FEATURES
ADOPT™ Optimal Positioning Technology for Superior
Load Transient Response and Fewest Output
Capacitors
Complies with VRM 9.0 and Intel VR Down Guideline
with Lowest System Cost
Digitally Selectable 2- or 3-Phase Operation
at up to 500 kHz per Phase
Quad Logic-level PWM Outputs for Interface to
External High-Power Drivers
Active Current Balancing between All Output Phases
Accurate Multiple VRM Module Current Sharing
5-Bit Digitally Programmable 1.1 V to 1.85 V Output
Total Output Accuracy 0.8% Over Temperature
Current-Mode Operation
Short Circuit Protection
Enhanced Power Good Output Detects Open Outputs in
Multi-VRM Power Systems
Overvoltage Protection Crowbar Protects Microprocessors
with No Additional External Components
APPLICATIONS
Desktop PC Power Supplies for:
Intel Pentium
AMD Athlon Processors
VRM Modules
®
4 Processors
Synchronous Buck Controller
ADP3163
FUNCTIONAL BLOCK DIAGRAM
2-/3-PHASE
DRIVER
CMP
PC
LOGIC
DAC+20%
POWER
GOOD
DAC+20%
g
m
REF
GND
SHARE
COMP
CT
VCC
UVLO
& BIAS
3.0V
REFERENCE
OSCILLATOR
SOFT
START
ADP3163
SET
RESET
CROWBAR
CMP
VID
DAC
PWM1
PWM2
PWM3
PGND
PWRGD
CS–
CS+
FB
GENERAL DESCRIPTION
The ADP3163 is a highly efficient multiphase synchronous buck
switching regulator controller optimized for converting a 5 V or
12 V main supply into the core supply voltage required by high
performance Intel processors. The ADP3163 uses an internal
5-bit DAC to read a voltage identification (VID) code directly
from the processor, which is used to set the output voltage between
1.1 V and 1.85 V. The ADP3163 uses a current mode PWM
architecture to drive the logic-level outputs at a programmable
switching frequency that can be optimized for VRM size and
efficiency. The phase relationship of the output signals can be
programmed to provide 2- or 3-phase operation, allowing for
the construction of up to three complementary buck switching
stages. These stages share the dc output current to reduce
overall output voltage ripple. An active current balancing function ensures that all phases carry equal portions of the total load
current, even under large transient loads, to minimize the size of
the inductors.
ADOPT is a trademark of Analog Devices, Inc.
Pentium is a registered trademark of Intel Corporation.
REV. 0
Information furnished by Analog Devices is believed to be accurate and
reliable. However, no responsibility is assumed by Analog Devices for its
use, nor for any infringements of patents or other rights of third parties that
may result from its use. No license is granted by implication or otherwise
under any patent or patent rights of Analog Devices.
VID4 VID3 VID2 VID1
VID0
The ADP3163 also uses a unique supplemental regulation technique called active voltage positioning (ADOPT) to enhance
load transient performance. Active voltage positioning results in
a dc/dc converter that meets the stringent output voltage specifications for high performance processors, with the minimum
number of output capacitors and smallest footprint. Unlike
voltage-mode and standard current-mode architectures, active
voltage positioning adjusts the output voltage as a function of
the load current so that it is always optimally positioned for a
system transient. The ADP3163 also provides accurate and
reliable short circuit protection, adjustable current limiting, and
an enhanced Power Good output that can detect open outputs
in any phase for single or multi-VRM systems.
The ADP3163 is specified over the commercial temperature
range of 0°C to 70°C and is available in a 20-lead TSSOP package.
ADP3163JRU0°C to 70°CThin Shrink Small OutlineRU-20 (TSSOP-20)
CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily
accumulate on the human body and test equipment and can discharge without detection. Although
the ADP3163 features proprietary ESD protection circuitry, permanent damage may occur on
devices subjected to high-energy electrostatic discharges. Therefore, proper ESD precautions are
recommended to avoid performance degradation or loss of functionality.
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–3–
Page 4
ADP3163
PIN FUNCTION DESCRIPTIONS
PinNameFunction
1–5VID4 –Voltage Identification DAC Inputs. These pins are pulled up to an internal 3 V reference, providing a
VID0Logic 1 if left open. The DAC output programs the FB regulation voltage from 1.1 V to 1.85 V. Leaving all five
DAC inputs open results in the ADP3163 going into a “No CPU” mode, shutting off its PWM outputs.
6SHARECurrent Sharing Output. This pin is connected to the SHARE pins of other ADP3163s in multiple VRM sys-
tems to ensure proper current sharing between the converters. The voltage at this output programs the output
current control level between CS+ and CS–.
7COMPError Amplifier Output and Compensation Point.
8GNDGround. FB, REF and the VID DAC of the ADP3163 are referenced to this ground. This is a low current ground
that can also be used as a return for the FB pin in remote voltage sensing applications.
9FBFeedback Input. Error amplifier input for remote sensing of the output voltage.
10CTExternal capacitor CT connection to ground sets the frequency of the device.
11PWRGDOpen drain output that signals when the output voltage is outside of the proper operating range or when a phase
is not supplying current even if the output voltage is in specification.
12CS+Current Sense Positive Node. Positive input for the current comparator. The output current is sensed as a volt-
age at this pin with respect to CS–.
13CS–Current Sense Negative Node. Negative input for the current comparator.
14PGNDPower Ground. All internal biasing and logic output signals of the ADP3163 are referenced to this ground.
