Datasheet 3961 Datasheet (ALLEGRO)

Page 1
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3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
DUAL FULL-BRIDGE PWM MOTOR DRIVER
24
OUT
23
22 21 20
19 18
17
16 15 14 13
2B
E
2
SENSE OUT
2A
V
BB2
I
FULL/PD
V
CC
RC
2
PHASE
ENABLE
OUT
SENSE
OUT
V
V
OUT
REF
V
REF
RC
PHASE
ENABLE
BB1
1
1B
2
E
1
3
1
4
1A
5 6 7 8
9
IN
10
1
11
1
12
1
Data Sheet
29319.26
3961
Designed for pulse-width modulated (PWM) current control of bipolar stepper motors, the A3961S— is capable of continuous output currents to ±800 mA and operating voltages to 45 V. Internal fixed off-time PWM current-control circuitry can be used to regulate the
2
2
2
maximum load current to a desired value. An internal precision voltage reference is provided to improve motor peak current control accuracy. The peak load current limit is set by the user’s selection of an external resistor divider and current-sensing resistors.
The fixed off-time pulse duration is set by user-selected external RC timing networks. The capacitor in the RC timing network also determines a user-selectable blanking window that prevents false triggering of the PWM current control circuitry during switching transi­tions. This eliminates the need for two external RC filter networks on the current-sensing comparator inputs.
Note the A3961SB (DIP) and the A3961SLB (SOIC) are electrically identical and share a common terminal number assignment.
selecting the appropriate source and sink driver pair. For each bridge the ENABLE input, when held high, disables the output drivers. Special power-up sequencing is not required. Internal circuit protection includes
For each bridge the PHASE input controls load current polarity by
ABSOLUTE MAXIMUM RATINGS
Load Supply Voltage, VBB. . . . . . . . . . 45 V
Output Current, I Logic Supply Voltage, V Logic Input Voltage Range,
V
. . . . . . . . . . . -0.3 V to VCC + 0.3 V
IN
Sense Voltage, V Reference Output Current,
I
REF OUT
. . . . . . . . . . . . . . . . . . . 1.0 mA
Package Power Dissipation,
P
. . . . . . . . . . . . . . . . . . . . See Graph
D
Operating Temperature Range,
T
. . . . . . . . . . . . . . . . . -20˚C to +85˚C
A
Junction Temperature, T Storage Temperature Range,
DISCONTINUED PRODUCT
T
. . . . . . . . . . . . . . . . -55˚C to +150˚C
S
* Output current rating may be limited by duty
cycle, ambient temperature, and heat sinking. Under any set of conditions, do not exceed the specified current rating or a junction tempera­ture of 150˚C.
† Fault conditions that produce excessive
junction temperature will activate device thermal shutdown circuitry. These conditions can be tolerated but should be avoided.
. . . . . . . . . . ±800 mA*
OUT
. . . . . . . . . 7.0 V
CC
. . . . . . . . . . . . 1.0 V
SENSE
. . . . . . . +150˚C†
J
FOR REFERENCE ONLY
thermal shutdown with hysteresis, transient-suppression diodes, and crossover-current protection.
The A3961S— is supplied in a choice of two power packages: 24-pin dual-in-line plastic package with copper heat-sink tabs and 24-lead plastic SOIC with copper heat-sink tabs. In both packages the power tab is at ground potential and needs no electrical isolation.
