Datasheet ADP2291 Datasheet (Analog Devices)

Page 1
Compact, 1.5 A Linear Charger
4

FEATURES

Simple, safe linear charger for single cell lithium battery
4.5 V to 12 V input voltage range Adjustable charging current up to 1.5 A Low cost PNP external pass element Automatic reverse isolation with no external blocking diode Output overshoot protection Deep discharge precharge mode Thermal shutdown Automatic recharge Programmable termination timer LED charging status indicator
4.2 V output voltage with ±1% accuracy over line and temperature
1 µA shutdown supply current Small, 8-pin MSOP and 3 × 3 mm LFCSP packages

APPLICATIONS

Wireless handsets Smart handhelds and PDAs Digital cameras Single cell lithium ion-powered systems Cradle chargers
for Single-Cell Li+ Battery
ADP2291

GENERAL DESCRIPTION

The ADP2291 is a constant-current/constant-voltage linear charger for a single cell lithium ion battery, requiring just a few components to provide a simple and safe charging system that operates from a wide 4.5 V to 12 V input voltage range. It features an internally controlled, multistep charging cycle that improves battery life.
An external, low cost, PNP provides the charging current to the battery and an external resistor sets the maximum charge current. A small external capacitor programs the maximum charge time. The controller includes an LED driver to indicate the battery charging status.
Safety features include charging stop mode for battery faults, output overshoot protection, and thermal shutdown. The ADP2291 also features automatic reverse isolation, which does not require an additional blocking diode.
The multistep charge cycle optimizes the battery charging time in a safe manner. It features a trickle charge mode for a deeply discharged cell and a fast charging mode with a maximum current of 1.5 A. The ADP2291 controls the end of charge with a 4.2 V output voltage that is 1% accurate over line and temp­erature. It automatically recharges the battery if the cell voltage drops. When the input supply is removed, the part enters a low current state and reduces the current drawn from the battery to below 1 µA.

TYPICAL OPERATING CIRCUIT

INPUT
.6V–12V
Rev. 0
CIN
CTIMER
Figure 1. Basic Circuit Configuration
The ADP2291 is available in both a small, 8-pin MSOP package and a 3 × 3 mm LFCSP package that is ideally suited for small, portable applications.
RS Q1
CS DRV
IN
ADP2291
CHG
TIMER ADJ
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.326.8703 © 2004 Analog Devices, Inc. All rights reserved.
+
COUT
BAT
GND
SHUTDOWN
04873-0-001
www.analog.com
Page 2
ADP2291
TABLE OF CONTENTS
Specifications..................................................................................... 3
Absolute Maximum Ratings............................................................ 5
ESD Caution.................................................................................. 5
Pin Configuration And Functional Descriptions......................... 6
Typical Performance Characteristics............................................. 7
Theory of Operation ...................................................................... 10
Precharge Mode.......................................................................... 10
End-of-Charge Mode................................................................. 10
Shutdown Mode.......................................................................... 10
Charge Restart............................................................................. 10
Programmable Timer................................................................. 10
Charge Status Indicator ............................................................. 10
Automatic Reverse Isolation ..................................................... 10
Overshoot Protection................................................................. 10
Power Supply Checks ................................................................. 10
Thermal Shutdown .................................................................... 11
Application Information................................................................ 12
Setting the Maximum Charge Current.................................... 12
Setting the Maximum Charge Time ........................................ 12
External Capacitors.................................................................... 12
Reverse Input Protection ........................................................... 12
External Pass Transistor ............................................................ 13
Typical Application Circuit ....................................................... 14
EOC Terminates Charging........................................................ 14
Selectable Charge Current......................................................... 14
Thermal Protection .................................................................... 14
Printed Circuit Board Layout Considerations........................ 16
LFSCP Layout Considerations.................................................. 16
Outline Dimensions....................................................................... 18
Ordering Guide .......................................................................... 18
REVISION HISTORY
10/04—Initial Version: Revision 0
Rev. 0 | Page 2 of 20
Page 3
ADP2291

