Datasheet ACA5-20PC-9-DC3-RL, ACA5-20PC-9-DC3-RH, ACA5-20PC-9-DC3-GS, ACA5-20PC-9-DC2-RL, ACA5-20PC-9-DC1-RL Datasheet (DATEL)

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DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 E–mail: sales@datel.com • Internet: www.datel.com
ACA5-20PC Series
ACA5-20PC Series AC Ammeters are designed to scale and digitally display the output of standard, 5A-output current transformers (50:5A, 500:5A, 1000:5A, etc.). Simply pass the secondary/output wires of the "primary" CT through the ACA5-20PC's on-board CT, apply power to the meter, and you're instantly measuring ac currents over one of 14 ranges from 0-50A (with 100mA resolution) to 0-2000A (with 1A resolution). Because they accept outputs from previously installed high-current CT's, ACA5-20PC's can instantly bring modern digital precision to older ac ammeters.
The functionally complete ACA5-20PC ammeters incorporate scaling/interface circuitry to mate the on-board CT to a precision (3½ digit) A/D converter. The A/D's output directly drives the meters' large (0.37"/9.4mm digit height), easy-to-read, LED displays. All models employ auto-zero circuits, precision bandgap references, and super stable metal-film resistors for unsurpassed accuracy (±0.15%FS) and stability.
ACA5-20PC meters are either ac (120/220/277Vac @ 50/60Hz or 120Vac @ 400Hz) or dc (+5V, +5-40V, or +36-75V) powered. AC models can be powered by the same ac supply whose current they are monitoring. All ACA5-20PC's provide 2000Vdc isolation between the measured ac current and their power supply, and all models are UL/CSA recognized.
Each meter is housed in a subminiature, 1.38" x 0.88", epoxy-encapsulated package whose behind-the-panel installation depth is 2 inches. Display color options include standard red, high-intensity red, and standard green. Each meter is supplied with a plastic bezel assembly with sealing gaskets (DATEL DMS-BZL4).
Digital-Readout
LED-Display
50-2000A AC Ammeters
Figure 1. ACA5-20PC Series Simplified Schematic
Features
Scales and displays the output of 50:5A to
2000:5A current transformers
14 ranges (0-50 Amp to 0-2000 Amp)
3 LED options, 6 power options, 112 models
Functionally complete:
On-board 5A current transformers Scaling/interface circuitry Precision A/D converters Bright red or green LED displays
Subminiature, 1.38" x 0.88" package
Easy-to-read, 0.37"/9.4mm digits
AC powered models: 120Vac @ 400Hz,
120/220/277Vac @ 50/60Hz
AC models can be "self-powered"
DC powered models: +5V, +5-40V, +36-75V
2000V isolation; UL/CSA recognized
Digital replacements for analog ammeters
®
®
AC or DC
INPUT POWER
3½ DIGIT
A/D CONVERTER
+V –V
+
PRECISION FULL-WAVE
RECTIFIER
CAL.
BUILT-IN
0-5A CURRENT
TRANSFORMER
LED DISPLAY
POWER
CONVERTER
TB1
A B
+
(L1)
OUTPUT FROM 50:5A
TO 2000:5A EXTERNAL
CURRENT TRANSFORMER
E156931
Order on-line at www.datel.com
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DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 E–mail: sales@datel.com • Internet: www.datel.com
ACA5-20PC Series
5A INPUT, 3½ DIGIT, LED DISPLAY, AC AMMETERS
Performance/Functional Specifications
Typical at TA = + 25°C, unless otherwise noted.
Technical Notes
IMPORTANT! To ensure safe and reliable operation, ACA5-20PC ammeters must be installed and serviced by qualified technical personnel. Contact DATEL if there is any doubt regarding ammeter installation and/or operation.
1. Measurement Type: ACA5-20PC ac ammeters employ a full-wave-
rectified, average responding, rms-calibrated circuit to measure the stepped-down output of their built-in L1 current transformer (CT) . Stated accuracy specifications are measured using a sine-wave current at or close to the full-scale input level, at nominal line frequency.