FEATURES
±800 mA Continuous Output Current Rating
45 V Output Voltage Rating
Internal PWM Current Control, Saturated Sink Drivers
Internally Generated Precision 2.5 V Reference
Internal Transient-Suppression Diodes
Internal Thermal-Shutdown Circuitry
Crossover-Current Protection, UVLO Protection
Always order by complete part number:
PART NUMBER PACKAGE R
θJA
A3961SB 24-Pin DIP 40°C/W 6°C/W
A3961SLB 24-Lead SOIC 55°C/W 6°C/W
R
θJT
Page 2
3961
MOTOR SUPPLY
DUAL FULL-BRIDGE PWM MOTOR DRIVER
5
R = 6.0°C/W
θJT
4
3
SUFFIX 'B', R = 40°C/W
2
θJA
TRUTH TABLE
ENABLE PHASE OUT
H X Off Off LHHL LLLH
OUT
A
B
1
SUFFIX 'LB', R = 55°C/W
0
25
ALLOWABLE PACKAGE POWER DISSIPATION IN WATTS
θJA
50 75 100 125 150
TEMPERATURE IN °C
FUNCTIONAL BLOCK DIAGRAM AND TYPICAL
BIPOLAR STEPPER MOTOR APPLICATION
LOGIC SUPPLY
V
BB1
OUT
OUT
MOTOR SUPPLY 1
1A
1B
C
BB
C
cc
Dwg. GP-049A
V
cc
X = Irrelevant
GND
V
BB2
2
C
BB2
OUT
2A
OUT
2B
ENABLE 1
PHASE 1
RC
1
R
T1
CONTROL LOGIC AND LEVEL SHIFT
BLANKING TIME AND
SOURCE
DRIVER T
OFF
CONTROL
SENSE
C
T1
ENABLE 2
CONTROL LOGIC AND LEVEL SHIFT
UVLO
AND
+
_
TSD
VOLTAGE
REFERENCE
BLANKING
+
_
TIME AND
SOURCE
DRIVER T
OFF
PHASE 2
RC
2
CONTROL
I
E
R
1
S1
FULL/PD
1
E
2
REF
OUT
R
1
REF
R
E
IN
2
SENSE
2
R
S2
2
C
T2
R
T2
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright ©1995, 1996, Allegro MicroSystems, Inc.
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3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
ELECTRICAL CHARACTERISTICS at T V, 30 k
& 1000 pF RC to Ground (unless noted otherwise)
= +25°C, V
A
= 45 V, VCC = 4.75 V to 5.25 V, V
BB
SENSE
Limits
Characteristic Symbol Test Conditions Min. Typ. Max. Units
Output Drivers
Load Supply Voltage Range V Output Leakage Current I
Output Saturation Voltage V
Clamp Diode Forward Voltage V
BB
CEX
CE(SAT)
F
(Sink or Source) IF = 750 mA 1.3 1.6 V
Operating, I V
= V
OUT
V
= 0 V <-1.0 -50 µA
OUT
Source Driver, I Source Driver, I Source Driver, I Sink Driver, I Sink Driver, I Sink Driver, I
= ±800 mA, L = 3 mH 5.0 45 V
OUT
BB
= -500 mA 1.0 1.2 V
OUT
= -750 mA 1.1 1.3 V
OUT
= -800 mA 1.4 V
OUT
= +500 mA 0.3 0.6 V
OUT
= +750 mA 0.5 0.9 V
OUT
= +800 mA 1.0 V
OUT
<1.0 50 µA
IF = 500 mA 1.1 1.4 V
= 0
Motor Supply Current I (No Load) I
Control Logic
Logic Supply Voltage Range V Logic Input Voltage V
Logic Input Current I
Reference Output Voltage V
BB(ON)
BB(OFF)
CC
IN(1)
V
IN(0)
IN(1)
I
IN(0)
REF OUT
IF = 800 mA 1.7 V V V
= 0.8 V 5.0 7.0 mA
ENABLE
= 2.4 V 5.0 7.0 mA
ENABLE
Operating 4.75 5.25 V
2.4 V — 0.8 V
V
= 2.4 V <1.0 20 µA
IN
V
= 0.8 V <-2.0 -200 µA
IN
V
= 5.0 V, I
CC
I
FULL/PD
I
FULL/PD
= LOW 2.45 2.50 2.55 V = HIGH 1.49 1.67 1.84 V
= 90 to 900 µA:
REF OUT
Continued next page…
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3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
ELECTRICAL CHARACTERISTICS at T
= +25°C, V
A
= 45 V, VCC = 4.75 V to 5.25 V, V
BB
SENSE
V, 30 kW & 1000 pF RC to Ground (unless noted otherwise) (cont.)
