Datalogic Ulyxe PL User Manual

USER’S MANUAL

>Ulyxe PL

Datalogic S.r.l. Via S. Vitalino 13 40012 – Calderara di Reno Italy

Ulyxe PLTM User’s Manual Ed.: 06/2017

© 2009 - 2017 Datalogic S.p.A. and/or its affiliates  ALL RIGHTS RESERVED.  Without limiting the rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic S.p.A. and/or its affiliates. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.

Ulyxe, Ulyxe PL, Lighter Suite are trademarks of Datalogic S.p.A. and/or affiliates. All other trademarks and brands are property of their respective owners.

Datalogic reserves the right to make modifications and improvements without prior notification.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this mat er i al.

821002094 rev. E

iii

SYMBOLS

Symbols used in this m anual along with their meaning are show n below. Symbols and signs are repeated within the chapters and/or sections and have the following meaning:

Generic Warning:

This symbol indicates the need to read the manual carefully or the necessity of an important maneuver or maintenance operation

Electricity Warning:

This symbol indicates d angerous voltage associated with t he laser product, or powerful enough to constitute an electrical risk. This symbol may also appear on the marking system at the risk area

Laser Warning:

This symbol indicates the danger of exposure t o visible or invisible las er radiation. T his symbol m ay also appear on the marking system at the risk area

Fire Warning:

This symbol indicates the d anger of a fire w hen proce ssing flam mable m aterials. Because th ere is a danger of fire, it is indispensable to follow the instructions provided by the manufacturer when commissioning the marking system

Notice:

Notes, usage tips, or additional information.

Note:

Carefully read the user’s manual before using the marking system.

REVISION INDEX

Complete Revision for

Ulyxe PL™ 2.0

Environmental Declaration

Windows® 7 compatibility

Power supply plug and connector;

Prerequisites for inst al lat ion

Revision Date Number of added or edited pages

A 03-03-2009 B 15-10-2009 Datalogic Automation f ormat C 12-03-2010 Standards References

D 27-09-2010 821002090 rev. A 02-05-2012 821002091 rev. B 20-06-2012 General Review

821002092 rev. C 10-04-2014 12, 23, 48, 49 Appendix E 821002093 rev. D 13-06-2016 821002094 rev. E 06-06-2017

General Review

NOTE:

We sometimes update the documentation after original publication. Therefore, you should also review the documentation on www.datalogic.com for any updates.

FOREWORD

Information included in this manual is intended for a qualif ied installer able to integrate the marking system into a s ystem, complying with all the protection features required by international rules and local legislations. Refer to the Appendices for further information.

Following manual refers to an UlyxeTM 1PWX-T15 marking system in Class 4 configuration.

In addition to being pr ofessionally trained in their ro le, personnel assigned to wor k on the marking system must be informed and made acquainted w ith the risks inherent to invisible and visible laser radiation. The operator is required to caref ully read the section of the m anual concerning safet y instructions as well as the sections related to matters falling under her/his responsibility.

The workers assigned to the marking system can be identified as:

OPERATOR

• responsible for loading elements to be processed, visually checking the work cycle, removing the finished product and cleaning the marking system.

MAINTENANCE PERSONNEL

• responsible for the electrical, mechanical and optical maintenance and adjustment of the marking system.

WARNING!

Datalogic shall not be held responsible for any non-conforming use of marking system of its

manufacture

NOTE:

BEFORE INSTALLING AND USING THE LASER, READ CAREFULLY THE APPENDICES.

PATENTS

See www.patents.datalogic.com for patent list. This product is covered by one or more of the following patents:

Utility patents: IT1366132, US7480318

OVERVIEW

We are satisfied of your ch oice for a Datalogic product and especiall y for an “ALL IN ONE” compact s ystem made from experience years in laser marking field.

The marking s ystem Ul yxe P L laser category. It’s simple and compact design conveys a versatile, intuitive and easy product to integrate due to its advanced technology. Easy to use, it can be the best investment to entry in the laser world without compromises about performance and to obtain excellent markings. Ulyxe PLTM system includes all necessary to operate, a laser source DPSS Q-switched, a galvanometer scanning head, digital power controls, cooling system and monitoring functions. The entire unit and its

mechanical base are covered with a metal casing that makes it more resistant to external agents.