SPECIFICATIONS

VIN = 5.5 V, V
= 4.2 V, R
BAT
open, TA = –40°C to +85°C, typical values are at 25°C unless otherwise noted.
ADJ
Table 1. Electrical Characteristics
Parameter Conditions Min Typ Max Unit
Power Supply, IN
Input Voltage 4.5 12 V Current Draw
Fast charge/precharge/end-of-charge modes Timeout/shutdown/battery fault
Battery Voltage, BAT
Voltage Accuracy, End-of-charge (V
Load Regulation, No Battery VIN – VCS = 0 to VRS Current Draw
Current Draw
Reverse Leakage Current
BAT, EOC
)
= 0°C to +50°C
T
A
= 4.5 V to 12 V
V
IN
V
– VCS = VRS/10
IN
Timeout mode
= 4.5 V to 12 V
V
IN
Battery fault/shutdown mode
= 4.5 V to 12 V
V
IN
Power-down mode
= float, V
V
IN
BAT
= 4.2 V
Fast Charge Mode
Sense Voltage Setpoint (VRS)
Sense Voltage Setpoint (VRS)
Current Regulation Adjustment per V of (3 V – V
– VCS, R
V
IN
V
IN
V
BAT
V
IN
V
IN
V
BAT
ADJ
= 4.5 V to 12 V
= 3.6 V
– VCS, R
ADJ
= 4.5 V to 12 V
= 3.6 V
= open
= 100 kΩ
) 67 mV/V
ADJ
Precharge Mode
Sense Voltage Setpoint (VRS)
Sense Voltage Setpoint (VRS)
BAT Precharge Threshold V
– V
V
IN
= 4.5 V to 12 V
V
IN
V
= 2 V
BAT
– VCS, R
V
IN
V
= 4.5 V to 12 V
IN
= 2 V
V
BAT
rising 2.65 2.85 V
BAT
CS, RADJ
ADJ
= open
= 100 kΩ
Hysteresis 70 mV
Shutdown Mode
ADJ Shutdown Threshold V
falling, VIN = 4.5 V 0.30 0.45 V
ADJ
Hysteresis 40 mV Pullup current from ADJ V
= 0 40 µA
ADJ
Power-Down Mode
VIN Powerdown Threshold VIN rising 3.6 4 V Hysteresis 220 mV
VIN_Good Comparator
Threshold (VIN > V
) VIN rising 125 170 220 mV
BAT
Hysteresis 110 mV
EOC Comparator
Current Threshold VIN – VCS falling, R Current Threshold VIN – VCS falling, R
= open, relative to VRS 7 10 13 %
ADJ
= 100 kΩ, relative to VRS 6 10 16 %
ADJ
Hysteresis 12 mV
Restart Comparator
BAT Restart Threshold VIN > 4.5 V, V
falling, relative to V
BAT
BAT, EOC
1
6
1.4 9 1.8
mA mA
4.158 4.2 4.242 V
–80 mV 45 µA
0.1 1 µA
0.1 µA
140 150 160 mV
40 50 60 mV
10 15 20 mV
5 10 15 mV
–170 mV
Rev. 0 | Page 3 of 20
Page 4
ADP2291
Parameter Conditions Min Typ Max Unit
Battery Charge Timer
Charge/Discharge TIMER Current 21.0 24.0 27.0 µA
Low Threshold 1.2 V
High Threshold 2.0 V
High-Low Threshold Delta Overshoot Protection
BAT Threshold 4.7 5 5.3 V
Current Sink <2 ms duration 1.5 A CHG Output
Output Voltage Low Current = 20 mA 0.45 V
Output Leakage Current V
Base Drive Capability
Max Base Drive Current 40 mA Thermal Shutdown
Shutdown Threshold TA rising 135 °C
Hysteresis 35 °C
1
All limits at temperature extremes are guaranteed via correlation using standard statistical quality control (SQC). Typical values are at TA = 25° C.
2
Guaranteed by design, not tested in production.
2
750 850 mV
= 5 V 0.1 1 µA
CHG
Rev. 0 | Page 4 of 20
Page 5
ADP2291

ABSOLUTE MAXIMUM RATINGS

Table 2.
Parameter Rating
IN, DRV1, CS, CHG, to GND BAT, ADJ, TIMER to GND −0.3 V to (VIN + 0.3 V) Operating Ambient Temperature −40°C to +85°C Operating Junction Temperature −40°C to +125°C
θJA, 2-layer MSOP-8 220ºC/W θJA, 4-layer MSOP-8 158ºC/W θJA, 2-layer LFCSP-8 62ºC/W
θJA, 4-layer LFCSP-8 48ºC/W Storage Temperature −65°C to +150°C Lead Temperature Range Soldering
(10 sec)
−0.3 V to +13.5 V
300°C

ESD CAUTION

ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although this product features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other condition s above those indicated in the operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless otherwise specified all other voltages referenced to GND.
1
Pulling current from the DRV pin by driving it below ground, while VIN is
applied, may cause permanent damage to the device.
Rev. 0 | Page 5 of 20
Page 6
ADP2291