Limits
Characteristic Symbol Test Conditions Min. Typ. Max. Units
Control Logic (Continued)
Reference Output Current I
REF OUT
Ref. Input Offset Current I Comparator Input Offset Volt. V Comparator Input Volt. Range V PWM RC Fixed Off-time t
OFF RC
PWM Propagation Delay Time t PWM Minimum On Time t
ON(min)
Propagation Delay Times t
OS
IO
REF
PWM
pd
3 kΩ ≤ RD = R1 + R V
= 1 V -2.5 0 1.0 µA
REF IN
V
= 0 V -5.0 0 5.0 mV
REF
15 k 90 900 µA
2
Operating -0.3 1.0 V CT = 1000 pF, RT = 30 k 27 30 33 µs Comparator Trip to Source OFF 1.2 2.0 µs CT = 1000 pF ± 5%, RT ≥ 15 k, VCC = 5 V 2.5 3.6 µs I
= ±800 mA, 50% to 90%:
OUT
ENABLE ON to Source ON 3.2 µs ENABLE OFF to Source OFF 1.2 µs ENABLE ON to Sink ON 3.2 µs
= 0
ENABLE OFF to Sink OFF 0.7 µs PHASE Change to Sink ON 3.2 µs PHASE Change to Source ON 3.2 µs PHASE Change to Sink OFF 0.7 µs
PHASE Change to Source OFF 1.2 µs Thermal Shutdown Temp. T Thermal Shutdown Hysteresis ∆T
J
J
165 ˚C
—15—˚C UVLO Disable Threshold 2.5 2.7 2.9 V UVLO Hysterisis 0.7 0.9 1.1 V Logic Supply Current I
Logic Supply Current ∆I
CC(ON)
I
CC(OFF)
CC(ON)VENABLE1
V
ENABLE1
V
ENABLE1
= V = V = V
ENABLE2
ENABLE2
ENABLE2
= 0.8 V 65 85 mA = 2.4 V 11 15 = 0.8 V 0.18 mA/˚C
Temperature Coefficient
NOTES: 1. Typical Data is for design information only.
2. Negative current is defined as coming out of (sourcing) the specified device terminal.
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
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3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
FUNCTIONAL DESCRIPTION
Internal PWM Current Control. The A3961S— contains a fixed off-time pulse-width modulated (PWM) current­control circuit that can be used to limit the load current to a desired value. The peak value of the current limiting (I
) is set by the selection of an external current-sensing
TRIP
resistor (RS) and reference input voltage (V The internal circuitry compares the voltage across the external sense resistor to the voltage on the reference input terminal (V
), resulting in a transconductance
REF IN
function approximated by:
V
REF IN
R
S
I
TRIP
The reference input voltage is typically set with a
resistor divider from V
REF OUT
. The value of V can be switched from a nominal value of 2.5 V to 1.67 V by applying a low or high logic signal respectively to the I
terminal. To ensure proper operation of the
FULL/PD
voltage reference, the resistor divider (RD = R1+R2) should have an impedance of 3 k to 15 k. Within this range, a low impedance will minimize the effect of the REF IN input offset current.
The current-control circuitry limits the load current as
follows: when the load current reaches I
TRIP
tor resets a latch that turns off the selected source driver. The load inductance causes the current to recirculate through the sink driver and flyback diode.
For each bridge, the user selects an external resistor (RT) and capacitor (CT) to determine the time period (t
= RTCT) during which the source driver remains dis-
OFF
abled (see “RC Fixed Off-time” below). The range of rec­ommended values for CT and RT are 1000 pF to 1500 pF and 15 k to 100 k respectively. For optimal load current regulation, CT is normally set to 1000 pF (see “Load Current Regulation” below). At the end of the RC in­terval, the source driver is enabled allowing the load cur­rent to increase again. The PWM cycle repeats, maintain­ing the peak load current at the desired value.