15PCPhase Control Input. This logic-level input determines the number of active phases and the duty cycle limit of
each phase.
16PWM3Logic-Level Output for the Phase 3 Driver.
17PWM2Logic-Level Output for the Phase 2 Driver.
18PWM1Logic-Level Output for the Phase 1 Driver.
19REF3.0 V Reference Output.
20VCCSupply Voltage for the ADP3163.
ADP3163
VCC
REF
PWM1
PWM2
PWM3
PC
PGND
CS–
CS+
PWRGD
20
19
18
17
16
15
14
13
12
11
1.2V
20k
1F100nF
V
FB
12V
100
100nF
5-BIT CODE
1
2
3
4
5
6
7
8
9
10
AD820
VID4
VID3
VID2
VID1
VID0
SHARE
COMP
GND
FB
CT
Figure 1. Closed-Loop Output Voltage Accuracy Test Circuit
Table I. PWM Outputs vs. Phase Control Code
Maximum
PCPWM3PWM2PWM1Duty Cycle
REFONONON33%
GNDOFFONON50%
–4–
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Page 5
Typical Performance Characteristics–ADP3163
10
1.0
FREQUENCY – MHz
0.1
010050
150250200300
CT CAPACITANCE – pF
TPC 1. Oscillator Frequency vs. Timing Capacitor (CT)
25
20
15
4.5
4.4
4.3
4.2
SUPPLY CURRENT – mA
4.1
4.0
01000500
OSCILLATOR FREQUENCY – kHz
1500250020003000
TPC 2. Supply Current vs. Oscillator Frequency
TA = 25C
V
= 1.6V
OUT
10
NUMBER OF PARTS – %
5
0
–0.5
OUTPUT ACCURACY – % of Nominal
00.5
TPC 3. Output Accuracy Distribution
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–5–
Page 6
ADP3163
Table II. Output Voltage vs. VID Code
phase is inherently limited to 50% for 2-phase operation and
33% for 3-phase operation. While one phase is on, all other
VID4VID3VID2VID1VID0V
11111No CPU
111101.100 V
111011.125 V
111001.150 V
110111.175 V
110101.200 V
110011.225 V
110001.250 V
101111.275 V
101101.300 V
101011.325 V
101001.350 V
100111.375 V
100101.400 V
100011.425 V
100001.450 V
011111.475 V
011101.500 V
011011.525 V
011001.550 V
010111.575 V
010101.600 V
010011.625 V
010001.650 V
001111.675 V
001101.700 V
001011.725 V
001001.750 V
000111.775 V
000101.800 V
000011.825 V
000001.850 V
OUT(NOM)
phases remain off. In no case can more than one output be high
at any time.
Output Voltage Sensing
The output voltage is sensed at the FB pin allowing for remote
sensing. To maintain the accuracy of the remote sensing, the
GND pin should also be connected close to the load. A voltage
error amplifier (g
voltage and a programmable reference voltage. The reference
voltage is programmed between 1.1 V and 1.85 V by an internal
5-bit DAC, which reads the code at the voltage identification
(VID) pins. (Refer to Table II for the output voltage versus VID
pin code information.)
Active Voltage Positioning
The ADP3163 uses Analog Devices Optimal Positioning Technology (ADOPT), a unique supplemental regulation technique
that uses active voltage positioning and provides optimal compensation for load transients. When implemented, ADOPT
adjusts the output voltage as a function of the load current, so
that it is always optimally positioned for a load transient.
Standard (passive) voltage positioning has poor dynamic performance, rendering it ineffective under the stringent repetitive
transient conditions required by high performance processors.
ADOPT, however, provides optimal bandwidth for transient
response that yields optimal load transient response with the
minimum number of output capacitors.
Reference Output
A 3.0 V reference is available on the ADP3163. This reference
is normally used to set the voltage positioning accurately using a
resistor divider to the COMP pin. In addition, the reference can
be used for other functions such as generating a regulated voltage with an external amplifier. The reference is bypassed with
a 1 nF capacitor to ground. It is not intended to supply large
capacitive loads, and it should not be used to provide more than
THEORY OF OPERATION
The ADP3163 combines a current-mode, fixed frequency PWM
controller with multiphase logic outputs for use in a 2- or 3-phase
synchronous buck power converter. Multiphase operation is
important for switching the high currents required by high
performance microprocessors. Handling the high current in a
single-phase converter would place unreasonable requirements on
the power components such as inductor wire size and MOSFET
ON-resistance and thermal dissipation. The ADP3163’s high-side
current sensing topology ensures that the load currents are
balanced in each phase, such that no single phase has to carry
more than it’s share of the power. An additional benefit of high
side current sensing over output current sensing is that the
average current through the sense resistor is reduced by the duty
cycle of the converter allowing the use of a lower power, lower
cost resistor. The outputs of the ADP3163 are logic drivers
only and are not intended to directly drive external power
MOSFETs. Instead, the ADP3163 should be paired with drivers such as the ADP3413 or ADP3414.
The frequency of the ADP3163 is set by an external capacitor
connected to the CT pin. The phase relationship and number of
active output phases is determined by the state of the phase
control (PC) pin as shown in Table I. The error amplifier and
current sense comparator control the duty cycle of the PWM
300 µA of output current.