PIN CONFIGURATION AND FUNCTIONAL DESCRIPTIONS

DRV
1
CS
ADP2291
2
TOP VIEW
3
(Not to Scale)
4
GND BAT
Figure 2. 8-Lead MSOP
Table 3. Pin Function Descriptions
Pin No. Mnemonic Description
1 DRV Base Driver Output. Controls the base of an external PNP pass transistor. 2 GND Ground. 3 BAT Battery Voltage Sense Input. 4 CS Current Sense Resistor Negative Input. 5 ADJ Charging Current Adjust and Charger Shutdown Input.
6 IN Power Input and Current-Sense Resistor Positive Input. 7 TIMER Timer Programming Input/Disable. 8
CHG
CHG
8
TIMER
7 6
IN ADJ
5
04873-0-002
LED Charge-Status Indicator. This is an open-collector output.
PIN 1
1DRV
INDICATOR
2GND
ADP2291
3BAT
TOP VIEW
(Not to Scale)
4CS
Figure 3. 8-Lead LFCSP
8 CHG 7 TIMER 6IN 5 ADJ
04873-0-003
Rev. 0 | Page 6 of 20
Page 7
ADP2291

TYPICAL PERFORMANCE CHARACTERISTICS

4.21
800.0
700.0
4.205
(V)
4.20
BAT
V
4.195
4.19 46 108
Figure 4. Battery Voltage vs. Input Voltage
4.21
4.205
(V)
4.20
BAT
V
VIN (V)
04873-0-004
12
600.0
500.0
(mA)
400.0
CHG
I
300.0
200.0
100.0
0.0
2.50 3.00 4.504.003.50
Figure 7. Charge Current vs. Battery Voltage,
RS = 200 mΩ, V
250
200
150
(nA)
100
REVERSE
I
I
BAT
(V)
ADJ
04873-0-007
= 3 V
4.195
4.19
–50 – 25 250 1251007550
TEMPERATURE (°C)
Figure 5. Battery Voltage vs. Temperature
4.22
4.21
(V)
4.20
BAT
V
4.19
4.18 0 200 800600400
Figure 6. Battery Voltage vs. Charge Current,
RS = 200 mΩ, V
I
CHG
(mA)
ADJ
= 3 V
04873-0-005
04873-0-006
50
0
–50 –25 0 12575 1005025
TEMPERATURE (°C)
Figure 8. Battery Reverse Current vs. Temperature
V
4.10
4.09
4.08
(V)
RESTART
4.07
V
4.06
4.05 –40 –20 0 10060 804020
= float, V
IN
TEMPERATURE (°C)
= 4.2 V
BAT
Figure 9. Restart Threshold
04873-0-008
04873-0-009
Rev. 0 | Page 7 of 20
Page 8
ADP2291
16.0
153
15.8
15.6
(mV)
RS
V
15.4
15.2
15.0 46 108
Figure 10. Precharge V
15.5
15.4
15.3
(mV)
RS
V
VIN (V)
vs. Input Voltage
RS
04873-0-010
12
152
151
(mV)
RS
V
150
149
148
46810
Figure 13. Fast Charge V
152
151
150
(mV)
RS
V
VIN (V)
vs. Input Voltage
RS
04873-0-013
12
15.2
15.1
–50 –25 0 25 50 75 100 125
Figure 11. Precharge V
16
14
(mV)
12
RS
V
10
8
100 1k 10k
TEMPERATURE (°C)
vs. Temperature
RS
R
(k)
ADJ
04873-0-011
04873-0-012
149
148
–50 –25 0 25 50 75 100 125
Figure 14. Fast Charge V
160
140
120
(mV)
100
RS
V
80
60
40
100 1k 10k
TEMPERATURE (°C)
vs. Temperature
RS
R
(k)
ADJ
04873-0-014
04873-0-015
Figure 12. Precharge V
RS
vs. R
ADJ
Figure 15. Fast Charge V
RS
vs. R
ADJ
Rev. 0 | Page 8 of 20
Page 9
ADP2291
135
CH1 = V
BAT
4.18V OFFSET
130
125
BASE DRIVE (mA)
120
115
46 108
VIN (V)
04873-0-016
12
1
2
CH1 10.0mV CH2 1.00V
B
W
CH2 = V
IN
5V OFFSET
= 5V TO 8V
V
IN
B
M200µs CH2 6.18V
W
04873-0-018
122
120
118
116
114
112
BASE DRIVE (mA)
110
108
106 104
–40 –20 10040 60 80200
Figure 16. Base Drive vs. Input Voltage
TEMPERATURE (°C)
Figure 17. Base Drive vs. Temperature
= 5 V
V
IN
04873-0-017
1
3
CH1 20.0mV
CH3 10.0mV
Figure 18. Line Transient Response
I
= 350 mA
BAT
CH1 = V
BAT
4.18V OFFSET
CH3 = I
BAT
200mA/DIV I
= 70mA TO 700mA
BAT
B
W
M100µs CH3 10.0mV
Figure 19.Load Transient Response
= 5 V
V
IN
04873-0-019
Rev. 0 | Page 9 of 20
Page 10
ADP2291

