Datasheet AD624SD-883B, AD624SCHIPS, AD624CD, AD624BD, AD624AD Datasheet (Analog Devices)

...
REV. C
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
a
AD624
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700 www.analog.com Fax: 781/326-8703 © Analog Devices, Inc., 1999
Precision
Instrumentation Amplifier
PRODUCT DESCRIPTION
The AD624 is a high precision, low noise, instrumentation amplifier designed primarily for use with low level transducers, including load cells, strain gauges and pressure transducers. An outstanding combination of low noise, high gain accuracy, low gain temperature coefficient and high linearity make the AD624 ideal for use in high resolution data acquisition systems.
The AD624C has an input offset voltage drift of less than
0.25 µV/°C, output offset voltage drift of less than 10 µV/°C, CMRR above 80 dB at unity gain (130 dB at G = 500) and a maximum nonlinearity of 0.001% at G = 1. In addition to these outstanding dc specifications, the AD624 exhibits superior ac performance as well. A 25 MHz gain bandwidth product, 5 V/µs slew rate and 15 µs settling time permit the use of the AD624 in high speed data acquisition applications.
The AD624 does not need any external components for pre­trimmed gains of 1, 100, 200, 500 and 1000. Additional gains such as 250 and 333 can be programmed within one percent accuracy with external jumpers. A single external resistor can also be used to set the 624’s gain to any value in the range of 1 to 10,000.
PRODUCT HIGHLIGHTS
1. The AD624 offers outstanding noise performance. Input
noise is typically less than 4 nV/Hz at 1 kHz.
2. The AD624 is a functionally complete instrumentation am­plifier. Pin programmable gains of 1, 100, 200, 500 and 1000 are provided on the chip. Other gains are achieved through the use of a single external resistor.
3. The offset voltage, offset voltage drift, gain accuracy and gain temperature coefficients are guaranteed for all pretrimmed gains.
4. The AD624 provides totally independent input and output offset nulling terminals for high precision applications. This minimizes the effect of offset voltage in gain ranging applications.
5. A sense terminal is provided to enable the user to minimize the errors induced through long leads. A reference terminal is also provided to permit level shifting at the output.
FEATURES Low Noise: 0.2 V p-p 0.1 Hz to 10 Hz Low Gain TC: 5 ppm max (G = 1) Low Nonlinearity: 0.001% max (G = 1 to 200) High CMRR: 130 dB min (G = 500 to 1000) Low Input Offset Voltage: 25 V, max Low Input Offset Voltage Drift: 0.25 V/C max Gain Bandwidth Product: 25 MHz Pin Programmable Gains of 1, 100, 200, 500, 1000 No External Components Required Internally Compensated
FUNCTIONAL BLOCK DIAGRAM
225.3
124
4445.7
80.2
50
V
B
50
20k 10k
10k
10k
AD624
–INPUT
G = 100
G = 200
G = 500
RG
1
RG
2
+INPUT
SENSE
OUTPUT
REF
20k 10k
REV. C
–2–
AD624–SPECIFICATIONS
Model AD624A AD624B AD624C AD624S
Min Typ Max Min Typ Max Min Typ Max Min Typ Max Units
GAIN
Gain Equation
(External Resistor Gain Programming)
40, 000
R
G
+ 1
 
 
± 20%
40, 000
R
G
+ 1
 
 
± 20%
40, 000
R
G
+ 1
 
 
± 20%
40, 000
R
G
+ 1
 
 
± 20%
Gain Range (Pin Programmable) 1 to 1000 1 to 1000 1 to 1000 1 to 1000 Gain Error
G = 1
±
0.05
±
0.03
±
0.02
±
0.05 %
G = 100
±
0.25
±
0.15
±
0.1
±
0.25 %
G = 200, 500
±
0.5
±
0.35
±
0.25
±
0.5 %
Nonlinearity
G = 1 ±0.005 ±0.003 ±0.001 ±0.005 % G = 100, 200 ±0.005 ±0.003 ±0.001 ±0.005 % G = 500 ±0.005 ±0.005 ±0.005 ±0.005 %
Gain vs. Temperature
G = 1 5 5 5 5 ppm/°C G = 100, 200 10 10 10 10 ppm/°C G = 500 25 15 15 15 ppm/°C
VOLTAGE OFFSET (May be Nulled)
Input Offset Voltage 200 75 25 75 µV
vs. Temperature 2 0.5 0.25 2.0 µV/°C
Output Offset Voltage 5323mV
vs. Temperature 50 25 10 50 µV/°C
Offset Referred to the Input vs. Supply
G = 1 70 75 80 75 dB G = 100, 200 95 105 110 105 dB G = 500 100 110 115 110 dB
INPUT CURRENT
Input Bias Current
±
50
±
25
±
15
±
50 nA
vs. Temperature ±50 ± 50 ±50 ± 50 pA/°C
Input Offset Current
±
35
±
15
±
10
±
35 nA
vs. Temperature ±20 ± 20 ±20 ± 20 pA/°C
INPUT