Cycle-by-Cycle Operation
During normal operation (when the output voltage is regulated),
the voltage-error amplifier and the current comparator are the
main control elements. The voltage at the CT pin of the oscillator ramps between 0 V and 3 V. When that voltage reaches 3 V,
the oscillator sets the driver logic, which sets PWM1 high. During the ON time of Phase 1, the driver IC turns on the Phase 1
high-side MOSFET. The CS+ and CS– pins monitor the current
through the sense resistor that feeds all the high side MOSFETs.
When the voltage between the two pins exceeds the threshold
level, the driver logic is reset and the PWM1 output goes low. This
signals the driver IC to turn off the Phase 1 high side MOSFET
and turn on the Phase 1 low side MOSFET. On the next cycle
of the oscillator, the driver logic toggles and sets PWM2 high.
On each following cycle of the oscillator, the driver logic cycles
between each of the active PWM outputs based on the logic
state of the PC pin. In each case, the current comparator resets
the PWM output low when its threshold is reached. As the load
current increases, the output voltage starts to decrease. This
causes an increase in the output of the g
turn leads to an increase in the current comparator threshold,
thus programming more load current to be delivered so that
voltage regulation is maintained.
outputs to maintain regulation. The maximum duty cycle per
) amplifies the difference between the output
m
amplifier, which in
m
–6–
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Page 7
ADP3163
Active Current Sharing
The ADP3163 ensures current balance in all the active phases
by sensing the current through a single sense resistor. During
one phase's ON time, the current through the respective high
side MOSFET and inductor is measured through the sense
resistor. When the comparator threshold is reached, the high side
MOSFET turns off. On the next cycle the ADP3163 switches to
the next phase. The current is measured with the same sense
resistor and the same internal comparator, ensuring accurate
matching. This scheme is immune to imbalances in the MOSFET’s
R
and inductor parasitic resistance.
DS(ON)
If for some reason one of the phases fails, the other phases will
still be limited to their maximum output current (one over the
total number phases times the total short circuit current limit).
If this is not sufficient to supply the load, the output voltage will
droop and cause the PWRGD output to signal that the output
voltage has fallen out of its specified range. If one of the phases
has an open circuit failure, the ADP3163 will detect the open
phase and signal the problem via the PWRGD pin (see Power
Good Monitoring section).
Current Sharing in Multi-VRM Applications
The ADP3163 includes a SHARE pin to allow multiple VRMs
to accurately share load current. In multiple VRM applications,
the SHARE pins should be connected together. This pin is a
low impedance buffered output of the COMP pin voltage. The
output of the buffer is internally connected to set the threshold
of the current sense comparator. The buffer has a 400 µA sink
current, and a 2 mA sourcing capability. The strong pull-up
allows one VRM to control the current threshold set point for
all ADP3163s connected together. The ADP3163’s high accuracy
current set threshold ensures good current balance between
VRMs. Also, the low impedance of the buffer minimizes noise
pick up on this trace which is routed to multiple VRMs. This
circuit operates in addition to the active current sharing between
phases of each VRM described above.
Short Circuit Protection
The ADP3163 has multiple levels of short circuit protection to
ensure fail-safe operation. The sense resistor and the maximum
current sense threshold voltage given in the specifications set the
peak current limit.
When the load current exceeds the current limit, the excess current
discharges the output capacitor. When the output voltage is below
the foldback threshold, V
, the maximum deliverable output
FB(LOW)
current is cut by reducing the current sense threshold from
the current limit threshold, V
V
CS(FOLD)
. Along with the resulting current foldback, the oscilla-
, to the foldback threshold,
CS(CL)
tor frequency is reduced by a factor of five when the output is
0 V. This further reduces the average current in short circuit.
Power Good Monitoring
The Power Good comparator monitors the output voltage of the
supply via the FB pin. The PWRGD pin is an open drain output
whose high level (when connected to a pull-up resistor) indicates
that the output voltage is within the specified range of the nominal output voltage requested by the VID DAC. PWRGD will go
low if the output is outside this range.
Short circuits in a VRM power path are relatively easy to detect
in applications where multiple VRMs are connected to a common
power plane. VRM power train open failures are not as easily
spotted, since the other VRMs may be able to supply enough
total current to keep the output voltage within the Power Good
voltage specification even when one VRM is not functioning.
The ADP3163 addresses this problem by monitoring both the
output voltage and the switch current to determine the state of
the PWRGD output.
The output voltage portion of the Power Good monitor dominates; as long as the output voltage is outside the specified
window, PWRGD will remain low. If the output voltage is
within specification, a second circuit checks to make sure that
current is being delivered to the output by each phase. If no
current is detected in a phase for three consecutive cycles, it is
assumed that an open circuit exists somewhere in the power
path, and PWRGD will be pulled low.
Output Crowbar
The ADP3163 includes a crowbar comparator that senses when
the output voltage rises higher than the specified trip threshold,
V
CROWBAR
. This comparator overrides the control loop and sets
both PWM outputs low. The driver ICs turn off the high side
MOSFETs and turn on the low side MOSFETs, thus pulling
the output down as the reversed current builds up in the inductors. If the output overvoltage is due to a short of the high side
MOSFET, this action will current limit the input supply or blow
its fuse, protecting the microprocessor from destruction. The
crowbar comparator releases when the output drops below the
specified reset threshold, and the controller returns to normal
operation if the cause of the over voltage failure does not persist.
