any use of such marks by Datamax-O’Neil is under license.
Copyright Information
This manual and any examples contained herein are provided “as is” and are subject to change without
notice. Datamax-O’Neil makes no warranty of any kind with regard to this manual, including, but not
limited to, the implied warranties of merchantability and fitness for a particular purpose. Datamax-O’Neil
shall not be liable for any errors or for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual or the examples
herein. This guide is copyrighted. All rights are reserved. This guide may not, in whole or in part, be
reproduced, translated, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical, photographic, or otherwise, without the prior written consent of Datamax-O’Neil.
Windows
All other brand and product names are trademarks, service marks, registered trademarks, or registered
service marks of their respective companies.
is a registered trademark of the Microsoft Corporation.
The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and
Limitation of Liability
In no event shall Datamax-O’Neil be liable to the purchaser for any indirect, special or consequential
damages or lost profits arising out of or relating to Datamax-O’Neil’s products, or the performance or a
breach thereof, even if Datamax-O’Neil has been advised of the possibility thereof. Datamax-O’Neil’s
liability, if any, to the purchaser or to the customer of the purchaser hereunder shal l in no event exceed
the total amounts paid to Datamax-O’Neil hereunder by the purchaser for a defective product.
In no event shall Datamax-O’Neil be liable to the purchaser for any damages resulting from or related to
any failure or delay of Datamax-O’Neil in the delivery or installation of the computer hardware, supplies or
software or in the performance of any services.
Some states do not permit the exclusion of incidental or consequential damages, and in those states the
foregoing limitations may not apply. The warranties here give you specific legal rights, and you may have
other legal rights which vary from state to state.
Firmware (Software) Agreement
The enclosed Firmware (Software) resident in the Printer is owned by Licensor or its suppliers and is
licensed for used only on a single printer in the user’s Trade or Business. The User agrees not to, and not
to authorize or permit any other person or party to, duplicate or copy the Firmware or the information
contained in the non-volatile or programmable memory. The firmware (Software) is protected by
applicable copyright laws and Licensor retains all rights not expressly granted. In no event will Licensor or
its suppliers be liable for any damages or loss, including direct, incidental, economic, special, or
consequential damages, arising out of the use or inability to use the Firmware (Software).
Information in this document is subject to change without notice and does not represent a commitment on
the part of Datamax-O’Neil Corporation. No part of this manual may be reproduced or transmitted in any
form or by any means, for any purpose other than the purchaser's personal use, without the expressed
written permission of Datamax-O’Neil Corporation.
This printer has been carefully designed to provide many years of safe, reliable performance. As with all
types of electrical equipment, however, there are a few basic precautions you should take to avoid hurting
yourself or damaging the equipment:
• Carefully read the provided installation and operating instructions.
• Read and follow all warning instruction labels on the printer.
• Place the printer on a flat, firm, solid surface.
• Make sure all openings on the printer remain unblocked; never insert anything into the openings or
ventilation slots.
• Do not place the printer near a heat source.
• Do not use your printer near water, or spill liquid into it.
• Be certain that your power source matches a listed voltage rating for the printer (if unsure, check with
your dealer or local utility company).
• Do not place the power cord where it can be stepped on; and, if the power cord becomes damaged,
immediately replace it.
• If service is required, use only qualified trained technicians to repair your printer.
UL60950
CSA C22.2 No. 60950
The manufacturer declares under sole responsibility that this product conforms to the following
standards or other normative documents:
Applicable Directive
Applicable Standards
IEC60950-1 (2005) 2nd Edition
Agency Compliance and Approvals
-1; 2nd Edition
2004/108/EC, 73/23/EEC
RL3 Printers: EN55022 (2006) Class A; RL4 Printers: EN55022 (2006) Class B
EN55024 (1998), A1 (2001), A2 (2003)
-1-07 2nd Edition
The RL3 and RL4 printers with the 802.11 a/b/g and Bluetooth
compliant to the SAR requirements. The maximum SAR measured value was 0.572 W/kg averaged over 1 gram.
wireless technology options has been found
FCC Notice: (RL3 Printers)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
FCC Notice: (RL4 Printers)
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instructions, it may cause harmful interference to radio communications. However there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
C.3 Composite Class Installation ...................................................................................... 3
C.4 CDC Only Installation ................................................................................................ 8
C.5 Printer Class Only Installation .................................................................................. 10
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Congratulations on your RL3/4 printer purchase. The RL3/4 printer
family, hereafter referred to as ‘the printer’, blends the ru gged
durability with state-of-the-art electronics and user-friendly
features to redefine the standard in portable thermal printers. The
printer’s RS-232 serial, USB, or optional wireless LAN or Bluetooth
wireless technology allows easy interfacing to any host system.
This manual provides all the information necessary to operate the
printer.
To print labels or receipts, simply refer to the instructions included
with the software you have chosen to create the labels. A
Windows
custom program, a copy of the Programmer’s Manual can also be found on our website.
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printer driver can be found on our website (www.datamax-oneil.com). If you wish to write a
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After removing the printer from the packaging material, check the contents. The following items should be
included:
Printer
Belt Clip
Documentation
Any special or additionally purchased items
Additional Requirements:
The following items are necessary for generating labels from your printer. Contact your customer support
or sales representative for advice on which media and software may best be suited for your application.
NETira CT Configuration Software, version 1.0.0.35 or greater. Available for download at
www.datamax-oneil.com
Serial Cable (210164-100 or 210191-101)
Applicable label media or receipt paper; Datamax-O’Neil offers a full line of printing supplies at
www.datamax-oneil.com
It is a good idea to save all packaging materials in the event that shipping the printer is ever
required.
