Datasheet ADP3026 Datasheet (Analog Devices)

Page 1
High Efficiency Dual

FEATURES

Wide input voltage range: 5.5 V to 25 V High conversion efficiency > 96% Integrated current sense—no external resistor required Low shutdown current: 19 µA (typical) Voltage mode PWM with input feed-forward for fast line
transient response Dual synchronous buck controllers Built-in gate drive boost circuit for driving external N-channel MOSFETs 2 fixed output voltages: 3.3 V and 5 V PWM frequency: 200 kHz Extensive circuit protection functions

APPLICATIONS

Portable instruments General-purpose dc-to-dc converters
Power Supply Controller
ADP3026

GENERAL DESCRIPTION

The ADP3026 is a highly efficient dual synchronous buck switching regulator controller optimized for converting a battery or adapter input into multiple supply voltages. The ADP3026 provides accurate and reliable short-circuit protection using an internal current sense circuit, which reduces cost and increases overall efficiency. Other protection features include programmable soft start, UVLO, and integrated output undervoltage/overvoltage protection.
The ADP3026 is specified over the 0°C to 70°C commercial temperature range and is available in a 28-lead TSSOP package.

FUNCTIONAL BLOCK DIAGRAM

V
IN
5.5V TO 25V
5V LINEAR
REF
SS3
Q1
Q2
L1
3.3V
02950-001
Q3
5V
L2
Q4
SS5
PWRGD
5V
SMPS
POWER-ON
RESET
ADP3026
Figure 1.
3.3V
3.3V
SMPS
Rev. 0
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective owners.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.326.8703
www.analog.com
© 2004 Analog Devices, Inc. All rights reserved.
Page 2
ADP3026
TABLE OF CONTENTS
Specifications..................................................................................... 3
Circuit Description .................................................................... 10
Absolute Maximum Ratings............................................................ 5
ESD Caution.................................................................................. 5
Pin Configuration and Function Descriptions............................. 6
Typical Performance Characteristics ............................................. 8
Theory of Operation ...................................................................... 10
REVISION HISTORY
10/04—Revision 0: Initial Version
Application Information ........................................................... 11
Layout Considerations............................................................... 16
Outline Dimensions....................................................................... 18
Ordering Guide .......................................................................... 18
Rev. 0 | Page 2 of 20
Page 3
ADP3026

SPECIFICATIONS

@ TA = 0°C to 70°C, VIN = 12 V, SS5 = SS3 = INTVCC, INTVCC Load = 0 mA, REF Load = 0 mA, SD = 5 V, unless otherwise noted. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods.
Table 1.
Parameter Symbol Conditions Min Typ Max Unit
INTERNAL 5 V REGULATOR INTVCC
Input Voltage Range 5.5 25 V 5 V Voltage TA = 25°C 4.95 5.02 5.15 V Line Regulation 5.5 V ≤ VIN ≤ 25 V 1.0 mV/V Total Variation Line, temperature 4.8 5.2 V Undervoltage Lockout INTVCC falling 4.05 4.25 4.5 V Threshold Voltage
Undervoltage Lockout 270 mV Hysteresis
REFERENCE
Output Voltage1 REF 5.5 V ≤ VIN ≤ 25 V 784 800 816 V
SUPPLY CURRENT IQ
Shutdown Current
SD
= 0 V
Standby Current SS3 = SS5 = 0 V 120 200 µA
SD
= 5 V
Quiescent Current No loads 1.3 1.9 mA SS3 = SS5 = 5 V FB5 = 5.05 V, FB3 = 3.33 V OSCILLATOR
Frequency f
5.5 V ≤ VIN ≤ 25 V 165 200 235 kHz
OSC
POWER GOOD PWRGD
Output Voltage in Regulation 10 kΩ pull-up to 5 V 4.8 V
Output Voltage out of Regulation 10 kΩ pull-up to 5 V 0.4 V FB5 < 90% of nominal output value
PWRGD Trip Threshold FB5 rising −6 −3.7 −1.5 %
PWRGD Hysteresis FB5 falling 4 %
CPOR Pull-Up Current CPOR = 1.2 V −3 −1 −0.3 µA ERROR AMPLIFIER
DC Gain2 47 dB
Gain-Bandwidth Product2 GBW 10 MHz MAIN SMPS CONTROLLERS
Fixed 5 V Output Voltage FB5 5.5 V ≤ VIN ≤25 V 4.90 5.0 5.10 V
Fixed 3.3 V Output Voltage FB3 5.5 V ≤ VIN ≤25 V 3.234 3.3 3.366 V
Current Limit Threshold
CLSET5 = CLSET3 = Floating 5.5 V ≤ VIN ≤ 25 V, TA = 25°C 54 72 90 mV
CLSET5 = CLSET3 = 0 V 5.5 V ≤ VIN ≤ 25 V, TA = 25°C 240 300 360 mV Soft-Start Current SS3 = SS5 = 3 V 0.7 2.1 3.8 µA Soft-Start Turn-On Threshold SS5, SS3 0.4 0.6 0.8 V Transition Time (DRVL)
Rise tR(DRVL) C
Fall tF(DRVL) C
= 3000 pF, 10% to 90% 40 70 ns
LOAD
= 3000 pF, 90% to 10% 45 70 ns
LOAD
Transition Time (DRVH)
Rise tR(DRVH) C
Fall tF(DRVH) C Logic Input Low Voltage Logic Input High Voltage
= 3000 pF, 10% to 90% 50 100 ns
LOAD
= 3000 pF, 90% to 10% 50 100 ns
LOAD
SD SD
19 50 µA
0.6 V
2.9 V
Rev. 0 | Page 3 of 20
Page 4
ADP3026
Parameter Symbol Conditions Min Typ Max Unit
FAULT PROTECTION
Output Overvoltage Trip Threshold With respect to nominal output 115 120 125 % Output Undervoltage Lockout Threshold With respect to nominal output 70 80 90 %
1
The reference’s line regulation error is insignificant. The reference cannot be used for external load.
2
Guaranteed by design, not tested in production.
Rev. 0 | Page 4 of 20
Page 5
ADP3026

