Datasheet ACT8615, ACT8614, ACT8613, ACT8612, ACT8611 Datasheet (ACT)

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ACT861X Series
Radiation Hardened
50 Watt Power Supply Module
Features
Advanced
Radiation Environment
Total Dose 100K Rad (Si)
No SEE or SEU to 20 MeV/cm2/mg
-55oC to 85oC Baseplate Mounting Temperature
50W Power Output, +5V, +12V, +15V, -12V and –15V Output Versions Available
50V Input Bus
Internal EMI Suppression Circuitry designed to meet the requirements of MIL-STD-461C
Short Circuit Protected
Input Undervoltage Shutdown
Output Overvoltage Shutdown
Overtemperature Shutdown
Input Shutdown Control
Input Synchroni zation Control
Output Synchronization Control
Output Status Signal
Packaging – Non-Hermetic COB in a 3" x 4" x .9" housing with D connector
CIRCUIT TECHNOLOGY
www.aeroflex.com
X
L
O
E
L
F
A
B
R
E
ISO
A
9001
C
E
R
T
E
I
F
I
S
I
N
C
.
D
VIN+
INHIBIT
SYNC_IN
IN_C O M
INPU T
CONTROL
CIRCUITRY
Figure 1 – Block Diagram
OUTPUT
CONTROL
CIRCUITRY
VO+
VO-
ST ATU S
SYNC_OUT
OUT_COM
eroflex Circuit Technology - Advanced Multichip Modules © SCD861X REV 2 5/16/00
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General Description
Aeroflex’s ACT861X series of power supply modules are radiation hardened 50 Watt units designe d for use in space applications. U sing a double en ded forward topolo gy with synchrono us rectifiers ac hieves hig h e ffici ency, and the us e o f C hi p-On- Bo ard (C OB ) co nst ruc tion to geth er w ith planar ma gnetics allows Aeroflex to provi de s pace qual ity c omponents at down-t o-eart h prices.
The ACT86 1X series a re full featured sin gle output co nverte rs, with EMI filt ering, shor t circuit protection, input undervoltage shutdown, output overvoltage shutdown, overtemperature shutdown, input s hutdown c ontro l and syn chroniz ation on both input and out put side s. Other o utput voltages are available upon request.
Aeroflex’s ACT861X series of power supply modules are radiation hardened 50 Watt units designe d for use in sp ace a pplic atio ns. The block diagram shown i n F igure 1 use s a two trans istor (double ended) forward topology to minimize voltage stresses on the semiconductors, and synchronous rectifiers are used to achieve high efficiency. These full featured converters are intended to be used in the space environment, conduction cooled to a baseplate and interconnected to the system via a D connector. The converter includes features such as input undervoltage shutdown, output overvoltage shutdown, overtemperature shutdown, input shutdown control and synchronization on both input and output sides. No optocouplers are used in the conver te r to as s ure long term tota l dose hardn es s.
The ACT861X series is fabricated as an encapsulated Chip-On-Board module in an aluminum housing. The Out line Drawing is show n in Figure 2.
The input undervoltage shutdown disables the converter when the input bus is below the minimum specified setpoint. Nominal input current will be the shutdown current specified. This prevents the converter from generating low output voltages in the event of bus undervoltages and drawing high input currents when attempting to power the rated load with these low bus input voltages. When the input bus voltage is above the minimum specified in Table 1 the converter commences operat ion.
Overt emperature prote ction is integral to the ACT861X se ries. An interna l temperature sen sor mounted near the higher power dissipating components shuts the converter off if the mounting tempe rature is ab ove the thres hold specified in Table 1. When t he converter cools off it will tur n back on with no cycling of input power required.
The out put overvoltag e circu it uses a port ion of the output voltage der ived to pow er the in tern al logic (the bootstrap supply) to measure indirectly the output voltage. This voltage is sensed, and if it exceeds a predetermined threshold the converter will cycle at a nominal 100Hz frequency attempting to restart.
Control of the ACT861X is achieved via the tempe rature monit or and to control th e module. W hen module is disa bled. Nom inal curren t flowing throu gh the and the on/off threshold is 6V above the negative return. When the converter temperature sensor is at –55° C the
INHIBIT
line will be approxi mately 8.7V; at 85°C it will be approximate ly 6.7V. This
affords the user a convenient way to measure the c onverter internal temperat ure.
Synchr oniz ation may eit her be re ferenced to t he ou tput groun d o f the c o nver ter o r inpu t grou nd. When synchronization is referenced to the input ground a low impedance clock waveform, approximately 50% duty cycle, TTL compatible between 450 and 500KHz, should be applied to the
SYNC_IN
term inal and t he
IN_COM
term inal. Th is will synchro nize the switch ing power conver ter althoug h not the feedback oscillator. If it is desired to synchr onize both the power conver ter and feedback oscillator a low impedance clock waveform, approximately 50% duty cycle, TTL compatible between 450 and 500KHz, should be applied to the
OUT_COM
The
terminal.