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MODEL NUMBER
STANDARD FEATURE(S)
OPTIONAL FEATURE(S)
RL3-DP-00000000
SERIAL/USB
RL3 - RS-232 and USB only (Serial)
RL3-DP-00000100
SERIAL/USB
RL3 - Serial and Bluetooth v2.1
RL3-DP-00000200
SERIAL/USB
RL3 - Serial and 802.11 b/g/a
RL3-DP-00100000
SERIAL/USB
RL3 - RS-232 and USB only (Serial), Liner-less Media Capability
RL3-DP-00100100
SERIAL/USB
RL3 - Serial and Bluetooth v2.1, Liner-less Media Capability
RL3-DP-00100200
SERIAL/USB
RL3 - Serial and 802.11 b/g/a, Liner-less Media Capability
MODEL NUMBER
STANDARD FEATURE(S)
OPTIONAL FEATURE(S)
RL4-DP-00000000
SERIAL/USB
RL4 - RS-232 and USB only (Serial)
RL4-DP-00000100
SERIAL/USB
RL4 - Serial and Bluetooth v2.1
RL4-DP-00000200
SERIAL/USB
RL4 - Serial and 802.11 b/g/a
RL4-DP-00100000
SERIAL/USB
RL4 - RS-232 and USB only (Serial), Liner-less Media Capability
RL4-DP-00100100
SERIAL/USB
RL4 - Serial and Bluetooth v2.1, Liner-less Media Capability
RL4-DP-00100200
SERIAL/USB
RL4 - Serial and 802.11 b/g/a, Liner-less Media Capability
RL4-DP-00000010
SERIAL/USB
RL4 - RS-232 and USB only (Serial), Ext. charging contacts
RL4-DP-00000110
SERIAL/USB
RL4 - Serial and Bluetooth v2.1, Ext. charging contacts
RL4-DP-00000210
SERIAL/USB
RL4 - Serial and 802.11 b/g/a, Ext. charging contacts
RL4 - RS-232 and USB only (Serial), Liner-less Media Capability, Ext.
charging contacts
RL4 - Serial and Bluetooth v2.1, Liner-less Media Capability, Ext.
charging contacts
RL4 - Serial and 802.11 b/g/a, Liner-less Media Capability, Ext.
charging contacts
The table below identifies the P/N and printer features of the RL3 and RL4 printers. The model number can
be found on the label located on the back of the printer.
RL3:
RL4:
RL4-DP-00100010 SERIAL/USB
RL4-DP-00100110 SERIAL/USB
RL4-DP-00100210 SERIAL/USB
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Belt Clip
Shoulder Strap/Hand Strap
shown.
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Several accessories are available for the printer to allow for ease of use and portability.
Included with printer, the Belt Clip allows easy attachment to
a belt or similar object.
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Belt Clip
Choose either a hand or longer shoulder strap for
maximum comfort and flexibility. Each strap incorporates
heavy duty clasps for an easy and secure attachment,
however these are not OSHA approved safety straps.
Both the hand strap and shoulder strap have a limited
break away strength. If the strap is caught or wrapped
and pulled beyond normal use the strap will come off the
Attachment Points. Do not use the straps for mounting,
hanging or otherwise a permanent installation of the
printer. If the latch appears damaged (white stress marks
in plastic) discontinue use and replace.
Orient and connect the clip(s) to the Attachment Points
Attachment Points
Belt Loop
Optional, the Velcro® loop fastens comfortably and securely
around the belt; keeps the printer secure yet swivels for
comfort while bending over or getting in and out of
vehicles.
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Optional, proper use of this case will allow the printer to be
printer even if an IP54 case is used.
Never attempt to charge when the printer case or printer is wet, short circuit could occur. Remove
the battery or charging.
IP54 Soft Case
used in harsh, dusty, or rainy environments. This case is
certified to an IP54 rating, so when properly used, it will protect
your product against particles as small as dust, and water from
any direction. This case can be used in conjunction with the
hand/shoulder straps as well the belt loop and belt clip
accessories.
The IP54 case has been tested at an accredited lab for use in
dust and heavy water environments. However, it is not designed
for extensive prolonged use in the rain. During normal operation
water could enter into the case during media changing. This
ingress of moisture should be avoided at all cost. The printer
warranty can not be honored for excessive water inside the
1. Open the case at the 2 side zippers.
2. Slide the printer into the case.
3. Close the case using the 2 side zippers and Velcro
4. Fold back the paper exit flap for each print job. The paper exit flap can also be rolled up out the
way and secured using the Velcro® strip, doing so decreases the effectiveness of the case for water
protection.
®
closure.
the printer from the case, allow to completely dry and then charge. In the event water is believed to
have entered the printer, remove the battery and allow the unit to dry several days before installing
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The maximum operating temperature of the printer is 50° C. However, the maximum operating
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The battery is charged by an external auto-ranging power supply, which connects between the printer and
an electrical outlet. If the battery is completely dead, the battery will need to be charged before the
printer can be turned on. The printer will only operate with the battery installed, the printer will not
function on AC power alone. Ensure that the operating ranges of the power supply are compatible with
your electrical service, (see Appendix A for details) then connect power as follows:
1) Remove the Battery from the printer. Then remove the red Battery Isolator.
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temperature when used with a Datamax-O’Neil power supply for charging is limited to 40° C.
Please charge the printer in a suitable location that meets this temperature requirement.
There is a risk of explosion if the battery is replaced by an incorrect type. Dispose of used batteries
properly.
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2) Re-install the Battery into the printer.
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Battery Isolator
Battery
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3) Connect the Power Supply to Power Jack of the printer.
4) Connect the AC Power Cord to the Power Supply.
5) Connect the AC Power Cord to an Electrical Outlet. For RL3 printers the printer will not turn on
automatically and must be turned on by pressing the
Do not operate the printer while it is connected to the AC Power Supply.
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button..
Power Supply
AC Power Cord
Electrical Outlet
Power Jack
Battery Guidelines:
• DO NOT store batteries in cold or hot conditions.
• DO NOT drop the battery pack. In the event of a drop carefully inspect the battery plastic and contacts for damage. If you
suspect damage do not use the battery.
• DO NOT use sharp tools to remove the pack. If a pack is punctured, cracked, immediately remove from the printer.
• If the pack becomes extremely hot, or begins to smell DO NOT touch. Place immediately in a empty metal trash can.
• DO NOT use the battery for any product other than the RL3/RL4 or designated printer.
• DO NOT tamper with or attempt to disassemble the battery pack.
• DO NOT subject the battery pack to water or liquids of any kind.
• Be careful when setting the battery pack down on a flat surface, always store the battery pack with the contacts facing up.
• DO NOT stack batteries with the contacts facing each other.