THEORY OF OPERATION

The ADP2291 is intended to charge a single cell, lithium battery from a supply voltage or wall adapter providing 4.5 V to 12 V. The charge controller adjusts the base current of an external PNP transistor to optimize current and voltage applied to the battery during charging. A low value resistor placed in series with the battery charging current provides current measure­ment for the ADP2291.
To assure safety and long battery lifetime, the ADP2291 charges the battery using a simple step-by-step cycle, as shown in the state diagram of Figure 26. The normal charge cycle begins by measuring the battery voltage to determine charge level. If the battery is deeply discharged, then low current precharge is initiated. Once precharge is complete, normal fast charge at the maximum current (denoted as I current can be adjusted by varying the sense resistor value or by varying the voltage at the adjust pin. As the battery approaches full capacity, the charging current is reduced until the end-of­charge condition is reached. Batteries that are not deeply discharged skip the precharge mode and immediately begin fast charging. Each of these modes and associated fault conditions are discussed in detail.

PRECHARGE MODE

For deeply-discharged cells, the ADP2291 charges at a reduced rate when the battery voltage V
/10 when the ADJ pin voltage is 3 V, and I
I
MAX
ADJ pin voltage is 1.5 V. For ADJ pin voltages in between, the charge current can be interpolated. If the battery voltage does not increase past 2.8 V before the precharge timer elapses (typically 30 minutes), a battery fault is assumed and the ADP2291 shuts down and does not restart until the input voltage is cycled OFF and then back ON. Note that in this mode shutdown commands are ignored.

END-OF-CHARGE MODE

Once the voltage loop reduces the charge current to 1/10 of its nominal value, I
(irrespective of the ADJ voltage), the
MAX
ADP2291 detects the end-of-charge (EOC) state and the charge status indicator becomes high-impedance.
Low level charging continues until the timer terminates the charge (nominally 30 minutes).

SHUTDOWN MODE

When the ADJ input is pulled below 0.4 V, the ADP2291 is put into shutdown mode. When in this mode, the charger is disabled, the current drawn from the battery falls to less than 1 µA and the current drawn from IN falls to 0.7 mA.
When the charger is re-enabled, the charger returns to the START state but quickly sequences through the states until the proper charge mode is reached.
) begins. This maximum
MAX
< 2.8 V. This reduced rate is
BAT
/5 when the
MAX

CHARGE RESTART

Once charge is complete in end-of-charge or timeout modes, the ADP2291 continually monitors the cell voltage and charge current. When the cell voltage falls by 100 mV or the charge current increases beyond the EOC hysteresis, the ADP2291 initiates another charge cycle to keep the cell fully charged. See the state diagram in Figure 26.

PROGRAMMABLE TIMER

The on-chip timer, controlled by an external capacitor CTIMER, determines the timeout intervals of the various charger modes. For example, a CTIMER value of 0.1 µF results in a precharge timeout interval of 30 minutes, a fast charge timeout of 3 hours, and an end-of-charge timeout of 30 minutes. The ratio between precharge and end-of-charge to fast charge time-out is always 1/6. All these time intervals are proportional to the CTIMER capacitor value, allowing them to be adjusted over a wide range. Connecting the TIMER pin to ground disables the timer.

CHARGE STATUS INDICATOR

The ADP2291 contains a charge status output, current when the ADP2291 is charging the battery. This output can be used as a visual signal by connecting it to an LED, or it may be used to generate a logic-level charge status signal by connecting a resistor between
CHG
and logic high.
CHG
, that sinks

AUTOMATIC REVERSE ISOLATION

When the voltage on the BAT pin is higher than the voltage on IN, the ADP2291 automatically connects the base of the pass device to BAT. This removes the necessity of having an external diode between the pass device and battery, further reducing the charger’s footprint and component count.

OVERSHOOT PROTECTION

In the event of a battery disconnect during charging, a voltage overshoot condition on BAT could occur. The ADP2291 includes an overshoot protection circuit that activates when
rises to 5 V and sinks up to 1.5 A to protect the external
V
BAT
components.

POWER SUPPLY CHECKS

To assure proper operation, the ADP2291 checks the absolute voltage level of the input supply and the supply voltage relative to the battery. When the supply IN is below 3.8 V, the chip is internally powered down and does not respond to external control. In this power-down mode, the device draws less than 1 µA from the battery. The V if the supply voltage is less than 165 mV above the battery voltage, insuring that charging only occurs if the supply voltage is sufficient.
good comparator halts operation
IN
Rev. 0 | Page 10 of 20
Page 11
ADP2291