Output Disable
The ADP3163 includes an output disable function that turns off
the control loop to bring the output voltage to 0 V. Because an
extra pin is not available, the disable feature is accomplished by
pulling the COMP pin to ground. When the COMP pin drops
below 0.8 V, the oscillator stops and all PWM signals are driven
low. When in this state, the reference voltage is still available.
The COMP pin should be pulled down with an open drain
structure capable of sinking at least 2 mA.
APPLICATION INFORMATION
The design parameters for a typical Intel Pentium 4 CPU application are as follows:
Input voltage (V
VID setting voltage (V
Nominal output voltage at no load (V
Nominal output voltage at 65 A load (V
) = 12 V
IN
) = 1.5 V
VID
) = 1.475 V
ONL
) = 1.377 V
OFL
Static output voltage drop based on a 1.5 mΩ load line
) from no load to full load (V∆) = V
(R
OUT
ONL
– V
OFL
=
1.475 V – 1.377 V = 98 mV
Maximum Output Current (I
) = 65 A
O
Number of Phases (n) = 3
CT Selection—Choosing the Clock Frequency
The ADP3163 uses a fixed-frequency control architecture. The
frequency is set by an external timing capacitor, CT. The clock
frequency and the state of the PC pin determine the switching
frequency, which relates directly to switching losses and the
sizes of the inductors and input and output capacitors. With PC
tied to REF, a clock frequency of 600 kHz sets the switching
frequency of each phase, f
, to 200 kHz, which represents a
SW
practical trade-off between the switching losses and the sizes of
the output filter components. To achieve a 600 kHz oscillator
frequency, the required timing capacitor value is 150 pF. For
good frequency stability and initial accuracy, it is recommended
to use a capacitor with low temperature coefficient and tight
REV. 0
–7–
Page 8
ADP3163
tolerance, e.g., an MLC capacitor with NPO dielectric and with
5% or less tolerance.
Inductance Selection
The choice of inductance determines the ripple current in the
inductor. Less inductance leads to more ripple current, which
increases the output ripple voltage and the conduction losses in
the MOSFETs, but allows using smaller-size inductors and, for
a specified peak-to-peak transient deviation, output capacitors
with less total capacitance. Conversely, a higher inductance
means lower ripple current and reduced conduction losses, but
requires larger-size inductors and more output capacitance for
the same peak-to-peak transient deviation. In a three-phase
converter, a practical value for the peak-to-peak inductor ripple
current is under 50% of the dc current in the same inductor. A
choice of 50% for this particular design example yields a total
peak-to-peak output ripple current of 12% of the total dc output
current. The following equation shows the relationship between
the inductance, oscillator frequency, peak-to-peak ripple current
in an inductor and input and output voltages.
VV V
(– )
INOUTOUT
L
=
VfI
××
INSWL RIPPLE
×
()
(1)
For an 11 A peak-to-peak ripple current, which corresponds to
50% of the 22 A full-load dc current in an inductor, Equation 1
yields an inductance of:
L
600
V
××
12
VV V
(–.).121515
kHz
3
×
A
11
=
596
nH=
A 600 nH inductor can be used, which gives a calculated ripple
current of 10.9 A at no load. The inductor should not saturate
at the peak current of 27 A, and should be able to handle the
sum of the power dissipation caused by the average current of
22 A in the winding and the core loss.
The output ripple current is smaller than the inductor ripple
current due to the three phases partially canceling. This can be
calculated as follows:
nVV nV
I
I
=
O∆∆
Designing an Inductor
×× ×
=
O
VVV
×××
.(–.)
31512 315
VnHkHz
××
12600600
(–)
OUTINOUT
VLf
××
INOSC
=
.
781
A
(2)
Once the inductance is known, the next step is either to design
an inductor or find a standard inductor that comes as close as
possible to meeting the overall design goals. The first decision in
designing the inductor is to choose the core material. There are
several possibilities for providing low core loss at high frequen-
cies. Two examples are the powder cores (e.g., Kool-Mµ
®
from
Magnetics, Inc.) and the gapped soft ferrite cores (e.g., 3F3 or
3F4 from Philips). Low frequency powdered iron cores should
be avoided due to their high core loss, especially when the
inductor value is relatively low and the ripple current is high.
Two main core types can be used in this application. Open
magnetic loop types, such as beads, beads on leads, and rods
and slugs, provide lower cost but do not have a focused magnetic field in the core. The radiated EMI from the distributed
magnetic field may create problems with noise interference in
the circuitry surrounding the inductor. Closed-loop types, such
as pot cores, PQ, U, and E cores, or toroids, cost more, but
have much better EMI/RFI performance. A good compromise
between price and performance are cores with a toroidal shape.
There are many useful references for quickly designing a power
inductor. Table III gives some examples.
Table III. Magnetics Design References
Magnetic Designer Software
Intusoft (http://www.intusoft.com)
Designing Magnetic Components for High-Frequency DC-DC
Converters
McLyman, Kg Magnetics
ISBN 1-883107-00-08
Selecting a Standard Inductor
The companies listed in Table IV can provide design consultation and deliver power inductors optimized for high power
applications upon request.
Sumida Electric Company
(408)982-9660
http://www.sumida.com
R
SENSE
The value of R
is based on the maximum required output
SENSE
current. The current comparator of the ADP3163 has a minimum current limit threshold of 143 mV. Note that the 143 mV
value cannot be used for the maximum specified nominal current, as headroom is needed for ripple current and tolerances.