• Replacement batteries come in individual boxes, store this way.
• Batteries do have a shelf life of 1 year.
The printer is also designed with external
charging capabilities (RL4 models only) using
Datamax-O’Neil approved charging accessories.
For more information, see the instructions
included with the accessory.
External Charging Contacts
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The printer can be connected to the host via the USB, serial, optional wireless LAN 802.11 A/B/G, or
Bluetooth. The printer will automatically connect to the first port that delivers valid data. Once
established, the printer’s power must be cycled ‘Off’ and ‘On’ to change an interface connection. Once the
cable connection has been made see section 3.3 for information on using the configuration software
(NETira CT).
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Serial (RJ11)
USB
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Before connecting Power or interface cables to the printer, be sure the printer is powered off.
Serial Connection
The serial interface supports RS-232C communications via a RJ 11 connector. The following list of serial
port settings is menu selectable (via host software/driver) and must match the host computer’s serial port
settings:
The USB Interface is supported in Windows 95 and greater. Depending upon the operating system of your
host computer, installation may differ slightly. For setup information, see Appendix C.
Optional Wireless LAN and Bluetooth
For setup information on optional Wireless LAN and Bluetooth connections, see Appendix B.
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Load media into the printer as follows:
1) Slide the Thumb latch rearward and then lift up on the printer’s Cover.
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Thumb-Latch
Cover
2) Slide and hold open the Supply hubs.
Supply Hubs
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3) Orient the Roll of Media (paper or labels) as shown and insert it into the printer.
Roll of Media
4) Allow the Supply Hubs to retract onto the Roll of Media. Then close the printer’s Cover and press
downward until latched.
Supply Hubs
Roll of Media
Cover
5) Press the button a couple of times to normalize tracking. The printer should advance the media
to the start of the next label for each press.
9
With some types of media it may be necessary to periodically remove slack in the backing (liner)
on the backing material until the slack is removed and is tight.
2.3.1 Loading for Presenter Mode
The printer must be configured for use in “Presenter Mode”. See section 3.5 for connecting and
configuring the printer’s settings.
1) Load media as described in Section 2.3, (steps 1-3).
2) Remove about 8 inches (200mm) of labels from the Media Backing.
3) Open the Peeler Door. Route the media as shown below.
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Media Backing
Peeler Door
4) Pull the media backing tight and then close the Peeler Door.
5) Press the
the start of the next label for each press.
material that accumulates before the Peeler Door. To remove: Hold the Peeler Door closed and pull
button a couple of times to normalize tracking. The printer should advance the media to
When using the printer in presenter mode a large amount of backing can accumulate. Be sure to
contain the backing as it can become a tripping hazard. When removing backing material from the
printer do not pull the backing disturb the printer. Cut using scissors or tear using 2 hands a few
feet from the printer.
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2.3.2 External Media Loading
Load media into the printer as follows:
1) Slide the Thumb latch rearward and then lift up on the printer’s Cover.
Thumb-Latch
Cover
2) Open the External Media Door located in the bottom of the printer.
External Media Door
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3) Slide and hold open the Supply hubs and install the Media Spacer
Supply Hubs
Media Spacer
4) Insert the Media through the External Media Door and through the printer as shown:
Media
5) Then close the printer’s Cover and press downward until latched.
6) Press the button a couple of times to normalize tracking. The printer should advance the media
to the start of the next label for each press.
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RL3 & RL4 printer displays will turn off and enter during sleep mode after 1 minute of inactivity;
When the printer is chagrining it will not “auto shutoff”.
Icon
Battery Charge Level. The number of bars and the % will change according to
progressing to show charging, unless at 100%
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The Front Panel is an event-driven interface composed of a graphic
display and four buttons. In addition to providing current printer
information, the mode-dependent panel allows the items in the main
display area and the button function s to change as operational events
require.
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press any button to wake.
RL3 & RL4 printers will turn off after 120 minutes of inactivity. This “shutdown” period can be
adjusted or disabled using the NETira CT configuration program (Ver. 35 or greater) by modifying
System Settings/System Powerdown setting. See section 3.3 for more information on NETira CT.
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3.1.1 LCD Icons
90%
IP: 192.168.0.1
3.1.2 Audible Alerts
1 beep AC power supply disconnected
2 beeps AC power supply connected
remaining battery charge. During charging the battery level is continuously
Wireless LAN Signal Strength.
The DC power supply is connected and the battery is charging.
IP address currently assigned to the printer (if equipped). If an IP is not assigned,
it will display as 0.0.0.0. Bluetooth models will display the MAC address.
Alert Event
Function
5 beeps Opened printer cover or Paper out condition
Constant (10 sec) Failed download (via RS232)
Short interval beep (for length of download) Downloading data (via Wireless LAN)
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Short Press: Wakes the printer from sleep or off mode.
Press and hold (~10s): Resets the printer.
Short Press: Feeds one label or a preset paper length
with additional information.
3.1.3 Buttons
Ready Mode
Button Function
Short Press: Puts the printer into sleep mode.
Press and hold (~4s) then release: Turns off the printer (RL3 models only).
Press and hold for 4 and 7 seconds and then release: Prints the Configuration Label
Press and hold until printing starts (approximately 8 seconds): Prints the Configuration Label
Enters the printer’s menu system
Long Press (~4s): Toggles the Wireless LAN/Bluetooth radio on and off
Menu Mode
Button Menu Icon Function
OK Selects the current highlighted item or menu branch.
Returns to the previous menu level, at the top level it will exit the menu system.
Scrolls downward to the next available menu item or menu branch.
Exits the menu system and returns to ‘Ready Mode’.
3.1.4 Menu
Pressing the button enters the printer’s menu system. The menu system is informational only,
configuration changes to the printer can not be made via the menu. The menu consists of three branches,
default values are show next to each item.
MAC Address xx:xx:xx:xx:xx:xx (varies for each printer; standard 6-octets of hexadecimal digits)
Calibrate Media The pri n ter is factory calibrated and should not need further calibration. However
certain types of aftermarket paper/media will need to be calibrated. Depending on the
media type being used, this function senses the gaps between labels or the black
mark on the back of the media. Once the printer sense these locations, it can
accurately position the media for printing at the start of each label.