THERMAL SHUTDOWN

In the event that the ADP2291 junction temperature rises above 135°C, thermal shutdown occurs. Extreme junction tempera­tures may be the result of excessive current operation and/or high ambient temperatures. A 35°C temperature hysteresis is
3V
ADJ
GM
GM GM
included so that the ADP2291 does not return to operation during thermal shutdown until the on-chip temperature drops below 100°C.
BATDRVCSIN
5V
1.2V VOLTAGE
REFERENCE
TEMP
0.4V
BAT
3.8V
IPNP
C/10
SHUTDOWN
IN
IN
VIN_GOOD
POWER_DOWN
END_OF_CHARGE
CONTROL
LOGIC
TIMER
TIMER
RESTART
PRECHARGE
BAT
4.1V
BAT
2.5V
CHG
04873-0-020
Figure 20. Functional Block Diagram
Rev. 0 | Page 11 of 20
Page 12
ADP2291

APPLICATION INFORMATION

SETTING THE MAXIMUM CHARGE CURRENT

The maximum charge current is set by choosing the proper current sense resistor, RS, and the voltage on the ADJ input. The charger nominally regulates its output current at the point where the voltage across the current sense resistor V (defined as VRS) is 150 mV. This setpoint voltage can be adjusted by pulling down on the ADJ input, which is internally attached through a 100 k from 3 V will reduce V minimum of 50 mV is reached when a 100 k
pull-up resistor to 3 V. Each volt of pull-down
by 67 mV during fast charge. A
RS
resistor is
attached between ADJ and ground. During slow charge the voltage across the current sense resistor is 15 mV with no connection to ADJ and drops to 10 mV with a 100 k attached to ground. Therefore the maximum charge rate I can be calculated as
IN–VCS
resistor
MAX

SETTING THE MAXIMUM CHARGE TIME

The maximum charge time is intended as a safety mechanism to prevent the charger from trickle charging the cell indefinitely. It does not terminate charging under normal charging conditions, but only when there is a failure to reach end-of-charge. A typical cell charges at a 1 C rate in about 1.5 hours, depending on the cell type, temperature, and manufacturer. Generally, a three hour time limit is sufficient to prevent a normal charge cycle from being interrupted by the charge timer. It is recommended that the cell manufacturer be consulted for timing details.
The maximum charge time is set by selecting the value of the CTIMER capacitor. Calculate the timer capacitance using
CTIMER = t
(minutes) ×
CHG
1 Fµ
minutes1800
(4)
I =
V
MAX
where 50 mV ≤ V
After determining suitable values for V V
ADJ
and R
R
can be calculated as
ADJ
V
V
= (2)
ADJ
= 100 kΩ ×
ADJ
RS
R
S
RS
)mV(
(1)
)(
≤ 150 mV
RS
and RS, the value of
RS
mV50)mV( +
mV7.66
⎛ ⎜
V
ADJ
(3)
ADJ
VVV3
Examples of resistor combinations are shown in Table 4.
Table 4. Examples of RS and R
I
MAX
1.5 A 100 mΩ 150 mV 3 V Open 1 A 100 mΩ 100 mV 2.25 V 300 K 750 mA 100 mΩ 75 mV 1.87 V 167 K 500 mA 100 mΩ 50 mV 1.5 V 100 K 750 mA 200 mΩ 150 mV 3 V Open 500 mA 200 mΩ 100 mV 2.25 V 300 K 375 mA 200 mΩ 75 mV 1.87 V 167 K 250 mA 200 mΩ 50 mV 1.5 V 100 K 500 mA 300 mΩ 150 mV 3 V Open 333 mA 300 mΩ 100 mV 2.25 V 300 K 250 mA 300 mΩ 75 mV 1.87 V 167 K 167 mA 300 mΩ 50 mV 1.5 V 100 K
R
S
Selection
ADJ
VRS V
ADJ
R
ADJ
The precharge and end-of-charge periods are 1/6 the duration of the fast charge time limit. The charge timers are completely disabled by connecting the TIMER pin to ground. If the timers are disabled, the FAULT and TIMEOUT states are never reached, so the timers should only be disabled if charging is monitored and controlled externally.

EXTERNAL CAPACITORS

Use an input supply capacitor (CIN) with a value in the 1 µF to 10 µF range and place it close to the ADP2291. This should provide adequate input bypassing, but the selected capacitor should be checked in the actual application circuit. Check that the input voltage does not droop or overshoot excessively during the start-up transient.
Use a battery output capacitor (COUT) with a value of at least 10 µF. This capacitance provides compensation when no battery load is present. In addition, the battery and interconnections appear inductive at high frequencies and must be accounted for when the charger is operated with a battery load. Therefore, a small amount of output capacitance is necessary to compensate for the inductive nature of the battery and connections. Use a minimum output capacitance value of 1 µF for applications where the battery cannot be removed.