The user can easily interac t s and monitors laser status and its f unc tions with an ea sy use of an external LCD Touch Screen control display (optional).

belongs to a Diode Pum ped Solid State (DPSS) Q-switched side pumped

Figure 1:Overview.

WARNING!

Marking system installation in secure environment is responsibility of the system integrator!

vii

IMPORTANT WARNING

Access to the interna l part s of the marking system is al lo wed o nly to authorized personnel, duly qualified and trained with regards to risks of optical and electrical nature.

Datalogic declines a ny and all responsib ility for work carr ied out on live parts b y untrained or unauthor ized personnel.

WARNING!

It’s not allowed modify destination use of the marking system in different way of its functions. Datalogic declines any responsibility and liability for irregular and improper use of the marking

system which it manufactures.

WARNING!

These marking system actuation is demanded to the system integrator.

viii

USB 2.0 ADVICE

Ulyxe PL™ exclusively works via USB 2.0 Full Speed only. Certain hardware configurations and certain operative systems do not fully support the requested connection.

It is suggested to perform the following checks:

• Use only USB cables certified “ HIGH SPEED” or quality “USB2.0” cable, not longer than 2 meters.

• Avoid using any kind of extension cable or any HUB on the cable path.

• Verify the compatibility of the operative system.

• Some computers support only one USB2.0 at a time. On those system s, the use of other devices

(USB memories, ex ternal H D, etc.) can disconnect the U l yx e P L ™ peripheral devices (in par ticul ar it is observed that any US B 2.0 peripheral connected for las t in temporal order isn’t recogni zed from O.S.).