ABSOLUTE MAXIMUM RATINGS

Table 2.
Parameter Rating
VIN to AGND −0.3 V to +27 V AGND to PGND ±0.3 V INTVCC AGND − 0.3 V to +6 V BST5, BST3 to PGND −0.3 V to +32 V BST5 to SW5 −0.3 V to +6 V BST3 to SW3 −0.3 V to +6 V CS5, CS3 AGND − 0.3 V to VIN SW3, SW5 to PGND −2 V to VIN + 0.3 V SD DRVL5/3 to PGND −0.3 V to INTVCC + 0.3 V DRVH5/3 to SW5/3 −0.3 V to INTVCC + 0.3 V All Other Inputs and Outputs AGND − 0.3 V to INTVCC + 0.3 V θ
JA
Operating Ambient
Temperature Range
Junction Temperature Range 0°C to 150°C Storage Temperature Range −65°C to +150°C Lead Temperature Range
(Soldering 10 s) 300°C
AGND − 0.3 V to +27 V
98°C/W 0°C to 70°C
Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only; functional operation of the device at these or any other conditions above those listed in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless otherwise specified, all other voltages are referenced to GND.

ESD CAUTION

ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although this product features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
Rev. 0 | Page 5 of 20
Page 6
ADP3026

PIN CONFIGURATION AND FUNCTION DESCRIPTIONS

1
CS5 FB5
2
EAN5
3
EAO5
4
ADP3026
5
SS5
CLSET5
REF
AGND
CLSET3
SS3 EAO3 EAN3
FB3
CS3
TOP VIEW
6
(Not to Scale)
7 8
9 10 11 12 13 14
Figure 2. 28-Lead TSSOP Pin Configuration
Table 3. Pin Function Descriptions
Pin No. Mnemonic Function
1 CS5
Current Sense Input for the Top N-Channel MOSFET of the 5 V Buck Converter. Connect to the drain of the top
N-channel MOSFET. 2 FB5 Feedback Input for the 5 V Buck Converter. Connect to the output sense point in fixed output mode. 3 EAN5 Inverting Input of the Error Amplifier of the 5 V Buck Converter. Use for external loop compensation. 4 EAO5 Error Amplifier Output for the 5 V Buck Converter. 5 SS5 Soft Start for the 5 V Buck Converter. Also used as an on/off pin. 6 CLSET5
Current Limit Setting. A resistor can be connected from AGND to CLSET5. A minimum current limit is obtained
by leaving it unconnected. A maximum current limit is obtained by connecting it to AGND. 7 REF
800 mV Band Gap Reference. Bypass it with a capacitor (22 nF typical) to AGND. REF cannot be used directly
with an external load. 8 AGND Analog Signal Ground. 9 CLSET3
Current Limit Setting. A resistor can be connected from AGND to CLSET3. A minimum current limit is obtained
by leaving it unconnected. A max current limit is obtained by connecting it to AGND. 10 SS3 Soft Start for the 3.3 V Buck Converter. Also used as an on/off pin. 11 EAO3 Error Amplifier Output for the 3.3 V Buck Converter. 12 EAN3 Error Amplifier Inverting Input of the 3.3 V Buck Converter. Use for external loop compensation. 13 FB3 Feedback Input for the 3.3 V Buck Converter. Connect to output sense point. 14 CS3
Current Sense Input for the Top N-Channel MOSFET of the 3.3 V Buck Converter. It should be connected to the
drain of the N-channel MOSFET. 15 PWRGD
Power Good Output. PWRGD goes low with no delay whenever the 5 V output drops 7% below its nominal
value. When the 5 V output is within −3% of its nominal value, PWRGD will be released after a time delay
determined by the timing capacitor on the CPOR pin. 16 CPOR
Connect a capacitor between CPOR and AGND to set the delay time for the PWRGD pin. A 1 µA pull-up current
is used to charge the capacitor. A manual reset ( 17 BST3 Boost Capacitor Connection for High-Side Gate Driver of the 3.3 V Buck Converter. 18 DRVH3 High-Side Gate Driver for the 3.3 V Buck Converter. 19 SW3 Switching Node (Inductor) Connection of the 3.3 V Buck Converter. 20 DRVL3 Low-Side Gate Driver of the 3.3 V Buck Converter. 21 VIN Main Supply Input (5.5 V to 25 V). 22 INTVCC Linear Regulator Bypass for the internal 5 V LDO. Bypass this pin with a 4.7 µF capacitor to AGND. 23
SD
Shutdown Control Input, Active Low. If
SD
automatic startup, connect
to VIN directly. 24 PGND Power Ground. 25 DRVL5 Low-Side Driver for the 5 V Buck Converter. 26 SW5 Switching Node (Inductor) Connection for the 5 V Buck Converter. 27 DRVH5 High-Side Gate Driver for the 5 V Buck Converter. 28 BST5 Boost Capacitor Connection for the High-Side Gate Driver of the 5 V Buck Converter.
28
BST5 DRVH5
27
SW5
26
DRVL5
25 24
PGND
23
SD INTVCC
22
VIN
21
DRVL3
20 19
SW3
18
DRVH3 BST3
17
CPOR
16
PWRGD
15
MR
SD
= 0 V, the chip is in shutdown with very low quiescent current. For
02950-002
) function can also be implemented by grounding this pin.
Rev. 0 | Page 6 of 20
Page 7
ADP3026
INPUT
VIN
21
72mV –
ADP3026
SD
23
5V
INTVCC
REF
AGND
PWRGD
CPOR
22
7
8
15
16
LINEAR REG
800mV
REF
200kHz
OSC
POWER-
ON
RESET
1µA
5V
UVLO
INTVCC
CONTROL
LOGIC
FB5
+
+2%
816mV
+
+ –
14mV –
+
+ –
+ –
–3mV
1
CLSET5
6
28
27 26
25 24
2
CS5
BST5
DRVH5 SW5
DRVL5 PGND
FB5
V 5V
OUT5
+
0%
800mV
+
–2%
784mV
EA
SHUTDOWN
S
Q
R
ON5
DUPLICATE FOR SECOND CONTROLLER
+20%
–20%
OC
800mV
+
+
960mV
+
640mV
1.8V
+
+
0.6V
2.5µA
3
4
5
EAN5
EAO5
SS5
02950-003
Figure 3. Detailed Block Diagram
Rev. 0 | Page 7 of 20
Page 8
ADP3026

