Power Extension Cable Kit (220205-
Figure 1a, 1b: Power Connector
Figure 2
Cable assembly
adapter
(210148-001)
Truck mount cable
(210219-xxx)
Figure 3
Cable assembly
adapter
(210148-001)
Fuse box, truck
mount cable
(210122-000)
Ground strap
000, 220206-000, 220207-000)
Use the 210219-XXX truck mount cable if your
vehicle has an existing power connector
(Figure 1a, 1b) that was previously installed for a
printer or for accessories. The part numbers (P/Ns)
vary based on the length of the cable: part number
210219-036 is the 3 foot cable; 210219-072 is the 6
foot cable; and 210219-120 is the 10 foot cable.
Fuse Box Power Extension Cable Kit
(220210-000)
Use the 210122-000 fuse box, truck mount cable if
your vehicle does not have an existing power
connector.
Parts List:
• (1) Truck mount cable (P/N 210122-000)
• (1) Cable assembly adapter (P/N 210148-001)
• (1) Instruction sheet (not shown)
General Guidelines
• Route the truck mount cable so that the driver is
not endangered and the cable doe s not harm, or
interfere with, other equipment.
• The cable's routing should not cause damage to
the truck mount cable.
• Do not route the cable in such a way that it
could possibly be pinched, stepped on, or
overheated.
• Do not expose the cable to moisture.
• Do not use the truck mount cables if your
vehicle has a 24 volt output.
• If the truck mount cable must pass through a
firewall, drill a 9/16” hole in the firewall and
install a nylon bushing (not included).
• Do not attempt to defeat or bypass the inline
fuse. Bypassing the inline fuse can be
dangerous and may cause damage to your
vehicle.
• Datamax-O’Neil does not warrant existing
connector installations.
• Datamax-O’Neil does not assume liability for
any damages resulting from improper
installations, from installing to existing
connectors, or from not following the
instructions described in this instruction sheet.
Step 1: Checking the Vehicle's
Electrical System
If your vehicle's voltage is too high or too low, the
printer may not work. Perform the following to
check your vehicle's electrical system:
1. Measure your vehicle's battery voltage with a
voltmeter. The voltage should be
approximately 13 volts DC with the engine off.
2. Start your vehicle's engine.
3. Run your vehicle at a fast idle for 5 minutes
while monitoring the battery's voltage.
Normally, the voltage is less than 14.5 volts
DC.
Caution: The battery's voltage cannot
exceed 15.5 volts. If the battery's voltage
exceeds 15.5 volts, there is a problem with
your vehicle's electrical system that must be
repaired before the printer will work properly.
(A bad voltage regulator or a poor ground
may cause excessive voltage.)
4. Depending on your installation, proceed to
Installing the Truck Mount Cable or
Connecting the Truck Mount Cable to the
Vehicle's Fuse Box.
Parts List:
• (1) Truck mount cable (P/N 210219-XXX)
• (1) Cable assembly adapter (P/N 210148-001)
• (1) Instruction sheet (not shown)
Step 2a: Installing the Truck Mount
Truck Mount Cable
110128-002
Instruction Sheet
Cable
Caution: Take volt age measurements
before connecting the truck mount cable
to the printer.
1. Route the truck mount cable from the general
area where the printer is mounted and work
toward your vehicle's existing connector using
the information in the General Guidelines
section.
Note: Try to ro ute the truck mount cable
following your vehicle's existing wiring.
Use cable ties (not included) to join them.
2. Fasten the truck mount cable to the vehicle's
sheet metal with cable retainers (not included).
The truck mount cable should be secured or
supported every 18 inches.
Note: Cable ties can be substituted for
retainers.
3. If you are using the 210122-000 fuse box, truck
mount cable, skip steps 4 and 5 and proceed to
Connecting the Truck Mount Cable to the
Vehicle's Fuse Box.
4. Connect the truck mount cable's plug to the
existing power connector.
5. Measure the adapter's volt age at the connecto r
end. Normally, the voltage is less than 14.5
volts. The voltage cannot exceed 15.5 volts.
6. Connect the adapter to the truck mount cable.
7. Connect the adapter to the printer (Figure 4).
Step 2b: Connecting the Truck Mount
Cable to the Vehicle's Fuse Box
Use the following procedure only if you are using the
210122-000 truck mount cable.
1. Route the truck mount cable from the general
area where the printer is mounted and work
toward your vehicle's fuse box using the
information in the General Guidelines section.
Note: Try to route the truck mount cable
following your vehicle's existing wiring.
Use cable ties to join them.
2. Route the truck mount cable to your vehicle's
fuse box and connect to a 10amp fuse. Make
sure the cable routing produces a hazard-free
installation. For more information, see General
Guidelines.
3. Fasten the truck mount cable's ground strap to
the vehicle's sheet-metal.
a. Use a #8 x 5/8 inch screw and a #8 flat washer .
A stronger grip can be achieved by drilling a
9/64 drill bit/.140 inch hole and then punching it
with a nail or punch to dimple and enlarge the
opening.
b. Scrape a small circle of paint from around the
hole to ensure a good electrical, ground
connection.
4. Measure the adapter's voltage at the connector
end. Normally, the voltage is less than 14.5 volts.
The voltage cannot exceed 15.5 volts.
5. Connect the adapter to the truck mount cable.
6. Connect the adapter to the printer (Figure 5).
Warranty
The Company warrants that Datamax-O’Neil products are free
from defects in manufacturing materials and workmanship for
one (1) year from date of original purchase to Buyer/Distributor
(OEMs 90 days from the date of purchase). Batteries, cables,
power supplies, and other accessories will be warranted for
ninety (90) days. Datamax-O’Neil makes no other warranties,
expressed or implied, including implied warranties of
merchantability and fitness of purpose.
If you try to repair, disassemble, or change the product in any
way, or use p arts not provided by Datamax-O’Neil without prior ,
written authorization, all warranties are void.
For complete warranty and service information, see the
Warranty Card included in your printer's original packaging.
No Liability for Negligent Use
In no event shall Datamax-O’Neil be held liable for any
damages whatsoever (including, without limitations, damages
for loss of profits, business interruption, loss of information, or
other pecuniary loss) arising out of negligence in use and care
of the product.
COPYRIGHT © 2010, DATAMAX-O’NEIL