Datasheet 23EA73LM Service manual (LG)

Page 1
Internal Use Only
North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
COLOR MONITOR
SERVICE MANUAL
CHASSIS NO. : LM13C
MODEL:
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL62449306 (1211-REV00) Printed in Korea
23EA73LM
Page 2
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
CONTENTS
CONTENTS .............................................................................................. 2
PRECAUTION............................................................................................3
SERVICING PRECAUTIONS.....................................................................4
SPECIFICATIONS......................................................................................6
TIMING CHART .......................................................................................10
ADJUSTMENT .........................................................................................11
BLOCK DIAGRAM...................................................................................15
TROUBLE SHOOTING ............................................................................16
EXPLODED VIEW .................................................................................. 19
SVC. SHEET ...............................................................................................
Page 3
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
PRECAUTION
WARNING FOR THE SAFETY-RELATED COMPONENT.
• There are some special components used in LCD monitor that
are important for safety. These parts are marked on the schematic diagram and the Exploded View. It is essential that these critical parts should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
• Do not modify original design without obtaining written permission from manufacturer or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
• Must mount the module using mounting holes arranged in four corners.
• Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
• Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
• Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
• Make certain that treatment person’s body are grounded through wrist band.
• Do not leave the module in high temperature and in areas of high humidity for a long time.
• The module not be exposed to the direct sunlight.
• Avoid contact with water as it may a short circuit within the module.
• If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
• If you want to replace with the new backlight (CCFL) or LIPS part, must disconnect the AC power because high voltage appears at inverter circuit about 650Vrms.
• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
Leakage Current Hot Check Circuit
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
0.15uF
To Instrument's exposed METALLIC PARTS
When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
AC Volt-meter
1.5 Kohm/10W
Good Earth Ground such as WATER PIPE, CONDUIT etc.
Page 4
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or re-connecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) is opropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500ºF to 600ºF.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500ºF to 600ºF) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500ºF to 600ºF)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete TransistorRemoval/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Page 6
SPECIFICATIONS
1. General Specification
No Item
1 Customer BRAND 2 User Model Name 23EA73LM 3 Sale region Refer to Suffix standard 4 Feature 23” Wide LCD MONITOR 5 Chassis Name LM13C
General Scope
6
7
8 Cable
External SW
&Adj.
Function OSD,DDC2B,DDC2AB, HDCP, Control Lock,
Power Cord
Signal Cable
(D-SUB)
DVI
Menu, My-Key , Function, Auto, input/Exit, Power
Original Ratio / Wide, Black level, Super Energy Saving
Length : 1.5±0.05 M Shape : Wall-out Color : Black
Length : 1.5m Shape : Detachable Type Color : Black Pin : Triple Row, 15 Pin D-Sub
Length : 1.5m Shape : Detachable Type Color : Black Pin : Triple Row, 18-Position DVI-D
Content Remark
Refer to Suffix
standard and power
cord table
Refer to Suffix
standard
Do not Support
Audio
TV Length : ,Shape : ,Color: ,Pin Do not Support
9 Power
10 Applying module list
Length : 1.5 Color: Black , Pin:2P
Input: AC100~240V 50~60Hz,1.0A Max Output: DC 19V 2.1 A
P/No Specification
EAJ62148701 LM230WF3-SSA1
P/N: 6852TAZ006J
Refer to Suffix
standard
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Page 7
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
3. Optical Character
2. Mechanical specification
No
1
Product
Dimension
Item Content Remark
Before
Width (W) Length (D) Height (H)
53.3cm 17.3cm 39.2cm With stand
Packing
After
60.1cm 39.5cm 13.0cm
Packing
2
3
Product
Weight
Container
Loading
Quantity
4 Stand
Assy
Only SET 3.5kg
With BOX 5.0kg
Individual
20ft 40ft
Indi. Pallet Indi. Pallet or Palletizing
- 640 - 1472
Type Base detachable
Size (W x
26.1cm x 17.3cm x 2.9cm Only stand base D x H)
Tilt Degree -5°(+/-3°) ~ 20°(+/-3°)
Tilt force 0.8~1.3 kgf
Folding
None
Degree
5 Appearance General Refer to Standard of LG(56)G2-1011
W/Wide
(NON EU)
1
2
3
Viewing Angle <CR10>
Luminance(휘도)
Contrast Ratio(명암 )
4 Response Time Gray to Gray: 5ms(Average),
Horizontal(R/L) : 178º ( (Typ.)