The current comparator threshold sets the peak of the inductor
current yielding a maximum output current, I
, which equals
O
the peak inductor current value less half of the peak-to-peak inductor ripple current. From this, the maximum value of R
SENSE
is
calculated as:
R
SENSE
≤
V
I
O
n
CSCL MIN
+
()
I
L RIPPLE
()
2
=
65310 9
mV
143
AA
+
=Ω
53
.
2
.
m
(3)
In this case, 5 mΩ was chosen as the closest standard value.
At output voltages below 750 mV, the current sense threshold is
reduced to 108 mV, and the ripple current is negligible. Therefore, at dead short the output current is reduced to:
V
CS SC
In
OUT SC
=×=×=3
()
R
()
SENSE
To safely carry the current under maximum load conditions, the
sense resistor must have a power rating of at least:
PIR
=×
RSENSE RMSSENSE
SENSE
2
()
where:
2
I
I
SENSE RMS
2
=×
()
V
OOUT
n
V
×η
IN
In this formula, n is the number of phases, and η is the con-
verter efficiency, in this case assumed to be 85%. Combining
Equations 6 and 7 yields:
2
AV
P
=×
R
SENSE
65
3
15
.
×
085 12
.
mV
108
m
5
Ω
mW
×=
510
V
65
A
(5)
(6)
(7)
.Ω
IRn
VV
=+
GNLGNL
nt Rn
×××
DSENSEI
VV
1
=+
GNL
nsmV
2 60512 5 1 144
××Ω×=
L RIPPLESENSEI
0
10 9512 52121 5
...
The divider resistors (R
××
()
2
AmV V
×Ω×
−
VV
−
INOUT
−
−
nH
600
L
×
..
for the upper and RB for the lower)
A
×
(10)
can now be calculated, assuming that the internal resistance of
the g
R
R
m
B
B
amplifier (R
=
VV
−
REFGNL
R
T
=
VV
−
.
31 144
k
.
631
) is 1 MΩ:
OGM
V
REF
gV V
−× −
()
mONLVID
V
3
mmhoVV
−×−
.(..)
22147515
Ω
(11)
k
=Ω
.
859
Output Resistance
This design requires that the regulator output voltage measured
at the CPU pins drops when the output current increases. The
specified voltage drop corresponds to a dc output resistance of:
VV
−
R
OUT
ONLOFL
=
I
=
O
∆
VV
65
−
A
1 4751 377
..
m
=Ω
15
.
(8)
The required dc output resistance can be achieved by terminating
amplifier with a resistor. The value of the total termina-
the g
m
tion resistance that will yield the correct dc output resistance:
nR
×
R
where n
g
amplifier to the PWM comparator CMP1, g
m
ductance of the g
ISENSE
=
T
ng R
××
mOUT
is the division ratio from the output voltage signal of the
I
amplifier itself, and n is the number of phases.
m
12 5 5
=
××Ω
32215
..
m
×Ω
.
mmhom
k
=Ω
631
.
is the transcon-
m
(9)
Output Offset
Intel’s specification requires that at no load the nominal output
voltage of the regulator be offset to a lower value than the nominal
voltage corresponding to the VID code. The offset is introduced
by realizing the total termination resistance of the g
amplifier
m
with a divider connected between the REF pin and ground. The
resistive divider introduces an offset to the output of the g
amplifier that, when reflected back through the gain of the g
m
m
stage, accurately positions the output voltage near its allowed
maximum at light load. Furthermore, the output of the g
m
amplifier sets the current sense threshold voltage. At no load,
the current sense threshold is increased by the peak of the ripple
current in the inductor and reduced by the delay between sensing when the current threshold has been reached and when the
high side MOSFET actually turns off. These two factors are
combined with the inherent voltage (V
amplifier that commands a current sense threshold of 0 mV:
g
m
), at the output of the
GNL0
866
= 8.66 kΩ.
B
=Ω
23 8
1
Ω
= 23.7 kΩ.
A
k
.
(12)
Choosing the nearest 1% resistor value gives R
Finally, R
R
A
is calculated:
A
=
1
11111
−−
RR Rk Mk
TOGMB
=
−
Ω
63111
..
−
Ω
Choosing the nearest 1% resistor value gives R
C
Selection
OUT
The required equivalent series resistance (ESR) and capacitance
drive the selection of the type and quantity of the output capacitors. The ESR must be less than or equal to the specified output
resistance (R
), in this case 1.5 mΩ. The capacitance must be
OUT
large enough that the voltage across the capacitors, which is the
sum of the resistive and capacitive voltage deviations, does not
deviate beyond the initial resistive step while the inductor current ramps up or down to the value corresponding to the new
load current.
One can, for example, use nine MBZ-type capacitors from
Rubycon, with 2200 µF capacitance, a 6.3 V voltage rating, and
13 mΩ ESR. The nine capacitors have a maximum total ESR of
1.44 mΩ when connected in parallel.
As long as the capacitance of the output capacitor bank is above
a critical value and the regulating loop is compensated with
Analog Devices’ proprietary compensation technique (ADOPT),
the actual capacitance value has no influence on the peak-topeak deviation of the output voltage to a full step change in the
load current. The critical capacitance can be calculated as follows:
I
C
OUT CRIT
mV
..
1515
=
()
A
65
×
Ω
O
RVLn
×
OUTOUT
600
×=
3
nH
×=
.