2. Calibration: Periodic recalibration of ACA5-20PC ammeters is not required under normal, indoor operating environments. If user calibration is necessary, it should be performed by qualified technical personnel. Calibration is performed with potentially lethal voltages applied to the ACA5-20PC and its associated wiring, with the specified full-scale current flowing through the ammeter’s built-in current transformer. A plastic, fully-insulated adjusting tool must be used to access the recessed calibration potentiometer located on the back of the meter (see Mechanical Specifications). Contact DATEL if additional information is required regarding calibration, setup, or any other technical issue pertaining to ACA5-20PC ammeters.
3. Wire Gauges and Fusing: Wires specified in the Functional Specifications section must be used for making connections to ACA5­20PC Series ammeters. All power-supply and load wiring must be rated for the supply voltages and currents they will conduct and must comply with any code or application-mandated requirements pertaining to the user’s specific installation.
Rated Full-Scale Current Min. Typ. Max. Units All Models 5.0 Amps Overcurrent Rating 1.5 x rated full-scale current Performance Sampling Rate 2.5 samples per second Accuracy ±0.15%FS ±6 counts Measurement Type Sine wave input, full-wave
averaging, rms calibrated
Temperature Drift (0 to +60°C) ±0.2 ±0.4 Counts/°C Zero-Current Reading -001 000 001 Counts Dielectric Withstanding Voltage 2000 Vdc Power Supply Voltage
ACA5-20PC-X-AC1-XX 85 120 264 Vac@47-99Hz ACA5-20PC-X-AC2-XX 85 120 140 Vac@350-450Hz ACA5-20PC-X-AC3-XX 240 264 310 Vac@47-99Hz ACA5-20PC-X-DC1-XX +4.75 +40 Vdc ACA5-20PC-X-DC2-XX +36 +75 Vdc ACA5-20PC-X-DC3-XX +4.75 +5.25 Vdc
Power Supply Current
ACA5-20PC-X-AC1,3-XX 30 50 mA@47-99Hz ACA5-20PC-X-AC2-XX 30 50 mA@350-450Hz ACA5-20PC-X-DC1,2-XX +8 +12 mAdc ACA5-20PC-X-DC3-XX +80 +120 mAdc
Power Supply Terminal Block Wire Size & Type 16-22AWG (solid or stranded) Insulation Strip Length 0.25 inches Screw Tightening Torque 3.6 pound-inches (0.4Nm) Maximum Rated Voltage 310Vac Display Display Type and Size 3½ digit LED, 0.37"/9.4mm digit height Overrange Indication "1___" Display Reading/Decimal Point Model dependent. See Ordering Info. Physical/Environmental Operating Temperature 0 +60 °C Storage Temperature –40 +75 °C Humidity (non-condensing) 0 95 % Case Material Polycarbonate Dimensions 1.38"W x 0.88"H Depth is model
dependent (see Mechanical Specifications)
Weight (all models) 1.1 ounces (31 grams)
The specified Full-Scale Current is the current carried by the single wire passing through the
center hole of the ACA5-20PC's on-board CT. It is not the load current ultimately being measured. the Overcurrent Rating is a continuous rating that applies to the Full-Scale Current. It does not apply to any circuitry external to the meter.
Listed accuracy specifications apply over the range of the Rated Full-Scale Current over
frequencies of 45-450Hz.
Maximum reverse polarity protection on "DC1" models is –40Vdc, and –50Vdc on "DC2"
models. "DC3" models provide no reverse polarity protection.
All specified maximum power supply currents are steady-state. AC-powered models can
draw larger surges at initial turn on.