Input Impedance
Differential Resistance 10
9
10
9
10
9
10
9
Differential Capacitance 10 10 10 10 pF Common-Mode Resistance 10
9
10
9
10
9
10
9
Common-Mode Capacitance 10 10 10 10 pF
Input Voltage Range
1
Max Differ. Input Linear (VDL) ± 10 ±10 ± 10 ± 10 V
Max Common-Mode Linear (V
CM
)
12 V
G
2
× V
D
 
 
12 V
G
2
× V
D
 
 
12 V
G
2
× V
D
 
 
12 V
G
2
× V
D
 
 
V
Common-Mode Rejection dc to 60 Hz with 1 k Source Imbalance
G = 1 70 75 80 70 dB G = 100, 200 100 105 110 100 dB G = 500 110 120 130 110 dB
OUTPUT RATING
V
OUT
, RL = 2 kΩ±10 ± 10 ±10 ± 10 V
DYNAMIC RESPONSE
Small Signal –3 dB
G = 1 1111MHz G = 100 150 150 150 150 kHz G = 200 100 100 100 100 kHz G = 500 50 50 50 50 kHz G = 1000 25 25 25 25 kHz
Slew Rate 5.0 5.0 5.0 5.0 V/µs Settling Time to 0.01%, 20 V Step
G = 1 to 200 15 15 15 15 µs G = 500 35 35 35 35 µs G = 1000 75 75 75 75 µs
NOISE
Voltage Noise, 1 kHz
R.T.I. 4 4 4 4 nV/Hz R.T.O. 75 75 75 75 nV/Hz
R.T.I., 0.1 Hz to 10 Hz
G = 1 10101010µV p-p G = 100 0.3 0.3 0.3 0.3 µV p-p G = 200, 500, 1000 0.2 0.2 0.2 0.2 µV p-p
Current Noise
0.1 Hz to 10 Hz 60 60 60 60 pA p-p
SENSE INPUT
R
IN
8 10 12 8 10 12 8 10 12 8 10 12 k
I
IN
30 30 30 30 µA
Voltage Range ±10 ±10 ± 10 ±10 V Gain to Output 1 1 1 1 %
(@ VS = 15 V, RL = 2 k and TA = +25C, unless otherwise noted)
REV. C –3–
AD624
Model AD624A AD624B AD624C AD624S
Min Typ Max Min Typ Max Min Typ Max Min Typ Max Units
REFERENCE INPUT
R
IN
16 20 24 16 20 24 16 20 24 16 20 24 k
I
IN
30 30 30 30 µA
Voltage Range ± 10 ±10 ± 10 ±10 V Gain to Output 1 1 1 1 %
TEMPERATURE RANGE
Specified Performance –25 +85 –25 +85 –25 +85 –55 +125 °C Storage –65 +150 –65 +150 –65 +150 –65 +150 °C
POWER SUPPLY
Power Supply Range
6
15
18
6
15
18
6
15
18
6
15
18 V
Quiescent Current 3.5 5 3.5 5 3.5 5 3.5 5 mA
NOTES
1
VDL is the maximum differential input voltage at G = 1 for specified nonlinearity, VDL at other gains = 10 V/G. VD = actual differential input voltage.
1
Example: G = 10, VD = 0.50. VCM = 12 V – (10/2 × 0.50 V) = 9.5 V. Specifications subject to change without notice. Specifications shown in boldface are tested on all production unit at final electrical test. Results from those tests are used to calculate outgoing quality levels. All min
and max specifications are guaranteed, although only those shown in boldface are tested on all production units.
ABSOLUTE MAXIMUM RATINGS*
Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±18 V
Internal Power Dissipation . . . . . . . . . . . . . . . . . . . . . 420 mW
Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± V
S
Differential Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . ±V
S
Output Short Circuit Duration . . . . . . . . . . . . . . . . Indefinite
Storage Temperature Range . . . . . . . . . . . . . –65°C to +150°C
Operating Temperature Range
AD624A/B/C . . . . . . . . . . . . . . . . . . . . . . . –25°C to +85°C
AD624S . . . . . . . . . . . . . . . . . . . . . . . . . . . –55°C to +125°C
Lead Temperature (Soldering, 60 secs) . . . . . . . . . . . . +300°C
*Stresses above those listed under Absolute Maximum Ratings may cause perma-
nent damage to the device. This is a stress rating only; functional operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
CONNECTION DIAGRAM
–INPUT
+INPUT
RG
1
OUTPUT NULL
INPUT NULL
REF
–V
S
G = 200
G = 500
SENSE
RG
2
INPUT NULL
OUTPUT NULL
G = 100
+V
S
OUTPUT
1
2
5
6
7
3
4
8
16
15
12
11
10
14
13
9
TOP VIEW
(Not to Scale)
AD624
SHORT TO RG
2
FOR DESIRED GAIN
FOR GAINS OF 1000 SHORT RG1 TO PIN 12 AND PINS 11 AND 13 TO RG
2
METALIZATION PHOTOGRAPH
Contact factory for latest dimensions
Dimensions shown in inches and (mm).
ORDERING GUIDE
Temperature Package Package
Model Range Description Option
AD624AD –25°C to +85°C 16-Lead Ceramic DIP D-16 AD624BD –25°C to +85°C 16-Lead Ceramic DIP D-16 AD624CD –25°C to +85°C 16-Lead Ceramic DIP D-16 AD624SD –55°C to +125°C 16-Lead Ceramic DIP D-16 AD624SD/883B* –55°C to +125°C 16-Lead Ceramic DIP D-16 AD624AChips –25°C to +85°CDie AD624SChips –25°C to +85°CDie
*See Analog Devices military data sheet for 883B specifications.
