MHz
0
050100 150 200 250 300
RT VALUE – k
TPC 2. Master Clock Frequency vs. R
CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although the ADP3166 features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
T
REV. 0–4–
Page 5
ADP3166
ADP3166
VCC
PWM1
PWM2
PWM3
PWM4
SW1
SW2
SW3
SW4
GND
CSCOMP
CSSUM
CSREF
ILIMIT
28
27
26
25
24
23
22
21
20
19
18
17
16
15
250k
+
1F
20k
12V
100nF
100nF
5-BIT CODE
4.7nF
1.25V
1k
250k
1
VID4
2
VID3
3
VID2
4
VID1
5
VID0
6
CROWBAR
7
FBRTN
8
FB
9
COMP
10
PWRGD
11
EN
12
DELAY
13
RT
14
RAMPADJ
Test Circuit 1. Closed-Loop Output Voltage Accuracy
ADP3166
VCC
200k
28
FB
8
COMP
9
CSCOMP
18
CSSUM
17
CSREF
16
GND
19
+
VFB = FB – V
VID
200k
80mV
1V
12V
10k
+ –
+ –
Test Circuit 3. Positioning Voltage Test Circuit
ADP3166
VCC
100nF
28
CSCOMP
18
CSSUM
17
CSREF
16
GND
19
+
VOS =
CSCOMP – 1V
40
12V
39k
1k
1V
+ –
Test Circuit 2. Positioning Amplifier VOS Test Circuit
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Page 6
ADP3166

PIN CONFIGURATION

RU-28
1
VID4 VCC
2
VID3 PWM1
3
VID2 PWM2
VID1 PWM3
VID0 PWM4
CROWBAR SW1
FBRTN SW2
FB SW3
COMP SW4
PWRGD GND
EN CSCOMP
DELAY CSSUM
RT CSREF
RAMPADJ ILIMIT
4
5
6
7
8
9
10
11
12
13
14
ADP3166
TOP VIEW
(Not to Scale)
28
27
26
25
24
23
22
21
20
19
18
17
16
15

PIN FUNCTION DESCRIPTIONS

Pin No. Mnemonic Function
1–5 VID4–VID0
Voltage Identification DAC Inputs. These five pins are pulled up to an internal reference, providing a logic 1 if left open. When in normal operation mode, the DAC output programs the FB regulation voltage from 0.8 V to 1.55 V. Leaving VID4 through VID0 open results in the ADP3166 going into a “No CPU” mode, shutting off its PWM outputs.
6 CROWBAR Crowbar Output. This logic-level output can be used to control an external device to short the 12 V supply
to ground to protect the CPU from overvoltage if CSREF exceeds 2.1 V.
7 FBRTN Feedback Return. VID DAC and error amplifier reference for remote sensing of the output voltage.
8FB Feedback Input. Error amplifier input for remote sensing of the output voltage. A resistor between this pin
and the output voltage sets the no-load offset point.
9 COMP Error Amplifier Output and Compensation Point.
10 PWRGD Power Good Output. Open-drain output that pulls to GND when the output voltage is outside of the
proper operating range.
11 EN Power Supply Enable Input. Pulling this pin to GND disables the PWM outputs.
12 DELAY Soft Start Delay and Current Limit Latch-Off Delay Setting Input. A resistor and capacitor connected
between this pin and GND sets the soft start ramp-up time and the overcurrent latch-off delay time.
13 RT Frequency Setting Resistor Input. An external resistor connected between this pin and GND sets the oscil-
lator frequency of the device.
14 RAMPADJ
PWM Ramp Current Input. A resistor from the converter input voltage to this pin sets the internal PWM ramp.
15 ILIMIT Current Limit Set Point/Enable Output. A resistor from this pin to GND sets the current limit threshold of
the converter. This pin is actively pulled low when the ADP3166 EN input is low, or when VCC is below its UVLO threshold to signal to the driver IC that the driver high-side and low-side outputs should go low.
16 CSREF Current Sense Reference Voltage Input. The voltage on this pin is used as the reference for the current
sense amplifiers and the Power Good and Crowbar functions. This pin should be connected to the com­mon point of the output inductors.
17 CSSUM Current Sense Summing Node. Resistors from each switch node to this pin sum the average inductor cur-
rents together to measure the total output current.
18 CSCOMP Current Sense Compensation Point. A resistor and capacitor from this pin to CSSUM determine the slope
of the load line and the positioning loop response time.
19 GND Ground. All internal biasing and the logic output signals of the device are referenced to this ground.
20–23 SW4–SW1 Current Balance Inputs. Inputs for measuring the current level in each phase. The SW pins of unused
phases should be grounded.
24–27 PWM4–PWM1 Logic-Level PWM Outputs. Each output is connected to the input of an external MOSFET driver such
as the ADP3413 or ADP3418. Connecting the PWM3 and/or PWM 4 outputs to GND will cause that phase to turn off, allowing the ADP3166 to operate as a 2-, 3-, or 4-phase controller.
28 VCC Supply Voltage for the Device.
REV. 0–6–
Page 7
ADP3166

THEORY OF OPERATION

The ADP3166 combines a multimode, fixed frequency PWM control with multiphase logic outputs for use in 2-, 3-, and 4-phase synchronous buck CPU core supply power converters. The internal 5-bit VID DAC conforms to AMD’s Hammer family power specifications. Multiphase operation is important for producing the high currents and low voltages demanded by today’s microprocessors. Handling the high currents in a single­phase converter would place high thermal demands on the components in the system such as the inductors and MOSFETs.
The multimode control of the ADP3166 ensures a stable, high performance topology for
Balancing currents and thermals between phases.
High speed response at the lowest possible switching frequency and output decoupling.
Minimizing thermal switching losses due to lower frequency operation.
Tight load line regulation and accuracy.
High current output from having up to 4-phase operation.
Reduced output ripple utilizing multiphase cancellation.
Immunity to board layout.
Ease of use and design due to independent component selection.
Flexibility in operation for tailoring design to low cost or high performance.

Number of Phases

The number of operational phases and their phase relationship are determined by internal circuitry that monitors the PWM outputs. Normally, the ADP3166 operates as a 4-phase PWM controller. Grounding the PWM 4 pin programs 3-phase opera­tion, and grounding the PWM3 and PWM4 pins programs 2-phase operation.
When the ADP3166 is enabled, the controller outputs a voltage on PWM3 and PWM4 that is approximately 550 mV. An inter­nal comparator checks each pin’s voltage versus a threshold of 400 mV. If the pin is grounded, it will be below the threshold and the phase will be disabled. The output impedance of the PWM pin is approximately 5 k. Any external pull-down resis­tance connected to the PWM pin should not be less than 25 k to ensure proper operation. The phase detection is made during the first two clock cycles of the internal oscillator. After this time, if the PWM output was not grounded, it will switch between 0V and 5 V. If the PWM output was grounded, it will remain off.
The PWM outputs are logic-level devices intended for driving external gate drivers such as the ADP3418. Since each phase is monitored independently, operation approaching 100% duty cycle is possible. Also, more than one output can be on at a time for overlapping phases.