Vertical(Top/Bottom) : 178º (Typ.)
Average Luminance
2
(cd/m
)
Average Luminance
2
(cd/m
)
Average Luminance
2
(cd/m
)
Super Energy Saving On
Luminance Uniformity
200(min), 250 (Typ.) (Full white pattern, 0.7V)
150 (min) (Full white pattern, 0.7V)
150(min) (Full white pattern, 0.7V)
Max 25% down from S-Energy Saving Off.
75%(min),
600(MIN), 1000(TYP), DFC->5,000,000:1(Typ.)
Warm (6500K)
Medium (8000K)
Cool (9300K)
Page 8
4. Engineering Specification
1
2 Operating Frequency
3 Resolution
Supported Sync. Type
Separate Sync., Digital
Analog/ Digital
HDMI
Analog/ Digital
HDMI
Horizontal 30 ~ 83kHz Vertical 56 ~ 75 Hz Horizontal 30 ~ 83kHz Vertical 56 ~61 Hz
Max. 1920×1080 @ 60Hz Recommend 1920×1080 @ 60Hz Max. 1920×1080 @ 60Hz Recommend 1920×1080 @ 60Hz
4 Input Voltage Voltage :100 – 240 Vac, 50 or 60Hz, 1.0A
5 Inrush Current Cold Start : 50 A Hot : 120 A
6
Operating Condition
Sync (H/V)
Video LED Wattage
23EA73LM: 33
On/On Active Red
On Mode
On/On Active Red
W(Typ.)
23EA73LM: 38
W(Max)
Off/On
Sleep Mode
On/Off
Off
Off/Off
Off Mode
(Power switch off)
Super Energy
Saving
7
MTBF
8
Using Altitude
- - Off <0.3W
On/Off On
30,000 HRS with 90%
Confidence level
5,000 m (for Reliability) 3,000m(for FOS)
Red Bl
inking
Red
<0.3W
Efficiency : up to 2
5%
Lamp Life : 30,000 Hours(Min)
9
Environ
ment
Conditio
0peratin
g
Storage
n
Temperature
10 °C ~ 35 °C Humidity 10% ~ 80% Temperature
-20 °C ~ 60 °C
Humidity 5% ~ 90% non-condensing
Contrast 0~100
Volume 0~100
BRIGHTNESS 0 ~ 100
COLOR TEMP
PRESET
WARM
MEDIUM
COOL
OSD
MENU
MENU (Monitor block)
USER RED
Test condition
1.1920x1080@60Hz
2. burst pattern
3. 100~240V
4. After aging 30min
측정방법) 제어판 Æ 전원 옵션에서 디스플 레이 끄기와 PC를 절 전모드로 하기 두가지 설정이 있는데, PC를 절전모드로 하기만 선 택하고 측정해야 함.
-T e st Conditi on (1)
17 Language: English, Germanic, French, Spanish, Italian, Swedish, Finnish, Portuguese Brazilian Portuguese, Polish, Russian,
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Page 9
GREEN Greek, Chinese,
Japanese, Korean, Ukrainian
Hindi
ORIGINAL
RATIO
BLUE
WIDE
ORIGINAL
HIGH / LOW
BLACK LEVEL
(BLACK LEVEL enable at HDMI
input)
LANGUAGE
FACTORY
RESET
ENGLISH
NO( /YES )
CHANNEL 2~69(AIR) / 1 ~ 125(CABLE)
CHANNEL
ADD/DEL CH ADD/DELETE
AUTO CHANNEL ON/OFF
Function Support: No
SELECT AIR/CABLE
FINE TUNE 0 ~ 100
CONTRAST 0~100
ADJUSTMENT
BRIGHTNES S
SHARPNESS 0~10
0~100
Function Support: No
COLOR 0~100
MENU (AV/TV block)
AUDIO
TINT 0~100
VOLUME 0~100
BASS 0~100
TREBLE 0~100
MUTE ON/OFF
Function Support: No
SOUND
MONO/STEREO LANGUAGE
English/German/French/Esperanto Italian/Korean…
SETUP
IMAGE SIZE ▶ FULL/1:1
Function Support: No
OSD POSITION
TRANSPAREN CY
0~100
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
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LGE Internal Use Only
Page 10
5. Applying module Character
No Item Content Remark
Maker LGD
Type TFT
Active Display Area 23 inches(58.42cm) diagonal
Pixel Pitch [mm] 0.2652mm x 0.2652 mm.