REV. C
AD624–Typical Characteristics
20
0
0
20
15
5
5
10
15
10
SUPPLY VOLTAGE – V
INPUT VOLTAGE RANGE – V
+25ⴗC
Figure 1. Input Voltage Range vs. Supply Voltage, G = 1
8.0
0
0
20
6.0
2.0
5
4.0
1510
SUPPLY VOLTAGE – V
AMPLIFIER QUIESCENT CURRENT – mA
Figure 4. Quiescent Current vs. Supply Voltage
16
0
20
4
2
50
8
6
10
12
14
15
10
INPUT VOLTAGE – V
INPUT BIAS CURRENT – nA
Figure 7. Input Bias Current vs. CMV
20
0
0
20
15
5
5
10
15
10
SUPPLY VOLTAGE – V
OUTPUT VOLTAGE SWING – V
Figure 2. Output Voltage Swing vs. Supply Voltage
16
0
20
4
2
50
8
6
10
12
14
15
10
SUPPLY VOLTAGE – V
INPUT BIAS CURRENT – nA
Figure 5. Input Bias Current vs. Supply Voltage
–1
7
8.0
5
6
1.00
3
4
2
1
0
7.06.05.04.03.02.0
WARM-UP TIME – Minutes
VOS FROM FINAL VALUE – V
Figure 8. Offset Voltage, RTI, Turn On Drift
10
100 10k1k
30
20
0
10
LOAD RESISTANCE –
OUTPUT VOLTAGE SWING – V p-p
Figure 3. Output Voltage Swing vs. Load Resistance
40
–40
125
20
30
75
0
–10
10
20
30
7525–25
TEMPERATURE – C
INPUT BIAS CURRENT – nA
–125
Figure 6. Input Bias Current vs. Temperature
0
500
100
10
1
1
10 10M1M100k10k1k100
FREQUENCY – Hz
GAIN – V/V
Figure 9. Gain vs. Frequency
–4–
REV. C
AD624
–5–
0
1
10 10M1M100k10k1k100
FREQUENCY – Hz
100
80
60
40
CMRR dB
120
140
20
G = 500
G = 1
G = 100
Figure 10. CMRR vs. Frequency RTI, Zero to 1k Source Imbalance
160
0
100k
40
20
10
80
60
100
120
140
10k1k100
FREQUENCY – Hz
POWER SUPPLY REJECTION – dB
G = 500
G = 100
G = 1
–VS = –15V dc+ 1V p-p SINEWAVE
Figure 13. Negative PSRR vs. Frequency
Figure 16. Low Frequency Voltage Noise
,
G = 1 (System Gain = 1000)
30
20
0
10
FULL-POWER RESPONSE – V p-p
FREQUENCY – Hz
10k1k 100k 1M
G = 1, 100
G = 500
G = 100
G = 1000
BANDWIDTH LIMITED
-
Figure 11. Large Signal Frequency Response
VOLT NSD – nV/ Hz
0.1
100
1
10
1000
100k101 10k1k100
FREQUENCY – Hz
G = 1
G = 10
G = 100, 1000
G = 1000
Figure 14. RTI Noise Spectral Density vs. Gain
Figure 17. Low Frequency Voltage Noise, G = 1000 (System Gain = 100,000)
160
0
100k
40
20
10
80
60
100
120
140
10k1k100
FREQUENCY – Hz
POWER SUPPLY REJECTION – dB
G = 500
G = 100
G = 1
–VS = –15V dc+ 1V p-p SINEWAVE
Figure 12. Positive PSRR vs. Frequency
10
10k
100
1000
100k
100k10.1 10k10010
FREQUENCY – Hz
CURRENT NOISE SPECTRAL DENSITY – fA/ Hz
Figure 15. Input Current Noise
20
8 TO –8
12 TO –12
0
OUTPUT STEP –V
4 TO –4
4 TO 4
8 TO 8
12 TO 12
15105
SETTLING TIME – s
1%
1%
0.1% 0.01%
0.1% 0.01%
Figure 18. Settling Time, Gain = 1
REV. C
AD624
–6–
Figure 19. Large Signal Pulse Response and Settling Time, G = 1
Figure 22. Range Signal Pulse Response and Settling Time, G = 500
20
8 TO –8
12 TO –12
0
OUTPUT STEP –V
4 TO –4
4 TO 4
8 TO 8
12 TO 12
15105
SETTLING TIME – s
1%
1%
0.1%
0.01%
0.1%
0.01%
Figure 20. Settling Time Gain = 100
20
8 TO –8
12 TO –12
0
OUTPUT STEP –V
4 TO –4
4 TO 4
8 TO 8
12 TO 12
15105
SETTLING TIME – s
0.1%
0.1%
1%
1%
0.01%
0.01%
Figure 23. Settling Time Gain = 1000
Figure 21. Large Signal Pulse Response and Settling Time, G = 100
Figure 24. Large Signal Pulse Response and Settling Time, G = 1000
REV. C
AD624
–7–
AD624
+V
S
V
OUT
10k
1%
1k
10T
10k
1%
RG
1
G = 100
G = 200
G = 500
RG
2
–V
S
200
0.1%
100k
1%
500
0.1%
1k
0.1%
INPUT
20V p-p
Figure 25. Settling Time Test Circuit
THEORY OF OPERATION
The AD624 is a monolithic instrumentation amplifier based on a modification of the classic three-op-amp instrumentation amplifier. Monolithic construction and laser-wafer-trimming allow the tight matching and tracking of circuit components and the high level of performance that this circuit architecture is ca­pable of.
A preamp section (Q1–Q4) develops the programmed gain by the use of feedback concepts. Feedback from the outputs of A1 and A2 forces the collector currents of Q1–Q4 to be constant thereby impressing the input voltage across R
G
.
The gain is set by choosing the value of R
G
from the equation,
Gain =
40 k
R
G
+ 1. The value of RG also sets the transconduct-
ance of the input preamp stage increasing it asymptotically to the transconductance of the input transistors as R
G
is reduced for larger gains. This has three important advantages. First, this approach allows the circuit to achieve a very high open loop gain of 3 × 10
8
at a programmed gain of 1000 thus reducing gain related errors to a negligible 3 ppm. Second, the gain bandwidth product which is determined by C3 or C4 and the input trans­conductance, reaches 25 MHz. Third, the input voltage noise reduces to a value determined by the collector current of the input transistors for an RTI noise of 4 nV/Hz at G 500.
AD624
+V
S
100
200
RG
2
–V
S
16.2k
+V
S
1/2
AD712
9.09k
G1, 100, 200
1k
1F
G500
100
1F
1.62M
–V
S
1F
16.2k
1.82k
500
1/2
AD712
Figure 26. Noise Test Circuit
INPUT CONSIDERATIONS
Under input overload conditions the user will see RG + 100 and two diode drops (~1.2 V) between the plus and minus inputs, in either direction. If safe overload current under all conditions is assumed to be 10 mA, the maximum overload voltage is ~ ±2.5 V. While the AD624 can withstand this con­tinuously, momentary overloads of ±10 V will not harm the device. On the other hand the inputs should never exceed the supply voltage.