ST ATUS
output is an open collector signal, active low, referenced to
asserted w hen the out put voltage is within ±10% of th e nominal ou t put voltage.
INHIBIT
pin. This pin may be used as both an internal
INHIBIT
INHIBIT
is shorted to the
IN_COM
pin the
line at this time is less th an 1m A,
SYNC_OUT
terminal and the
OUT_COM
that is
Aeroflex Circuit Technology SCD861X REV 2 5/16/00 Plainview NY (516) 694-6700
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Table 1 – Performanc e Sp ec ific at io ns
(TC = -55°C to +85°C, VIN = +50V DC ±5%, CL = 0, Unless otherwise specif ied)
Parameter ACT8601 ACT8602 ACT8603 ACT8604 ACT8605 Units
Nomin al O utp ut Voltage Regulation, No Load to Full Load Stability, Over Operating Temperature Regulation, Over Line Voltage
Ripple
Output Overvoltage Shutdown Effice nc y, at Full Load Output Current Outpu t Cur rent Lim it Output Voltage Accuracy Output Power Input Voltage Input Voltage
Input Voltage, Transient
Input EMI
+5 +12 +15 -12 -15 Volts
0.1 0.05 0.05 0.05 0 .05 Volts, Maximum
0.1 0.05 0.05 0.05 0 .05 Volts, Maximum
0.05 0.025 0.02 5 0.025 0.025 Volts, Maximum
50 25 25 25 25
+5.5 +13.2 +16.5 -13.2 -16.5 Volts, Maximum
85 88 88 88 88 %, Minimu m 10 4.2 3.3 4.2 3.3 Amperes, Maximum 125454Amperes, Maximum
±2 % 50 W, Maximum 40 Volts, Minimum 60 Volts, Maximu m
100
Complies with MIL-STD-461C
mVolts RMS,
Maximum
Volts, Maximum
for 1 second
Input Undervoltage Threshold Input Current, at Full Load Input Current, at No Load Input Current, Shutdown Asserted Input Outp ut Isolat ion Switch ing Frequency
Transient Response
Overshoot Outp u t Short Ci rcuit Durati on
Radiation, Total Dose
Radiation, SEE/S EB
Thermal Shutdown, Case Operating Temperature, Case Storage Temperature
38.5 Volts, Maximum
1.5 Amper e s, Maximu m
0.15 Amperes, Maximum 20 mAmperes, Maximum
10MΩ at 250V Minimum
200 KHz, Nominal
50% loa d change, 5% Maximum deviation, returns to regulation band
At Turn On, Turn Off and Power Failure: None
Will Withstand co ntinious short without damage
in 1msec.
100
20
85°C Minimum
-55°C to +85°C
-65°C to +125°C
KRad (Si),
Maximum
MeV/cm
Maximum
2
/mg,
Aeroflex Circuit Technology SCD861X REV 2 5/16/00 Plainview NY (516) 694-6700
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4x ∅.171
See Note 1
(1.852)
A3
A2
10
5 4
9
3
8
2
7
1
6
A1
.91
.61
Table 2 – Connector
Pin Ass ign m e n ts
Pin Function
A1 CHASSIS A2 VO+
COMMON
4.000
.281
.900
3.438
.50
TYP
.250
.500 TYP
3.500
3.000
3.500
A3 VO-
1VIN­2 SYNC_IN 3NC 4STATUS 5OUT_COM 6VIN+ 7 INHIBIT 8 IN_COM 9NC
10 SYNC_OUT
Notes:
1. Input/ Output Connector ITT Cannon DBMMMD13H3PJ, mating with DBMM13W 3S . Connector pin assignments are listed in Table 1.
2. Dimension Tolerances: 2 Place Decimals . ±.015
3 Place Decimals. ±.005
Figure 2 – Package Outline Drawing
Aeroflex Circuit Technology SCD861X REV 2 5/16/00 Plainview NY (516) 694-6700
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CIRCUIT TECHNOLOGY
Ordering Information
Model Number Output Voltage
ACT 8611 +5V ACT8612 +12V ACT8613 +15V ACT8614 -12V ACT8615 -15V
Specifications subject to change without notice
Aeroflex Circuit Technology 35 South Service Road Plainview New York 11803 www.aeroflex.com/act1.htm
Aeroflex Circuit Technology SCD861X REV 2 5/16/00 Plainview NY (516) 694-6700
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Telephone: (516) 694-6700 FAX: (516) 694-6715
Toll Free Inquiries: (800) 843-1553
E-Mail: sales-act@aeroflex.com
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