Electrical Interface 2ch-LVDS
Color Depth 8-bit with A-FRC, 16.7M colors
LCD Module
1
Feature
Size (Outline) [mm] 527(H) x 309.8(V) x8.9(D) mm(Typ.)
Surface Treatment
Low Haze, Clear treatment of the front polarizer
Operating Mode Transmissive mode, normally Black
Back light Unit White LED
R/T
Typical 14ms
Max. 25ms
Minimum Normal Maximum
W
Coordinates
2
CIE Color
( 좌표)
0.283
White Typ-0.03 Typ-0.03
White
Red
G een
r Typ-0.03 Typ+0.03
Blue
X
0.298
W
Y
W
0.301
X
0.310
W
Y
0.313
W
X
0.329
W
Y
R 0.638
X
Typ-0.03 Typ-0.03
Typ-0.03 Typ-0.03
RY 0.334
0.309
G
X
0.627
G
Y
0.153
B
X
0.073
B
Y
Cool
(9300K)
Medium (8000K)
Warm
(6500K)
Warm
(6500K)
(1) Standard Measurement Condition
• Ambient Luminance Level : dark ( < 10 lux)
• Ambient Temperature : Normal Temperature(10ºC ~ 25ºC)
• warm-up Time : More than 30 min (at Full White Pattern)
• Input Signal : VESA 1920 X 1080 @ 60 Hz
• Contrast : 70 (But, the contrast is 100 when we check response time)
• Brightness : Max. 100
Color Temp : CUSTOM
• Clock/Clock Phase : The Best Setting (2) Another Spec.: Product Specification Standard( LG(55)G1-1034 ) (3) Cosmetic Spec. : LCD Module IIS Spec.
5.1 Display Area
1) Active Display Area of the LCD Monitor Should be within Cabinet’s Bezel.
2) Distance Difference between Active Area and Bezel | A-B|<1.0 mm , | C-D|<1.0 mm
A: The Distance from The Left of Active Area to the Bezel B: The Distance from The Right of Active Area to the Bezel C: The Distance from The Top of Active Area to the Bezel D: The Distance from The Bottom of Active Area to the Bezel
Copyright © 2010 LG Electronics. Inc. All right reserved.
Only for training and service purposes
C
Active area
A
A A B
Bezel
D
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Page 11
6. EDID
6.1 23EA73LM
No Item Content
1 Manufacturer ID GSM 1E 6D
2 Product ID
3 Year 2012 4 Version 1 01
5 Revision
6 Serial Number * *
7 Week ** ** 8 Model Name 23EA73 -­9 Check Sum **** ****
10 Special Item
** Protocol : DDC 2AB
6.2 EDID Ver. 1.3 FOR ANALOG
16 Data
(Analog) 22919 (59 87)
(HDMI) 22920 (59 88)
Analog : 3
HDMI : 3
03
Need to Input Serial Number
6.3 EDID Ver. 1.3 FOR HDMI 1 (256Byte)
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Page 12
6.4 EDID Ver. 1.3 FOR HDMI 2 (256Byte)
1) All Data: HEXA Value
2) Changeable Data : *: Serial No : Controlled / Data: 01) **: Month : Controlled / Data: 00) ***:Year: Controlled **** Check sum
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Only for training and service purposes
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Page 13
(1) Signal(Video & Sync)
Video
Sync
TIMING CHART
C
B
(2) H/V Timing
MODE
1
2
3
4
5
6
7
8
9
10
DE
CLASSIF
Polar
CLOCK
DOT
ICATION
ity
[MHz]
H(Pixels) -
V(Lines) + 70.08 449 400 12 2 35
H(Pixels) -
V(Lines) - 59.94 525 480 10 2 33
H(Pixels) -
V(Lines) - 75 500 480 1 3 16
H(Pixels) +
V(Lines) + 60.317 628 600 1 4 23
H(Pixels) +
V(Lines) + 75.0 625 600 1 3 21
H(Pixels) -
V(Lines) - 60.0 806 768 3 6 29
H(Pixels) +
V(Lines) + 75.029 800 768 1 3 28
H(Pixels) + 108.0 67.500 1600 1152 64 128 256
V(Lines) + 75.000 900 864 1 3 32
H(Pixels) +
V(Lines) + 60.02 1066 1024 1 3 38
H(Pixels) +
V(Lines) + 75.035 1066 1024 1 3 38
28.321
25.175
31.5
40.0
49.5
65.0
78.75
108.0
135.0
Frequency
[kHz]/
[Hz]
31.468 900 720 18 108 54
31.469 800 640 16 96 48
37.5 840 640 16 64 120
37.879 1056 800 40 128 88
46.875 1056 800 16 80 160
48.363 1344 1024 24 136 160
60.023 1312 1024 16 96 176
63.981 1688 1280 48 112 248
79.976 1688 1280 16 144 248
F
To ta l
Period
(E)
A
Display
(A)
Front
Porch
(D)
Sync.