The AD524 should be considered in applications that require protection from severe input overload. If this is not possible, external protection resistors can be put in series with the inputs of the AD624 to augment the internal (50 ) protection resis­tors. This will most seriously degrade the noise performance. For this reason the value of these resistors should be chosen to be as low as possible and still provide 10 mA of current limiting under maximum continuous overload conditions. In selecting the value of these resistors, the internal gain setting resistor and the 1.2 volt drop need to be considered. For example, to pro­tect the device from a continuous differential overload of 20 V at a gain of 100, 1.9 kΩ of resistance is required. The internal gain resistor is 404 ; the internal protect resistor is 100 Ω. There is a 1.2 V drop across D1 or D2 and the base-emitter junction of either Q1 and Q3 or Q2 and Q4 as shown in Figure 27, 1400 of external resistance would be required (700 in series with each input). The RTI noise in this case would be
4 KTR
ext
+(4 nV / Hz )2= 6. 2 nV / Hz
50
13
50A
I1 50A
C3
I2 50A
R57 20k
R56 20k
500
SENSE
+IN
V
O
REF
I4
50A
200
100
4445
80.2
124
225.3
IN
V
S
RG
1
RG
2
C4
VB
A2
R52
10k
R55
10k
A3
R53
10k
R54
10k
+V
S
50
Q1, Q3
Q2,
Q4
A1
Figure 27. Simplified Circuit of Amplifier; Gain Is Defined as (R56 + R57)/(R
G
) + 1. For a Gain of 1, RG Is an Open
Circuit.
INPUT OFFSET AND OUTPUT OFFSET
Voltage offset specifications are often considered a figure of merit for instrumentation amplifiers. While initial offset may be adjusted to zero, shifts in offset voltage due to temperature variations will cause errors. Intelligent systems can often correct for this factor with an autozero cycle, but there are many small­signal high-gain applications that dont have this capability.
Voltage offset and offset drift each have two components; input and output. Input offset is that component of offset that is
REV. C
AD624
–8–
directly proportional to gain i.e., input offset as measured at the output at G = 100 is 100 times greater than at G = 1. Output offset is independent of gain. At low gains, output offset drift is dominant, while at high gains input offset drift domi­nates. Therefore, the output offset voltage drift is normally specified as drift at G = 1 (where input effects are insignificant), while input offset voltage drift is given by drift specification at a high gain (where output offset effects are negligible). All input­related numbers are referred to the input (RTI) which is to say that the effect on the output is “G” times larger. Voltage offset vs. power supply is also specified at one or more gain settings and is also RTI.
By separating these errors, one can evaluate the total error inde­pendent of the gain setting used. In a given gain configura­tion both errors can be combined to give a total error referred to the input (R.T.I.) or output (R.T.O.) by the following formula:
Total Error R.T.I. = input error + (output error/gain) Total Error R.T.O. = (Gain × input error) + output error
As an illustration, a typical AD624 might have a +250 µV out­put offset and a –50 µV input offset. In a unity gain configura- tion, the total output offset would be 200 µV or the sum of the two. At a gain of 100, the output offset would be –4.75 mV or: +250 µV + 100 (–50 µV) = –4.75 mV.
The AD624 provides for both input and output offset adjust­ment. This optimizes nulling in very high precision applications and minimizes offset voltage effects in switched gain applica­tions. In such applications the input offset is adjusted first at the highest programmed gain, then the output offset is adjusted at G = 1.
GAIN
The AD624 includes high accuracy pretrimmed internal gain resistors. These allow for single connection program­ming of gains of 1, 100, 200 and 500. Additionally, a variety of gains including a pretrimmed gain of 1000 can be achieved through series and parallel combinations of the internal resis­tors. Table I shows the available gains and the appropriate pin connections and gain temperature coefficients.
The gain values achieved via the combination of internal resistors are extremely useful. The temperature coefficient of the gain is dependent primarily on the mismatch of the temperature coefficients of the various internal resistors. Tracking of these resistors is extremely tight resulting in the low gain TCs shown in Table I.
If the desired value of gain is not attainable using the inter­nal resistors, a single external resistor can be used to achieve any gain between 1 and 10,000. This resistor connected between
AD624
G = 100
RG
2
–V
S
OUTPUT SIGNAL COMMON
V
OUT
10k
–INPUT
RG
1
G = 200
G = 500
+INPUT
INPUT OFFSET NULL
+V
S
Figure 28. Operating Connections for G = 200
Table I.
Temperature Gain Coefficient Pin 3 (Nominal) (Nominal) to Pin Connect Pins
1 –0 ppm/°C –– 100 –1.5 ppm/°C13 – 125 –5 ppm/°C 13 11 to 16 137 –5.5 ppm/°C 13 11 to 12
186.5 –6.5 ppm/°C 13 11 to 12 to 16 200 –3.5 ppm/°C12 – 250 –5.5 ppm/°C 12 11 to 13 333 –15 ppm/°C 12 11 to 16 375 –0.5 ppm/°C 12 13 to 16 500 –10 ppm/°C11– 624 –5 ppm/°C 11 13 to 16 688 –1.5 ppm/°C 11 11 to 12; 13 to 16 831 +4 ppm/°C 11 16 to 12 1000 0 ppm/°C 11 16 to 12; 13 to 11
Pins 3 and 16 programs the gain according to the formula
RG=
40k
G 1
(see Figure 29). For best results RG should be a precision resis­tor with a low temperature coefficient. An external R
G
affects both gain accuracy and gain drift due to the mismatch between it and the internal thin-film resistors R56 and R57. Gain accuracy is determined by the tolerance of the external R
G
and the absolute
accuracy of the internal resistors (±20%). Gain drift is determined by the mismatch of the temperature coefficient of R
G
and the tem-
perature coefficient of the internal resistors (–15 ppm/°C typ), and the temperature coefficient of the internal interconnections.