REVERSE INPUT PROTECTION

The diode, D1, shown in Figure 22 through Figure 25 is optional. It is only required if the input adapter voltage can be applied with a reverse polarity.
If the adapter voltage is high enough, a Schottky diode is recom­mended to minimize the voltage difference from the adapter to the charger input and the power dissipation. Choose a diode with a continuous current rating high enough to handle battery charging current at the maximum ambient temperature. Use a diode whose voltage rating is greater than the maximum adapter voltage.
Rev. 0 | Page 12 of 20
Page 13
ADP2291
I
I
In cases where the voltage drop across the protection device must be kept low, a P MOSFET is recommended. Connect the MOSFET as shown in Figure 21.
INPUT
4.6V–12V CIN
Figure 21. Reverse Input Protection
RS
IN
CHG
CS DRV
ADP2291
04873-0-021

EXTERNAL PASS TRANSISTOR

Choose the external PNP pass transistor based on the given operating conditions and power handling capabilities. The pass device is determined by the base drive available, the input and output voltage, and the maximum charge current.
Select the pass transistor with a collector-emitter breakdown voltage that exceeds the maximum adapter voltage. A V rating of at least 15 V is recommended.
CEO
The power handling capabilities of the PNP pass transistor is another important parameter. The maximum power dissipation of the pass transistor is estimated using
P
(W)
=
I
DISS
where
VRS =
= 50 mV
V
at V
=
2.8 V, the lowest cell voltage where fast charge can occur
BAT
× (V
MAX
150 mV
= 1.5 V
ADJ
ADAPTER(MAX)
at V
ADJ
= 3.0 V
− V
PROTECT
− VRS − V
BAT
)
(7)
It should be noted that the adapter voltage can be either pre­regulated or unregulated. In the preregulated case the difference between the maximum and minimum adapter voltage is small. In this case use the maximum regulated adapter voltage to determine the maximum power dissipation. In the unregulated case, the adapter voltage can have a wide range specified. How­ever, the maximum voltage specified is usually with no load applied. Therefore, the worst-case power dissipation calculation often leads to an over-specified pass device. In either case, it is best to determine the load characteristics of the adapter to optimize the charger design.
To provide a charge current of
I
with a minimum base drive
MAX
of 40 mA requires a PNP beta of at least
I
β
=
MIN
MAXMAX
I
=
Β
(5)
mA
40
Note that the beta of a transistor drops off with collector current. Therefore, make sure the beta at
I
meets the
MAX
minimum requirement.
For cases where the adapter voltage is low (less than 5.5 V) calculate the saturation voltage using the following equation:
V
=
CE(SAT)
V
ADAPTER(MIN)
V
PROTECT
V
V
RS
(6)
BAT
For example:
V
ADAPTER(MIN)
V
ADAPTER(MAX)
I
MAX
V
PROTECT
V
ADJ
V
= 150 mV
RS
β
MIN
V
CE(SAT)
= 5.0 V
= 6.0 V
= 500 mA
= 0.2 V at 500 mA
= 3 V
500
I
MAX
=
=
40
Β
V
ADAPTER(MIN)
mA
mA
= 5.0 V − 0.2 V − 0.15 V − 4.2 V
==
V
5.12
PROTECT
V
V
RS
BAT
= 0.45 V
where
V
protection.
= the forward drop of the reverse input
PROTECT
P
(W
) =
I
× (
DISS
MAX
V
ADAPTER(MAX)
V
PROTECT
V
RS
= 0.50 A × (6.0 V − 0.2 V − 0.15 V − 2.8 V) = 1.4 W
A guide for selecting the PNP transistor is given in Table 5.
Table 5. PNP Pass Transistor Selection Guide
Vendor Part Number Package Max PD@ 25°C Beta @1A VCE (SAT)
Fairchild
ON Semi
FSB6726 NZT45H8
MTB35200 BCP53T1 MMJT9435
SuperSOT SOT223
TSOP-6 SOT223 SOT223
0.5 W
1.5 W
0.625 W
1.5 W
1.6 W
150 110
200 35 200
0.5 V
0.1 V
0.175 V
0.3 V
0.18 V
Philips BCP51 SOT223 1.3 W 50 0.5 V
ZETEX
ZXT10P20DE6 ZXT2M322 FZT549 FMMT549
SOT23-6 2 mm × 2 mm MLP SOT223 SOT23
1.1 W
1.5 W 2 W
0.5 W
270 270 130 130
0.17 V
0.17 V
0.25 V
0.25 V
V
)
BAT
Rev. 0 | Page 13 of 20
Page 14
ADP2291
4

TYPICAL APPLICATION CIRCUIT

A typical application circuit is shown in Figure 22. The circuit is capable of a 750 mA charge current for an input voltage of 4.5 V to 6 V. Higher input voltages can be used, but the increased power dissipation of the pass device must be taken into account.
INPUT
.6V–12V
D1
BAT1000
CIN
2.2µF
Figure 22. Typical Application Circuit
RS
200m
IN
CHG
CTIMER
100nF
Q1
FZT549
CS DRV
ADP2291
TIMER ADJ
BAT
GND
COUT 10µF
+
04873-0-022