Master Clock Frequency

The clock frequency of the ADP3166 is set with an external resistor connected from the RT pin to ground. The frequency follows the graph in TPC 1. To determine the frequency per phase, the clock is divided by the number of phases in use. If PWM4 is grounded, divide the master clock by 3 for the frequency of the remaining phases. If PWM3 and PWM4 are grounded, divide by 2. If all phases are in use, divide by 4.
Table I. VID Code vs. Output Voltage
VID4 VID3 VID2 VID1 VID0 V
11111No CPU
111100.800
111010.825
111000.850
110110.875
110100.900
110010.925
110000.950
101110.975
101101.000
101011.025
101001.050
100111.075
100101.100
100011.125
100001.150
011111.175
011101.200
011011.225
011001.250
010111.275
010101.300
010011.325
010001.350
001111.375
001101.400
001011.425
001001.450
000111.475
000101.500
000011.525
000001.550

Output Voltage Differential Sensing

The ADP3166 combines differential sensing with a high accu­racy VID DAC and reference and a low offset error amplifier to maintain a worst-case specification of ±1% differential sensing error over its full operating output voltage and temperature range. The output voltage is sensed between the FB and FBRTN pins. FB should be connected through a resistor to the regulation point, usually the remote sense pin of the micropro­cessor. FBRTN should be connected directly to the remote sense ground point. The internal VID DAC and precision refer­ence are referenced to FBRTN, which has a minimal current of 100 µA to allow accurate remote sensing. The internal error amplifier compares the output of the DAC to the FB pin to regulate the output voltage.

Output Current Sensing

The ADP3166 provides a dedicated current sense amplifier (CSA) to monitor the total output current for proper voltage positioning versus load current, and for current limit detection. Sensing the load current at the output gives the total average current being delivered to the load, which is an inherently more accurate method than peak current detection or sampling the current across a sense element such as the low-side MOSFET.
OUT(NOM)
(V)
REV. 0
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Page 8
ADP3166
This amplifier can be configured several ways depending on the objectives of the system:
Output inductor ESR sensing without thermistor for lowest cost
Output inductor ESR sensing with thermistor for improved accuracy with tracking of inductor temperature
Sense resistors for highest accuracy measurements
The positive input of the CSA is connected to the CSREF pin, which is connected to the output voltage. The inputs to the amplifier are summed together through resistors from the sensing element (such as the switch node side of the output inductors) to the inverting input, CSSUM. The feedback resistor between CSCOMP and CSSUM sets the gain of the amplifier, and a filter capacitor is placed in parallel with this resistor. The gain of the amplifier is programmable by adjusting the feedback resistor to set the load line required by the microprocessor. The current information is then given as the difference of CSREF – CSCOMP. This difference signal is used internally to offset the VID DAC for voltage positioning, and as a differential input for the current limit comparator.
To provide the best accuracy for the sensing of current, the CSA has been designed to have a low offset input voltage. Also, the sensing gain is determined by external resistors so that it can be made extremely accurate.

Active Impedance Control Mode

For controlling the dynamic output voltage droop as a function of output current, a signal proportional to the total output cur­rent at the CSCOMP pin can be scaled to be equal to the droop impedance of the regulator times the output current. This droop voltage is then used to set the input control voltage to the sys­tem. The droop voltage is subtracted from the DAC reference input voltage directly to tell the error amplifier where the output voltage should be. This differs from previous implementations and allows enhanced feed-forward response.

Voltage Control Mode

A high gain-bandwidth voltage mode error amplifier is used for the voltage mode control loop. The control input voltage to the positive input is set via the VID 5-bit logic code according to the voltages listed in Table I. This voltage is also offset by the droop voltage for active positioning of the output voltage as a function of current, commonly known as active voltage position­ing. The output of the amplifier is the COMP pin, which sets the termination voltage for the internal PWM ramps.
The negative input (FB) is tied to the output sense location with a resistor, R
, and is used for sensing and controlling the output
B
voltage at this point. A current source from the FB pin flowing through R
is used for setting the no-load offset voltage from
B
the VID voltage. The no-load voltage will be positive with respect to the VID DAC. The main loop compensation is incorporated in the feedback network between FB and COMP.

Soft Start

The power-on ramp-up time of the output voltage is set with a capacitor and resistor in parallel from the DELAY pin to ground. The RC time constant also determines the current limit latch-off time, as explained in the following section. In UVLO or when
EN is a logic low, the DELAY pin is held at ground. After the UVLO threshold is reached and EN is a logic high, the DELAY capacitor is charged up with an internal 20 µA current source. The output voltage follows the ramping voltage on the DELAY pin, limiting the inrush current. The soft start time depends on the value of VID DAC and C
. Refer to the Applications section for detailed information
R
DLY
on setting C
DLY
.
, with a secondary effect from
DLY
When the PWRGD threshold is reached, the soft start cycle is stopped and the DELAY pin is pulled up to 3 V. This ensures that the output voltage is at the VID voltage when the PWRGD signals to the system that the output voltage is good. If EN is taken low or if VCC drops below UVLO, the DELAY capacitor is reset to ground to be ready for another soft start cycle.

Current Limit and Short-Circuit Protection

The ADP3166 compares a programmable current limit set point to the voltage on the output of the current sense amplifier at the CSCOMP pin. The level of current limit is set with the resistor from the ILIMIT pin to ground. During normal operation, the voltage on ILIMIT is 3 V. The current through the external resistor is internally scaled to give a current limit threshold of
10.4 mV/µA. If the difference in voltage between CSREF and CSCOMP drops below the current limit threshold, the internal current limit amplifier will control the internal COMP voltage to maintain the average output current at the limit.
After the limit is reached, the 3 V pull-up on the DELAY pin is disconnected, and the external delay capacitor is discharged through the external resistor. A comparator monitors the DELAY voltage and shuts off the controller when the voltage drops below 1.8 V. The current limit latch-off delay time is therefore set by the RC time constant discharging from 3 V to 1.8 V. The Applications section discusses the selection of R the C
that has been chosen.
DLY
based on
DLY
Because the controller continues to cycle the phases during the latch-off delay time, if the short is removed before the 1.8 V threshold is reached, the controller will return to normal operation. The recovery characteristic depends on the state of PWRGD. If the output voltage is within the PWRGD window, the controller resumes normal operation. However, if short circuit has caused the output voltage to drop below the PWRGD threshold, then a soft start cycle is initiated.
The latch-off function can be reset by either removing and reapplying VCC to the ADP3166, or by pulling the EN pin low for a short time. To disable the short-circuit latch-off function, the external resistor to ground should be left open, and a large (greater than 1 M) resistor should be connected from VCC to DELAY. This prevents the DELAY capacitor from discharging so the 1.8 V threshold is never reached. The resistor will have an impact on the soft start time because the current through it will add to the internal 20 µA current source.
During startup when the output voltage is below 200 mV, a secondary current limit is active. This is necessary because the voltage swing of CSCOMP cannot go below ground. This sec­ondary current limit controls the internal COMP voltage to the PWM comparators to 2 V. This will limit the voltage drop across the low-side MOSFETs through the current balance circuitry.
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ADP3166

Dynamic VID

The ADP3166 incorporates the ability to dynamically change the VID input while the controller is running. This allows the output voltage to change while the supply is running and sup­plying current to the load. This is commonly referred to as VID on-the-fly (OTF). A VID-OTF can occur under either light load or heavy load conditions. The processor signals the controller by changing the VID inputs in multiple steps from the start code to the finish code. This change can be either positive or negative.
When a VID input changes state, the ADP3166 detects the change and blanks the DAC for a minimum of 400 ns. This time is to prevent a false code due to logic skew while the six VID inputs are changing. Additionally, the first VID change initiates the PWRGD blanking function for a minimum of 100 µs to prevent a false PWRGD event. Each VID change will reset the internal timer.