SYMBOLS III

REVISION INDEX IV

FOREWORD V

PATENTS v

OVERVIEW VI

IMPORTANT WARNING vii

USB 2.0 ADVICE VIII

TABLE OF CONTENTS IX

1. CONTENTS OF THE PACKAGING 11

1.1 UNPACKING 11

1.2 MAIN HARDWARE 12

1.3 CABLE AND ACCESSORIES 12

1.4 TRANSPORT 13

1.5 ON MOISTURE CONDENSATION 13

1.6 FIXING AND POSITIONING 14

1.7 INSTALLATION ENVIRONMENT 15

1.8 FUME / DUST EXTRACTOR 15

2. TECHNICAL SPECIFICATIONS 16

2.1 TECHNICAL SPEC IF IC ATION 16

2.2 DESCRIPTION OF THE LASER

2.3 MARKING AREA SPEC IF I C AT I ON 19

2.4 CONNECTORS SPECIFICATIONS 21

2.4.1 AUX INTERLOCK CONNECTOR (SW LEVEL) 21

2.4.2 CONTROL BOX CONNECTOR (LASER CONTROL) 22

2.4.3 POWER SUPPLY CONNECTOR 24

2.4.4 POWER SUPPLY CABLE 24

2.4.5 RS232 CONNECTOR 24

2.5 INPUT/OUTPUT SIGNAL SPECIFICATIONS 25

2.6 CONNECTION EXAMPLE 26

3. INSTALLATION AND SET UP 28

3.1 LIGHTER SUITE INSTALLATION 28

3.2 CONNECTIONS 33

3.2.1 CONTROL BOX CONNECTOR CONNECTION 33

3.2.2 AUX INTERLOCK CONNECTION 34

3.2.3 POWER SUPPLY CABLE CONNECTION 34

3.2.4 USB CONNECTION 35

3.2.5 F-THETA LENS PROTECTION CAP REMOVAL 36

MODULES 18

4. USE AND OPERATIONS 37

4.1 TURNING ON SEQUENCE 37

5. ACCESSORIES 41

5.1 CONTROL BOX 41

5.2 POWER SUPPLY ULYXE™ FAMILY 42

5.3 REMOTE CAN DISPLAY 43

6. TECHNICAL SUPPORT 47

6.1 SEALS 47

6.2 MAINTENANCE 48

6.2.1 F-THETA SCAN LENS CLEANING PROCEDURE 48

6.3 TROUBLESHOOTING 49

6.3.1 LIST OF POSSIBLE MALFUNCTIONS 49

6.3.2 ERROR MESSAGE S 51

6.4 PRODUCT SUPPORT AND CUSTOMER SERVICE 54

APPENDIX A: LABELS IDENTIFICATION 55

LABELS LOCATI ON 56

APPENDIX B: STANDARDS 57

LASER STANDARDS 57 CE COMPLIANCE 57 FCC COMPLIANCE 57

APPENDIX C: NOTE ABOUT LASER 58

LASER SAFET Y 58

LASER RADIATIO N 59 ABSORPTION OF LASER RADIATION 60 CLASSIFICATION AND DANGER LEVEL 60 RADIATION VIEWING CONDITIONS 61 DIRECT VIEWING OF THE LASER BEAM 61 DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION 61 DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER 61 DIRECT VIEWING OF THE BEAM AFTER FOCUSING 61 SCATTERED VIEWING OF THE BEAM AFTER FOCUSING 61 REAL O.R.N.D. DETERMINATION AND O.D. OF PROTECTION GOGGLES 62 EYES AND SKIN RISKS 64 GENERAL SAFETY REGULATIONS 64 COLLATERAL RISKS 64

APPENDIX D: MECHANICAL DRAWINGS 66

FIGURES 67

CONTENTS OF THE PACKAGING

1. CONTENTS OF THE PACKAGING

1.1 UNPACKING

When unpacking the marking system from the shipping carton you should:

• Remove the documentation from the top of the marking system

• Remove the box containing the accessories

• Carefully remove the marking system from the packaging using both hands

Figure 2: Unpacking.

Before installing or operating the marking system, you should:

• Inspect the shipping container for damage

• Inspect the marking system for signs of damage

• Confirm that the shipping carton contains all items on the shipping inventory list including any

accessories

Retain all packaging m aterials until the marking syste m has been inspect ed for complete ness and damage , and you have checked the operating performance. If anything is missing or defective, see chapter 6 for contact details.

1.2 MAIN HARDWARE

Ulyxe PL™ F-Theta (except 1PWX-T0SV)

1.3 CABLE AND ACCESSORIES

Ulyxe PLTM

Power supply cable

Aux Interlock connector

gold (*)

USB cable

RS232 cable

USB key

Control Box connector

User Manual

* If this connector is used, the marking system works in DANGEROUS condition (MUTING DEVICE).

Test Report

Sample Test

CONTENTS OF THE PACKAGING

1.4 TRANSPORT

The marking system c an be easily lifted up and moved by a singl e person thanks to its compact si ze and reduced weight.

Figure 3: Transport.

WARNING!

The Ulyx e P L™ is a delicate optical marking system, avoid damaging it with shock and vibrations.

1.5 ON MOISTURE CONDENSATION

If the marking s ystem is brought directly from a cold to a warm location, moistur e may condense inside or outside the marking system. This moisture condensation may cause a malfunction of the marking system.

If moisture condensation occurs

Turn off the marking system and wait about 1 hour for the moisture to evaporate.

Note on moisture condensation

Moisture may condens e when you bring the m arking system from a c old place into a warm place (or vice versa) or when you use the marking system in a humid place as shown below.

How to avoid moisture condensation

When you bring the mark ing system from a cold place into a warm place, put it in a plastic ba g and seal it tightly. Remove the bag when the air temperature inside the plastic bag has reached the ambient temperature (after about 1 hour).

Ulyxe PLTM

1.6 FIXING AND POSITIONING

The marking s ystem need to be positio ned in safety mode and fixed on an appr opriate plan absolut ely with no vibrations.

Ulyxe PLTM is equipped with 4 threaded holes and 2 fixing pins.

Screws M6 Fixing pins Ø5 H7

Figure 4: Fixing points.

Figure 5: Measures, distance threaded holes and fixing pins drivers.

WARNING!

It is very important to secu re the marking s ystem before you start m arking the piece sinc e improper securing or positioning may cause serious damage. Do not secure the marking system in a way other than the one described in the figure.

NOTE:

In order to prevent m arking distor tions, chec k for the absence of vibrations bet ween m arking s ystem and piece to be marked.

NOTE:

It is recommended to install the marking system on a micrometer positioning Z-axis system!

CONTENTS OF THE PACKAGING

1.7 INSTALLATION ENVIRONMENT

The marking system must be installed in a suitable environment in order to allow proper air flow passage and correct housing of the cables. Ulyxe PL cooling. Installation must not slow or stop the flow of air cooling. Moreover, do not install a heat source near.

is an air cooled marking system, an adequate air flow is necessary to guarantee its correct

Figure 6: Installation environment.