EOC TERMINATES CHARGING

In some applications, the charger is required to terminate charging when the EOC threshold is reached. Automatic charger restart is not desired. Adding components R1, C1, and Q2 terminates charging when the
CHG
pin opens and prevents
further charging until the adapter is removed and reasserted.
INPUT
4.6V–12V
D1
BAT1000
CIN
2.2µF
500k
R1
RS
200m
IN
CHG
CTIMER
100nF
TIMER ADJ
100nF
Q1
FZT549
CS DRV
ADP2291
C1
BAT
GND
Q2 2N7002
Figure 23. Self-Termination Circuit
COUT 10µF
+
LI-ION CELL

SELECTABLE CHARGE CURRENT

In applications where the charge current needs to be selectable, use the circuit shown in Figure 24. This circuit allows a processor to determine if the charge current needs to be reduced due to an input source limitation or a different battery capacity option, or simply to reduce the stress on the pass transistor. R2 and Q2 allow the charge current to be selected between HIGH—750 mA, and LOW—250 mA.
04873-0-023
INPUT
4.6V–12V
D1
BAT1000
CIN
2.2µF
LOW/HIGH
RS
200m
IN
CHG
CTIMER
100nF
Q1
FZT549
CS DRV
ADP2291
TIMER ADJ
BAT
GND
R2 100k
Q2 2N7002
COUT 10µF
+
LI-ION CELL
Figure 24. Selectable Charge Current Circuit

THERMAL PROTECTION

In applications where the overall size must be small or the input voltage range is wide, adding thermal regulation is suggested. This allows the charger to monitor the temperature of the pass device and decrease the charge current as the temperature increases. By adding a NTC thermistor to the ADJ pin it is possible to accomplish this; however, care is still required to ensure that the power dissipation of the pass device is not exceeded.
D1
BAT1000
INPUT
4.6V–12V CIN
2.2µF
Figure 25. Thermal Regulation Circuit
Some suggested NTC thermistor suppliers are listed in Table 6.
Table 6. NTC Thermistor Manufacturers
Vendor Part Number Website
BetaTherm SMD2500KJ435J www.betatherm.com Murata NCP18WM474J www.murata .com Panasonic ERTJ0EV474J www.panasonic.com Vishay 2322 615 1.474 www.vishay.com
RS
200m
IN
CHG
CTIMER
100nF
Q1
FZT549
CS DRV
ADP2291
TIMER ADJ
BAT
GND
R1 470k NTC LOCATED NEAR Q1
R2 100k
COUT 10µF
+
LI-ION CELL
04873-0-024
04873-0-025
Rev. 0 | Page 14 of 20
Page 15
ADP2291
A
Y
VIN < 3.8V
FROM ANYWHERE
SYNCHRONOUSL
POWER-DOWN
VRS = 0mV
CHG = OPEN
VIN > 3.8V
START
VRS = 0mV
CHG = OPEN
START SEQUENCE ENDS
PRECHARGE
VRS = 15mV
CHG = LOW
T = 30 MIN
BATTERY
FAULT
VRS = 0mV
CHG = OPEN
VADJ > 0.4V AND TEMP < 100°C VADJ < 0.4V
SHUTDOWN
VRS = 0mV
CHG = OPEN
TEMP > 135°C
FROM ANYWHERE
ASYNCHRONOUSLY
VBAT > 2.8V
VBAT < 2.8V
FAST CHARGE
VADJ < 0.4V
VRS = 150mV
CHG = LOW
T = 3 HOUR
TIME OUT
VRS = 0mV
CHG = OPEN
IPNP < C/10 AND
VBAT > 4.1V
END OF
CHARGE
VRS = 150mV
CHG = OPEN
T = 30 MIN
VBAT < 4.1V OR
IPNP > C/10
VBAT < 4.1VVADJ < 0.4V
04873-0-026
Figure 26. State Diagram for the ADP2291,
CTIMER = 0.1µF
Rev. 0 | Page 15 of 20
Page 16
ADP2291

PRINTED CIRCUIT BOARD LAYOUT CONSIDERATIONS

Use the following general guidelines when designing printed circuit boards:
Keep the output capacitor as close to the BAT and GND
pins as possible.
Keep the input capacitor as close to the IN and GND pins
as possible.
Note that the thermal pad is attached to the die substrate, so the thermal planes that the vias attach the package to must be electrically isolated or connected to GND.
The solder mask opening should be about 120 microns
(4.7 mils) larger than the pad size, resulting in a minimum of 60 microns (2.4 mils) clearance between the pad and the solder mask.
PC board traces with larger cross-sectional areas remove
more heat from the pass transistor. For optimum heat transfer, specify thick copper and use wide traces.
Use additional copper layers or planes to reduce the
thermal resistance. When connecting to other layers, use multiple vias if possible.