Power Good Monitoring

The power good comparator monitors the output voltage via the CSREF pin. The PWRGD pin is an open-drain output whose high level (when connected to a pull-up resistor) indicates that the output voltage is within the nominal limits specified previ­ously, based on the VID voltage setting. PWRGD will go low if the output voltage is outside of this specified range. PWRGD is blanked during a VID-OTF event for a period of 100 µs to prevent false signals during the time the output is changing.

Output Crowbar

As part of the protection for the load and output components of the supply, the PWM outputs are driven low (turning on the low-side MOSFETs) and the CROWBAR logic output goes high when the output voltage exceeds the upper power good threshold. This crowbar action releases once the output volt­age has fallen back within specifications if no other faults are present. The release threshold is approximately 400 mV.
Turning on the low-side MOSFETs pulls down the output as the reverse current builds up in the inductors. If the output overvoltage is due to a short of the high-side MOSFET, this action current limits the input supply or blow its fuse, protect­ing the microprocessor from destruction.
The CROWBAR output can be used to signal an external input crowbar or other protection circuit.

Output Enable and UVLO

The input VCC must be higher than the UVLO threshold and the EN pin must be higher than its logic threshold for the ADP3166 to begin switching. IF UVLO is less than the threshold or the EN pin is a logic low, the ADP3166 is disabled. This holds the PWM outputs at ground, shorts the DELAY capacitor to ground, and holds the ILIMIT pin at ground.
In the application circuit, the ILIMIT pin should be connected to the OD pins of the ADP3418 drivers. Because ILIMIT is grounded, this disables the drivers such that both DRVH and DRVL are grounded. This feature is important to prevent dis­charging of the output capacitors when the controller is shut off. If the driver outputs were not disabled, a negative voltage could be generated on the output due to the high current discharge of the output capacitors through the inductors.

APPLICATION INFORMATION

The design parameters for a typical AMD K8 compliant CPU application are as follows:
Input voltage (VIN) = 12 V
VID setting voltage (V
Duty cycle (D) = 0.125
Maximum static output voltage error (±V
Maximum dynamic output voltage error (±V
Error voltage allowed for controller and ripple (±V
) = 1.500 V
VID
) = ±50 mV
SERR
DERR
) = ±70 mV
) =
RERR
±20 mV
Maximum output current (IO) = 56 A
Maximum output current step (⌬IO) = 24 A
Static output droop resistance (RO) based on:
a) No load output voltage set at upper output voltage limit.
V
= V
ONL
VID
+ V
SERR
– V
= 1.530 V
RERR
b) Full load output voltage set at lower output voltage limit.
V
= V
OFL
RO = (V
VID
ONL
– V
– V
+ V
SERR
)/ (IO) = (1.530 V – 1.470 V)/(56A) =
OFL
= 1.470 V
RERR
1.1 m
Dynamic output droop resistance (ROD) based on:
a) Output current step to no load with output voltage set at upper output dynamic voltage limit.
V
= V
ONLD
VID
+ V
DERR
– V
= 1.550 V
RERR
b) Output voltage prior to load change (at I
VOL = V
ROD = (V
= IO).
OUT
– (IO RO)= 1.504 V
ONL
– VOL)/ (⌬IO) = (1.550 V – 1.504 V)/(24A) =
ONLD
1.9 m
Number of phases (n) = 3
Switching frequency per phase (fSW) = 330 kHz

Setting the Clock Frequency

The ADP3166 uses a fixed-frequency control architecture. The frequency is set by an external timing resistor (R
). The clock
T
frequency and the number of phases determine the switching frequency per phase, which relates directly to switching losses and the sizes of the inductors and input and output capacitors. With n = 3 for three phases, a clock frequency of 990 kHz sets the switching frequency of each phase, f
, to 330 kHz, which
SW
represents a practical trade-off between the switching losses and the sizes of the output filter components. Figure 1 shows that to achieve a 990 kHz oscillator frequency, the correct value for R
T
is 200 k. Alternatively, the value for RT can be calculated using
583
1
1
.
ΩpFM
15
(1)
R=
T
nf .
××
()
SW
where 5.83 pF and 1.5 Mare internal IC component values.
For good initial accuracy and frequency stability, it is recom­mended to use a 1% resistor.
REV. 0
–9–
Page 10
ADP3166
12V
V
IN
V
RTN
IN
D1
1N4148WS
L1
1.6H
2200F/16V 3
NICHICON PW SERIES
++
C1
1N4148WS
C6
D2
C7
4.7F
D3
1N4148WS
C11
4.7F
D4
1N4148WS
C15
4.7F
U2
C8
U3
U4
DRVH
SW
PGND
DRVL
DRVH
SW
PGND
DRVL
DRVH
SW
PGND
DRVL
100nF
C12
100nF
8
7
6
Q2
IPD06N03L
8
7
6
5
Q5
IPD06N03L
C16
100nF
8
7
6
Q8
IPD06N03L
ADP3418
BST
1
IN
2
OD
3
VCC
45
ADP3418
1
BST
2
IN
3
OD
VCC
4
ADP3418
BST
1
IN
2
OD
3
VCC
45
C9
4.7F
Q1
IPD12N03L
Q3
IPD06N03L
C13
4.7F
Q4
IPD12N03L
Q6
IPD06N03L
C17
4.7F
Q7
IPD12N03L
Q9
IPD06N03L
L2
600nH/1.6m
C10
4.7nF R1
2.2
L3
600nH/1.6m
C14
4.7nF
R2
2.2
L4
600nH/1.6m
C18
4.7nF R3
2.2
100k, 5%
820F/2.5V 8
OSCON SERIES
12m ESR (EACH)
++
C21
10F 5MLCC
AROUND SOCKET
R
TH
C28
V
CC(CORE)
0.8V–1.55V
56A
V
CC(CORE) RTN
POWER
GOOD
ENABLE
*SEE THEORY OF
OPERATION SECTION FOR DESCRIPTION OF OPTIONAL
RESISTORS
R
SW
2.00k
C
DLY
39nF
680pF
R
B
C19 1F
R
A
7.32k
R
T
200k
+
33F
C
18pF
C20
FB
R
R
383k
1
2
3
4
5
6
7
8
9
10
11
12
13
14
U1
ADP3166
VID4
VID3
VID2
VID1
VID0
CROWBAR
FBRTN
FB
COMP
PWRGD
EN
DELAY
RT
RAMPADJ
VCC
PWM1
PWM2
PWM3
PWM4
SW1
SW2
SW3
SW4
GND
CSCOMP
CSSUM
CSREF
ILIMIT
28
27
26
25
24
23
R
SW2
22
21
20
19
C
1.5nF
18
17
C
CS1
2.2nF
16
15
CS2
*
R
SW1
R
R
35.7k
R
LIM
200k
SW3
CS1
*
*
R
CS2
73.2k
R
PH3
147k
R
PH2
147k
R
PH1
147k
R4
10
FROM CPU
C
B
C
A
680pF
R
DLY
390k
Figure 1. 56 AMD K8 CPU Supply Circuit
REV. 0–10–
Page 11
ADP3166