AD624
RG
2
–V
S
REFERENCE
V
OUT
–INPUT
RG
1
2.105k
+INPUT
+V
S
OR
1.5k
1k
G = + 1 = 20 ⴞ20%
40.000
2.105
Figure 29. Operating Connections for G = 20
The AD624 may also be configured to provide gain in the out­put stage. Figure 30 shows an H pad attenuator connected to the reference and sense lines of the AD624. The values of R1, R2 and R3 should be selected to be as low as possible to mini­mize the gain variation and reduction of CMRR. Varying R2 will precisely set the gain without affecting CMRR. CMRR is determined by the match of R1 and R3.
AD624
G = 100
RG
2
–V
S
V
OUT
–INPUT
RG
1
G = 200
G = 500
+INPUT
+V
S
R
L
R3 6k
R2 5k
R1
6k
(R
2
||20k) + R1 + R3)
(R
2
||20k⍀)
G =
(R1 + R2 + R3) || RL 2k
Figure 30. Gain of 2500
REV. C
AD624
–9–
NOISE
The AD624 is designed to provide noise performance near the theoretical noise floor. This is an extremely important design criteria as the front end noise of an instrumentation amplifier is the ultimate limitation on the resolution of the data acquisition system it is being used in. There are two sources of noise in an instrument amplifier, the input noise, predominantly generated by the differential input stage, and the output noise, generated by the output amplifier. Both of these components are present at the input (and output) of the instrumentation amplifier. At the input, the input noise will appear unaltered; the output noise will be attenuated by the closed loop gain (at the output, the output noise will be unaltered; the input noise will be ampli­fied by the closed loop gain). Those two noise sources must be root sum squared to determine the total noise level expected at the input (or output).
The low frequency (0.1 Hz to 10 Hz) voltage noise due to the output stage is 10 µV p-p, the contribution of the input stage is
0.2 µV p-p. At a gain of 10, the RTI voltage noise would be
1 µV p-p,
10
G
 
 
2
+ 0. 2
()
2
. The RTO voltage noise would be
10.2 µV p-p,
102+ 0. 2 G
()
()
2
. These calculations hold for
applications using either internal or external gain resistors.
INPUT BIAS CURRENTS
Input bias currents are those currents necessary to bias the input transistors of a dc amplifier. Bias currents are an additional source of input error and must be considered in a total error budget. The bias currents when multiplied by the source resis­tance imbalance appear as an additional offset voltage. (What is of concern in calculating bias current errors is the change in bias current with respect to signal voltage and temperature.) Input offset current is the difference between the two input bias cur­rents. The effect of offset current is an input offset voltage whose magnitude is the offset current times the source resistance.
AD624
–V
S
+V
S
LOAD
TO POWER SUPPLY GROUND
a. Transformer Coupled
AD624
–V
S
+V
S
LOAD
TO POWER SUPPLY GROUND
b. Thermocouple
AD624
–V
S
+V
S
LOAD
TO POWER SUPPLY GROUND
c. AC-Coupled
Figure 31. Indirect Ground Returns for Bias Currents
Although instrumentation amplifiers have differential inputs, there must be a return path for the bias currents. If this is not provided, those currents will charge stray capacitances, causing the output to drift uncontrollably or to saturate. Therefore, when amplifying floating input sources such as transformers and thermocouples, as well as ac-coupled sources, there must still be a dc path from each input to ground, (see Figure 31).
COMMON-MODE REJECTION
Common-mode rejection is a measure of the change in output voltage when both inputs are changed by equal amounts. These specifications are usually given for a full-range input voltage change and a specified source imbalance. Common-Mode Rejection Ratio (CMRR) is a ratio expression while Common­Mode Rejection (CMR) is the logarithm of that ratio. For example, a CMRR of 10,000 corresponds to a CMR of 80 dB.
In an instrumentation amplifier, ac common-mode rejection is only as good as the differential phase shift. Degradation of ac common-mode rejection is caused by unequal drops across differing track resistances and a differential phase shift due to varied stray capacitances or cable capacitances. In many appli­cations shielded cables are used to minimize noise. This tech­nique can create common-mode rejection errors unless the shield is properly driven. Figures 32 and 33 shows active data guards which are configured to improve ac common-mode rejection by bootstrapping the capacitances of the input cabling, thus minimizing differential phase shift.
AD624
RG
2
–V
S
REFERENCE
V
OUT
–INPUT
+INPUT
+V
S
G = 200
AD711
100
Figure 32. Shield Driver, G ≥ 100
AD624
RG
1
–V
S
REFERENCE
V
OUT
–INPUT
+INPUT
+V
S
–V
S
AD712
100
100
RG
2
Figure 33. Differential Shield Driver
REV. C
AD624
–10–
GROUNDING
Many data-acquisition components have two or more ground pins which are not connected together within the device. These grounds must be tied together at one point, usually at the sys­tem power supply ground. Ideally, a single solid ground would be desirable. However, since current flows through the ground wires and etch stripes of the circuit cards, and since these paths have resistance and inductance, hundreds of millivolts can be generated between the system ground point and the data acqui­sition components. Separate ground returns should be provided to minimize the current flow in the path from the most sensitive points to the system ground point. In this way supply currents and logic-gate return currents are not summed into the same return path as analog signals where they would cause measure­ment errors (see Figure 34).
OUTPUT
REFERENCE
ANALOG
GROUND*
*IF INDEPENDENT, OTHERWISE RETURN AMPLIFIER REFERENCE TO MECCA AT ANALOG P.S. COMMON
SIGNAL GROUND
AD574A
DIGITAL DATA OUTPUT
+
1␮F
0.1 F
1␮F1␮F
DIG COM
0.1 F
0.1 F
0.1 F
AD624
SAMPLE
AND HOLD
AD583
ANALOG P.S.