To obtain a good m arking quality, and n ot to decrease lif e time, we recomm ended a ventilation or vacuum system in a protection box to limit dust due to marking phase.

1.8 FUME / DUST EXTRACTOR

During marking proc ess, dust and/or gas may be produc ed. It is important to use adequat e fume extractor and/or air filtration.

WARNING!

Marking PVC (or other plas tic material) can cause the release of chlorine gas which can be harmful to the laser operator and t o the marking system itself. Alwa ys use adequate fume extractor dur ing PVC and plastic marking.

2. TECHNICAL SPECIFICATIONS

NOTE:

BEFORE INSTALLING AND USING THE LASER, RE AD CAREFULLY THE APPENDIXES.

WARNING!

Ulyxe PLTM is a CLASS 4 LASER PRODUCT and it is the responsibility of the OEM/system

integrator to provide the safety completeness to be ready-to-use.

2.1 TECHNICAL SPECIFICATION

MECHANICAL CHARACTERISTICS

Ulyxe PLTM

* without F-Theta scan lens

** in horizontal position only

NOTE:

Refer to Datalogic’s website for detailed drawings.

Weight 7.8 Kg

Height * 123.5 mm

Width 145.6 mm Depth 410 mm

IP Rating ** 21

TECHNICAL SPECIFICATIONS

Storage temperature

-5° to 55°C (23° to 131°F)

Environmental temperature

15°C to 35°C (59° to 95°F)

Humidity

< 90% without condensation

Altitude

< 1000 m

Suspended matter

< 3 mg/m3

Pollution Degree

Overvoltage Categor y

Input Voltage

24V DC

Max Power

300 W

LASER MARKER SOURCE (typical values @ 25°C)

Laser Type

Class 4 DPSSL (Diode Pumped Solid State Laser)

Average Power @ reference Rep Rate (50kHz)1

Pulse energy (max) @ reference Rep Rate (15kHz)

Repetition Rate

kHz

15 ÷ 200

Laser aiming beam Class 2 <1mW @ 630-670nm

Cooling

Forced Air

Noise

dB(A)

< 70 @ 1 meter

OTHER

Char Marking Speed

char/s

Up to 275 char/s @ 2000 mm/s

Software Control

Lighter Suite

STORAGE AND TRASPORTATION CONDITIONS

Shock and vibrations The components are not designed to withstand shocks and vibrations

WARNING!

This product includes precision optical parts; avoid vibration and shocks: marking quality may deteriorate.

ENVIRONMENTAL OPERATING CONDITIONS

ELECTRICAL POWER SUPPLY

Input Current 13 A max

PERFORMANCE

W 6.5

mJ 0.30

Central emission wavelength nm 1064

Focus aiming beam Class 2 <1mW @ 630-670nm

Marking Speed mm/s Up to 5000 mm/s

Communication 1x USB (type B), RS232, digital I/O

Without F-Theta

h char=1mm in Roman-S Level100% f=40kHz F-Theta160S on TESA label

2.2 DESCRIPTION OF THE LASER MODULES

A description of the main parts of the marking sy stem is provided here below:

Ulyxe PLTM

Figure 7: Marking system view.

1) Status LED bar 7) Control Box connector

2) LED indicators 8) Aux Interlock connector

3) Main Switch with LED 9) USB port (type B)

4) Power supply connector 10) F-Theta Scan Lens

5) CAN connector 11) Focusing beam

6) RS232 port

TECHNICAL SPECIFICATIONS

2.3 MARKING AREA SPECIFICATI O N

Datalogic provid es a wide range of F-Theta scan lens es to be attached to the scanning head to foc us the laser beam in flat Marking Field, in order to achieve high-resolution marking results.

These F-Theta scan lense s are available to best-match the object (i.e.: logo; string; 2D matrix; etc.) to be marked with custom er need, over the material processing, an d fit the standard Datalogic Sca nning Head; further solutions about different models of lenses and scanning heads will be considered upon request.

The table below lists the standard F-Theta scan lenses currently available:

F-Theta Scan Lens diameter: M39

F-Theta Scan Lens

Working Distance (WD) mm 114 178 282 Marking Area (MA) mm

= 100S

50 x 50 100 x 100 140 x 140

= 160S

= 254S

NOTE:

Definition of Marking Area: square marking field measured on black anodized aluminium plate.

WARNING!