Back
Porch
(C)
(B)
Resolut
ion
720 X
400
640 x
480
640 x
480
800 x
600
800 x
600
1024 x
768
1024 x
768
1152 x
864
1280 x
1024
1280 x
1024
11
12
H(Pixels) -
146.25
V(Lines) + 59.954 1089 1050 3 6 30
H(Pixels) +
148.50
V(Lines) + 60 1125 1080 4 5 36
65.290 2240 1680 104 176 280
67.50 2200 1920 88 44 148
z D-SUB/DVI DTV Mode is not supported (interlace mode)
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 13 -
1680 x
1050
1920 x
1080
LGE Internal Use Only
Page 14
ADJUSTMENT
1. Coverage
Apply to 58.4
Gumi Korea) or made in accordance with the standard of Factory process.
cm (23 inch)
Wide monitor made in Monitor Factory
Gumi
2. Appointment
2.1 Adjustment must be done as fixed sequence, and adjustment sequence can be modified after agreement R&D engineer considering mass-production condition.
2.2 Power : AC 100 - 240 Voltage (Free)
2.3
Input signal:
2.3.1 RGB Input: As Product Standard (Signal ROM : LB800K
Ver1.6)
2.3.2 RJ-45 input : As Product
through network from Host PC)
* PC spec for MK(Minikey) Loader (TBD): CPU - Dual core 2.0
GHzD, Memory - 2 GByteD *PC spec for Host PC (TBD): CPU - Dual core 2.0 GHzD, Memory - 2 GByteD
2.4 Warm-up Time: Over than 30 minutes
2.5 Adjustment Display adjust equipment, VG-813(or VG819), Oscilloscope, PC (More than 486 program.
equipment : White balance equipment (CA-110),
computer ) & White balance adjust
Standard (Ethernet connection
withthe responsible
3. Adjustment
3.1 Overview
Use factory automation equipment and adjust automatic
movement. But, do via passivity adjust in erroroccurrence.
PC audio volume : MAX * LAN cable * Router * PC: vSpace S/W for N+ ( Ver 4.5.xx.xx ) --- Caution: Ver
4.4.xx.xx for N1742L family
3.2.2 Total Assembly Line
· Ready : Heat-run during5 minutes in the state with signal
· Connect input signal to D-sub.
· Default value before adjustment : Contrast “70” , Brightness ‘100(Max)”
3.2.3 Adjustment of Horizontal/Verticality screen position, Clock and Clock Phase at each Mode.
· There is no special factory mode adjustment. Writing initial value of EEPROM in Board Assembly and Reset mode. (EEPROM is initialized when AC Power is ON first.)
· If the change of FOS data is needed after M.P, it is possible by writing Mode Data with EEPROM write command or modifying the Mode Data in MICOM itself.
line is adjusting Preset Mode
3.2.4 Color coordinates adjustment and Luminance adjustment.
3.2.4.1 Color coordinates adjustment
· Monitor Contrast / Brightness
- Contrast : 70
- Brightness : 100(Max)
· CA-110: Set “channel 9”
· Signal Generator : At cut-off and drive --> 16 step pattern for
ADC (Program No.: 31)
- Output Voltage : 700 mVp-p
- Output Mode : Mode 12 (SXGA 60 Hz)mode Setting.