Once selected the printer will feed media, pause ~20 seconds and then complete the
calibration.
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Initiation of this mode causes the printer to print its Configuration Label. The Configuration Label provides
valuable printer information including the firmware version, memory allocations, enabled options,
communications settings, and label-counter data.
To print the Configuration Label:
1) Be sure the printer is properly loaded with media (at least 4 inches wide), and that the power to the
printer is off.
2) Turn on the printer, allow the printer to reach a ready state.
3) Press and hold the
configuration of the printer.
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for 4 to 7 seconds, and then release. The printer will now print the current
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The NETira CT printer configuration utility (available for download at www.datamax-oneil.com) is a
Query Memory Modules
The NETira CT configuration utility can only communicate to the printer using the DPL printer
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Windows based configuration utility that allows the user to make changes to the existing printer setup
via a serial or Wireless LAN connection.
Utility Features:
Allows Real-Time Control/Query of Printer Configuration
Define and Save Optimal Configurations for Applications
Saved Configurations can be Shared with other Printers and Sent via Email
Download Files, Formats and Fonts
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1) Once installed launch the NETira CT configuration utility.
2) Be sure the battery is installed and the printer is ‘ON’. Connect the host to the printer (see Section 2.2 Interface Connection).
For Serial and Bluetooth Connections:
a) Query the printer by using the ‘Auto Detect’ button.
b) If the Auto-Detect is unsuccessful, close the ‘Open a
c) Once Complete click ‘OK” and then click the “Query
language input mode. If the printer has been set to use an input mode other than DPL, the printer’s
input mode must be changed back to Auto or DPL. This can be performed using the Tools>Set Input
Mode function within NETira CT.
This will connect to the printer and retrieve the
setting currently stored in the printer.
configuration file…’ dialogue box and go to the
Settings drop down menu and choose the RS232
menu option. On this screen you can manual select
the port and it parameters.
Printer” button on toolbar. This will connect to the
printer and retrieve the setting currently stored in
the printer.
16
For Wireless LAN Connections:
3) At this point you may browse the Printer Component
Close the ‘Open a configuration file…’ dialogue box.
a) In the toolbar, Click on the ‘ TCP/IP Configuration’
Icon
b) In the ‘TCP/IP Configuration’ dialogue box enter the
IP address of the printer and click ‘OK’. (The IP
address should be displayed on the printers LCD).
c) In the toolbar, from the drop down menu box, select
“TCP_IP”. Then click on the Query Printer Icon
.
.
categories and make any changes necessary to the
printer configuration.
4) Once your changes are com plete, send the new settings
to the printer using the ‘Send’ button.
Note: When using the “Send” button, only the changes
displayed on the current page will be sent.
The “Set current setting to printer” button will
send all changes made to all pages.
17
Length” value to be set.
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3.4.1 Selecting Media Type
To accommodate a variety of media types the printer is equipped with two sensors. A transmissive sensor
(for gap and notch type label media) and a reflective sensor (for “black mark” type label media). Several
media types and their proper sensor settings are shown below:
Media
Type
Gap Label Media
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Notch Media
(Edge)
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Notch Media
(Center)
Reflective Media
(Black Mark)
Continuous Media
Sensor
Setting
Most applications that use label media will use the default setting of “Gap”. However if “black mark” or
continuous media is being used this setting must be changed.
The Sensor Type setting can be changed using the NETira CT configuration utility…
Launch the NETira CT configuration utility, and query (connect) to the printer.
1) Click on the ‘Media Label
Settings’ printer component.
2) To change the different
parameters, select from the
pull down values or key in a
value.
Gap Not SupportedGap Reflective
Continuous*
*Requires the
“Continuous Label
18
Name
Value
New value
2
Label Width (1/100
425 200 = 2 inch media
400 = 4 inch media
3
Maximum Label Length
800 Distance must be greater than the le ng th of your media. i.e. 1000=10
Reflective = Labels with Q-Mark or black mark
Common Settings:
1 Continuous Label
Length (1/100 inch)
inch)
(1/100 inch)
4 Sensor Type Continuous Gap = Labels with gap
425
Distance the printer will advance after pressing the FEED button.
Distance is measured in 1/100 inch. i.e. 1000=10 inches.
300 = 3 inch media
inches
Continuous = Media with no gaps
3) After updating the “New Value”
columns, click the Send button
to send these changes to the
printer.
Note: NETira CT will change its column status from a green
modified and does not match current printer values.
to orange trianglewhen values are
19
3.4.2 Quick Media Calibration
The printer is factory calibrated for operation with most media types (both gap and black mark). Try your
media without performing any calibration adjustments first, this will determine if the factory settings are
compatible. Only perform the calibration adjustments if you are experiencing media registration issues.
The Quick Media Calibration should be performed first, if it fails to detect your label media proceed to the
Manual Media Calibration procedure, see section 3.4.3.
The Quick Media Calibration can be performed using the NETira CT configuration utility, (see section 3.3
for more information on NETira CT) or the front panel menu, (see section 3.14).
It is recommended that the battery is charged to 50% or greater before starting media calibration.
Launch the NETira CT configuration utility, and query (connect) to the printer.
1) Click on the ‘Sensor Calibration’
printer component.
2) Install your media in the
printer and click the ‘Quick
Media’ button.
3) The printer will feed media
while the sensor is being
calibrated. At the end of the
process the following message
will be shown, indicating a
successful calibration. Values
displayed in the “New Value”
column may change after a
calibration.
If the calibration is not
successful, repeat the
procedure. If the Quick Media
calibration continues to fail,
proceed to section 3.4.3
Manual calibration
20
3.4.3 Manual Media Calibration
The Manual Media Calibration is intended for use when Quick Media Calibration printer has failed to detect
the start of each label. This procedure performs a complete recalibration of the sensors and will optimize
the printer to your media. In some instances you may need to perform a Quick Media Calibration after the
Manual Media Calibration to further optimize the printer’s sensor.
When updating the printer’s firmware the sensor settings can be saved to a configuration
file, (see section 3.7) which will eliminate the need to re-calibrate the printer.
Sensor calibration is needed to set either the black mark or the gap value of the media sensor on the
printer. The Manual Media Calibration can be performed using the NETira CT configuration utility, (see
section 3.3 for more information on NETira CT).