+15V C –15V
+5V
DIGITAL P.S.
C
Figure 34. Basic Grounding Practice
Since the output voltage is developed with respect to the poten­tial on the reference terminal an instrumentation amplifier can solve many grounding problems.
SENSE TERMINAL
The sense terminal is the feedback point for the instrument amplifiers output amplifier. Normally it is connected to the instrument amplifier output. If heavy load currents are to be drawn through long leads, voltage drops due to current flowing through lead resistance can cause errors. The sense terminal can be wired to the instrument amplifier at the load thus putting the IxR drops inside the loop and virtually eliminating this error source.
AD624
V+
OUTPUT CURRENT BOOSTER
V–
VIN+
V
IN
X1
R
L
(REF)
(SENSE)
Figure 35. AD624 Instrumentation Amplifier with Output Current Booster
Typically, IC instrumentation amplifiers are rated for a full ±10 volt output swing into 2 k. In some applications, how­ever, the need exists to drive more current into heavier loads. Figure 35 shows how a current booster may be connected
inside the loop of an instrumentation amplifier to provide the required current without significantly degrading overall perfor­mance. The effects of nonlinearities, offset and gain inaccuracies of the buffer are reduced by the loop gain of the IA output amplifier. Offset drift of the buffer is similarly reduced.
REFERENCE TERMINAL
The reference terminal may be used to offset the output by up to ±10 V. This is useful when the load is floating or does not share a ground with the rest of the system. It also provides a direct means of injecting a precise offset. It must be remem­bered that the total output swing is ±10 volts, from ground, to be shared between signal and reference offset.
AD624
VIN+
V
IN
REF
SENSE
LOAD
AD711
–V
S
+V
S
V
OFFSET
Figure 36. Use of Reference Terminal to Provide Output Offset
When the IA is of the three-amplifier configuration it is neces­sary that nearly zero impedance be presented to the reference terminal. Any significant resistance, including those caused by PC layouts or other connection techniques, which appears between the reference pin and ground will increase the gain of the noninverting signal path, thereby upsetting the common­mode rejection of the IA. Inadvertent thermocouple connections created in the sense and reference lines should also be avoided as they will directly affect the output offset voltage and output offset voltage drift.
In the AD624 a reference source resistance will unbalance the CMR trim by the ratio of 10 k/R
REF
. For example, if the refer-
ence source impedance is 1 , CMR will be reduced to 80 dB (10 k/1 = 80 dB). An operational amplifier may be used to provide that low impedance reference point as shown in Figure
36. The input offset voltage characteristics of that amplifier will add directly to the output offset voltage performance of the instrumentation amplifier.
An instrumentation amplifier can be turned into a voltage-to­current converter by taking advantage of the sense and reference terminals as shown in Figure 37.
AD624
+INPUT
REF
R
1
+VX–
SENSE
LOAD
AD711
A2
I
L
–INPUT
40.000 R
G
1 +
IL = =
V
X
R
1
V
IN
R
1
Figure 37. Voltage-to-Current Converter
REV. C
AD624
–11–
By establishing a reference at the low side of a current setting resistor, an output current may be defined as a function of input voltage, gain and the value of that resistor. Since only a small current is demanded at the input of the buffer amplifier A2, the forced current I
L
will largely flow through the load. Offset and drift specifications of A2 must be added to the output offset and drift specifications of the IA.
PROGRAMMABLE GAIN
Figure 38 shows the AD624 being used as a software program­mable gain amplifier. Gain switching can be accomplished with mechanical switches such as DIP switches or reed relays. It should be noted that the on resistance of the switch in series with the internal gain resistor becomes part of the gain equation and will have an effect on gain accuracy.
A significant advantage in using the internal gain resistors in a programmable gain configuration is the minimization of thermo­couple signals which are often present in multiplexed data acquisition systems.
If the full performance of the AD624 is to be achieved, the user must be extremely careful in designing and laying out his circuit to minimize the remaining thermocouple signals.
The AD624 can also be connected for gain in the output stage. Figure 39 shows an AD547 used as an active attenuator in the output amplifiers feedback loop. The active attenuation pre­sents a very low impedance to the feedback resistors therefore minimizing the common-mode rejection ratio degradation.
Another method for developing the switching scheme is to use a DAC. The AD7528 dual DAC which acts essentially as a pair of switched resistive attenuators having high analog linearity and
symmetrical bipolar transmission is ideal in this application. The multiplying DACs advantage is that it can handle inputs of either polarity or zero without affecting the programmed gain. The circuit shown uses an AD7528 to set the gain (DAC A) and to perform a fine adjustment (DAC B).