3.2 Adjustment order
(refer to the Adjustment standard and adjustment command table)
3.2.1 Board Assembly Line
3.2.1.1 15pin D-sub (RGB)
· Connect input signal to 15pin D-sub.
· Check the firmware version & model name. And write the firmware code to the serial Flash ROM by ISP.
· Ready for adjustment : works normally or not and the operating state of each mode.
· Check the display state of gray color when 256 gray scale patterns is embodied.
· Read by EEPROM Read Command to check whether initial value is correct or not.
3.2.1.2 MK( Minikey ) Loading
· Open MK Loader Tool on MK Loader PC.
( * MK Loader PC should be connected Internet)
· Connect input signal to RJ-45 input with LAN cable connected network devices such as routers.
· Turn on the Monitor set.
· Click the box when the °∞empty port °∞box is changed to “write mini-key” in MK Loader Tool.
3.2.1.2 RJ-45 input
· Connect input signal to RJ-45 input with LAN cable connected network devices such as routers.
· Check USB 1.1 Port (Keyboard/ Mouse) : @RJ-45 input
· Check USB 2.0 Port (USB Memory Stick 2port) : @RJ-45 input
· Check Audio (Ear-phone out/ Mic in/ Speaker) : @RJ-45 input,
check whether adjustment command
3.2.4.2.Adjustment : Board Assembly Line
· Select RGB mode 16 step pattern for ADC (Program No.31 (Mode 12,Pattern
· Input
11)). (Video level : 700 mVp-p)
· Adjust by commanding AUTO_COLOR_ADJUST
· Confirm “Success” message in Screen or Check the data of 0xFE, 0xFF address of EEPROM(0XA6) is 0xAA after waiting 5 seconds.
· If there is “FAULT” message or the data of 0xFE, 0XFF address of EEPROM(0xA6) is not 0xAA, do adjust again.
· If all Adjustment is completed, the values of 6500K, User Color and 9300K are saved automatically.
· Select RGB mode
· Input 16 step pattern for ADC (Program No.31 (Mode 12,Pattern
11)). (Video level : 700mVp-p)
· Adjust by commanding AUTO_COLOR_ADJUST
· Confirm “Success” message in Screen or Check the data of 0xFE,0xFF address of EEPROM(0xA6) is 0xAA after waiting 5 seconds.
3.2.4.3. Confirm at Total Assembly Line: adjustment
· Check the data of 0xFE, 0xFF address of EEPROM(0xA6) is 0xAA.
· If the data of 0XFE, FF address of EEPROM(0xA6) is not 0xAA, do adjust again by 3.2.4.2.
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
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LGE Internal Use Only
Page 15
3.2.4.4. Confirm PRESET 6500K Color coordinates and Adjust PRESET 9300K Color coordinates .
· Set as Aging mode ON, by commanding AGING_ON/OFF command code.
· Select Module that is being used in present production by commanding MODULE SELECT. ( It is not needed so far. However, it will be needed to apply other modules)
· Send SYSTEM RESET command to set Module data.
· Input Full White Pattern (Video level : 700 mVp-p)
· Set as 9300K by commanding COLOR_MODE_CHANGE Command code.
· Check to meet x = 0.283 ± 0.03, y=0.298 ± 0.03, and confirm.
· Only if it does not meet, adjust as below steps.
· Adjust to meet x = 0.283 ± 0.01, y=0.298 ± 0.01 in 5 minutes. and confirm.
· Save 9300K Color by commanding COLOR SAVE Command code.
· Set as 6500K by commanding COLOR_MODE_CHANGE Command code.
· Check to meet x = 0.313 ± 0.03, y=0.329 ± 0.03, and confirm.
· Only if it does not meet, adjust as below steps.
· Adjust to meet x = 0.313 ± 0.01, y =0.329 ± 0.01, and confirm.
· Save 6500K Color by commanding COLOR SAVE Command code.
· Set as sRGB by commanding COLOR_MODE_CHANGE Command code.
· Adjust to meet Y = 150 ± 50, and confirm.
· Save sRGB Color by commanding COLOR SAVE Command code.
3.2.4.5. Confirm User color coordinates .
· Confirm Whether User color is saved same as 6500K.