TYPICAL PERFORMANCE CHARACTERISTICS

EFFICIENCY (%)
100
90
80
70
60
50
40
30
VIN = 15V
= 7V
V
IN
190
170
150
130
110
CURRENT (µA)
90
70
0°C
25°C
70°C
20
01234567
OUTPUT CURRENT (A)
Figure 4. Efficiency vs. 5 V Output Current
100
EFFICIENCY (%)
90
80
70
60
50
40
30
20
VIN = 15V
0123456
OUTPUT CURRENT (A)
= 7V
V
IN
Figure 5. Efficiency vs. 3.3 V Output Current
1800
02950-004
02950-005
50
1051520
INPUT VOLTAGE (V)
Figure 7. Input Shutdown Current vs. Input Voltage
210
VIN = 12V
205
200
195
190
OSCILLATOR FREQUENCY (kHz)
185
180
0255075
AMBIENT TEMPERATURE (°C)
Figure 8. Oscillator Frequency vs. Temperature
350
CLSET = GND, VIN = 12V
25
02950-007
02950-008
CURRENT (µA)
1600
1400
1200
1000
70°C 25°C
0°C
1051520
INPUT VOLTAGE (V)
Figure 6. Input Standby Current vs. Input Voltage
CURRENT LIMIT THRESHHOLD (mV)
25
02950-006
Rev. 0 | Page 8 of 20
300
250
200
0 10203040506070
AMBIENT TEMPERATURE (°C)
Figure 9. Current Limit Threshold vs. Temperature
02950-009
Page 9
ADP3026
805
804
803
802
801
800
799
798
REFERENCE OUTPUT (mV)
797
796
795
0 10203040506070
AMBIENT TEMPERATURE (°C)
Figure 10. Reference Output vs. Temperature
VIN = 12V CSS5 = 22nF CSS3 = 83nF
CHANNEL 1 = 5V OUTPUT
02950-010
CHANNEL 1 = I CHANNEL 2 = V
2
1
CH1 10mVCH2 100mV M40µs A CH1 18.4mV
OUT
OUT
1A/DIV
100nV/DIV
IN = 15V OUT = 5V L = 10µH
= 220µF
C
OUT
R_INT = 130k R1 = 6.2k C1 = 220pF C3 = 27pF R2 = 175k C2 = 330pF I
= 1A – 3A
OUT
Figure 13. Load Transient Response - 1A to 3A
02950-012
CHANNEL 2 = 3.3V OUTPUT
CHANNEL 3 = SS5
CHANNEL 4 = SS3
CH1 2V CH2 2V M40ms A CH1 3.2V
CH4 5VCH3 5V
Figure 11. Soft Start Sequencing
CHANNEL 1 = I CHANNEL 2 = V
2
IN = 15V OUT = 5V L = 10µH
= 220µF
C
OUT
R_INT = 130k R1 = 6.2k C1 = 220pF C3 = 27pF
1
R2 = 175k C2 = 330pF
= 1A – 3A
I
OUT
CH1 10mVCH2 100mV M40µs A CH1 18.4mV
OUT
OUT
1A/DIV
100nV/DIV
Figure 12. Load Transient Response - 3A to 1A
02950-011
02950-013
CH1 = V
IN
CH2 = V
OUT
Figure 14. V
= 7.5 V to 22 V Transient, 5 V Output,
IN
CH1—Input Voltage, CH2—Output Voltage
02950-014
Rev. 0 | Page 9 of 20
Page 10
ADP3026

THEORY OF OPERATION

The ADP3026 is a step-down power supply controller for battery-powered applications. The ADP3026 contains the control circuit for two synchronous step-down converter. for fixed 3.3 V and 5 V outputs.

CIRCUIT DESCRIPTION

Internal 5 V Supply (INTVCC)

An internal low dropout regulator (LDO) generates a 5 V supply (INTVCC) to power all of the functional blocks within the IC. The total current rating of this LDO is 50 mA. However, this current is used for supplying gate-drive power, and it is recommended that current is not drawn from this pin for other purposes. Bypass INTVCC to AGND with a 4.7 µF capacitor. A UVLO circuit is also included in the regulator. When INTVCC < 4.1 V, the two switching regulators and the linear regulator controller are shut down. The UVLO hysteresis voltage is about 270 mV. The internal LDO has a built-in foldback current limit so that it will be protected if a short circuit is applied to the 5 V output.

Reference (REF)

The ADP3026 contains a precision 800 mV band gap reference. Bypass REF to AGND with a 22 nF ceramic capacitor. The reference is for internal use only; do not draw current from REF.

Boosted High-Side Gate Drive Supply (BST)

The gate drive voltage for the high-side N-channel MOSFET is generated by a flying capacitor boost circuit. The boost capacitor connected between BST and SW is charged from the INTVCC supply. Use only small-signal diodes for the boost circuit.