V
DD
GND
225.3
124
4445.7
80.2
50
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
10k
20k
V
B
20k
10k
10k
50
–V
S
+V
S
1F
35V
–IN
+IN
10k
10k
INPUT
OFFSET
NULL
OUTPUT OFFSET NULL
10k
TO –V
(+INPUT)
(–INPUT)
V
OUT
39.2k
WRA4A3A2A1
V
SS
1k
10pF
+V
S
28.7k
316k
1k
1k
–V
S
AD624
AD7590
AD711
Figure 39. Programmable Output Gain
225.3
124
4445.7
80.2
50
G = 100
K1
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
10k
20k
V
B
20k
10k
10k
50
–V
S
+V
S
1F 35V
–IN
+IN
R2 10k
R1
10k
INPUT
OFFSET
TRIM
OUTPUT OFFSET TRIM
RELAY
SHIELDS
G = 200K2G = 500
K3
D1 D2
D3
Y0
K2 K3
74LS138
DECODER
7407N
BUFFER
DRIVER
A
B
Y1
Y2
INPUTS
GAIN
RANGE
+5V
10F
C1 C2
K1 – K3 = THERMOSEN DM2C
4.5V COIL D1 – D3 = IN4148
ANALOG
COMMON
GAIN TABLE
A B GAIN 0 0 100
0 1 500 1 0 200 11 1
LOGIC COMMON
K1
OUT
10k
+5V
AD624
NC
Figure 38. Gain Programmable Amplifier
REV. C
AD624
–12–
225.3
124
4445.7
80.2
50
V
B
50
20k10k
10k
10k
AD624
G = 100
G = 200
G = 500
RG
1
RG
2
–INPUT
(+INPUT)
V
OUT
20k
10k
+INPUT
(–INPUT)
AD7528
1/2
AD712
256:1
DATA
INPUTS
CS
WR
DAC A/DAC B
DB0
DB7
+V
S
DAC A
DAC B
1/2
AD712
Figure 40. Programmable Output Gain Using a DAC
AUTOZERO CIRCUITS
In many applications it is necessary to provide very accurate data in high gain configurations. At room temperature the offset effects can be nulled by the use of offset trimpots. Over the operating temperature range, however, offset nulling becomes a problem. The circuit of Figure 41 shows a CMOS DAC operat­ing in the bipolar mode and connected to the reference terminal to provide software controllable offset adjustments.
AD624
–V
S
+V
S
V
OUT
G = 100
G = 200
G = 500
RG
1
RG
2
+INPUT
–INPUT
DATA
INPUTS
CS
WR
MSB
LSB
+V
S
AD7524
C1
OUT1
OUT2
1/2
AD712
R
FB
+V
S
R3
20k
R4
10k
R5
20k
–V
S
R6
5k
–V
S
GND
AD589
39k V
REF
1/2
AD712
Figure 41. Software Controllable Offset
In many applications complex software algorithms for autozero applications are not available. For these applications Figure 42 provides a hardware solution.
AD624
–V
S
+V
S
V
OUT
RG
1
RG
2
1k
12 11
910
0.1F LOW LEAKAGE
CH
15 16
14
13
V
SS
V
DD
GND
A1 A2 A3 A4
AD7510DIKD
200␮s
ZERO PULSE
AD542
Figure 42. Autozero Circuit
The microprocessor controlled data acquisition system shown in Figure 43 includes includes both autozero and autogain capabil­ity. By dedicating two of the differential inputs, one to ground and one to the A/D reference, the proper program calibration cycles can eliminate both initial accuracy errors and accuracy errors over temperature. The autozero cycle, in this application, converts a number that appears to be ground and then writes that same number (8 bit) to the AD624 which eliminates the zero error since its output has an inverted scale. The autogain cycle converts the A/D reference and compares it with full scale. A multiplicative correction factor is then computed and applied to subsequent readings.
RG
1
RG
2
AD624
1/2
AD712
AD583
AGND
V
IN
V
REF
AD574A
AD7507
EN A1
A2
A0
ADDRESS BUS
–V
REF
5k
10k
20k
LATCH
20k
1/2
AD712
CONTROL
DECODE
AD7524
MICRO-
PROCESSOR
Figure 43. Microprocessor Controlled Data Acquisition System
REV. C
AD624
–13–
WEIGH SCALE
Figure 44 shows an example of how an AD624 can be used to condition the differential output voltage from a load cell. The 10% reference voltage adjustment range is required to accom­modate the 10% transducer sensitivity tolerance. The high linearity and low noise of the AD624 make it ideal for use in applications of this type particularly where it is desirable to measure small changes in weight as opposed to the absolute value. The addition of an autogain/autotare cycle will enable the system to remove offsets, gain errors, and drifts making possible true 14-bit performance.
G100
G200
G500
RG
2
AD624
+INPUT
–INPUT
R5
3M
R6 100k ZERO ADJUST (COARSE)
A/D
CONVERTER
+10V FULL
SCALE
OUTPUT
REFERENCE
SENSE
GAIN = 500
R4 10k ZERO ADJUST (FINE)
100
R3 10
+15V
R1 30k
NOTE 2 10V 10%
R2 20k
R3 10k
SCALE ERROR ADJUST
AD584
+10V
+5V
+2.5V
VBG
TRANSDUCER SEE NOTE 1
NOTES
1. LOAD CELL TEDEA MODEL 1010 10kG. OUTPUT 2mV/Vⴞ10%.
2. R1, R2 AND R3 SELECTED FOR AD584. OUTPUT 10V ⴞ10%.
+15V
AD707
2N2219
R7 100k
OUT
Figure 44. AD624 Weigh Scale Application
AC BRIDGE
Bridge circuits which use dc excitation are often plagued by errors caused by thermocouple effects, l/f noise, dc drifts in the electronics, and line noise pickup. One way to get around these problems is to excite the bridge with an ac waveform, amplify the bridge output with an ac amplifier, and synchronously demodulate the resulting signal. The ac phase and amplitude information from the bridge is recovered as a dc signal at the output of the synchronous demodulator. The low frequency system noise, dc drifts, and demodulator noise all get mixed to the carrier frequency and can be removed by means of a low­pass filter. Dynamic response of the bridge must be traded off against the amount of attenuation required to adequately sup­press these residual carrier components in the selection of the filter.
Figure 45 is an example of an ac bridge system with the AD630 used as a synchronous demodulator. The oscilloscope photo­graph shows the results of a 0.05% bridge imbalance caused by the 1 Meg resistor in parallel with one leg of the bridge. The top trace represents the bridge excitation, the upper middle trace is the amplified bridge output, the lower-middle trace is the out­put of the synchronous demodulator and the bottom trace is the filtered dc system output.
This system can easily resolve a 0.5 ppm change in bridge impedance. Such a change will produce a 6.3 mV change in the low-pass filtered dc output, well above the RTO drifts and noise.