Soft Start and Current Limit Latch-Off Delay Times

Because the soft start and current limit latch-off delay functions share the DELAY pin, these two parameters must be considered together. The first step is to set C
for the soft start ramp.
DLY
This ramp is generated with a 20 µA internal current source. The value of R
will have a second order impact on the soft-
DLY
start time because it sinks part of the current source to ground. However, as long as R is minor. The value for C
DLY
 
202µ
C= A
where tSS is the desired soft start time. Assuming an R k and a desired a soft start time of 3 ms, C
The closest standard value for C been chosen, R
DLY
is kept greater than 200 k, this effect
DLY
can be approximated using
DLY
V
×
VID
R
×
 
DLY
is 39 nF. Once C
CS
t
SS
V
VID
is 36 nF.
DLY
DLY
DLY
has
(2)
of 390
can be calculated for the current limit latch
off time using
196×
.t
R=
DLY
If the result for R time should be considered by recalculating the equation for C or a longer latch-off time should be used. In no case should R
DLY
C
DLY
is less than 200 k , then a smaller soft start
DLY
(3)
DLY
DLY
be less than 200 k. In this example, a delay time of 8 ms makes
R
= 402 k. The closest standard 5% value is 390 k.
DLY

Inductor Selection

The choice of inductance for the inductor determines the ripple current in the inductor. Less inductance leads to more ripple current, which increases the output ripple voltage and conduc­tion losses in the MOSFETs but allows using smaller-size inductors and, for a specified peak-to-peak transient deviation, less total output capacitance. Conversely, a higher inductance means lower ripple current and reduced conduction losses, but requires larger-size inductors and more output capacitance for the same peak-to-peak transient deviation. In any multiphase converter, a practical value for the peak-to-peak inductor ripple current is less than 50% of the maximum dc current in the same inductor. Equation 4 shows the relationship between the induc­tance, oscillator frequency, and peak-to-peak ripple current in the inductor. Equation 5 can be used to determine the mini­mum inductance based on a given output ripple voltage:
I=
R
VR –nD
L
×1L
f
SW
×× ×
VID OD
fV
SW RIPPLE
1
()
×
()
(4)
(5)
×
V–D
()
VID
Solving Equation 5 for a 10 mV p-p output ripple voltage yields
If the ripple voltage is less than that designed for, the inductor can be made smaller until the ripple value is met. This will allow opti­mal transient response and minimum output decoupling.
The smallest possible inductor should be used to minimize the number of output capacitors. A 600 nH inductor is a good choice for a starting point, and it gives a calculated ripple cur­rent of 6.6 A. The inductor should not saturate at the peak current of 22 A, and should be able to handle the sum of the power dissipation caused by the average current of 18.7 A in the winding and the core loss.
Another important factor in the inductor design is the DCR, which is used for measuring the phase currents. A large DCR will cause excessive power losses, while too small a value will lead to increased measurement error. A good rule is to have the DCR be about 1 to 1 1/2 times the static droop resistance (R
).
O
For our example, we are using an inductor with a DCR of 1.6 mΩ.

Designing an Inductor

Once the inductance and DCR are known, the next step is either to design an inductor or to find a standard inductor that comes as close as possible to meeting the overall design goals. It is also important to have the inductance and DCR tolerance specified to keep the accuracy of the system controlled. Using 20% for the inductance and 8% for the DCR (at room temperature) are rea­sonable tolerances that most manufacturers can meet.
The first decision in designing the inductor is to choose the core material. There are several possibilities for providing low core loss at high frequencies. Two examples are the powder cores (e.g., Kool-Mµ® from Magnetics, Inc. or Micrometals) and the gapped soft ferrite cores (e.g., 3F3 or 3F4 from Philips). Low frequency powdered iron cores should be avoided due to their high core loss, especially when the inductor value is relatively low and the ripple current is high.
The best choices for a core geometry are closed-loop types, such as pot cores, PQ, U, and E cores, or toroids. A good compromise between price and performance are cores with a toroidal shape.
There are many useful references for quickly designing a power inductor, such as
Magnetic Designer Software Intusoft (http://www.intusoft.com)
Designing Magnetic Components for High-Frequency DC-DC Converters McLyman, Kg Magnetics ISBN 1-883107-00-8
REV. 0
15 19 1 0375
×Ω×
.V .m – .
L
330 10
×
kHz mV
()
540
=nH
–11–
Page 12
ADP3166

Selecting a Standard Inductor

The following companies can provide design consultation and deliver power inductors optimized for high power applications upon request.
Coilcraft (847)639-6400 http://www.coilcraft.com
Coiltronics (561)752-5000 http://www.coiltronics.com
Sumida Electric Company (510) 668-0660 http://www.sumida.com
Vishay Intertechnology (402) 563-6866 http://www.vishay.com

Output Droop Resistance

The design requires that the regulator output voltage measured at the CPU pins drops when the output current increases. The specified voltage drop corresponds to the static output droop resistance (R
).
O
The output current is measured by summing together the voltage across each inductor and then passing the signal through a low­pass filter. This summer-filter is the CS amplifier configured with resistors R
(summers) and RCS, and CCS (filter). The output
PH(X)
resistance of the regulator is set by the following equations, where
R
is the DCR of the output inductors:
L
R
R=
C=
One has the flexibility of choosing either RCS or R to select R
CS
R
PH(X)
×
L
O
R
L
CS
RR
×
LCS
equal to 100 k, and then solve for R
CS
PH(X)
PH(X)
(6)
(7)
. It is best
by
rearranging Equation 6.
R
R=
PH(X)
.m
R=
PH(X)
16
.m
11
L
×
R
O
k= .k
100 145 5
R
CS
ΩΩ×
Next, use Equation 6 to solve for CCS:
nH
C=
CS
600
.m k
16 100
ΩΩ×
=. nF
375
It is best to have a dual location for CCS in the layout so stan­dard values can be used in parallel to get as close to the value desired. For this example, choosing C
to be a 1.5 nF and 2.2 nF
CS
in parallel is a good choice. For best accuracy, CCS should be a 10% capacitor. The closest standard 1% value for R
PH(X)
is
147 kΩ .