This product was d esigned to use only certain conf igurations of F-Theta lens and mark ing field. If your needs are not satisfied by current available F-Theta lens configurations please contact Datalogic for a solution. T he use of other F-T heta lenses or operation o utside the specif ied marking field for a certain F-Theta l ens configuration can lea d to damage of F-Theta lens, scanning head or laser source. Such damage is not covered by warranty!

WARNING!

For each F-Theta lens conf iguration Datalo gic recomm ends the use of cer tain adapter. This ada pter ensures that residual back ref lections cause d by F-T heta lens do not dam age optics of the scanni ng head. The removal of such adapter or its incorrect use (for example incomplete thread ing, use of another F-Theta lens a dapter, etc .) can lead to damage of the F-Theta le ns, scannin g head or las er source. Such damage is not covered by warranty!

NOTE:

Working Distance is defin ed as the distance between the center of the marking area (defined in the focal plane) and the last mechanical edge of the F-Theta Scan Lens. Refer to the following figure.

WD: Working Distance FD: Fixing Distance MA: Marking Area AB: Aiming beam FB: Focusing beam

Ulyxe PLTM

Figure 8: Marking area.

NOTE:

For systems equipped with standard F-Theta Scan Lens the focus condition is obtained by matching the Aiming Beam with the Focusing beam.

TECHNICAL SPECIFICATIONS

2.4 CONNECTORS SPECIFICATIONS

2.4.1 AUX INTERLOCK CONNECTOR (SW LEVEL)

Aux Interlock disables the Class 4 laser source inside the marking system.

PANEL CONNECTOR Type BINDER 719 series panel mount connector, 4 positions.

Figure 9: Female panel socket cod. 09-9766-30-04 (front view).

PIN SIGNAL TYPE DESCRIPTION FUNCTIONAL DIAGRAM

1 VCC OUTPUT

2 INTERLOCK INPUT INTERLOCK signal

3 GND GROUND DO NOT CONNECT

4 N.C. - NOT USED

PLUG CONNECTOR

Connector type BINDER 719 series, 4 positions.

Figure 10: Male plug connector cod. 09-9767-00-04 (front view).

5V DC for INTERLOCK signal

WARNING!

If the Aux interlock gold connector is used, the marking system is in DANGEROUS condition (MUTING DEVICE).

NOTE:

To restore the mark ing system it is necessary to repeat the “Turning on sequenc e” without shutting down the system. See chapter 4.1

for more details.

2.4.2 CONTROL BOX CONNECTOR (LASER CONTROL)

Output power supply

Auxiliary 5V DC power supply available for drive input log ical HIGH (max 200mA)

External “Shutter Enable” signal (see paragraph 2.4.2.1):

- LOW level or disconnected: Shutter closed

This signal is used to start to the marking process when a

- HIGH level pulsed signal start the marking process

This signal is used to stop the marking process (see

- HIGH level pulsed signal stop the marking process

This signal is used to know if a document, sequence or script

“IoPort.setReady (true)” function is used

This signal is used to know if the current spooler is executing

- ON during marking process

This signal is used to know if the marking process is finished

- ON at the end of marking process

RESERVED

CAN_PWR

DO NOT CONNECT

External “KEY” signal (see paragraph 2.4.2.1):

- LOW level or disconnected: system disabled

RESERVED

CAN_H

DO NOT CONNECT

This signal is used to know if the system is ready to emit

- ON when the system is in READY state

RESERVED

CAN_L

DO NOT CONNECT

RESERVED

CAN_GND

DO NOT CONNECT

GROUND

Ground

Panel socket Sub-D, 15 positions, female.

Figure 11: Female panel socket Sub-D15 (front view).

PIN SIGNAL TYPE (***) DESCRIPTION

1, 2 5V DC

Ulyxe PLTM

3 SHUTTER EN Digital Input

4 START (*) Digital Input

5 STOP (*) Digital Input

6 READY (*)

7 BUSY (*)

8 END (*)

Digital Output

- HIGH level: Shutter opened

document or a sequence is running in AUTO MODE (**) or WORK MODE (**) (see paragraph

paragraph 2.4.2.2):

is loaded and ready to be executed:

- ON when a document or a sequence is running in AUTO MODE (**) or WORK MODE (**) (SW_READY COMPATIBILITY (**) = true)

- ON when a document or a sequence is running in AUTO MODE (**) and laser in READY state (SW_READY COMPATIBILITY (**) = false)

- ON when a script is running n AUTO MODE (**) and

(marking in progress) (see paragraph 2.4.2.2):

(see paragraph 2.4.2.2):

2.4.2.2):

10 KEY Digital input

SHUTTER OPEN/

ALARM

(*) refers to Lighter user’s manual “Setting I/O parameters” paragraph to set the signal properties (**) refers to Lighter user’s manual (***) refers to paragraph 2.5

Digital Output

NOTE:

Connection example in paragraph 2.6.