It is recommended that the battery is charged to 50% or greater before starting media calibration.
Launch the NETira CT configuration utility, and query (connect) to the printer.
Procedure for Gap Type Media: (be sure the printer is set to sense Gap media, see Section 3.4.1).
1) Click on the ‘Sensor Calibration’
printer component.
2) Click the ‘Manual Media’ button
to start the manual calibration
process.
Follow the instructions on the
following screen.
3) Select the Interlabel/Gap radio
button then click ‘OK’.
4) Load Stock: Place the face of
media over the sensor, close
the door then click ‘OK’.
5) Load Special Backing Media for
Gap: Peel the label(s) off
backing and place backing over
the sensor and close the door
then click ‘OK’.
6) Remove Stock: Remove all
media from printer, close the
door then click ‘OK’.
21
7) NETira CT will display a
message indicating the process
has finished.
In case of any error, a FAILED
CALIBRATION message will be
displayed. Repeat the process.
8) To confirm changes, observe
that Gap Back Value and Gap
Paper Value have changed.
Procedure for Black Mark Media:
1) Click on the ‘Sensor Calibration’
printer component.
2) Click the ‘Manual Media’ button
to start the manual calibration
process.
Follow the instructions on the
following screen.
3) Select the Reflective radio
button then click ‘OK’.
(be sure the printer is set to sense Black Mar k media, see Section 3.4.1).
22
Note: A special media with black
marks is needed to perform this
calibration. See the image to the
right. A sample image is included
at the end of this document, it can
be printed and used for this
calibration procedure.
4) Load Stock: Place a white
section of media under the
sensor, close the door then
click ‘OK’.
Printing Area
Sensor
5) Load Special Q-Mark Media for
Reflective Media:
Place a black
section of the media under the
sensor
click ‘OK’.
6) Remove Stock: Remove all
media from printer, close the
door then click ‘OK’.
and close the door then
Q-Mark Area
Sensor
23
7) NETira CT will display a
message indicating the process
has finished.
In case of any error, a FAILED
CALIBRATION message will be
displayed. Repeat the process.
8) To confirm changes, observe
that the Black Mark values
have changed.
24
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To set the printer to work in Presenter Mode, follow the following steps:
- Set the “Presenter Sensor Equipped” parameter to enable the presenter sensor.
- Calibrate the Presenter Sensor to store the media settings (liner and media).
These setting changes can be performed using the NETira CT configuration utility, (see section 3.3 for
more information on NETira CT).
Launch the NETira CT configuration utility, and query (connect) to the printer.
Enable the Presenter Sensor:
1) Click on the ‘Miscellaneous’
printer component.
2) Set the ‘Present Sensor
Equipped’ to Enabled.
3) After updating the “New Value”
column, click the Send button
to send this change to the
printer.
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1) Install the media in the printer
process.
Calibrate the Presenter Sensor:
After calibration is complete the presenter sensor will be disabled. You must re-enable the presenter
before use.
and route the liner through the
peeler door, see section 2.3.1.
When the FEED key is pressed,
the label will be peeled and
presented for the operator.
2) Click on the ‘Sensor Calibration’
printer component.
3) Click the ‘Presenter Sensor’
button to start the calibration
process.
Follow the instructions on the
following screen.
4) Type the number 6 as the
Advance Distance after
QMark/Gap. Click the ‘OK’
button.
This value may vary if
Datamax-O’Neil media is not
used and may require
adjustments to the Advance
Distance after QMark/Gap
parameter for the sensor to
work properly.
5) The following screen will be
shown. Click the ‘OK’ button to
start the process.
After the calibration is
performed successfully, the
following confirmation screen
will be shown. If the sensor
calibration fails, repeat the
312
Media Backing
Peeler Door
Note: To test the proper operation of the printer, press the Feed button. The label is separated from the
liner and a message “REMOVE LABEL” is shown in the LCD. After the label is removed, the printer will
print the next label.
26
The NETira CT configuration utility can only communicate to the printer using the DPL printer
Mode function within NETira CT.
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The printer supports several printer languages such as CPCL, ZPL, DPL, etc. However, the printer has an
AUTO input mode that will detect the type of script and switch to the desired printing language. By default
the printer is configured as an AUTO mode. To manually change the printer language used, perform the
following steps.
These setting changes can be performed using the NETira CT configuration utility, (see section 3.3 for
more information on NETira CT).
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Launch the NETira CT configuration utility, and query (connect) to the printer.
1) Click on the ‘Systems Settings’
2) Set the ‘Input Mode’ to the
3) After updating the “New Value”
language input mode. If the printer has been set to use an input mode other than DPL, the printer’s
input mode must be changed back to Auto or DPL. This can be performed using the Tools>Set Input
printer component.
desired emulation under the
“New Value” column.
column, click the Send button
to send this change to the
printer.
27
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The NETira CT configuration program allows printer configuration files to be saved to a file. These files can
be useful for saving a printer configuration for a particular application or media . Saved configuration files
can be shared with other printers/users.
Saving and Loading a Configuration file can be performed using the NETira CT configuration utility, (see
section 3.3 for more information on NETira CT).
Launch the NETira CT configuration utility, and query (connect) to the printer.
To Save a Configuration File:
1) Once the printer has been
queried the current settings
can now be saved to a file.
You may also make changes to
any of the settings and have
these values saved as well.
2) To save current configuration in
a file, go to File/Save As menu
and specify the filename.
The current settings will be
saved in a file with extension
“.cfg”.
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To Load a Configuration File:
1) To open a saved configuration,
go to File/Open menu and
choose the configuration
filename.
Optional: Check “include
Sensor Calibration Data on
Open” box to import sensor
data with the configuration.
Sensor data is printer specific
and should only be imported to
the printer that it came from.
2) The configuration will now be
loaded in to NETira CT.
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There are two ways to send demo label formats to the printer, NETira CT and the standalone Printer Demo
program available for download at www.datamax-oneil.com.
NETira CT Printer Demo:
1) Launch the NETira CT configuration
utility, select Tools, then Printer Demo.
2) Browse to folder containing print files,
highlight files to be printed and click
Add>.