Synchronous Rectifier (DRVL)

Synchronous rectification is used to improve efficiency, reduce conduction losses, and ensure proper start-up of the boost gate driver circuit. Antishoot-through protection is included to prevent cross conduction during switch transitions. The low­side driver must be turned off before the high-side driver is turned on. For typical N-channel MOSFETs, the dead time is about 50 ns. On the other edge, a dead time of about 50 ns is achieved by an internal delay circuit. The synchronous rectifier is turned off when the current flowing through the low-side
Table 4. Operating Modes
SD
Low X X All Circuits Turned Off High SS5 < 0.6 V SS3 < 0.6 V 5 V and 3.3 V Off; INTVCC = 5 V, REF = 0.8 V High 0.6 V < SS5 < 1.8 V X 5 V in Soft Start High 1.8 V < SS5 X 5 V in Normal Operation High X 0.6 V < SS3 < 1.8 V 3.3 V in Soft Start High X 1.8 V < SS3 3.3 V in Normal Operation
SS5 SS3 Description
MOSFET falls to zero when in discontinuous conduction mode (DCM). In continuous conduction mode (CCM), the current flowing through the low-side MOSFET never reaches zero, so the synchronous rectifier is turned off by the next clock cycle.
Shutdown (SD)
Holding SD low puts the ADP3026 into ultralow current shutdown mode. For automatic startup, tie resistor.

Soft Start and Power-Up Sequencing (SS)

SS3 and SS5 are soft start pins for the two controllers. A 2.1 µA pull-up current charges an external soft start capacitor. Power­up sequencing is easily done by choosing different capacitance. When SS3/SS5 < 0.6 V, the two switching regulators are turned off. When 0.6 V < SS5/SS3 < 1.8 V, the regulators start working in soft start mode. When SS3/SS5 > 1.8 V, the regulators are in normal operating mode. The minimum soft start time (~20 µs) is set by an internal capacitor. Table 4 shows the ADP3026’s operating modes.

Current Limiting (CLSET)

A cycle-by-cycle current limiting scheme is used by monitoring current through the top N-channel MOSFET when it is turned on. By measuring the voltage drop across the high-side MOSFET V
, the external sense resistor is not required. The
DS(ON)
current limit value is controlled by CLSET. When CLSET is floating, the maximum V when CLSET = 0 V, the maximum V temperature. An external resistor (R
= 72 mV at room temperature;
DS(ON)
DS(ON)
) between CLSET and
EXT
AGND sets a current limit value between 72 mV and 300 mV. The relationship between the external resistance and the maximum V
V
The temperature coefficient of R
DS(ON)
MAXONDS
)(
is
+
R
mV72
=
EXT
+
R
EXT
of the N-channel
DS(ON)
MOSFET is canceled by the internal current limit circuitry so that the current limit value is accurate over a wide temperature range.
SD
to VIN through a
= 300 mV at room
)110(
(1)
)26(
Rev. 0 | Page 10 of 20
Page 11
ADP3026

Output Undervoltage Protection

Each switching controller has an undervoltage protection circuit. When the current flowing through the high-side MOSFET reaches the current limit continuously for eight clock cycles, and the output voltage is below 20% of the nominal output voltage, both controllers are latched off and do not
SD
restart until
or SS3/SS5 is toggled, or until VIN is cycled
below 4.1 V. This feature is disabled during soft start.

Output Overvoltage and Reverse Voltage Protection

Both converter outputs are continuously monitored for overvoltage. If either output voltage is higher than the nominal output voltage by more than 20%, both converters’ high-side gate drivers (DRVH5/3) are latched off; the low-side gate drivers are latched on and neither restart until toggled, or until V
is cycled below 4 V. The low-side gate driver
IN
SD
or SS5/SS3 is
(DRVL) is kept high when the controller is in off-state and the output voltage is less than 93% of the nominal output voltage. Discharging the output capacitors through the main inductor and low-side N-channel MOSFET causes the output voltage to ring. This makes the output momentarily go below GND. To prevent damage to the circuit, use a reverse-biased 1 A Schottky diode in parallel with the output capacitors to clamp the negative surge.

Power Good Output (PWRGD)

The ADP3026 provides a PWRGD signal that is used to indicate to a microprocessor that the ADP3026 output voltages are in regulation. During startup, the PWRGD pin is held low until the 5 V output is within –3% of its preset voltage. Then, after a time delay determined by an external timing capacitor connected from CPOR to GND, PWRGD is actively pulled up to INTVCC by an external pull-up resistor. The delay is calculated by
V2.1
×
C
Td
=
CPOR
μA1
(2)
referred to as low power, basic, and extended power. Table 5 shows the input/output specifications for these three levels.

Input Voltage Range

The input voltage range of the ADP3026 is 5.5 V to 25 V. The converter design is optimized to deliver the best performance within a 7.5 V to 18 V range, which is the nominal voltage for three to four cell Li-Ion battery stacks. Voltages above 18 V may occur under light loads and when the system is powered from an ac adapter with no battery installed.

Maximum Output Current and MOSFET Selection

The maximum output current for each switching regulator is limited by sensing the voltage drop between the drain and source of the high-side MOSFET when it is turned on. A current sense comparator senses voltage drop between CS5 and SW5 for the 5 V converter, and between CS3 and SW3 for the
3.3 V converter. The sense comparator threshold is 72 mV when the programming pin, CLSET, is floating, and 300 mV when CLSET is connected to ground. Current-limiting is based on sensing the peak current. Peak current varies with input voltage and depends on the inductor value. The higher the inductor ripple current or input voltage, the lower the converter’s maximum output current at the set current sense amplifier threshold. The relation between peak inductor and dc output current is given by
T (3)
2 MAXIN
⎛ ⎜
×+=
VII
OUTOUPEAK
)(
×××
VLf
At a given current comparator threshold, V
, the maximum inductor peak current is
R
DS(ON)
V
TH
I
PEAK
=
Rearranging Equation 2 to solve for I
(4)
R
ONDS
)(
OUT(MAX)
VV
OUTMAXIN
)(
TH
gives
⎞ ⎟
⎟ ⎠
, and MOSFET
MR
CPOR can also be used as a manual reset (
) function. When the 5 V output is lower than the preset voltage by more than 7%, PWRGD is immediately pulled low.