- HIGH level: system enabled;

laser radiation (see paragraph 2.4.2.1):

TECHNICAL SPECIFICATIONS

2.4.2.1 LASER CONTROL SIGNALS TIMING

Figure 12: Timing control signals.

2.4.2.2 MARKING PROCESS SIGNALS TIMING

The following diagram illustrates the possible timings and settings of these signals:

Figure 13: Timing signals.

The time intervals in the diagram can all be programmed by a resolution of 1 ms.

Start Time For setting the minimum acceptable time for the start marking signal

Start Delay For delaying marking start

Busy Advance BUSY signal corresponding to mark progress

Stop Time The minimum time for STOP signal to stop the marking process

Busy Delay For delaying the Laser END signal with respect to laser emission

End Time For setting the Laser END activation time

2.4.3 POWER SUPPLY CONNECTOR

Panel socket SOURIAU TRIM TRIO 4 positions, cod. UT0010-4SH.

Figure 14: Female panel socket cod. UT0010-4SH (front view).

PIN SIGNAL TYPE DESCRIPTION

A +24V Power supply input Power supply input +24V DC (13A MAX) B 0V Power supply input reference Power supply input reference

C FG Earth Earth connection

Ulyxe PLTM

D N.C. - NOT USED

2.4.4 POWER SUPPLY CABLE

Male plug connector SOURIAU TRIM TRIO 4 ways, cod. UT0610-4PH, 3 meter length.

Figure 15: Male plug connector cod. UT0610-4PH (front view) and wiring.

2.4.5 RS232 CONNECTOR

Connector type BINDER 768 series, 3 positions.

Figure 16: Female panel socket cod. 99-3412-281-03 (front view).

PIN SIGNAL TYPE DESCRIPTION

1 TXD Output Transmit Data 4 RXD Input Receive Data 3 GND Ground Ground reference

TECHNICAL SPECIFICATIONS

2.5 INPUT/OUTPUT SIGNAL SPECIFICATIONS

DIGITAL INPUT:

Type Digital Isolator V

7.0 V DC

max

1 mA @ 5 V DC

max

Pulse Width ≥ 1ms (debounce)

INPUT Logic LOW 0.0 V DC 0.0 V DC 1.0 V DC INPUT Logic HIGH 3.5 V DC 5.0 V DC 7.0 V DC

MIN TYP MAX

DIGITAL OUTPUT:

Type Darlington open collector low-side V

50 V DC

max

150 mA

max

Vsaturation <0.5 V DC Leakage current < 5 µA OUTPUT State ON V ≤ 0.3 V DC; I ≤ 150mA OUTPUT State OFF V ≤ 5.0 V DC; I ≤ 5µA

2.6 CONNECTION EXAMPLE

Ulyxe PLTM

Figure 17: Connection example.

WARNING!

It is important to ins tall an emergen cy circuit ab le to cut 24 V DC power supply voltage (or indirec tly on 110/220V AC) switching off Ulyxe PL™ qualified personnel only.

entirel y. This safety circuit needs to be installed from

TECHNICAL SPECIFICATIONS

EXAMPLE OF CONNECTION TO PLC

Figure 18: Example of connection to PLC.

Ulyxe PLTM

3. INSTA LLATION AND SET UP

3.1 LIGHTER SUITE INSTALLATION

Lighter Suite s oftware need to be insta lled on a PC or a laptop that will be used with Ulyxe PL™ b y an U SB

2.0 connection. T o be able to insta ll a nd op er ate with L ight er Suite on PC following minimal requirements are needed:

Processor

Operative System

RAM Memory Hard Disk Graphic card USB Furthers

WARNING!

Connect Ulyxe PL™ to PC through USB cable only after Lighter Suite soft ware ins tal lat ion. DO NOT CONNECT USB cable until it is not required from installer.