3) Click on Print to send the file(s) to the
printer.
Standalone Printer Demo:
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1) Launch the Printer Demo utility.
2) Select file to print from the drop down
menu.
3) Select ‘Settings’ to set the
communication parameters for the
communication type selected.
4) Click on Print Demo to send the file to
the printer.
29
It is recommended that the configuration be saved before downloading firmware, and restored when
the configuration. See Section 3.7 for instructions.
It is recommended that the configuration be saved before downloading firmware, and restored when
the configuration. See Section 3.7 for instructions.
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When program updates and/or new features are added, they can be downloaded to the printer as
follows:
1) Identify the new version for your model of printer from the Datamax-O’Neil Web site at
www.datamax-oneil.com and download it onto your computer’s hard drive. Note RL3 and Rl4
firmware files are not interchangeable.
2) Launch the NETira CT configuration utility, and query (connect) to the printer, (see section 3.3 for
more information on NETira CT).
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3) Go to the Tools>Upgrade>Firmware.
4) Click the ‘Send’ button to start the
Loading Boot 1 and Boot 2 and Firmware
1) Connect the printer to your PC using a serial cable
2) Launch the NETira CT configuration utility, and query (connect) to the printer, (see section 3.3 for
3)
4) Check the “Select and Download Boot 1 file:”, “Select and Download Boot 2 file:” and “Erase System
finished. Be sure to check the box labeled “Include Sensor Calibration Data on Open” when restoring
Select the binary file (BIN file).
firmware update.
Loading Boot Firmware requires a serial connection to the printer.
more information on NETira CT).
finished. Be sure to check the box labeled “Include Sensor Calibration Data on Open” when restoring
Go to the Tools>Upgrade>Firmware. Select the binary fi les (BIN files) for each of the Boot files.
and/or User Area” boxes and click send to initiate the download.
Always Check “Erase System and/or User Area” box unless otherwise instructed..
5) Once the Boot Loader fil es hav e been loaded, the firmware version can now be updated using the
procedure outlined in section 3.9.
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This section details the cleaning, adjusting, and troubleshooting tips for the printer. Proper cleaning is
critical. To maintain peak performance of the printer, Datamax-O’Neil offers a complete line of cleaning
products including pens, cards, films and swabs. Visit our website at www.datamax-oneil.comto learn
more. The following table outlines the recommended maintenance schedule for the various printer parts.
Area Method (Std. Models) Method (Linerless Models) Interval
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Printhead
Platen Roller
Peel-Off Roller Cleaning Pens Cleaning Pens After 3-5 rolls of media
Lid Roller
Media Sensor Compressed Air Compressed Air Monthly
Interior
Cleaning Card or Cotton
Swab w/ Isopropyl Alcohol
Cotton Swab w/
Isopropyl Alcohol
Cotton Swab w/
Isopropyl Alcohol
Compressed Air Compressed Air As Needed
Cleaning Pens After 3-5 rolls of media
Cleaning Pens After 3-5 rolls of media
Cleaning Pens After 3-5 rolls of media
Isopropyl alcohol is a flammable solvent; always take the proper precautions when using this
substance.
To achieve optimum print quality and maximum printhead life, Datamax-O’Neil specifies the use of
Datamax-O’Neil brand media and ribbons. These supplies are specially formulated for use in our printers;
use of non-Datamax-O’Neil supplies may affect the print quality, performance, and life of the printer or its
components. For a current list of approved media and ribbons for use in direct thermal and thermal
transfer applications, please contact a Media Representative at (407) 523-5650.
31
If print quality declines (symptoms include non-compliant bar codes, print dropouts, and streaks)
Cleaning Card
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the typical cause is debris build-up on the printhead. Furthermore, when the build-up is not
removed it may lead to reduced service life or printhead failure. Streaks in printed labels usually
indicate a dirty or faulty printhead.
To clean the printhead (using Datamax-O’Neil cleaning card):
The following procedure is for “standard configuration” printers. Linerless printers should only be
cleaned with the Datamax-O’Neil Cleaning Pens.
1) Open the printer Cover. Remove any media installed in the printer. Open the External Media Door
located in the bottom of the printer.
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External Media Door
2) Remove the cleaning card from its package. Insert the cleaning card through the External Media
Door and into the printer as shown:
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STEP 1
STEP2
3) Close the Cover and then Press the button several times until the cleaning card has been
completely fed through the printer. Repeat if necessary.
Cleaning Card
Cover
Feed Button
4) Reload the media. Close the Cover, push down until it latches closed. Press the
normalize tracking.
To clean the printhead (using Datamax-O’Neil Cleaning Pens #770189-000):
The Cleaning Pens are typically intended for use on linerless model printers or any printer with adhesive
build up. They are used to cl ean com ponents that are expose d di r ectly to adhesive. Two pens are included
in the kit, the first pen “Step 1” breaks up the adhesive and the second pen “Step2” removes it.
button to
The pen’s end cap has a plastic scraper to remove large buildups of adhesive from the printhead and other parts.
DO NOT USE ON THE PLATEN ROLLER OR SENSORS.
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Occasionally, situations arise that require troubleshooting. Possible problem situations and potential
solutions are listed below. Contact a qualified technician for problems that persist or problems not covered
in this section.
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The following section lists the symptoms and the associated page numbers of the topics covered. While
not every situation is addressed, you may find some tips helpful. After a correction action is taken press
the
Unacceptable print quality:
The printer does not print or prints several labels at once:
Skips every other label or occasionally skips labels
Unable to print rotations:
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button to clear the alarm.
Dirty printhead: Clean the printhead (see Section 4.2).
The temperature setting may be incorrect for the media being used: Use the configuration utility
or software commands adjust the Heat Setting and Print Speed.
Faulty printhead, call for service.
The labels are incorrectly loaded: See the loading instructions in Section 2.3.
The media is not calibrated: Calibrate it (see Section 3.4).
The media sensor or sensor circuitry may be defective: Call for service.
The label is formatted too close to the top edge of the label: Leave white space equal to 8-dot
rows (about .02 inch [.5mm]) at the top of the label.
The media is not calibrated: Calibrate it (see Section 3.4).
The media sensor or media sensor circuitry may be defective: Call for service.