578
mF
(13)
–10–
REV. 0
Page 11
ADP3163
The critical capacitance limit for this circuit is 6.93 mF, while
the actual capacitance of the nine Rubycon capacitors is 9 ×
2200 µF = 19.8 mF. In this case, the capacitance is safely above
the critical value.
Multilayer ceramic capacitors are also required for high-frequency
decoupling of the processor. The exact number of these MLC
capacitors is a function of the board layout space and parasitics.
Typical designs use twenty to thirty 10 µF MLC capacitors
located as close to the processor power pins as is practical.
Feedback Loop Compensation Design for ADOPT
Optimized compensation of the ADP3163 allows the best possible containment of the peak-to-peak output voltage deviation.
Any practical switching power converter is inherently limited by
the inductor in its output current slew rate to a value much less
than the slew rate of the load. Therefore, any sudden change of
load current will initially flow through the output capacitors,
and assuming that the capacitance of the output capacitor is
larger than the critical value defined by Equation 13, this will
produce a peak output voltage deviation equal to the ESR of the
output capacitor times the load current change.
The optimal implementation of voltage positioning, ADOPT,
will create an output impedance of the power converter that is
entirely resistive over the widest possible frequency range, including dc, and equal to the maximum acceptable ESR of the output
capacitor array. With the resistive output impedance, the output
voltage will droop in proportion with the load current at any
load current slew rate; this ensures the optimal positioning and
allows the minimization of the output capacitor bank.
With an ideal current-mode-controlled converter, where the
average inductor current would respond without delay to the
command signal, the resistive output impedance could be
achieved by having a single-pole roll-off of the voltage gain of
the voltage-error amplifier. The pole frequency must coincide
with the ESR zero of the output capacitor bank. The ADP3163
uses constant frequency current-mode control, which is known
to have a nonideal, frequency dependent command signal to
inductor current transfer function. The frequency dependence
manifests in the form of a pair of complex conjugate poles at
one-half of the switching frequency. A purely resistive output
impedance could be achieved by canceling the complex conjugate
poles with zeros at the same complex frequencies and adding a
third pole equal to the ESR zero of the output capacitor. Such a
compensating network would be quite complicated. Fortunately, in
practice it is sufficient to cancel the pair of complex conjugate
poles with a single real zero placed at one-half of the switching
frequency. Although the end result is not a perfectly resistive
output impedance, the remaining frequency dependence causes
only a small percentage of deviation from the ideal resistive
response. The single-pole and single-zero compensation can be
easily implemented by terminating the g
the parallel combination of a resistor (R
work. The value of the terminating resistor R
error amplifier with
m
) and a series RC net-
T
was determined
T
previously; the capacitance and resistance of the series RC network are calculated as follows:
CR
×
C
19 81 5
OUTOUT
=
OC
..
R
mFm
×
kkHzk
Ω
631
..
−
TOSCT
Ω
−
π
n
fR
××
π
××Ω
6006 31
=
3
nF
=
44
.
(14)
The nearest standard value of C
is 4.7 nF. The resistance of the
OC
zero-setting resistor in series with the compensating capacitor is:
R
=
Z
n
fCkHznF
××=××
ππ
OSCOC
3
6004 7
.
=Ω
338
(15)
The nearest standard 5% resistor value is 330 Ω. Note that this
resistor is only required when C
25% or less). In this example, C
approaches C
OUT
>> C
OUT
, and RZ can
CRIT
CRIT
(within
therefore be omitted.
Power MOSFETs
In this example, six N-channel power MOSFETs must be used;
three as the main (control) switches, and the remaining three as
the synchronous rectifier switches. The main selection parameters
for the power MOSFETs are V
GS(TH)
, QG and R
DS(ON)
. The
minimum gate drive voltage (the supply voltage to the ADP3414)
dictates whether standard threshold or logic-level threshold
MOSFETs must be used. Since V
old MOSFETs (V
The maximum output current I
< 2.5 V) are strongly recommended.
GS(TH)
O
<8 V, logic-level thresh-
GATE
determines the R
DS(ON)
requirement for the power MOSFETs. When the ADP3163 is operating
in continuous mode, the simplifying assumption can be made
that in each phase one of the two MOSFETs is always conducting the average inductor current. For V
IN
= 12 V and V
OUT
=
1.45 V, the duty ratio of the high-side MOSFET is:
V
D
HSF
OUT
===
V
IN
15
12
V
V
12 5..%
(16)
The duty ratio of the low-side (synchronous rectifier) MOSFET is:
DD
=−=1875.%
LSFHSF
(17)
The maximum rms current of the high-side MOSFET during
normal operation is:
I
I
HSF MAX
()
AA
65
××+
3
O
=××+
.
0 1251
D
HSF
10 9
×
365
n
I
L
1
3
2
.
=
2
A
2
×
.
77
=
2
I
O
A
RIPPLE
()
(18)
The maximum rms current of the low-side MOSFET during
normal operation is:
D
II
LSF MAXHFS MAX
.
The R
DS(ON)
=×=
()()
.
0 875
AA
×=77
.
0 125
for each MOSFET can be derived from the allowable
.
20 4
LSF
D
HSF
(19)
dissipation. If 10% of the maximum output power is allowed for
MOSFET dissipation, the total dissipation in the eight MOSFETs
of the four-phase converter will be:
PVI
FET TOTALMINO()
...
××=
0 1 1 394659 06
.