APPLICATION INFORMATION

A typical application circuit using the ADP3026 is shown in Figure 15. Although the component values given in Figure 16 are based on a 5 V @ 4 A/3.3 V @ 4 A design, the ADP3026’s output drivers are capable of handling output currents
V
I
Thus, V
MAXOUT
)(
can be chosen to design the required maximum
TH
TH
R
ONDS
)(
output current. It is important to remember that this current limit circuit is designed to protect against high current or short­circuit conditions only. This protects the IC and MOSFETs long enough to allow the output undervoltage protection circuitry to latch off the supply.
⎛ ⎜
×=
V
OUT
2
×××
Lf
anywhere from less than 1 A to more than 10 A. Throughout this section, design examples and component values are given for three different power levels. For simplicity, these levels are
Table 5. Typical Power Level Examples
Low Power Basic Extended Power
Input Voltage Range 5.5 V to 25 V 5.5 V to 25 V 5.5 V to 25 V Switching Output 1 3.3 V/2 A 3.3 V/4 A 3.3 V/10 A Switching Output 2 5 V/2 A 5 V/4 A 5 V/10 A
Rev. 0 | Page 11 of 20
)(
V
VV
OUTMAXIN
(5)
MAXIN
)(
Page 12
ADP3026
V
IN
5.5V–25V
330pF
3.3k
33nF
1.8k
C15C
10µF
C15
10µF
R8
4.7
D6 10BQ040
D5 10BQ040
C15D
10µF
L2
10µH
C15B
10µF
10µH
V
OUT5
C17B 100µF
C16B 100µF
5V, 4A
V
OUT3
3.3V, 4A
02950-015
D4 10BQ040
L1
D3 10BQ040
C17 100µF
C16 100µF
C12
4.7µF
U1
ADP3026
CS5
1
C1
R1
C2
510pF
C4
R4
200k
1000pF
C8
R6
C9 680pF
R2 175k
22nF
R5
91k
33pF
R3
200k
C5
C6
47nF
33pF
C3
C7
2
3
4
5
6
7
8
9
10
11
12
13
14
FB5
EAN5
EAO5
SS5
CLSET5
REF
AGND
CLSET3
SS3
EAO3
EAN3
FB3
CS3
BST5
DRVH5
SW5
DRVL5
PGND
INTVCC
VIN
DRVL3
SW3
DRVH3
BST3
CPOR
PWRGD
SD
28
27
26
25
24
23
22
21
20
19
18
17
16
15
D2 1N4148
10
1N4148
10k
R9
D1
C10 47nF
R7
C14 100nF
R10
10k
C11
100nF
Q5 SI4410
Q4 SI4410
C13
4.7µF
Q2 SI4410
Q3 SI4410
Figure 15. 33 W, Dual-Output DC-DC Converter

Nominal Inductor Value

The inductor guidelines in this data sheet are based on the assumption that the inductor ripple current is 30% of the maximum output dc current at the nominal 12 V input voltage. The inductor ripple current and inductance value are not critical, but this choice is important in analyzing the trade-offs between cost, size, efficiency, and volume. The higher the ripple current, the lower the inductor size and volume. However, this leads to higher ac losses in the windings. Conversely, a higher inductance means lower ripple current and smaller output filter capacitors, but slower transient response.
The inductance should be based on the maximum output current plus 15% (½ of the 30% ripple allowance) at the nominal input voltage
V
L
)(
××
)(3
VV
OUTNOMIN
V
OUT
I
NOMIN
)(
OUT
(6)
f
××
Optimum standard inductor values for the three power levels are shown in Table 6.
Table 6. Standard Inductor Values (200 kHz Frequency)
3.3 V/2A 3.3 V/2A 3.3 V/10A 5 V/2A 5 V/4A 5 V/10A
20 µH 8.2 µH 3.3 µH 22 µH 10 µH 4.7 µH

Inductor Selection

Once the value for the inductor is known, there are two ways to proceed: design the inductor in-house or buy the closest inductor that meets the overall design goals.