The AC-CMRR of the AD624 decreases with the frequency of the input signal. This is due mainly to the package-pin capaci­tance associated with the AD624s internal gain resistors. If AC-CMRR is not sufficient for a given application, it can be trimmed by using a variable capacitor connected to the amplifier’s RG
2
pin as shown in Figure 45.
AD624C
–V
S
+V
S
V
OUT
G = 1000
RG
1
RG
2
10k
1kHz
BRIDGE
EXCITATION
1M
1k
1k
1k
1k
4–49pF
CERAMIC ac
BALANCE
CAPACITOR
–V
10k
B
10k
5k
2.5k
–V
S
PHASE
SHIFTER
AD630
MODULATED
OUTPUT
SIGNAL
+V
S
MODULATION
INPUT
CARRIER INPUT
2.5k
B
A
COMP
Figure 45. AC Bridge
0V
0V
0V
0V
BRIDGE EXCITATION (20V/div) (A)
AMPLIFIED BRIDGE OUTPUT (5V/div) (B)
DEMODULATED BRIDGE OUTPUT (5V/div) (C)
FILTER OUTPUT 2V/div) (D)
2V
Figure 46. AC Bridge Waveforms
REV. C
AD624
–14–
AD624C
–V
S
+V
S
G = 100
RG
1
RG
2
10k
350
+10V
14-BIT
ADC
0 TO 2V
F.S.
350
350
350
Figure 47. Typical Bridge Application
Table II. Error Budget Analysis of AD624CD in Bridge Application
Effect on Effect on Absolute Absolute Effect
AD624C Accuracy Accuracy on
Error Source Specifications Calculation at TA = +25ⴗC at TA = +85ⴗC Resolution
Gain Error ± 0.1% ±0.1% = 1000 ppm 1000 ppm 1000 ppm – Gain Instability 10 ppm (10 ppm/°C) (60°C) = 600 ppm _ 600 ppm Gain Nonlinearity ±0.001% ± 0.001% = 10 ppm ––10 ppm Input Offset Voltage ±25 µV, RTI ±25 µV/20 mV = ±1250 ppm 1250 ppm 1250 ppm Input Offset Voltage Drift ±0.25 µV/°C(± 0.25 µV/°C) (60°C)= 15 µV
15 µV/20 mV = 750 ppm 750 ppm
Output Offset Voltage
1
±2.0 mV ±2.0 mV/20 mV = 1000 ppm 1000 ppm 1000 ppm
Output Offset Voltage Drift
1
±10 µV/°C(±10 µV/°C) (60°C) = 600 µV
600 µV/20 mV = 300 ppm 300 ppm
Bias Current–Source ±15 nA (± 15 nA)(5 ) = 0.075 µV
Imbalance Error 0.075 µV/20mV = 3.75 ppm 3.75 ppm 3.75 ppm
Offset Current–Source ±10 nA (±10 nA)(5 ) = 0.050 µV
Imbalance Error 0.050 µV/20 mV = 2.5 ppm 2.5 ppm 2.5 ppm
Offset Current–Source ±10 nA (10 nA) (175 ) = 1.75 µV
Resistance Error 1.75 µV/20 mV = 87.5 ppm 87.5 ppm 87.5 ppm
Offset Current–Source ±100 pA/°C (100 pA/°C) (175 ) (60°C) = 1 µV
Resistance–Drift 1 µV/20 mV = 50 ppm 50 ppm
Common-Mode Rejection 115 dB 115 dB = 1.8 ppm × 5V = 9µV
5V dc 9µV/20 mV = 444 ppm 450 ppm 450 ppm
Noise, RTI
(0.1 Hz–10 Hz) 0.22 µV p-p 0.22 µV p-p/20 mV = 10 ppm _ 10 ppm
Total Error 3793.75 ppm 5493.75 ppm 20 ppm
NOTE
1
Output offset voltage and output offset voltage drift are given as RTI figures.
For a comprehensive study of instrumentation amplifier design and applications, refer to the Instrumentation Amplifier Application Guide, available free from Analog Devices.
ERROR BUDGET ANALYSIS
To illustrate how instrumentation amplifier specifications are applied, we will now examine a typical case where an AD624 is required to amplify the output of an unbalanced transducer. Figure 47 shows a differential transducer, unbalanced by ≈5 Ω, supplying a 0 to 20 mV signal to an AD624C. The output of the IA feeds a 14-bit A to D converter with a 0 to 2 volt input volt­age range. The operating temperature range is –25°C to +85°C. Therefore, the largest change in temperature T within the operating range is from ambient to +85°C (85°C – 25°C = 60°C.)
In many applications, differential linearity and resolution are of prime importance. This would be so in cases where the absolute value of a variable is less important than changes in value. In these applications, only the irreducible errors (20 ppm =
0.002%) are significant. Furthermore, if a system has an intelli­gent processor monitoring the A to D output, the addition of an autogain/autozero cycle will remove all reducible errors and may eliminate the requirement for initial calibration. This will also reduce errors to 0.002%.
REV. C
AD624
–15–
OUTLINE DIMENSIONS
Dimensions shown in inches and (mm).
Side-Brazed Solder Lid Ceramic DIP
(D-16)
16
1
8
9
0.080 (2.03) MAX
0.310 (7.87)
0.220 (5.59)
PIN 1
0.005 (0.13) MIN
0.100 (2.54)
BSC
SEATING PLANE
0.023 (0.58)
0.014 (0.36)
0.060 (1.52)
0.015 (0.38)
0.200 (5.08) MAX
0.200 (5.08)
0.125 (3.18)
0.070 (1.78)
0.030 (0.76)
0.150 (3.81) MAX
0.840 (21.34) MAX
0.320 (8.13)
0.290 (7.37)
0.015 (0.38)
0.008 (0.20)
–16–
C805d–0–7/99
PRINTED IN U.S.A.
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