RC BLANKING. In addition to determining the fixed off­time of the PWM control circuit, the CT component sets the comparator blanking time. This function blanks the output of the comparator when the outputs are switched by the
).
REF IN
REF OUT
, the compara-
[(VBB - V
I
AVG
internal current-control circuitry (or by the PHASE or ENABLE inputs). The comparator output is blanked to prevent false over-current detections due to reverse­recovery currents of the clamp diodes, and/or switching transients related to distributed capacitance in the load.
During internal PWM operation, at the end of the t
OFF
time, the comparator’s output is blanked and CT begins to be charged from approximately 1.1 volts by an internal current source of approximately 1 mA. The comparator output remains blanked until the voltage on CT reaches approximately 3.0 volts.
When a transition of the PHASE input occurs, C
T
is discharged to near ground during the crossover delay time (The crossover delay time is present to prevent simultaneous conduction of the source and sink drivers). After the crossover delay, CT is charged by an internal cur­rent source of approximately 1 mA. The comparator out­put remains blanked until the voltage on CT reaches approximately 3.0 volts.
When the device is disabled, via the ENABLE input, CT is discharged to near ground. When the device is re-enabled, CT is charged by an internal current source of approximately 1 mA. The comparator output remains blanked until the voltage on CT reaches approximately
3.0 volts.
The minimum recommended value for CT is 1000 pF. This value ensures that the blanking time is suffi-
cient to avoid false trips of the comparator under normal operating conditions. For optimal regulation of the load current, the above value for CT is recommended and the value of RT can be sized to determine t
. For more infor-
OFF
mation regarding load current regulation, see below. Load Current Regulation. Because the device operates
in a slow decay mode (2-quadrant PWM mode), there is a limit to the lowest level that the PWM current control cir­cuitry can regulate load current. The limitation is due to the minimum PWM duty cycle, which is a function of the user­selected value of t t
max that occurs each time the PWM latch is reset.
ON(min)
and the minimum on-time pulse
OFF
If the motor is not rotating, as in the case of a stepper mo­tor in hold/detent mode, a brush dc motor when stalled or at startup, the worst case value of current regulation can be approximated by:
SAT(SOURCE+SINK)
1.05 (t
) t
ON(min)
max] – (1.05 (V
ON(min)
max + t
OFF
) R
LOAD
SAT(SINK)
+ VF) t
OFF
)
Page 6
3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
where t load, VBB is the motor supply voltage and t
= RTCT, R
OFF
is the series resistance of the
LOAD
ON(min)
max is specified in the electrical characteristics table. When the motor is rotating, the back EMF generated will influence the above relationship. For brush dc motor applications, the current regulation is improved. For stepper motor applications when the motor is rotating, the effect is dependent on the polarity and magnitude of the motor’s back EMF.
The following procedure can be used to evaluate the worst-case internal PWM load current regulation in the system:
Set V
to 0 volts. With the load connected and
REF
the PWM current control operating in slow decay mode, use an oscilloscope to measure the time the output is low (sink ON) for the output that is chopping. This is the typical minimum on time (t
typ) for the device. The
ON(min)
CT then should be increased until the measured value of t
ON(min)
is equal to t
max as specified in the electrical
ON(min)
characteristics table. When the new value of CT has been set, the value of RT should be decreased so the value for t
= RTCT (with the artificially increased value of CT)
OFF
is equal to the nominal design value. The worst-case load­current regulation then can be measured in the system under operating conditions.
PWM of the Phase and Enable Inputs. The PHASE and ENABLE inputs can be pulse width modulated to regulate load current. Typical propagation delays from the PHASE and ENABLE inputs to transitions of the power outputs are specified in the electrical characteristics table. If the inter­nal PWM current control is used, the comparator blanking function is active during phase and enable transitions. This eliminates false tripping of the over-current comparator caused by switching transients (see “RC Blanking” above).
Enable PWM. Toggling the ENABLE input turns ON and OFF the selected source and sink drivers. The corre­sponding pair of flyback and ground clamp diodes conduct after the drivers are disabled, resulting in fast current de­cay. When the device is enabled the internal current-con­trol circuitry will be active and can be used to limit the load current in a slow decay mode.