Inductor DCR Temperature Correction

With the inductor’s DCR being used as the sense element and copper wire being the source of the DCR, one needs to com­pensate for temperature changes of the inductor’s winding. Fortunately, copper has a well known temperature coefficient (TC) of 0.39%/°C.
If RCS is designed to have an opposite and equal percentage change in resistance to that of the wire, it will cancel the tem­perature variation of the inductor’s DCR. Due to the nonlinear nature of NTC thermistors, resistors R
CS1
and R
(see Figure 2)
CS2
are needed to linearize the NTC and produce the desired tem­perature tracking.
PLACE AS CLOSE AS POSSIBLE
TO NEAREST INDUCTOR
OR LOW SIDE MOSFET
ADP3166
CSCOMP
18
CSSUM
17
CSREF
16
R
TH
R
R
CS1
CS2
C
CS
TO
SWITCH
NODES
R
R
R
PH1
KEEP THIS PATH
AS SHORT AS POSSIBLE
AND WELL AWAY FROM
SWITCH NODE LINES
PH2
PH3
TO
V
OUT
SENSE
Figure 2. Temperature Compensation Circuit Values
The following procedure and expressions will yield values to use for R given R
CS1
, R
, and RTH (the thermistor value at 25°C) for a
CS2
value.
CS
1. Select an NTC based on type and value. Since we do not have a value yet, start with a thermistor with a value close to R
. The NTC should also have an initial tolerance of better
CS
than 5%.
2. Based on the type of NTC, find its relative resistance value at two temperatures. The temperatures to use that work well are 50°C and 90°C. We will call these resistance values A (A is R
TH(50°C)/RTH(25°C))
and B (B is R
TH(90°C)/RTH(25°C))
. Note that
the NTC’s relative value is always 1 at 25°C.
3. Next, find the relative value of R
required for each of these
CS
temperatures. This is based on the percentage change needed, which we will initially make 0.39%/°C. We will call these r (r1 is 1/(1 + TC (T1 – 25))) and r2 (r2 is 1/(1 + TC (T2 – 25))) where T
= 0.0039,
C
T1 = 50°C and T2 = 90°C.
1
,
REV. 0–12–
Page 13
ADP3166
4. Compute the relative values for R
×× ×
A–B r r –A –Br+B –Ar
()
R=
CS
2
R=
CS
1
1
R=
TH
1
–R
–R–R
12 2 1
××
11
×
A–BrB–ArAB
()
1– A
()
1
S
CCS
21 2
12
A
r–R
1
1
1
CS CS
21
, R
CS1
11
()
, and RTH using
CS2
××
()
×
()×()
(8)
5. Calculate RTH = rTH ⫻ RCS, then select the closest value of thermistor available. Also compute a scaling factor k based on the ratio of the actual thermistor value used relative to the computed one:
R
TH ACTUAL
k=
6. Finally, calculate values for R
R=R kR
CS CS CS
11
R=R -k+kR
CS CS CS
()
R
TH CALCULATED
()
CS1
and R
using the following:
CS2
××
1
×
()
22
()
×
()
(9)
(10)
For this example, RCS has been chosen to be 100 k, so we start with a thermistor value of 100 k. Looking through available 0603 size thermistors, we find a Vishay NTHS0603N01N1003JR NTC thermistor with A = 0.3602 and B = 0.09174. From these we compute R Solving for R
= 0.3796, R
CS1
yields 107.51 k, so we choose 100 k, mak-
TH
ing k = 0.9302. Finally, we find R
= 0.7195 and RTH = 1.0751.
CS2
CS1
and R
to be 35.3 k
CS2
and 73.9 k. Choosing the closest 1% resistor values yields a choice of 35.7 kand 73.2 kΩ.

Output Offset

AMD’s specification requires that at no load, the nominal output voltage of the regulator be offset to a higher value than the nominal voltage corresponding to the VID code. The offset is set by a con­stant current source flowing out of the FB pin (I through R
. The value of RB can be found using Equation 11:
B
V–V
ONL VID
R=
B
R=
B
I
FB
.V–.V
153 15
A
15
=. k
200µΩ
) and flowing
FB
(11)
The closest standard 1% resistor value is 2.00 kΩ.
C
Selection
OUT
The required output decoupling for the regulator is typically recommended by AMD for various processors and platforms. One can also use some simple design guidelines to determine what is required. These guidelines are based on having both bulk and ceramic capacitors in the system.
The first thing is to select the total amount of ceramic capaci­tance, which is based on the number and type of capacitor to be used. The best location for ceramics is inside the socket. Others can be placed along the outer edge of the socket as well.
Combined ceramic values of 30 µF to 100 µF are recommended, usually made up of multiple ceramic capacitors. Select the num­ber of ceramics and find the total ceramic capacitance (C
).
Z
Next, there is an upper limit imposed on the total amount of bulk capacitance (C voltage stepping of the output (voltage step V error of V
) and a lower limit based on meeting the critical
ERR
capacitance for load release for a given maximum load step ∆I
C
X MIN
C
XMAX
()
 
V
V
1
V
VID
 
where K
In
) when one considers the VID on-the-fly
X
 
nR V
××
nK R
××
V
+t
××
V
V
ERR
V
V
LI
×
O
OD VID
L
×
2
2
O
nKR
VID
V
V
C
××
L
Z()
O
in time tV with
V
 
2
–1 – C
 
:
O
(12)
(13)
Z
To meet the conditions of these expressions and transient response, the ESR of the bulk capacitor bank (R less than or equal to the dynamic droop resistance, R C
is larger than C
X(MIN)
, the system will not meet the VID
X(MAX)
) should be
X
. If the
OD
on-the-fly specification and may require the use of a smaller inductor or more phases (and may have to increase the switch­ing frequency to keep the output ripple the same).
For our example, a combination of MLCC capacitors (C
= 50 µF)
Z
was used. The VID on-the-fly step change is from 1.5 V to 0.8 V (making V
= 700 mV) in 100 µs with a setting error of 3%.
V
Solving for the bulk capacitance yields
nH A
C
X MIN()
C
 
 
XMAX
()
100 1 5 3 3 5 1 1
+
1
 
 
nH mV
600 700
..V
××
335 15
ms . V . . m
××××
mV nH
700 600
600 24
××
319 15
×
2
×
mV
..
×
×
FmF
–.
µ
=
50 1 63
 
2
––mF=.mF
150 204
 
 
where K = 3.5. Using eight 820 µF OSCONs with a typical ESR of 12 mΩ each
yields C
= 6.56 mF with an RX = 1.5 m.
X
One last check should be made to ensure that the ESL of the bulk capacitors (L
) is low enough to limit the initial high fre-
X
quency transient spike. This is tested using
LCR
≥× ×
2
XZOD
LmF.mW=pH
≥× ×
250 19 361
X
2
2
(14)
REV. 0
–13–
Page 14
ADP3166
In this example, LX is 375 pH for the eight OSCON capacitors, which basically satisfies this limitation. If the L
of the chosen
X
bulk capacitor bank is too large, the number of capacitors must be increased.
One should note for this multimode control technique, all­ceramic designs can be used as long as the conditions of Equations 12, 13, and 14 are satisfied.