The characters are formatted outside the dimensions of the label: Check that the row/column
values provide enough room for the height of the image being printed.
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Light print on the right side of the label:
The printer’s cover is not latched down: Latch it.
The printhead is not properly aligned: Call for service.
Printer fails to power ON:
The battery may need to be charged: Charge the battery (see Section 2.1).
For RL3 models make sure the printer is turned on. (see Section 3.1.3).
Label advances 8 inches before a fault indication:
The media may not be properly loaded: Reload it (see Section 2.3). When loading media ensure
that the supply hubs are against the media and that gaps or marks in the labels are in line with
the media sensor.
The media sensor or media sensor circuitry may be defective: Call for service.
Labels move excessively from side to side during printing:
The media may not be properly loaded: Reload it (see Section 2.3). When loading media ensure
that the supply hubs are against the media and that gaps or marks in the labels are in line with
the media sensor.
When using Peeler Mode, slack in backing (liner) material occurs:
With some types of media it may be necessary to periodically remove slack in the liner material
that accumulates before the Peeler Door. To remove: Hold the Peeler Door closed and pull on the
liner material until the slack is removed and the liner is tight.
36
A
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Dimensions
RL3: 5.6” w x 7.6” h x 3.2” d (142 x 193 x 81 mm)
RL4: 6.5” w x 7.9” h x 3.2” d (166 x 200 x 81 mm)
- Wavelink® Avalanche MC, Motorola MSP 3.0 and later
• Network Compatibility
- TCP-IP based networks
- AS/400 (LPD) based networks
• Drivers:
- Windows® CE, Windows® Desktop, USB
• Label design software compatibility:
- BarTender®, Niceware/NiceLabel and others
• ERP Systems:
- SAP, Oracle
• Software development kit:
- C++, Visual Basic
Approved Media
To achieve optimum print quality and maximum printhead life, Datamax-O’Neil specifies the use of
Datamax-O’Neil brand media. These supplies are specially formulated for use in our printers; use of nonDatamax-O’Neil supplies may affect the print quality, performance, and life of the printer or its
components.
For a current list of approved media and ribbons for use in direct thermal and thermal transfer
applications, please contact a Media Representative at (407) 523-5650.
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A-4
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Network
Parameter
ESSID
D-O
(None)
D-O
TCP Port:
9100
515
9100
UDP Port:
9200
515
9200
Bluetooth Name:
Printer – RL3
Printer – RL4
Printer – RL4
1) Turn the printer ON and connect it to the
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The printer makes IP requests at power-up, so before making a network connection to the printer consider
how your IP addressing needs to be assigned. The IP addressing of the printer can be configured in one of
two ways: Using a static IP Address or Using IP Discovery (DHCP, BootP, or RARP).
Default Network Settings:
The following table lists some of the printer’s default network setting. Any of these parameters can be
modified using the NETira CT configuration program. See section 3.3 for more information on NETira CT.
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(All Firmware Versions)
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RL3
(Firmware version 8_02_0050 or earlier)
RL4
(Firmware version 8_02_0051 or later)
p
RL4
computer using the serial cable.
2) Install and Open the NETira CT configuration
utility application on your PC, (see section 3.3
for more information). This configuration utility
can be downloaded from our website.
3) Query the printer by using the ‘Auto Detect’
button. This will connect to the printer and
retrieve the setting currently stored in the
printer.
Note: The message “Done query printer”
confirms that communication process was
successfully executed.
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The printer can be configured to use a static IP or an dynamic IP obtained from a DHCP server.
Using a Dynamic IP Address (DHCP):
1) Click on the ‘Wireless General
Network’ printer component.
2) Change (or confirm) the
following parameter setting:
IP address method: DHCP
3) After updating the “New Value”
column, click the Send button
to send these changes to the
printer.
Values obtained from the DHCP server will be shown under the fields: Active IP address, Active
Subnet Mask and Active Gateway.
Using Static IP Address:
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1) Click on the ‘Wireless General
Network’ printer component.
2) Change (or confirm) the
following parameter settings:
IP address method: Static
Static IP address: According to
your network IP range.
Static Subnet mask: According
to your network subnet mask.
3) After updating the “New Value”
column, click the Send button
to send these changes to the
printer.
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1) Click on the ‘WIFI’ printer
component.
2) Change (or confirm) the
following parameter settings:
ESSID: (Default:D-O) Type name
that match the name of your
access point
Network Type: Infrastructure or
Adhoc
3) After updating the “New Value”
column, click the Send button
to send these changes to the
printer.
Note: To validate a successful Wireless LAN connection, the IP address obtained from the access point
will be shown on the LCD display of the printer.
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B-3
1) Click on the ‘WIFI’ printer
printer.
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The printer can be configured to utilize several Wireless LAN security protocols. The following sections
outline the most popular configurations.
B.4.1 WEP 64 & 128 Bit
component.
2) Click the ‘Static WEP’ radio
button.
3) Change (or confirm) the
following parameter settings:
3) After updating the “New Value” column,
click the Send button to send these
changes to the printer.
4) Allow 30 seconds for the printer reset. For
connection to the printer please refer to
the instructions included with your
Bluetooth adapter or host
computer/handheld.
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entry used on host computer)
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button until the “Radio Off” message is displayed and then release.
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The printer can be connected to a PC or a handheld device using a USB cable. Before connecting the
printer to your host device, the type (or class) of USB connection must be determined. There are three
classes of USB connections that are supported:
CDC (Communication Device Class, virtual COM port via emulated RS-232)
Printer Class (Typical Windows Printer)
Composite Class (CDC + Printer Class)
Whenever possible, it is recommended to use the Composite Class, as it gives the most fl exibility.
However, on some systems (e.g., handheld devices) CDC or Printer Class alone should be selected, as
handheld devices have limited support.
Software/Files Needed:
The following files can be downloaded from: www.datamax-oneil.com
NETira CT Configuration Utility
Seagull Windows Drivers (for Printer and Composite Class installations only)
“Datamax-O'Neil Composite Class.inf” file (for Composite Class installations only)
“Datamax-O'Neil CDC Class.inf” file (for CDC installations only)
Create a new folder on your local computer named “Drivers”. Download the necessary files and place them
in this folder.