Ordering Information
Order on-line at www.datel.com
ACA5 - 20PC - 1 - AC1 - RL
1 = 50.0A 2 = 75.0A 3 = 100.0A 4 = 150.0A 5 = 199.9A 6 = 250A 7 = 300A 8 = 400A 9 = 500A 10 = 600A 11 = 750A 12 = 1000A 13 = 1500A 14 = 1999A
RL = Red Standard RH = High-Intensity Red* GS = Green Standard*
AC1 = 85-264Vac@50/60Hz AC2 = 85-140Vac@400Hz AC3 = 240-310Vac@50/60Hz DC1 = +5-40Vdc DC2 = +36-75Vdc DC3 = +5Vdc
Input Range:
LED Color:
Power Supply:
*
Available on "DC3" +5V
powered models only
Accessories: DMS-20-CP Panel cutout punch
A DMS-BZL4 bezel assembly with sealing gasket is supplied with each ammeter.
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DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 E–mail: sales@datel.com • Internet: www.datel.com
5A INPUT, 3½ DIGIT, LED DISPLAY, AC AMMETERS
ACA5-20PC Series
Step 2. Step 3. Step 4.Step 1.
The supply wires connected to both the meter and the load must be fused according to the current rating of the wire gauge being used, in accordance with applicable regulatory codes. Also, wire insulation should be stripped to within +/-10% of the stated dimensions, and wires should be inserted into TB1 such that their insulation is not pinched by the screw terminal. TB1 is to be used only for powering the meter’s internal circuitry. It must not be used to supply current
to external loads.
AC-powered models draw minimal steady-state supply currents (50mA max.), and in most applications, they can be fused according to the supply wire’s maximum amperage rating. However, these models can draw significantly higher surge currents for brief periods when the ac line voltage is initially applied.
4. AC Supply Polarity and Grounding: The two supply inputs, TB1-A and TB1-B, on all ac-powered ACA5-20PC ammeters are not in themselves polarity sensitive, that is, they have no internal "AC LO" or "AC HI" designations. Also, ac-powered ACA5-20PC ammeters do not include or require a connection to earth/chassis ground.
5. Connector Torque Ratings: It is important to tighten TB1's, screw­terminals to their rated torque specification of 3.6 pound-inches (0.4Nm). Proper tightening will minimize connector losses and ensure safe, reliable operation.
6. DC-Powered Models: DC-powered models draw minimal supply currents (120mA max.) and in most applications can be fused according to the supply wire’s maximum amperage rating. However, be sure to check and comply with all applicable codes and regulations to ensure proper installation and operation.
7. Isolation: The on-board CT (L1) provides a minimum 2000Vdc
isolation between the current-carrying conductor passing through its primary circuit and the ammeter supply voltage connected to TB1. This isolation rating only applies to applications in which the load wiring (i.e., the wire passing through L1’s center hole) does not connect directly or indirectly to TB1-A or TB1-B.
8. CT Precautions: In normal operation, a 5A current transformer’s secondary circuit operates at a very low voltage due to its closed-loop operation and its low burden resistance. However, a CT can still generate potentially lethal voltages if its output current is suddenly interrupted. For example, loose CT secondary connections can cause a condition referred to as “inductive kick". Inductive kick can generate extremely high voltages across intermitent secondary connections.
Therefore, implementing connections to any 5A current transformer’s output leads must only be performed with zero load-current, that is, with no power applied to the load circuit.
9. CT Connections and Grounding: Some applications require
connecting one of the external 5A CT’s output leads to earth/chassis ground. In the USA, consult the latest revision of the National Electrical Code (NEC) for more information regarding CT grounding.
After all mechanical assembly is completed, connect the two output leads of the external 5A CT to each other after they are run through L1’s center hole. Pressure-style connectors (commonly refered to as “wire nuts”) are acceptable as long as they are rated for the number of conductors and voltage invloved.
10. Replacing Analog Panel Meters: ACA5-20PC ammeters can be used as direct replacements for analog panel meters driven by 5A CT’s. All wiring operations must be performed with both the load and the supply power sources completely de-energized.
Figure 2. Panel Installation
All connections to ACA5-20PC Series ammeters must be made after the ammeter is securely attached to the panel and with all load and supply voltages de-energized (off).