· After confirming Color coordinates, Must return to 6500K
3.2.5 Confirm Operation state.
3.2.5.1 Operation mode : Confirm whether each appointed mode operate correctly or not.
3.2.5.2 Confirmation of Adjustment condition and operation : Confirm whether it meet Auto/Manual equipment Adjustment standard or not.
· Confirm Analog screen state : Confirm screen state at below mode.
Appointment mode (RGB input):
640*480 @60Hz (Mode 1), 800*600@75Hz(Mode 5), 1024*768@60Hz(Mode 8), 1280*1024@60Hz(Mode 12),
SMPTE pattern(Check 0%,5%,95%,100%)
–Mode can be added.
3.2.5.3. Confirm Auto adjustment operation.
· Input Analog 1 Dot on/off & Rectangle Pattern at Mode 12(1280x1024@60 Hz)
· Confirm adjustment operation by changing Clock, Phase, H/V Position.
· Check Clock, Phase by pressing AUTO Key.
· Confirm first set of new lot by periods
3.2.5.4 Other quality
· Confirm that each items satisfy under standard condition that was written product spec.
· Confirm Applying Module & MICOM Setting --> Confirm with Service OSD
- Confirm at Service OSD by “Menu + Power key” on .(from Power off)
- Confirm first set of new lot by periods, and confirm periodically
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
when there is Process change or Adjustment setting change.
3.2.5.5. OSD & Adjustment device Confirmation : Confirm operation mentioned as product spec.
· Vary Brightness and Contrast and confirm the variation of Luminance and display status.
· Operate the f-engine function and confirm variation of Luminance.
· Make sure to do FACTORY RESET after confirmation of OSD function.
3.2.5.6. Confirm the display state by inputting 8 color Bar Pattern & 256 Gray Scale pattern.
3.2.5.7. DPM operation confirmation : Check if Power LED Color and Power Consumption operates as standard.
· Measurement Condition : 230 V@ 50 Hz (Analog)
· Confirm DPM operation at the state of screen without Video Signal.
3.2.5.8. RJ-45 input
· Connect input signal to RJ-45 input with LAN cable connected network devices such as routers.
· Check USB 1.1 Port (Keyboard/ Mouse) : @RJ-45 input
· Check USB 2.0 Port (USB Memory Stick 2port) : @RJ-45 input
· Check Audio (Ear-phone out/Mic in/Speaker) : @RJ-45 input, PC audio volume : MAX
* LAN cable * Router * PC: vSpace S/W for N+ ( Ver 4.5.xx.xx ) --- Caution: Ver
4.4.xx.xx for N1742L family
3.2.5.9. DDC EDID Write ( Set as Aging mode ON, by commanding AGING_ON/OFF command code. )
1) SUFFIX: xxxxxPN
· Connect analog Signal Cable to D-sub wafer.
· Write EDID DATA to EEPROM(24C08) by using DDC2AB protocol.
· Check whether written EDID data is correct or not. (refer to Product spec).
--> After writing EDID, send Elapsed Time Clear command. (Elapsed time should not be displayed, after EDID writing) : Confirm periodically (in the first set of new lot, process change)
whether module name and aging time disappeared on the self­diagnostics OSD with signal cable disconnected.
--> If Elapsed Time Clear command isn°Øt executed, module name, aging time and TCO word appear on the self-diagnostics OSD.(Module name and aging time should not appear after writing EDID)
--> Make sure to do FACTORY RESET at the final process.
3.2.5.10. Shipping condition
· Contrast : 70
· Power Switch : Off
· Brightness : “100(Max)”
· Color Select : Preset ( 6500K )
· Language Select : Refer to product spec.