Phase PWM. Toggling the PHASE terminal selects which sink/source pair is enabled, producing a load current that varies with the duty cycle and remains continuous at all times. This can have added benefits in bidirectional brush dc servo motor applications as the transfer function be-
tween the duty cycle on the PHASE input and the average voltage applied to the motor is more linear than in the case of ENABLE PWM control (which produces a discontinuous current at low current levels).
Miscellaneous Information. An internally generated dead time prevents crossover currents that can occur when switching phase.
Thermal protection circuitry turns OFF all drivers should the junction temperature reach 165°C (typical). This is intended only to protect the device from failures due to excessive junction temperatures and should not imply that output short circuits are permitted. The hyster­esis of the thermal shutdown circuit is approximately 15°C.
APPLICATION NOTES
Current Sensing. The actual peak load current (I will be above the calculated value of I
due to delays in
TRIP
the turn off of the drivers. The amount of overshoot can be approximated by:
(VBB – [(I
TRIP RLOAD
) + V
BEMF
]) t
PWM
IOS
L
LOAD
where VBB is the motor supply voltage, V back-EMF voltage of the load, R
LOAD
and L
BEMF
LOAD
is the
are the resistance and inductance of the load respectively, and t
is specified in the electrical characteristics table.
PWM
To minimize current sensing inaccuracies caused by ground trace IR drops, each current-sensing resistor should have a separate return to the ground terminal of the device. For low-value sense resistors, the IR drops in the PCB can be significant and should be taken into account. The use of sockets should be avoided as their contact resistance can cause variations in the effective value of RS.
Generally, larger values of RS reduce the aforemen­tioned effects but can result in excessive heating and power loss in the sense resistor. The selected value of R should not cause the absolute maximum voltage rating of
1.0 V, for the SENSE terminal, to be exceeded. The recommended value of RS is in the range of:
0.5
RS
I
TRIP
± 50%
max
PEAK
)
S
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
Page 7
3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
If desired, the reference input voltage can be filtered by placing a capacitor from REFIN to ground. The ground return for this capacitor as well as R2 should be indepen­dent from the high-current power-ground trace to avoid changes in REFIN due to IR drops.
Thermal Considerations. For reliable operation it is recommended that the maximum junction temperature be kept below 110 to 125°C. The junction temperature can be measured best by attaching a thermocouple to the power tab/batwing of the device and measuring the tab temperature, T approximated by using the formula:
. The junction temperature can then be
TAB
TJ T
TAB
+ (I
LOAD
2 VF R
θJT
)
where VF can be chosen from the electrical specification table for the given level of I
. The value for R
LOAD
θJT
is given in the package thermal resistance table for the appropriate package.
The power dissipation of the batwing packages can be improved by 20 to 30% by adding a section of printed circuit board copper (typically 6 to 18 square centimeters) connected to the batwing terminals of the device.
The thermal performance in applications that run at high load currents and/or high duty cycles can be im­proved by adding external diodes from each output to ground in parallel with the internal diodes. Fast recovery ( 200 ns) diodes should be used to minimize switching losses.
The load supply terminal, VBB, should be decoupled with an electrolytic capacitor ( 47 µF is recommended) placed as close to the device as is physically practical. To minimize the effect of system ground IR drops on the logic and reference input signals the system ground should have a low-resistance return to the motor supply voltage.
See also “Current Sensing” and “Thermal Consider­ations” above.
Fixed Off-Time Selection. With increasing values of t
OFF
switching losses will decrease, low-level load current regulation will improve, EMI will be reduced, the PWM frequency will decrease, and ripple current will increase. The value of t
can be chosen for optimization of these
OFF
parameters. For applications where audible noise is a concern, typical values of t
are chosen to be in the
OFF
range of 15 to 35 µs.