Care should be exercised when passing conductors through the ammeter’s built-in CT. The installed wire positions should be such that minimal forces are applied to the built-in CT, TB1, or to the ammeter itself. In high-vibration environments, proper strain reliefs be used for all load and supply wiring.
To ensure a secure panel-mount installation, DATEL recommends
Panel Installation
using the DMS-BZL4 bezel assembly (with sealing gasket) supplied with each ammeter. See Mechanical Specifications for detailed cutout and ammeter dimensions.
Following the four-step sequence shown in Figure 2 —being careful not to apply excessive force or twisting motions—insert the ammeter into the panel opening. When using the DMS-BZL4, install its sealing gasket so it is positioned between the ammeter’s front flange and panel front surface (see Mechanical Specifications). Be sure to use and securely tighten all four screws supplied with the bezel assembly.
PANEL
1
PANEL
2
PANEL
4
3
PANEL
GASKET (optional)
BEZEL
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DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 E–mail: sales@datel.com • Internet: www.datel.com
ACA5-20PC Series
5A INPUT, 3½ DIGIT, LED DISPLAY, AC AMMETERS
Figure 4. All ACA5-20PC DC-Powered Models
Figure 3. All ACA5-20PC AC-Powered Models
First pass and carefully dress one output wire from the external CT through the on-board CT (L1). Then connect the ac supply to TB1 as shown. If required, verify that correct line-power polarities are applied to the external load (see Technical Note 4). Ensure all wires are stripped and terminals torqued correctly. For proper operation, pass only a single wire through the on-board CT's center hole.
Typical Wiring Diagrams
First pass and carefully dress one output wire from the external CT through the on-board CT (L1). Then connect the two dc power­supply wires to TB1, observing correct positive ("+") and negative ("–") polarities. Ensure all wires are stripped and terminals torqued correctly. For proper operation, pass only a single wire through the on-board CT's center hole.
AC POWER
SUPPLY
TB1
A B
EXTERNAL
5A-OUTPUT CURRENT
TRANSFORMER
TO
AC LOAD
0-5A
OUTPUT
ACA5-20PC-X-ACX
L1
DC POWER
SUPPLY
TB1
A B
TO
AC LOAD
0-5A
OUTPUT
ACA5-20PC-X-DCX
L1
+
+
EXTERNAL
5A-OUTPUT CURRENT
TRANSFORMER
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5A INPUT, 3½ DIGIT, LED DISPLAY, AC AMMETERS
ACA5-20PC Series
DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com
DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025
DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.
DS-0446A 05/2000
® ®
Mechanical Dimensions: Inches (mm) Tolerances: 2 PL DEC ±0.02 (±0.51), 3 PL DEC ±0.010 (±0.254)
Mechanical Specifications
0.80
(20.3)
0.040 (1.02)
1.30
(33.0)
1.38
(35.1)
0.88
(22.4)
1.00
(25.4)
1.32
(33.5)
0.040
(1.02)
0.040 (1.02)
2.01
(51.1)
TB1
A B
CAL.
®®
FRONT VIEW BACK VIEW
Hole Diameter:
0.27 (6.9) min.
BEZEL INSTALLATION
BEZEL
PANEL
GASKET (optional)
®®
#2-56 INSERT
0.156 (3.96) DEEP
FRONT VIEW
1.280
(32.51)
0.187 (4.75)
DMS-BZL4 BEZEL
1.826 (46.38)
RECOMMENDED DRILL AND PANEL CUTOUT DIMENSIONS
0.838
(21.29)
1.626 (41.30)
1.07
(27.18)
INTERNAL CORNER RADII:
0.032 (0.81) MAX.
0.093 (2.362) DIAMETER (4 REQUIRED) ONLY WHEN USING SUPPLIED BEZEL ASSEMBLY
0.116
(2.95)
1.336 (33.93)
0.145 (3.68)
ISO 9001
REGISTERED
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