Standard Inductors

Buying a standard inductor provides the fastest, easiest solution, and many companies offer suitable power inductor solutions. A list of power inductor manufacturers is given in Table 7.
Rev. 0 | Page 12 of 20
Page 13
ADP3026
V
I
Table 7. Recommended Inductor Manufacturers
Murata Electronics
Coilcraft Coiltronics
Phone: 847/639-6400 Phone: 561/241-7876 Phone: 770/436-1300 Fax: 847/639-1469 Fax: 561/241-9339 Fax: 770/436-3030 Web: www.coilcraft.com Web: www.coiltronics.com Web: www.murata.com SMT Power Inductors
Series 1608, 3308, 3316, 5022, 5022HC, DO3340
SMT Power Inductors Series UNI-PAC2, UNI-PAC3 and UNI-PAC4 Low Cost Solution
Low Cost Solution SMT Shielded Power Inductors
Series DS5022, DS3316, DT3316 Best for Low EMI/RFI
Power Inductors and Chokes, Series DC1012, PCV-0, PCV-1, PCV-2, PCH-27, PCH-45 Low Cost
SMT Power Inductors Series, ECONO-PAC, VERSA-PAC Best for Low Profile or Flexible Design
Power Inductors CTX Series Low EMI/RFI Low Cost Toroidal Inductors but Not Miniature
CIN and C
Selection
OUT
The value of C In continuous conduction mode, the source current of the upper MOSFET is approximately a square wave of duty cycle
V
. To prevent large voltage transients use a low ESR
OUT/VIN
input capacitor sized for the maximum rms current. The maximum rms capacitor current is given by
I
MAXOUT
IN
= 2 × V
)(
OUT
, where I
RMS
=
I
RMS
)( ××= (7)
VVV
OUTINOUT
This formula has a maximum at V I
/2. Note that the capacitor manufacturer’s ripple current
OUT(MAX)
IN
ratings are often based on only 2000 hours of life. It is therefore advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be connected in parallel to meet size or height requirements in the design. If electrolytic or tantalum capacitors are used, place an additional 0.1 µF to 1 µF ceramic bypass capacitor in parallel with C
The selection of the output capacitor, C
.
IN
, is driven by the
OUT
required effective series resistance (ESR) and the desired output ripple. A good guideline is to limit the ripple voltage to 1% of the nominal output voltage. It is assumed that the total ripple is caused by two factors: 25% comes from the C
OUT
bulk
capacitance value, and 75% comes from the capacitor ESR.
C
OUT
where I
RIPPLE
= 0.3 × I
maximum acceptable ESR of C
ESR
Manufacturers such as Vishay, AVX, Elna, WIMA, and Sanyo
provide good high performance capacitors. Sanyo’s OSCON
semiconductor dielectric capacitors have lower ESR for a given
size, at a somewhat higher price. Choosing sufficient capacitors
to meet the ESR requirement for C
amount of capacitance needed to meet the ripple current
requirement.
In surface-mount applications, multiple capacitors may have to
be paralleled to meet the capacitance, ESR, or rms current
handling requirements. Aluminum electrolytic and dry
tantalum capacitors are available in surface-mount
configurations. In the case of tantalum, it is critical that
capacitors are surge tested for use in switching power supplies.
Recommendations for output capacitors are shown in Table 8.
North America Inc.
SMT Power Inductors Series LQT2535 Best for Low EMI/RFI
Chip Inductors LQN6C, LQS66C
is determined by
OUT
I
f
×75.0
RIPPLE
××=2
V
V
(8)
RIPPLE
and V
OUT
RIPPLE
(9)
RIPPLE
= 0.01 × V
RIPPLE
is found using
OUT
normally exceeds the
OUT
OUT
. The
Rev. 0 | Page 13 of 20
Page 14
ADP3026
Table 8. Recommended Capacitor Manufacturers
Maximum Output Current 2 A 4 A
Input Capacitor TOKIN Multilayer TOKIN Multilayer Ceramic Cap, 22 µF/25 V Ceramic Cap, 2 × 22 µF/25 V P/N:C55Y5U1E226Z P/N:C55Y5U1E226Z TAIYO YUDEN INC. TAIYO YUDEN INC. Ceramic Caps, Y5V Series 10 µF/25 V Ceramic Caps, Y5V Series 10 µF/25 V P/N: TMK432BJ106KM P/N: TMK432BJ106KM Output Capacitor SANYO POSCAP TPC SANYO POSCAP TPC
3.3 V Output Series, 68 µF/10 V Series, 2 × 68 µF/10 V Output Capacitor SANYO POSCAP TPC SANYO POSCAP TPC 5 V Output Series, 68 µF/10 V Series,2 × 68 µF/10 V

Power MOSFET Selection

N-channel power MOSFETs are used for both the main and synchronous switches. The important selection parameters for the power MOSFETs are threshold voltage (V resistance (R
). An internal LDO regulator generates a 5 V
DS(ON)
GS(TH)
) and on
supply that is boosted above the input voltage using a bootstrap circuit. This floating 5 V supply is used for the upper (main) MOSFET gate drive. Logic-level threshold MOSFETs must be used for both the main and synchronous switches.
Maximum output current (I
) determines the R
MAX
DS(ON)
requirement for the two power MOSFETs. When the ADP3026 is operating in continuous mode, the simplifying assumption can be made that one of the two MOSFETs is always conducting the load current. The duty cycles for the MOSFETs are given by
V
CycleDutyMOSFETUpper
CycleDutyMOSFETLower
From the duty cycle, the required minimum R
OUT
=
=
(10)
V
IN
VV
OUTIN
V
(11)
IN
DS(ON)
for each
MOSFET can be derived by the following equations:
Upper MOSFET:
×
V
P
D
Upper
)(
R
ONDS
)(
=
V
OUT
I
MAX
IN
2
(12)
)1(
T
α×××
Lower MOSFET:
R
where P
Lower
)(
ONDS
)(
is the allowable power dissipation and α is the
D
=
temperature dependency of R
IN
VV
OUTIN
. PD is determined by
DS(ON)
I
MAX
2
T
α+××
(13)
)1()(
×
V
P
D
efficiency and/or thermal requirements (see the Efficiency Enhancement section). (1 + α∆T) is generally given for a MOSFET in the form of a normalized R
DS(ON)
versus temperature curve, but α = 0.007/°C can be used as an approximation for low voltage MOSFETs.
Maximum MOSFET power dissipation occurs at maximum output current, and is calculated as follows:
Upper MOSFET:
P
D
Upper
OUT
V
IN
I
MAX
2
R
)(
ONDS
)1()(
T
α+×××=
(14)
V
Lower MOSFET:
P
D
= (15)
Lower
OUTIN
V
IN
2
R
I
MAX
)(
ONDS
)1()(
T
α+×××
VV
The Schottky diode, D1 in Figure 15, conducts only during the dead time between conduction of the two power MOSFETs. D1’s purpose is to prevent the body diode of the lower N­channel MOSFET from turning on and storing charge during the dead time, which could cost as much as 1% in efficiency. D1 should be selected for a forward voltage of less than 0.5 V when conducting I
. Recommended transistors for upper and lower
MAX
MOSFETs are given in Table 9.
Table 9. Recommended MOSFETs
Maximum Output 2 A 4 A 10 A
Vishay/Siliconix
International Rectifier
Si4412DY, 28 mΩ
IRF7805, 11 mΩ
Si4410DY,
13.5 mΩ IRF7811,
8.9 mΩ IRF7805,
11 mΩ
Si4874DY,
7.5 mΩ IRFBA3803,
5.5 mΩ IRF7809,
7.5 mΩ