,
Page 8
3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
24
0.280
0.240
NOTE 1
A3961SB
Dimensions in Inches
(controlling dimensions)
13
0.014
0.008
0.300
BSC
0.430
MAX
0.210
MAX
7.11
6.10
0.015
MIN
16
0.070
7
0.045
0.022
0.014
24
1
1.77
NOTE 1
67
1.15
0.100
1.280
BSC
1.230
Dimensions in Millimeters
(for reference only)
2.54
32.51
31.24
BSC
12
13
12
0.005
MIN
0.150
0.115
0.13
MIN
0.355
0.204
Dwg. MA-001-25A in
10.92
MAX
7.62
BSC
5.33
MAX
0.39
MIN
0.558
0.356
NOTES: 1. Webbed lead frame. Leads 6, 7, 18, and 19 are internally one piece.
2. Lead thickness is measured at seating plane or below.
3. Lead spacing tolerance is non-cumulative.
4. Exact body and lead configuration at vendor’s option within limits shown.
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
3.81
2.93
Dwg. MA-001-25A mm
Page 9
3961
°
°
DUAL FULL-BRIDGE PWM MOTOR DRIVER
24 13
A3961SLB
Dimensions in Inches
(for reference only)
0.0125
0.0091
0.2992
0.2914
0.020
0.013
0.0926
0.1043
7.60
7.40
1 2
3
0.6141
0.5985
0.0040
MIN
.
Dimensions in Millimeters
(controlling dimensions)
24 13
0.050
BSC
NOTE 1 NOTE 3
0.491
0.394
0.050
0.016
0° TO 8
Dwg. MA-008-25 in
0.32
0.23
10.65
10.00
1 2
0.51
0.33
3
15.60
15.20
1.27
BSC
2.65
2.35
0.10
MIN
.
NOTES: 1. Webbed lead frame. Leads 6, 7, 18, and 19 are internally one piece.
2. Lead spacing tolerance is non-cumulative.
3. Exact body and lead configuration at vendor’s option within limits shown.
NOTE 1 NOTE 3
1.27
0.40
0° TO 8
Dwg. MA-008-25A mm
Page 10
3961
DUAL FULL-BRIDGE PWM MOTOR DRIVER
BRIDGE & HALF-BRIDGE DRIVERS
SELECTION GUIDE
IN ORDER OF 1) OUTPUT CURRENT AND 2) OUTPUT VOLTAGE
Output Ratings *
Internal Internal Part
mA V Description Diodes Outputs Protection Number †
±650 30 Dual PWM Full Bridge X Bipolar X 3966
30 Dual PWM Full Bridge X Bipolar X 3968
±750 45 Dual PWM Full Bridge X Bipolar X 2916
45 Dual PWM Full Bridge X Bipolar X 2919 45 Dual PWM Full Bridge X Bipolar X 6219
±800 33 Dual PWM Full Bridge X Bipolar X 3964
Features
±900 14 3-Ø Back-EMF Controller/Driver X DMOS X 8902-A ±1000 7.0 3-Ø Back-EMF Controller/Driver X NMOS X 8984 ±1300 50 PWM Full Bridge X Bipolar X 3953 ±1500 45 Dual PWM Full Bridge X Bipolar X 2917
45 Dual PWM Full Bridge X Bipolar X 2918 50 PWM Microstepping Full Bridge X 50 PWM Microstepping Full Bridge X
±2000 45 3-Ø Brushless Controller/Driver X Darlington X 2936
50 Dual Full Bridge X Darlington X 2998 50 PWM Full-Bridge X Darlington X 3951 50 PWM Full-Bridge X Darlington X 3952
±3000 45 PWM Control X Darlington 2962 ±3400 45 PWM Control X Bipolar X 2961 ±4000 14 3-Ø Brushless Controller/Driver X DMOS X 8925
* Current is maximum specified test condition, voltage is maximum rating. See specification for sustaining voltage limits or over­current protection voltage limits.
Complete part number includes additional characters to indicate operating temperature range and package style.
Darlington/Satlington™ Darlington/Satlington™
X 3955 X 3957
Allegro MicroSystems, Inc. reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the design of its products.
The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use.
115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000
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