=× ×=
01
VA W
(20)
REV. 0
–11–
Page 12
ADP3163
Allocating half of the total dissipation for the four high-side
MOSFETs and half for the four low-side MOSFETs, and
assuming that the resistive and switching losses of the high-side
MOSFETs are equal, the required maximum MOSFET resistances will be:
P
FET TOTAL
R
DS ON HSF
()
W
.
906
.
××
4377
=
4
=Ω
2
A
nI
××
.
12 7
()
HSF MAX
()
m
=
2
(21)
and:
P
FET TOTAL
R
DS ON LSF
()
.
906
××
2 3 20 4
W
=
2
A
.
()
nI
××
LSF MAX
()
m
.
=Ω
363
2
=
2
(22)
Note that there is a trade-off between converter efficiency and
cost. Larger MOSFETs reduce the conduction losses and allow
higher efficiency, but increase the system cost. A Fairchild
FDB7030L (R
the high-side and a Fairchild FDB8030L (R
= 7 mΩ nominal, 10 mΩ worst-case) for
DS(ON)
DS(ON)
= 3.1 mΩ
nominal, 5.6 mΩ worst-case) for the low-side are good choices.
The high-side MOSFET dissipation is:
PR I
=×
HSFDS ON HSFHSF MAX
VIQf
INL PKGSW
107 7
mA
121502002 17
+××=
()( )
×××
()
I
×
2
G
122935200
VAnCkHz
Ω×+
2
.
×× ×
VnCkHzW
2
VQ f
+× × =
INRRSW
21
A
×
.
(23)
+
Where the first term is the conduction loss of the MOSFET, the
second term represents the turn-off loss of the MOSFET and
the third term represents the turn-on loss due to the stored
charge in the body diode of the low-side MOSFET. In the second term, Q
turn-off and I
for the FDB7030L the value of Q
is the gate charge to be removed from the gate for
G
is the gate turn-off current. From the data sheet,
G
is about 35 nC and the peak
G
gate drive current provided by the ADP3414 is about 1 A. In
the third term, Q
, is the charge stored in the body diode of
RR
the low-side MOSFET at the valley of the inductor current. The
data sheet of the FDB8030L does not give that information, so
an estimated value of 150 nC is used. This estimate is based on
information found on data sheets of similar devices. In both
terms, f
or 200 kHz. I
is the actual switching frequency of the MOSFETs,
SW
is the peak current in the inductor, or 27 A.)
L(PK)
The worst-case low-side MOSFET dissipation is:
PRImA W
=×=Ω×=
LSFDS ON LSFLSF MAX
()( )
2
...
5 620 42 33
2
(24)
Note that there are no switching losses in the low-side MOSFET.
CIN Selection and Input Current di/dt Reduction
In continuous inductor-current mode, the source current of the
high-side MOSFET is approximately a square wave with a duty
ratio equal to V
OUT/VIN
and an amplitude of one-half of the
maximum output current. To prevent large voltage transients, a
low ESR input capacitor sized for the maximum rms current
must be used. The maximum rms capacitor current is given by:
I
I
C RMS
65
A
3
O
=×× −×=
××−×=
3 0 1253 0 12510 5
nDnD
n
HSFHSF()
.(.).
()
2
2
A
(25)
Note that the capacitor manufacturer’s ripple current ratings are
often based on only 2000 hours of life. This makes it advisable
to further derate the capacitor, or to choose a capacitor rated at
a higher temperature than required. Several capacitors may be
placed in parallel to meet size or height requirements in the
design. In this example, the input capacitor bank is formed by
three 270 µF, 16 V OS-CON capacitors with a ripple current
rating of 4.4 A each.
The ripple voltage across the three paralleled capacitors is:
V
C RIPPLE
()
65
3
=×+
18
Am
×
I
ESR
OCCHSF
n
Ω
+
3
3 270200
××
n
××
nC f
CINSW
0 125
.
µ
FkHz
D
=
=
147
mV
(26)
Multilayer ceramic input capacitors are also required. These
capacitors should be placed between the input side of the current sense resistor and the sources of the low side synchronous
MOSFETS. These capacitors decouple the high frequency leading
edge current spike which supplies the reverse recovery charge of the
low side MOSFETS body diode. The exact number required is a
function of board layout. Typical designs will use two 10 µF
MLC capacitors.
To reduce the input-current di/dt to below the recommended
maximum of 0.1 A/µs, an additional small inductor (L > 1 µH
@ 15 A) should be inserted between the converter and the supply bus. That inductor also acts as a filter between the converter
and the primary power source.
–12–
REV. 0
Page 13
ADP3163
LAYOUT AND COMPONENT PLACEMENT GUIDELINES
The following guidelines are recommended for optimal performance of a switching regulator in a PC system.
General Recommendations
1.For good results, at least a four-layer PCB is recommended.
This should allow the needed versatility for control circuitry
interconnections with optimal placement, a signal ground
plane, power planes for both power ground and the input
power (e.g., 12 V), and wide interconnection traces in the
rest of the power delivery current paths. Keep in mind that
each square unit of 1 ounce copper trace has a resistance of
~0.53 mΩ at room temperature.
2.Whenever high currents must be routed between PCB layers,
vias should be used liberally to create several parallel current paths so that the resistance and inductance introduced
by these current paths is minimized and the via current
rating is not exceeded.
3.If critical signal lines (including the voltage and current sense
lines of the ADP3163) must cross through power circuitry,
it is best if a signal ground plane can be interposed between
those signal lines and the traces of the power circuitry. This
serves as a shield to minimize noise injection into the signals at
the expense of making signal ground a bit noisier.