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1) Turn the printer ON and connect it to the
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Before attempting an USB connection the printer must first be configured to use the desired USB class.
Set the printer to appropriate USB class for your particular application by using NETira CT configuration
utility.
computer using the serial cable.
2) Install and Open the NETira CT
configuration utility application on your PC,
(see section 3.3 for more information). This
configuration utility can be downloaded
from our website.
3) Query the printer by using the ‘Auto
Detect’ button. This will connect to the
printer and retrieve the setting currently
stored in the printer.
Note: The message “Done query printer”
confirms that communication process was
successfully executed.
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4) Click on the ‘Miscellaneous’ printer
component.
5) Change (or confirm) the USB Mode
parameter setting.
6) After updating the “New Value” column,
click the Send button to send this change
to the printer.
7) Proceed to the appropriate section to
complete the USB connection.
Section C.3, Composite Class Installation
Section C.4, CDC Only Installation
Section C.5, Printer Class Installation
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Do not plug the USB cable into the computers USB port. If you have done so, unplug it now.
Software/Files Needed:
The following files are required and can be downloaded from:
www.datamax-oneil.com.
Datamax-O’Neil Windows Drivers
“Datamax-O'Neil Composite Class.inf” file
Create a new folder on your local computer named “Drivers”. Download the necessary files and place them
in this folder.
Step A: Driver Extraction:
1) To extract the Windows drivers to your local
computer, double click the “Datamax-O’Neil_x.x.x”
file that was previously downloaded from the
website. The following screen will appear.
Click the “Accept” radio button and then click Next
to continue.
2) At the next screen you can choose the location of
installation directory, it is recommended to keep
the default directory and then click Next to
continue.
3) At the next screen UNCHECK the two option boxes
and then click Finish.
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Step B: Windows Port Driver Installation:
1) Turn on the printer and wait until the “Ready”
screen appears. The PC will then detect the
printer and launch the “Found New Hardware
Wizard”.
2) Select the “No, not this time” radio button and
then click Next.
3) Select the “Install from a list or specific
(Advanced)” radio button and then click Next.
4) Select the “Search for the best driver in these
locations” radio button.
5) Check the “Include this location in the search”
checkbox and then click Browse.
6) Navigate to the “Driver” folder you created
earlier that contains the “Datamax-O'Neil
Composite Class.inf” file.
7) Select the folder and then Click ‘OK’. Then Click
Next.
C-4
8) When prompted click “Continue Anyway”
9) Windows will now load the drivers to assign
the necessary ports to the printer.
10) Click Finish to close the wizard. Proceed to
Step C to begin the installation of the Windows
Printer Driver.
Step C: Windows Printer Driver Installation:
1) The PC will launch the “Found New Hardware
Wizard” again.
2) Select the “No, not this time” radio button and
then click Next.
C-5
3) Select the “Install from a list or specific
(Advanced)” radio button and then click Next.
4) Select the “Search for the best driver in these
locations” radio button.
5) Check the “Include this location in the search”
checkbox and then click Browse.
6) Navigate to “C:\Seagull” folder on your
computer’s hard drive.
7) Select the folder and then Click ‘OK’. Then
Click Next.
8) Select the driver that matches your model
printer. (there may be multiple models listed)
and then click Next.
C-6
9) When prompted click “Continue Anyway”
10) Windows will now install the necessary files for
the Windows printer driver.
11) Click Finish to close the wizard.
The printer can now be selected for use in the
printer dialogue box of any windows
application.
C-7
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Do not plug the USB cable into the computers USB port. If you have done so, unplug it now.
Files Needed: The following file is required and can be downloaded from:
www.datamax-oneil.com.
“Datamax-O'Neil CD C C lass.inf” file
Create a new folder on your local computer named “Drivers”. Download the necessary file and place it in
this folder.
1) Turn on the printer and wait until the “Ready”
screen appears. The PC will then detect the
printer and launch the “Found New Hardware
Wizard”.
2) Select the “No, not this time” radio button and
then click Next.
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3) Select the “Install from a list or specific
(Advanced)” radio button and then click Next.
4) Select the “Search for the best driver in these
locations” radio button.
5) Check the “Include this location in the search”
checkbox and then click Browse.
6) Navigate to the “Driver” folder you created earlier
that contains the “Datamax-O'Neil CDC Class.inf”
file.
7) Select the folder and then Click ‘OK’. Then Click
Next.
C-8
8) When prompted click “Continue Anyway”
9) Windows will now load the drivers to assign
the necessary ports to the printer.
10) Click Finish to close the wizard. The printer
can now be selected for using the virtual com
port assigned to the printer.
C-9
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Do not plug the USB cable into the computers USB port. If you have done so, unplug it now.
Software/Files Needed:
The following file is required and can be downloaded from:
www.datamax-oneil.com.
Datamax-O’Neil Windows Drivers
Create a new folder on your local computer named “Drivers”. Download the necessary file and place it in
this folder.
Step A: Driver Extraction:
1) To extract the Windows drivers to your local
computer, double click the “Datamax-O’Neil_x.x.x”
file that was previously downloaded from the
website. The following screen will appear.
Click the “Accept” radio button and then click Next
to continue.
2) At the next screen you can choose the location of
installation directory, it is recommended to keep
the default directory and then click Next to
continue.
3) At the next screen UNCHECK the two option boxes
and then click Finish.
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C-10
Step B: Windows Printer Driver Installation:
1) The PC will launch the “Found New Hardware
Wizard” again.
2) Select the “No, not this time” radio button and
then click Next.
3) Select the “Install from a list or specific
(Advanced)” radio button and then click Next.
4) Select the “Search for the best driver in these
locations” radio button.
5) Check the “Include this location in the search”
checkbox and then click Browse.
6) Navigate to “C:\Seagull” folder on your
computer’s hard drive.
7) Select the folder and then Click ‘OK’. Then
Click Next.
C-11
8) Select the driver that matches your model
printer. (there may be multiple models listed)
and then click Next.
9) When prompted click “Continue Anyway”
10) Windows will now install the necessary files for
the Windows printer driver.
11) Click Finish to close the wizard.
The printer can now be selected for use in the
printer dialogue box of any windows
application.
C-12
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