Aeroflex’s ACT861X series of power supply modules are radiation hardened 50 Watt units
designe d for use in space applications. U sing a double en ded forward topolo gy with synchrono us
rectifiers ac hieves hig h e ffici ency, and the us e o f C hi p-On- Bo ard (C OB ) co nst ruc tion to geth er w ith
planar ma gnetics allows Aeroflex to provi de s pace qual ity c omponents at down-t o-eart h prices.
The ACT86 1X series a re full featured sin gle output co nverte rs, with EMI filt ering, shor t circuit
protection, input undervoltage shutdown, output overvoltage shutdown, overtemperature shutdown,
input s hutdown c ontro l and syn chroniz ation on both input and out put side s. Other o utput voltages
are available upon request.
Aeroflex’s ACT861X series of power supply modules are radiation hardened 50 Watt units
designe d for use in sp ace a pplic atio ns. The block diagram shown i n F igure 1 use s a two trans istor
(double ended) forward topology to minimize voltage stresses on the semiconductors, and
synchronous rectifiers are used to achieve high efficiency. These full featured converters are
intended to be used in the space environment, conduction cooled to a baseplate and
interconnected to the system via a D connector. The converter includes features such as input
undervoltage shutdown, output overvoltage shutdown, overtemperature shutdown, input shutdown
control and synchronization on both input and output sides. No optocouplers are used in the
conver te r to as s ure long term tota l dose hardn es s.
The ACT861X series is fabricated as an encapsulated Chip-On-Board module in an aluminum
housing. The Out line Drawing is show n in Figure 2.
The input undervoltage shutdown disables the converter when the input bus is below the
minimum specified setpoint. Nominal input current will be the shutdown current specified. This
prevents the converter from generating low output voltages in the event of bus undervoltages and
drawing high input currents when attempting to power the rated load with these low bus input
voltages. When the input bus voltage is above the minimum specified in Table 1 the converter
commences operat ion.
Overt emperature prote ction is integral to the ACT861X se ries. An interna l temperature sen sor
mounted near the higher power dissipating components shuts the converter off if the mounting
tempe rature is ab ove the thres hold specified in Table 1. When t he converter cools off it will tur n
back on with no cycling of input power required.
The out put overvoltag e circu it uses a port ion of the output voltage der ived to pow er the in tern al
logic (the bootstrap supply) to measure indirectly the output voltage. This voltage is sensed, and if it
exceeds a predetermined threshold the converter will cycle at a nominal 100Hz frequency
attempting to restart.
Control of the ACT861X is achieved via the
tempe rature monit or and to control th e module. W hen
module is disa bled. Nom inal curren t flowing throu gh the
and the on/off threshold is 6V above the negative return. When the converter temperature sensor is
at –55° C the
INHIBIT
line will be approxi mately 8.7V; at 85°C it will be approximate ly 6.7V. This
affords the user a convenient way to measure the c onverter internal temperat ure.
Synchr oniz ation may eit her be re ferenced to t he ou tput groun d o f the c o nver ter o r inpu t grou nd.
When synchronization is referenced to the input ground a low impedance clock waveform,
approximately 50% duty cycle, TTL compatible between 450 and 500KHz, should be applied to the
SYNC_IN
term inal and t he
IN_COM
term inal. Th is will synchro nize the switch ing power conver ter
althoug h not the feedback oscillator. If it is desired to synchr onize both the power conver ter and
feedback oscillator a low impedance clock waveform, approximately 50% duty cycle, TTL
compatible between 450 and 500KHz, should be applied to the
OUT_COM
The
terminal.
ST ATUS
output is an open collector signal, active low, referenced to
asserted w hen the out put voltage is within ±10% of th e nominal ou t put voltage.
INHIBIT
pin. This pin may be used as both an internal
INHIBIT
INHIBIT
is shorted to the
IN_COM
pin the
line at this time is less th an 1m A,
SYNC_OUT
terminal and the
OUT_COM
that is
Aeroflex Circuit TechnologySCD861X REV 2 5/16/00 Plainview NY (516) 694-6700
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Table 1 – Performanc e Sp ec ific at io ns
(TC = -55°C to +85°C, VIN = +50V DC ±5%, CL = 0, Unless otherwise specif ied)
ParameterACT8601ACT8602ACT8603ACT8604ACT8605Units
Nomin al O utp ut Voltage
Regulation, No Load to Full Load
Stability, Over Operating Temperature
Regulation, Over Line Voltage
Ripple
Output Overvoltage Shutdown
Effice nc y, at Full Load
Output Current
Outpu t Cur rent Lim it
Output Voltage Accuracy
Output Power
Input Voltage
Input Voltage
Input Voltage, Transient
Input EMI
+5+12+15-12-15Volts
0.10.050.050.050 .05Volts, Maximum
0.10.050.050.050 .05Volts, Maximum
0.050.0250.02 50.0250.025Volts, Maximum
5025252525
+5.5+13.2+16.5-13.2-16.5Volts, Maximum
8588888888%, Minimu m
104.23.34.23.3Amperes, Maximum
125454Amperes, Maximum
±2 %
50W, Maximum
40Volts, Minimum
60Volts, Maximu m
100
Complies with MIL-STD-461C–
mVolts RMS,
Maximum
Volts, Maximum
for 1 second
Input Undervoltage Threshold
Input Current, at Full Load
Input Current, at No Load
Input Current, Shutdown Asserted
Input Outp ut Isolat ion
Switch ing Frequency
Transient Response
Overshoot
Outp u t Short Ci rcuit Durati on
Radiation, Total Dose
Radiation, SEE/S EB
Thermal Shutdown, Case
Operating Temperature, Case
Storage Temperature
38.5Volts, Maximum
1.5Amper e s, Maximu m
0.15Amperes, Maximum
20mAmperes, Maximum
10MΩ at 250V Minimum –
200KHz, Nominal
50% loa d change, 5% Maximum deviation, returns to regulation band
At Turn On, Turn Off and Power Failure: None–
Will Withstand co ntinious short without damage–
in 1msec.
100
20
85°CMinimum
-55°C to +85°C–
-65°C to +125°C–
–
KRad (Si),
Maximum
MeV/cm
Maximum
2
/mg,
Aeroflex Circuit TechnologySCD861X REV 2 5/16/00 Plainview NY (516) 694-6700