· OSD Position : Center
· Power indicator : ON
· Flatron f-engine : Normal
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LGE Internal Use Only
Page 16
4.Standard of Auto/Manual equipment adjustment
No. Item Adjustment & measurement
standard
1 Voltage(V) 12V ± 0.6V
5V± 0.3V / 3.3V± 0.25V
2 Color
coordinates
(9300/6500K)
Color
3
coordinates
(6500K)
Color
coordinates
(9300K)
Luminance 6500K More than
Position
5 Screen
Compensation
6 DPM
Confirmation
(RGB/LAN)
7
8 Withstanding Voltage
9
10 Cutoff /ADC Adjustment Pattern
11 Network Test with PC
Gray scale Confirmation Linear gray Scale MODE 12 Pattern 9 Full screen
confirmation
Ground Confirmation
Black Level
DRIVE1
DRIVE2
H 4 Screen
V
CLOCK
PHASE
AUTO FULL SIZE MODE
Normal Mode 40 W(Typ) Pattern 4 Blue
Stand By Mode 1W/- Pattern 6
Suspend Mode 1W/- Pattern 7 Flicker
DPMS Off 1W/15W Pattern 8 Flicker
Power Switch
Off
2.5V± 0.2V
Auto Adjustment MODE 12 Pattern 0
u uí= 0. 198 ± 0.00 5
v ví=0.468± 0.005
X
Y
220 cd/m2
FULL SIZE MODE
When 1500Vac or 2121Vdc is
impressed between the first of
power (Live/Neutral) and
ground (Earth) for 1 second,
check whether something
wrong happens or not.
When 25A is impressed
between Earth and 2nd Ground
for 1 second, Resistance must
be less than 0.1
1280*1024@60Hz (700mVp-p)
CPU : Dual core 2.0 GHz
Memory : 2 GByte
Teradiciís PCoIP Host Card
LAN cable
0.283± 0.004
0.298± 0.004
FULL SIZE
1W
16 step pattern for ADC
,
Operation
mode
MODE 13 Pattern4
MODE 12 Pattern1
MODE 12
(700 mVp-p)
MODE
1 - 13
12-13
12-13
MODE 12
MODE 12 Pattern11
,
1280 * 1024
Operation
Pattern
Pattern1
Pattern4 Full Screen
Pattern 4
Pattern 4
Measurement
Position
Each power
of Screen
of Screen
of Screen
Full screen
Full screen
TP of
Center
Center
Center
Flicker
off
*Check items No. 2, 3, 4, 5 and 7 at RGB input.
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 16 -
LGE Internal Use Only
Page 17
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
5. Pattern for Adjustment
Pattern 0 : FULL BLACK (State of without video signal ) Pattern 1 : FULL WHITE (Don’t display other Character except for White Pattern) Pattern 3 : FULL WHITE Pattern 4 : Cross hatch pattern (Horizontal 10Line, Vertcial 8Line) & Rectangle Pattern Pattern 5 : 1 Dot on, 1 Dot off & Rectangle Pattern Pattern 6 : Vertical Sync only input (Use signal cable of which Pin #5 is GND) Pattern 7 : Horizontal Sync only input (Use signal cable of which Pin #5 is GND) Pattern 8 : State of without Vertical/Horizontal Sync and Video Signal. (Use signal cable of which Pin #5 is GND) Pattern 9 : 8 Color Bar Pattern + 16 Gray Level Pattern Pattern 10 : SMPTE Pattern Pattern 11 : 16 Gray Step Pattern (700mV)
Page 18
BLOCK DIAGRAM (Main)
- 15 -
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
AMP
STA380
IIC
AMP
BW
(ST Micro)
MCLK
B
PCM180
II
(TI)
Speaker
S
ADC
F/B
F.HD)
(Blade5
LED PANEL
5VS
V_LE
D
LVDS
BD82020
Power Switch
VBUS_PW
VBUS_CTR
IIC
HDMI
24C02
Block
Embedded
LED Driver
MHL
receiver
Embedded
MDS
HDMI/MHL_T
24C02
NT68775
(Novatek)
IIC
HDMI
HP
L/R out
IN
Audio
Key IIC
LED
(RED)
4M
SPI
CLK
Data/
IIC
RGB
DS
HDMI_TM
/V
R/G/B/H
H/
Flash
SERIAL
P
FUNCTION/AUTO/INPUT(Exit)
6 Keys : Power/MENU/MY KEY/
Amp
Audio
LED B/L
19V
From Adapter
HDMI 2
DC/DC
19-to-5V
/MHL
T-Con 5V
1
HDMI
2Ch. LDO
RGB
3.3V
System
3.3V AMP
Core
1.2V
Page 19
TROUBLESHOOTING GUIDE
- 16 -
Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
1. NO POWER
Page 20
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
2. NO RASTER (OSD IS NOT DISPLAYED) – MAIN
Page 21
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Copyright © 2010 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
3. TROUBLE IN DPM
Page 22
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
900
920
910
540
400
930
820
810
800
500
200
300
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