Soft Start

The soft start time of each switching regulator is programmed by connecting a soft start capacitor to the corresponding soft start pin (SS3 or SS5). The time it takes each regulator to ramp up to its full duty ratio depends proportionally on the values of the soft start capacitors. The charging current is 2.5 µA ±20%. The capacitor value to set a given soft start time, t
)(
t
)(
C
SS
msSS
A5.2
µ=
V8.1
(16)
)pF(
, is given by
SS
Rev. 0 | Page 14 of 20
Page 15
ADP3026
V
C

Efficiency Enhancement

The efficiency of each switching regulator is inversely proportional to the losses during the switching conversion. The main factors to consider when attempting to maximize efficiency are
1.
Resistive losses, which include the R
of upper and
DS(ON)
lower MOSFETs, trace resistances, and output equivalent series resistance.
These losses contribute a major part of the overall power loss in low voltage battery-powered applications. However, trying to reduce these resistive losses by using multiple MOSFETs and thick traces may lead to lower efficiency and higher price. This is due to the trade-off between reduced resistive loss and increased gate drive loss that must be considered when optimizing efficiency.
2.
Switching losses due to the limited time of switching
transitions.
This occurs due to the gate drive losses of both upper and lower MOSFETs, and switching node capacitive losses, as well as through hysteresis and eddy current losses in power choke. Input and output capacitor ripple current losses should also be considered as switching losses. These losses are input voltage dependent and can be estimated as follows:
P
SWLOSS
where C
85.1
5.2
V
is the overall capacitance of the switching node
SN
MAX
IN
f
××××=
(17)
CI
SN
related to loss.
3.
Supply current of the switching controller (independent of
the input current redirected to supply the MOSFET’s gates).
This is a very small portion of the overall loss, but it does increase with input voltage.

Transient Response Considerations

Both stability and regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in output load current. When a load step occurs, output voltage shifts by an amount equal to the current step multiplied by the total ESR of the summed output capacitor array. Output overshoot or ringing during the recovery time (in both directions of the current step change) indicates poor regulation stability. The external feedback compensation components shown in Figure 16 provide adequate compensation for most applications.

Feedback Loop Compensation

The ADP3026 uses voltage mode control to stabilize the switching controller outputs. Figure 16 shows the voltage mode control loop for one of the buck switching regulators. The internal reference voltage V
is applied to the positive input of
REF
the internal error amplifier. The other input of the error amplifier is EAN, which is internally connected to the feedback sensing pin FB via an internal resistor. The error amplifier creates the closed-loop voltage level for the pulse-width modulator that drives the external power MOSFETs. The output LC filter smoothes the pulse-width modulated input voltage to a dc output voltage.
V
ADP3026
DRVH
DRVL
EAO
EAN
REF
R1
FB
RAMP
PWM
COMPARATOR
Figure 16. Buck Regulator Voltage Control Loop
The pulse-width modulator transfer function is V where VEA
is the output voltage of the error amplifier. That
OUT
IN
L1
C2
R2
C1
PARASITIC
C3
R3
OUT
C
ESR
/VEA
OUT
V
OUT
02950-016
,
OUT
function is dominated by the impedance of the output filter with its double-pole resonance frequency (f the output capacitor (f
), and the dc gain of the modulator, and
ESR
), a single zero at
LC
is equal to the input voltage divided by the peak ramp height (V
), which is equal to 1.2 V when VIN = 12 V.
RAMP
f
LC
F
ESR
1
ESR
(18)
××π=2
CL
F
OUT
1
(19)
××π=2
OUT
The compensation network consists of the internal error amplifier and two external impedance networks, Z
and ZFB.
IN
Once the application and the output filter capacitance and ESR are chosen, the specific component values of the external impedance networks, Z
and ZFB, can be determined. There are
IN
two design criteria for achieving stable switching regulator behavior within the line and load range. One is the maximum bandwidth of the loop, which affects fast transient response, if needed; the other is the minimum accepted by the design phase margin.
Rev. 0 | Page 15 of 20
Page 16
ADP3026
C
C
The phase margin is the difference between the closed-loop phase and 180°. Recommended phase margin is 45° to 60° for most applications.
The equations for calculating the compensation poles and zeros are
f
1P
f
f
Z1
f
=
2
Z
The value of the internal resistor R1 is 89 kΩ for the 3.3 V switching regulator, and 150 kΩ for the 5 V switching regulator.

Compensation Loop Design and Test Method

1. Choose the gain (R2/R1) for the desired bandwidth.
Place f
2.
Place f
3.
Place f
4.
case ESR tolerances.
Place f
5.
Estimate phase margins in full frequency range (zero
6.
frequency to zero gain crossing frequency).
Apply the designed compensation and test the transient
7.
response under a moderate step load change (30% to 60%) and various input voltages. Monitor the output voltage via the oscilloscope. The voltage overshoot or undershoot should be within 1% to 3% of the nominal output, without ringing and abnormal oscillation.

LAYOUT CONSIDERATIONS

The following guidelines are recommended for optimal performance of a switching regulator in a portable PC system.