Power MOSFETs

For this example, the N-channel power MOSFETs have been selected for one high-side switch and two low-side switches per phase. The main selection parameters for the power MOSFETs are V d
rive voltage (the supply voltage to the ADP3418) dictates
GS(TH)
, QG, C
ISS
, C
, and R
RSS
. The minimum gate
DS(ON)
whether standard threshold or logic-level threshold MOSFETs must be used. With V (V
< 2.5 V) are recommended.
GS(TH)
The maximum output current, IO, determines the R
~10 V, logic-level threshold MOSFETs
GATE
DS(ON)
requirement for the low-side (synchronous) MOSFETs. With the ADP3166, currents are balanced between phases, thus the current in each low-side MOSFET is the output current divided by the total number of MOSFETs (n
). With conduction losses
SF
being dominant, the following expression shows the total power being dissipated in each synchronous MOSFET in terms of the ripple current per phase (I
P=–D
1
()
SF
) and average total output current (IO):
R
22
I
O
×
n
SF
1
+
×
12
nI
×
R
n
SF
 
 
R
×
DS SF
()
 
(15)
Knowing the maximum output current being designed for and the maximum allowed power dissipation, one can find the required
for the MOSFET. For D-PAK MOSFETs up to an
R
DS(ON)
ambient temperature of 50ºC, a safe limit for P
is 1 W to 1.5 W
SF
at 120ºC junction temperature. Thus, for our example (56 A maximum), we find R R
is also at a junction temperature of about 120ºC, so we
DS(SF)
(per MOSFET) < 10 m. This
DS(SF)
need to make sure we account for this when making this selection. For our example, we selected two lower-side MOSFETs at 7 m each at room temperature, which gives 8.4 mat high temperature.
Another important factor for the synchronous MOSFET is the input capacitance and the feedback capacitance. The ratio of the feedback to input needs to be small (less than 10% is recom­mended) to prevent accidental turn-on of the synchronous MOSFETs when the switch node goes high.
Also, the time to switch off the synchronous MOSFETs should not exceed the nonoverlap dead time of the MOSFET driver (40 ns typical for the ADP3418). The output impedance of the driver is about 2 and the typical MOSFET input gate resistances are about 1 to 2 , so a total gate capacitance of less than 6000 pF should be adhered to. Since there are two MOSFETs in parallel, we should limit the input capacitance for each synchro­nous MOSFET to 3000 pF.
The high-side (main) MOSFET must be able to handle two main power dissipation components: conduction and switching losses. The switching loss is related to the amount of time it
takes for the main MOSFET to turn on and off, and to the current and voltage that are being switched. Basing the switch­ing speed on the rise and fall time of the gate driver impedance and MOSFET input capacitance, the following expression pro­vides an approximate value for the switching loss per main MOSFET, where n
P=2f
SMF
()
Here, R
is the total gate resistance (2 for the ADP3418 and
G
is the total number of main MOSFETs:
MF
VI
ЧЧЧЧЧ Ч
SW
CC O
n
MF
n
MF
R
G
C
n
ISS
(16)
about 1 for typical high speed switching MOSFETs, making
= 3 ) and C
R
G
is the input capacitance of the main
ISS
MOSFET. It is interesting to note that adding more main MOSFETs (n
) does not really help the switching loss per
MF
MOSFET since the additional gate capacitance slows down switching. The best thing to reduce switching loss is to use lower gate capacitance devices.
The conduction loss of the main MOSFET is given by the fol­lowing, where RDS(MF) is the on resistance of the MOSFET:
P=D
CMF
() ()
×
 
22
I
O
n
MF
1
+
×
12
nI
×
R
n
MF
 
 
R
×
DS MF
 
(17)
Typically, for main MOSFETs, one wants the highest speed (low C
) device, but these usually have higher on resistance.
ISS
One must select a device that meets the total power dissipation (about 1.5 W for a single D-PAK) when combining the switch­ing and conduction losses.
For our example, we have selected an Infineon IPD12N03L as main MOSFET (three total; nMF = 3), with a C and R
= 14 m (max at TJ = 120ºC) and an Infineon
DS(MF)
= 1460 pF (max)
ISS
IPD06N03L as the synchronous MOSFET (six total; n with C
= 2370 pF (max) and R
ISS
= 8.4 m(max at TJ = 120ºC).
DS(SF)
= 6),
SF
the
The synchronous MOSFET CISS is less than 3000 pF, satisfy­ing that requirement. Solving for the power dissipation per MOSFET at I
= 56 A and IR = 6.6 A yields 647 mW for each
O
synchronous MOSFET and 1.26 W for each main MOSFET. These numbers work well considering there is usually more PCB area available for each main MOSFET versus each syn­chronous MOSFET.
One last thing to look at is the power dissipation in the driver for each phase. This is best described in terms of the Q MOSFETs and is given by the following, where Q total gate charge for each main MOSFET and Q
GSF
for the
G
is the
GMF
is the total
gate charge for each synchronous MOSFET:
f
SW
P=
DRV
×× ×
nQ+nQ+I V
()
2 ×
MF GMF SF GSF CC CC
n
Also shown is the standby dissipation factor (I
×
 
VCC) for the
CC
(18)
driver. For the ADP3418, the maximum dissipation should be less than 400 mW. For our example, with I
22.8 nC and Q
= 34.3 nC, we find 265 mW in each driver,
GSF
= 7 mA, Q
CC
GMF
=
which is below the 400 mW dissipation limit. See the ADP3418 data sheet for more details.
REV. 0–14–
Page 15
ADP3166

Ramp Resistor Selection

The ramp resistor (RR) is used for setting the size of the internal PWM ramp. The value of this resistor is chosen to provide the best combination of thermal balance, stability, and transient response. The following expression is used for determining the optimum value:
×
AL
R=
R
3
R=
R
3542 5
where A
is the internal ramp amplifier gain, AD is the current
R
balancing amplifier gain, R resistance, and C
R
×× ×
AR C
DDSR
×
02
. 600 nH
×× ×
.mW pF
is the internal ramp capacitor value. The
R
DS
381
=k
is the total low-side MOSFET on
(19)
closest standard 1% resistor value is 383 kΩ.
The internal ramp voltage magnitude can be calculated using
A–DV
×
V=
V=
R VID
R
RC f
RRSW
.–. .V
×
02 1 0125 15
R
kpF kHz
383 5 330
×
1
()
××
()
××
×
=. V
041
(20)
The size of the internal ramp can be made larger or smaller. If it is made larger, stability and transient response will improve, but thermal balance will degrade. Conversely, if the ramp is made smaller, thermal balance will improve at the sacrifice of transient response and stability. The factor of three in the denominator of Equation 19 sets a ramp size that gives an optimal balance for good stability, transient response, and thermal balance.

COMP Pin Ramp

There is a ramp signal on the COMP pin due to the droop voltage and output voltage ramps. This ramp amplitude adds to the internal ramp to produce the following overall ramp signal at the PWM input.
V
V=
RT
 
 
R+R –nD
()
1
nf C R R
××××
R
1
×
OOD
SW X O OD
()
 
 
(21)
For this example, the overall ramp signal is found to be 0.48 V.

Current Limit Set Point

To select the current limit set point, we need to find the resistor value for R set with a 3 V source (V (A
). R
LIM
R=
. The current limit threshold for the ADP3166 is
LIM
can be found using the following:
LIM
AV
LIM
LIM LIM
IR
LIM O
×
×
) across R
LIM
with a gain of 10.4 mV/µA
LIM
(22)
For values of R lower than expected, so some adjustment of R Here, I
is the average current limit for the output of the sup-
LIM
ply. For our example, choosing 75 A for I
greater than 500 k, the current limit may be
LIM
may be needed.
LIM
, we find R
LIM
LIM
to be
378 k, for which we choose 374 kas the nearest 1% value.
The per phase current limit described earlier has its limit deter­mined by the following:
V–VV
I
PHLIM
COMP(MAX) R BIAS
AR
× 2
D DS(MAX)
For the ADP3166, the maximum COMP voltage (V is 3.3 V, the COMP pin bias voltage (V current balancing amplifier gain (A and R
of 4.2 m (low-side on resistance at 150°C), we
DS(MAX)
D
I
R
) is 1.2 V, and the
BIAS
(23)
COMP(MAX))
) is 5. Using VR of 0.48 V,
find a per phase limit of 74 A.
This limit can be adjusted by changing the ramp voltage V
. But
R
make sure not to set the per phase limit lower than the average per phase current (I
LIM/n
).
There is also a per phase initial duty cycle limit determined by:
D=D
MAX
×
V–V
COMP MAX
()
V
RT
BIAS
(24)
For this example, the maximum duty cycle is found to be 0.55.