4.The power ground plane should not extend under signal
components, including the ADP3163 itself. If necessary,
follow the preceding guideline to use the signal ground
plane as a shield between the power ground plane and the
signal circuitry.
5.The GND pin of the ADP3163 should be connected first to
the timing capacitor (on the CT pin), and then into the
signal ground plane. In cases where no signal ground plane
can be used, short interconnections to other signal ground
circuitry in the power converter should be used.
6.The output capacitors of the power converter should be
connected to the signal ground plane even though power
current flows in the ground of these capacitors. For this
reason, it is advised to avoid critical ground connections
(e.g., the signal circuitry of the power converter) in the
signal ground plane between the input and output capacitors. It is also advised to keep the planar interconnection
path short (i.e., have input and output capacitors close
together).
7.The output capacitors should also be connected as closely
as possible to the load (or connector) that receives the power
(e.g., a microprocessor core). If the load is distributed, the
capacitors should also be distributed, and generally in proportion to where the load tends to be more dynamic.
8.Absolutely avoid crossing any signal lines over the switching
power path loop, described below.
Power Circuitry
9.The switching power path should be routed on the PCB to
encompass the smallest possible area in order to minimize
radiated switching noise energy (i.e., EMI). Failure to take
proper precautions often results in EMI problems for the
entire PC system as well as noise-related operational problems in the power converter control circuitry. The switching
power path is the loop formed by the current path through
the input capacitors, the power MOSFETs, and the power
Schottky diode, if used (see next), including all interconnecting PCB traces and planes. The use of short and wide
interconnection traces is especially critical in this path for
two reasons: it minimizes the inductance in the switching
loop, which can cause high-energy ringing, and it accommodates the high current demand with minimal voltage loss.
10. MLC input capacitors should be placed between V
power ground as close to the sources of the low-side
MOSFETS as possible.
11. To dampen ringing, an RC snubber circuit should be placed
from the SW hole of each phase to ground.
12. An optional power Schottky diode (3 A–5 A dc rating) from
each lower MOSFET’s source (anode) to drain (cathode)
will help to minimize switching power dissipation in the
upper MOSFETs. In the absence of an effective Schottky
diode, this dissipation occurs through the following sequence
of switching events. The lower MOSFET turns off in advance
of the upper MOSFET turning on (necessary to prevent
cross-conduction). The circulating current in the power
converter, no longer finding a path for current through the
channel of the lower MOSFET, draws current through the
inherent body diode of the MOSFET. The upper MOSFET
turns on, and the reverse recovery characteristic of the
lower MOSFET’s body diode prevents the drain voltage
from being pulled high quickly. The upper MOSFET then
conducts very large current while it momentarily has a high
voltage forced across it, which translates into added power
dissipation in the upper MOSFET. The Schottky diode
minimizes this problem by carrying a majority of the circulating current when the lower MOSFET is turned off, and
by virtue of its essentially nonexistent reverse recovery time.
The Schottky diode has to be connected with very short
copper traces to the MOSFET to be effective.
13. Whenever a power dissipating component (e.g., a power
MOSFET) is soldered to a PCB, the liberal use of vias,
both directly on the mounting pad and immediately surrounding it, is recommended. Two important reasons for
this are: improved current rating through the vias, and
improved thermal performance from vias extended to the
opposite side of the PCB where a plane can more readily
transfer the heat to the air.
IN
and
REV. 0
–13–
Page 14
ADP3163
14. The output power path, though not as critical as the switching power path, should also be routed to encompass a small
area. The output power path is formed by the current path
through the current sensing resistor, the inductors, the output
capacitors, and back to the input capacitors.
15. For best EMI containment, the power ground plane should
extend fully under all the power components except the output capacitors. These components are: the input capacitors,
the power MOSFETs and Schottky diodes, the inductors, the
current sense resistor, and any snubbing element that might
be added to dampen ringing. Avoid extending the power
ground under any other circuitry or signal lines, including
the voltage and current sense lines.
Signal Circuitry
16. The output voltage is sensed and regulated between the FB
pin and the GND pin (which connects to the signal ground
plane). The output current is sensed (as a voltage) by the
CS+ and CS– pins. In order to avoid differential mode
noise pickup in the sensed signal, the loop area should be
small. Thus the FB trace should be routed atop the signal
ground plane and the CS+ and CS– pins. (The CS+ pin
should be over the signal ground plane as well.)
17. The CS+ and CS– traces should be Kelvin-connected to
the current sense resistor, so that the additional voltage
drop due to current flow on the PCB at the current sense
resistor connections, does not affect the sensed voltage.
–14–
REV. 0
Page 15
OUTLINE DIMENSIONS
Dimensions shown in inches and (mm).
20-Lead TSSOP
(RU-20)
0.260 (6.60)
0.252 (6.40)
ADP3163
PIN 1
0.006 (0.15)
0.002 (0.05)
SEATING
PLANE
20
0.0256 (0.65)
BSC
11
0.177 (4.50)
0.169 (4.30)
101
0.0433 (1.10)
MAX
0.0118 (0.30)
0.0075 (0.19)
0.256 (6.50)
0.246 (6.25)
0.0079 (0.20)
0.0035 (0.090)
8
0
0.028 (0.70)
0.020 (0.50)
REV. 0
–15–
Page 16
C02483–1.5–7/01(0)
–16–
PRINTED IN U.S.A.
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