LFSCP LAYOUT CONSIDERATIONS

The CSP package has an exposed die paddle on the bottom that efficiently conducts heat to the PCB. In order to achieve the optimum performance from the CSP package, give special consideration to the layout of the PCB. Use the following layout guidelines for the CSP package:
The pad pattern is shown in Figure 27. Follow the pad
dimension closely for reliable solder joints while maintaining reasonable clearances to prevent solder bridging.
The thermal pad of the CSP package provides a low
thermal impedance path (approximately 20°C/W) to the PCB. Therefore a properly designed PCB effectively con­ducts the heat away from the package. This is achieved by adding thermal vias to the PCB that provide a thermal path to the inner or bottom layers. Note that the via diameter is small to prevent the solder from flowing through the via and leaving voids in the thermal pad solder joint.
The paste mask opening is typically designed to match the
pad size used on the peripheral pads of the LFCSP package. This should provide a reliable solder joint as long as the stencil thickness is about 0.125 mm. The paste mask for the thermal pad needs to be designed for the maximum cover­age to effectively remove the heat from the package. How­ever, due to the presence of thermal vias and the size of the thermal pad, eliminating voids may not be possible.
The recommended paste mask stencil thickness is
0.125 mm. Use a laser cut stainless steel stencil with trapezoidal walls.
Use a no clean, Type 3 solder paste for mounting the
LFCSP package. A nitrogen purge during the reflow process is recommended.
The package manufacturer recommends that the reflow
temperature not exceed 220°C and the time above liquidus is less than 75 seconds. Make sure the preheat ramp is 3°C/second or lower. The actual temperature profile depends on the board’s density and should be determined by the assembly house.
Rev. 0 | Page 16 of 20
Page 17
ADP2291
2× VIAS, 0.250
35µm PLATING
0.73
0.30
0.50
1.80
0.90
2.36
1.40
1.90
3.36
04873-0-027
Figure 27. 3 mm × 3 mm LFCSP Pad Pattern
(Dimensions in mm)
Table 7. Variables Description
Variable Name Description
V
X
V
RS
The voltage on Pin X The regulation setpoint for the voltage across the
sense resistor (RS)
V
BAT, EOC
The battery voltage at the point charging current is 1/10 the current setpoint
I
MAX
The charge current corresponding to VRS, including the effects of ADJ pin voltage
I
MAX0
The charge current corresponding to the VRS setpoint, ignoring ADJ effects (i.e. C0 = 150 mV/RS)
C rate
The charge current (mA) expressed as a multiple of the nominal battery capacity (mAh). A 900 mAh capacity battery charged at a 1/10 C rate, is equivalent to a 90 mA charge current.
Rev. 0 | Page 17 of 20
Page 18
ADP2291
R

OUTLINE DIMENSIONS

INDICATO
PIN 1
3.00
BSC SQ
TOP
VIEW
2.75
BSC SQ
0.45
0.50
BSC
0.60 MAX
8
EXPOSED
PAD
(BOTT OMVIEW)
5
0.50
0.40
0.30
4
PIN 1 INDICATOR
1
1.90
1.50
1.75
REF
1.60
0.90
0.85
0.80
SEATING
PLANE
12° MAX
0.30
0.23
0.18
0.80 MAX
0.65TYP
0.05 MAX
0.02 NOM
0.20 REF
0.25
MIN
1.60
1.45
1.30
Figure 28. 8-lead 3 × 3 LFCSP Package
(CP-8)
Dimensions Shown in Millimeters
3.00
BSC
85
3.00 BSC
PIN 1
0.65 BSC
0.15
0.00
0.38
0.22
COPLANARITY
0.10 COMPLIANT TO JEDEC STANDARDS MO-187AA
4.90
BSC
4
1.10 MAX
8° 0°
SEATING PLANE
0.23
0.08
Figure 29. 8-Lead MSOP Package
(RM-8)
Dimensions Shown in Millimeters
0.80
0.60
0.40

ORDERING GUIDE

Models Temperature Range Package Description Package Option Branding
ADP2291ARMZ-R7 ADP2291ACPZ-R71 –40°C to +85°C 8-Lead LFCSP CP-8 P08
1
Z = Pb-free part.
1
–40°C to +85°C 8-Lead MSOP RM-8 P08
Rev. 0 | Page 18 of 20
Page 19
ADP2291
NOTES
Rev. 0 | Page 19 of 20
Page 20
ADP2291
NOTES
© 2004 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners.
D04873-0-10/04(0)
Rev. 0 | Page 20 of 20
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