Feedback Loop Compensation Design

Optimized compensation of the ADP3166 allows the best pos­sible response of the regulator’s output to a load change. The basis for determining the optimum compensation is to make the regulator and output decoupling appear as an output impedance that is optimized over the widest possible frequency range, including dc, and equal to the droop resistances (R
). With the output impedance, the output voltage will respond
R
OD
and
O
in proportion with the load current; this ensures the optimal output positioning and allows the minimization of the output decoupling.
With the multimode feedback structure of the ADP3166, one needs to set the feedback compensation to make the converter’s output impedance work in parallel with the output decoupling to meet this goal. There are several poles and zeros created by the output inductor and decoupling capacitors (output filter) that need to be compensated for.
REV. 0
–15–
Page 16
ADP3166
The first step is to compute the time constants for all of the poles and zeros in the system:
1
RV
R=n R +A R +
××
eODDDS
319 5 42
R= . m + . m +
e
R= . m
36 0
e
ΩΩ
××
LR
V
×
VID
R+R L –n D V
()
OOD RT
T
+
16 048
×
.m . V
15
.V
×× ×
()
××× ×
nC R R V
XOODVID
11 19 600 10375 0
.m +.m nH – .
()
+
3656 11 19 15
×
××
.mF .m .m.V
××××ΩΩ
()
×
..V
48
(25)
L
X
R
OD
 
×
542
×
2 330
V
2
×
R–R
×
.m
T=C R –R +
aX OD
T=6.56 mF 1.9 m – 0.6 m +
a
T=8.70 s
a
T=R +R–R C
T= . + . m – . m.mF=. s
T=
c
T=
c
T=
d
T=
d
×
()
µ
bX'OD X
()
ΩΩΩ
()
b
×
VL
RT
VR
.V nH–
048 600
CCR
XZOD
×
CRR+CR
()
XO ZOD
.mF .m–.m+ mF .m
656 19 06 50 19
'
×
()
×
×
AR
DDS
×
2f
SW
×
VID e
×
 
×
..m
15 360
××
.mF mF .m
656 50 19
×Ω Ω
××Ω
()
OD
R
×µ15 06 19 656 131m
kHz
'
X
375 pH
1.5 m
 
=. s
2
505
1.9 m – 0.6 m
ΩΩ
×ΩΩ
1.5 m
µ
=7ns
×Ω
13
(26)
(27)
(28)
(29)
where, for the ADP3166, R' is the PCB resistance from the bulk capacitors to the ceramics and where R MOSFET on resistance per phase. For this example, A equals 0.48 V, R' is approximately 0.6 m(assuming a 4-layer motherboard), and L
is 375 pH for the eight OSCON capacitors.
X
A type-three compensator on the voltage feedback is adequate for proper compensation of the output filter. The expressions that follow are intended to yield an optimal starting point for the design; some adjustments may be necessary to account for PCB and com­ponent parasitic effects (see the Tuning Procedure section).
The compensation values can then be solved using the following:
nR T
××
C=
A
C=
A
C=
B
OD a
RR
×
eB
.m . s
××µ
319 870
36 0 2 00
T
R
.m . k
×
ΩΩ
µ
.s
131
b
=
B
.k
200
=pF
=pF
655
is the total low-side
DS
689
is 5, V
D
RT
Choosing the closest standard values for these components yields:
C
Figure 3 shows the typical transient response using the compen­sation values.

CIN Selection and Input Current di/dt Reduction

In continuous inductor-current mode, the source current of the high-side MOSFET is approximately a square wave with a duty ratio equal to n ⫻ V maximum output current. To prevent large voltage transients, a low ESR input capacitor sized for the maximum rms current must be used. The maximum rms capacitor current is given by
(30)
(31)
Note that the capacitor manufacturer’s ripple current ratings are
C=
B
T
b
R
B
.s
131
=
.k
200
µ
=pF
655
(32)
often based on only 2,000 hours of life. This makes it advisable
T
C=
= 680 pF, RA = 7.32 k, CB = 680 pF, and CFB = 18 pF.
A
I=DI
I= A
d
FB
R
A
CRMS O
CRMS
××
0 125 56
ns
137
=
.k
733
OUT/VIN
nD
××
=.pF
18 7
and an amplitude one-nth of the
1
1
×
1
–=. A
1905.
.
3 125
×
(33)
(34)
REV. 0–16–
Page 17
ADP3166
to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be placed in parallel to meet size or height requirements in the design. In this example, the input capacitor bank is formed by three 2200 µF, 16 V Nichicon capacitors with a ripple current rating of 3.5 A each.
To reduce the input-current di/dt to below the recommended maximum of 0.1 A/µs, an additional small inductor (L > 1 µH @ 15 A) should be inserted between the converter and the sup­ply bus. That inductor also acts as a filter between the converter and the primary power source.
V–V
()
R=R
CS2 NEW CS2 OLD
() ()

TUNING PROCEDURE FOR ADP3166

NL FLCOLD
×
V–V
()
NL FLHOT
(35)
1. Build a circuit based on compensation values computed
from the design spreadsheet.
2. Hook up the dc load to the circuit, turn it on, and verify its
operation. Also check for jitter at no load and full load.

DC Loadline Setting

3. Measure the output voltage at no load (VNL). Verify that
it is within tolerance.
4. Measure the output voltage at full load cold (V
FLCOLD
). Let the board set for a ~10 minutes at full load and measure output (V millivolts, adjust R
). If there is a change of more than a few
FLHOT
CS1
and R
using Equations 35 and 37.
CS2
5. Repeat Step 4 until the cold and hot voltage measurements remain the same.
6.
Measure the output voltage from no load to full load using 5 A steps. Compute the loadline slope for each change and then average them to get the overall loadline slope (R
7. If R tion 36 to adjust the R
R=R
PH NEW PH OLD
is off by more than 0.05 m from RO, use Equa-
OMEAS
() ()
values:
PH
R
OMEAS
R
O
OMEAS
(36)
).
8. Repeat Steps 6 and 7 to check the loadline and repeat the adjustments if necessary.
9. Once finished with dc loadline adjustment, do not change R
, R
, R
PH
CS1
, or RTH for the rest of the procedure.
CS2
10. Measure the output ripple at no load and at full load with a scope and make sure that it is within spec.