General Recommendations

1. For best results, a 4-layer (minimum) PCB is
recommended. This allows the needed versatility for control circuitry interconnections with optimal placement, a signal ground plane, power planes for both power ground and the input power, and wide interconnection traces in the rest of the power delivery current paths. Each square unit of 1 ounce copper trace has a resistance of ~0.53 mΩ at room temperature.
1
2R
××π2
1
2P
1
2R
××π=2
20% to 30% below fLC.
Z1
20% to 30% above fLC.
Z2
at f
, and check the output capacitor for worst-
P1
ESR
at 40% to 60% of the oscillator frequency.
P2
(20)
C21C
×
2C1C
+
(21)
3
3R
××π=2
(22)
1
1
(23)
3)31(2
CRR
×+×π
2.
Whenever high currents must be routed between PCB
layers, use vias liberally to create several parallel current paths so that the resistance and inductance introduced by these current paths is minimized and the via current rating is not exceeded.
3.
Minimize overlapping of the power and ground planes as
much as possible. It is generally easiest (although not necessary) to have the power and signal ground planes on the same PCB layer. Connect the planes together nearest to the first input capacitor where the input ground current flows from the converter back to the battery.
4.
If critical signal lines (including the voltage and current
sense lines of the ADP3026) must cross through power circuitry, place a signal ground plane between those signal lines and the traces of the power circuitry. This serves as a shield to minimize noise injection into the signals at the expense of making signal ground a bit noisier.
5.
Connect the PGND pin of the ADP3026 first to a ceramic
bypass capacitor on the VIN pin, and then into the power ground plane using the shortest possible trace. However, do not route the power ground plane under other signal components, including the ADP3026 itself. If necessary, follow the preceding guideline to use the signal plane as a shield between the power ground plane and the signal circuitry.
6.
Connect the AGND pin of the ADP3026 first to the REF
capacitor, and then into the signal ground plane. In cases where no signal ground plane can be used, use short interconnections to other signal ground circuitry in the power converter.
7.
Connect the output capacitors of the power converter to
the signal ground plane even though power current flows in the ground of these capacitors. It is advisable to avoid critical ground connections (e.g., the signal circuitry of the power converter) in the signal ground plane between the input and output capacitors. It is also advisable to keep the planar interconnection path short (i.e., have input and output capacitors close together).
8.
Connect the output capacitors as close as possible to the
load (or connector) that receives the power. If the load is distributed, also distribute the capacitors, and generally in proportion to where the load tends to be more dynamic.
9.
Absolutely avoid crossing any signal lines over the
switching power path loop, as described in the Power Circuitry section.
Rev. 0 | Page 16 of 20
Page 17
ADP3026

Power Circuitry

10. Route the switching power path on the PCB to encompass
the smallest possible area in order to minimize radiated switching noise energy (i.e., EMI). Failure to take proper precautions often results in EMI problems for the entire PC system as well as noise related operational problems in the power converter control circuitry. The switching power path is the loop formed by the current path through the input capacitors, the two FETs, and the power Schottky diode, if used, including all interconnecting PCB traces and planes. The use of short and wide interconnection traces is especially critical in this path for two reasons: it minimizes the inductance in the switching loop, which causes high energy ringing, and it accommodates the high current demand with minimal voltage loss.
11.
A power Schottky diode (1 A ~ 2 A dc rating) placed from
the lower FET’s source (anode) to drain (cathode) helps to minimize switching power dissipation in the upper FET. In the absence of an effective Schottky diode, this dissipation occurs through the following sequence of switching events. The lower FET turns off in advance of the upper FET turning on (necessary to prevent cross-conduction). The circulating current in the power converter, no longer finding a path for current through the channel of the lower FET, draws current through the inherent body-drain diode of the FET. The upper FET turns on, and the reverse recovery characteristic of the lower FET’s body-drain diode prevents the drain voltage from being pulled high quickly.
The upper FET then conducts very large current while it momentarily has a high voltage forced across it, which translates into added power dissipation in the upper FET. The Schottky diode minimizes this problem by carrying a majority of the circulating current when the lower FET is turned off, and by virtue of its essentially nonexistent reverse recovery time.
12.
Whenever a power-dissipating component (e.g., a power
MOSFET) is soldered to a PCB, liberally use vias, both directly on the mounting pad and immediately surrounding it. Two important reasons for this are improved current rating through the vias (if it is a current path) and improved thermal performance, especially if the vias are extended to the opposite side of the PCB where a plane can more readily transfer the heat to the air.
13.
Route the output power path, though not as critical as the
switching power path, to encompass a small area. The output power path is formed by the current path through the inductor, the output capacitors, and back to the input capacitors.
14.
Extend the power ground plane fully under all the power
components except the output capacitors for best EMI containment. These are the input capacitors, the power MOSFETs and Schottky diode, the inductor, and any snubbing elements that might be added to dampen ringing. Avoid extending the power ground under any other circuitry or signal lines, including the voltage and current sense lines.

Signal Circuitry

15. Kelvin connect the CS and SW traces to the upper
MOSFET drain and source so that the additional voltage drop due to current flow on the PCB at the current sense comparator connections does not affect the sensed voltage. It is desirable to have the ADP3026 close to the output capacitor bank and not in the output power path, so that any voltage drop between the output capacitors and the AGND pin is minimized, and voltage regulation is not compromised.
Rev. 0 | Page 17 of 20
Page 18
ADP3026

OUTLINE DIMENSIONS

9.80
9.70
9.60
28
PIN 1
0.15
0.05
COPLANARITY
0.10
0.65 BSC
0.30
0.19
COMPLIANT TO JEDEC STANDARDS MO-153AE
1.20 MAX
SEATING
PLANE
15
4.50
4.40
4.30
0.20
0.09
6.40 BSC
8° 0°
0.75
0.60
0.45
141
Figure 17. 28-Lead Thin Shrink Small Outline Package [TSSOP]
(RU-28)
Dimensions shown in inches and (millimeters)

ORDERING GUIDE

Model Temperature Range Package Description Package Option
ADP3026JRUZ-REEL
1
Z = Pb-free part.
1
0°C to 70°C Thin Shrink Small Outline (TSSOP) RU-28
Rev. 0 | Page 18 of 20
Page 19
ADP3026
NOTES
Rev. 0 | Page 19 of 20
Page 20
ADP3026
NOTES
© 2004 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners.
D02950–0–10/04(0)
Rev. 0 | Page 20 of 20
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