AC Loadline Setting

11. Remove the dc load from the circuit and hook up the dynamic load.
12. Hook up the scope to the output voltage and set it to dc coupling with the time scale at 100 µs/div.
13. Set the dynamic load for a transient step of about 24 A at 1 kHz with 50% duty cycle.
14. Measure the output waveform (it might be necessary to use a dc offset on scope to see the waveform). Try to use a vertical scale of 100 mV/div or finer.
15.
The waveform should look something like Figure 3. Use the horizontal cursors to measure V as shown. DO NOT MEASURE THE UNDER OR OVERSHOOT THAT HAPPENS
ACDRP
and V
DCDRP
SHOOT
IMMEDI-
ATELY AFTER THE STEP.
V
ACDRP
V
DCDRP
Figure 3. AC Loadline Waveform
16. If the V millivolts, use the following to adjust C
ACDRP
and V
are different by more than a few
DCDRP
. It might be
CS
necessary to parallel different values to get the right one since there are limited standard capacitor values available. (It is a good idea to have locations for two capacitors in the layout for this.)
17. Repeat Steps 11 to 13 and repeat adjustments if neces­sary. Once complete, do not change C
for the rest of
CS
the procedure.
18. Set the dynamic load step to maximum step size (do not use a step size larger than needed), and verify that the output waveform is square (meaning V
ACDRP
and V
DCDRP
are equal).
R=
CS NEW
2
()
RR+R–R R–R
CS OLD
1
C=C
CS NEW CS OLD
() ()
()
REV. 0
×
TH C
()
V
ACDRP
V
DCDRP
1
R+R
CS OLD
1
()
o o
()
CS OLD CS2 NEW OLD
21
25
() ( ) ()
o
TH C
25
()
×
–17–
CS
TH C
25
()
1
R
o
TH C
25
()
(37)
(38)
Page 18
12V CONNECTOR
INPUT POWER PLANE
THERMISTOR
OUTPUT
POWER
PLANE
CPU
SOCKET
KEEP-OUT
AREA
KEEP-OUT
AREA
SWITCH NODE
PLANES
KEEP-OUT
AREA
KEEP-OUT
AREA
ADP3166

Initial Transient Setting

19. With dynamic load still set at maximum step size, expand
scope time scale to see 2 µs/div to 5 µs/div. The waveform may have two overshoots and one minor undershoot (see Figure 5). Here, V
V
TRAN1
Figure 4. Transient Setting Waveform
20. If the overshoots are larger than desired, try making the following adjustments in this order (Note: if these adjust­ments do not change the response, you are limited by the output decoupling). Check the output response each time a change is made as well as the switching nodes (to make sure it is still stable).
a. Make the ramp resistor larger by 25% (R b.
For V
c. For V
, increase CB or switching frequency.
TRAN1
, increase RA and decrease CA by 25%.
TRAN2
V
TRANREL
Figure 5. Transient Setting Waveform
21. For load release (see Figure 5), if VTRANREL is larger than V
(refer to Figure 4), there is not enough
TRAN1
output capacitance. Either more capacitance is needed or it is necessary to make the inductor values smaller (if inductors are changed, it is necessary to start design over using the spreadsheet and this tuning guide).

LAYOUT AND COMPONENT PLACEMENT

The following guidelines are recommended for optimal performance of a switching regulator in a PC system. Key layout issues are illustrated in Figure 6.
is the final desired static value.
DROOP
V
DROOP
V
TRAN2
V
DROOP
RAMP
).
Figure 6. Layout Recommendations

General Recommendations

For good results, at least a four-layer PCB is recommended. This should allow the needed versatility for control circuitry interconnections with optimal placement, power planes for ground, input and output power, and wide interconnection traces in the rest of the power delivery current paths. Keep in mind that each square unit of 1 ounce copper trace has a resistance of ~0.53 mat room temperature.
Whenever high currents must be routed between PCB lay­ers, vias should be used liberally to create several parallel current paths so that the resistance and inductance intro­duced by these current paths is minimized and the via current rating is not exceeded.
If critical signal lines (including the output voltage sense lines of the ADP3166) must cross through power circuitry, it is best if a signal ground plane can be interposed between those signal lines and the traces of the power circuitry. This serves as a shield to minimize noise injection into the signals at the expense of making signal ground a bit noisier.
An analog ground plane should be used around and under the ADP3166 for referencing the components associated with the controller. This plane should be tied to the nearest output decoupling capacitor ground and should not be tied to any other power circuitry to prevent power currents from flowing in it.
The components around the ADP3166 should be located close to the controller with short traces. The most important traces to keep short and away from other traces are the FB and CSSUM pins. Refer to Figure 6 for more details on layout for the CSSUM node.
The output capacitors should be connected as close as possible to the load (or connector) that receives the power (e.g., a microprocessor core). If the load is distributed, the capacitors should also be distributed, and generally in pro­portion to where the load tends to be more dynamic.
Avoid crossing any signal lines over the switching power path loop, described below.
REV. 0–18–
Page 19

Power Circuitry

The switching power path should be routed on the PCB to encompass the shortest possible length to minimize radiated switching noise energy (i.e., EMI) and conduction losses in the board. Failure to take proper precautions often results in EMI problems for the entire PC system as well as noise­related operational problems in the power converter control circuitry. The switching power path is the loop formed by the current path through the input capacitors and the power MOSFETs including all interconnecting PCB traces and planes. The use of short and wide interconnection traces is especially critical in this path for two reasons: it minimizes the inductance in the switching loop, which can cause high energy ringing, and it accommodates the high current demand with minimal voltage loss.
Whenever a power dissipating component (e.g., a power MOSFET) is soldered to a PCB, the liberal use of vias, both directly on the mounting pad and immediately surrounding it, is recommended. Two important reasons for this are improved current rating through the vias, and improved thermal performance from vias extended to the opposite side of the PCB where a plane can more readily transfer the heat to the air. Make a mirror image of any pad being used to heatsink the MOSFETs on the opposite side of the PCB to achieve the best thermal dissipation to the air around the board. To further improve thermal performance, the largest possible pad area should be used.
The output power path should also be routed to encompass a short distance. The output power path is formed by the current path through the inductor, the output capacitors, and the load.
For best EMI containment, a solid power ground plane should be used as one of the inner layers extending fully under all the power components.

Signal Circuitry

The output voltage is sensed and regulated between the FB pin and the FBRTN pin, which connects to the signal ground at the load. To avoid differential mode noise pickup in the sensed signal, the loop area should be small. Therefore the FB and FBRTN traces should be routed adjacent to each other on top of the power ground plane back to the controller.
The feedback traces from the switch nodes should be con­nected as close as possible to the inductor. The CSREF signal should be connected to the output voltage at the inductor nearest to the controller.
ADP3166
REV. 0
–19–
Page 20
ADP3166

OUTLINE DIMENSIONS

28-Lead Thin Shrink Small Outline Package [TSSOP]
(RU-28)
Dimensions shown in millimeters
9.80
9.70
9.60
28
PIN 1
0.15
0.05
COPLANARITY
0.10
15
4.50
4.40
4.30
141
0.65
BSC
0.30
0.19
COMPLIANT TO JEDEC STANDARDS MO-153AE
SEATING PLANE
1.20
MAX
6.40 BSC
0.20
0.09
C03589–0–4/03(0)
8 0
0.75
0.60
0.45
–20–
REV. 0
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