NOTE:

Ulyx e P L ™ works only and exclusive ly with U SB 2.0 F ull Speed d evice co nnectio ns. For a ny further information consult USB 2.0 ADVICE

32 bit (x86) processor or 64 bit (x64) at 1GHz or highest Windows

Ultimate; Windows Windows

1 Gb (32 bit) or 2 Gb (64 bit) 1 Gb of free space on hard disk (32 bit) or 2 GB (64 bit)

Minimal resolution 800 x 600 (1280 x 1024 recommended) USB 2.0 RS232 serial port

XP SP3 Professional; Windows® Vista Business, Enterprise or

10 Pro or Enterprise

7 Professional or Enterprise, Windows® 8 Pro or Enterprise,

chapter.

NOTE:

Administrator rights are required for Microsoft® Windows® 7/8/10.

Lighter Suite installer executable file is located on USB key supplied with the marking system. Proceed following below instructions:

1) Insert USB key on the PC that will be used to drive the Ulyxe PL™;

2) Run Lighter Suite executable installer located on the USB pen drive;

INSTALLATION AND SET UP

3) Wait while Setup is loading;

4) Press Next to continue;

5) Press I Agre e to accept licence agreement;

6) Select “INTERACTIVE” installation type press Next to continue;

Ulyxe PLTM

7) Select the components to install and press Next to continue;

INSTALLATION AND SET UP

8) Choose the destination folder and press Install to continue;

9) Provide laser configuration f ile located on USB pen drive supplied with eq uipment and press Open to continue;

10) Microsoft® Windows® will ask you to install the device driver; press Install to continue;

11) Wait while Lighter Suite is installing;

Ulyxe PLTM

12) Press Finish to complete the installation;

INSTALLATION AND SET UP

3.2 CONNECTIONS

This section of the m anual describes the m arking system c onnections. Carry out the c onnecting operations as described below.

WARNING!

Connect the marking system to other parts WITHOUT voltage in order to a void risk s for the operat or and for the laser source.

WARNING!

Connect Ulyxe PL™ to PC through USB cable only after Lighter Suite software installation.

3.2.1 CONTROL BOX CONNECTOR CONNECTION

Figure 19: Connecting Control Box connector.

NOTE:

The Control Box connector must always be inserted and wired properly in order to us e the marking system. If this connection is not present the marking system goes in error status.

In option it is possible to use Control Box accessory (see chapter 5.1

)

NOTE:

Refer to paragraph 2.6 for a connection example of the Control Box Connector.

3.2.2 AUX INTERLOCK CONNECTION

Plug Aux interlock connector to marking system.

Figure 20: Connecting Aux interlock connector.

WARNING!

If the Aux interlock gold connector is used, the marking system is in DANGEROUS condition (MUTING DEVICE)

Ulyxe PLTM

NOTE:

The Aux inter lock cable must always be insert ed in or d er to us e t he marking system. The absence of such connector locks the marking system.

3.2.3 POWER SUPPLY CABLE CONNECTION

Connect power suppl y cable to Ul yxe PL™. Check connector right orientation an d plug in. Once pl ugged in check also right coupling between two connectors parts.

Figure 21: Power Supply cable plu g in.

WARNING!

Ulyxe PL™ needs a safety circuit for emergency. Consult chapter 2.6 for more details.

WARNING!

Ulyxe PL™ needs a 24V DC stabilized supply voltage 13A max current absorption. It is suggested to

use BOXED POWER SU P PLY KIT option. See chapter 5.2

INSTALLATION AND SET UP

3.2.4 USB CONNECTION

WARNING!

Connect Ulyxe PLTM to PC through USB cable only after Lighter Suite software installation.

Plug USB cable first on Ulyxe PL™ device side

Figure 22: Plug USB system side.

Plug USB cable to PC side

Figure 23: Plug USB PC side.

Wait while Microsoft A message in the Laser Engine tray icon will advise you that Ulyxe PL™ is plugged in

Windows® is installing device drivers

3.2.5 F-THETA LENS PROTECTION CAP REMOVAL

Remove the F-Theta Lens protection cap before marking operation.

Ulyxe PLTM

Figure 24: F-Theta Lens protection cap removal.

WARNING!

Marking with the lens protection cap could result in damage to the lens.

USE AND OPERATIONS

4. USE AND OPERA TIONS

4.1 TURNING ON SEQUENCE

Before turn ing on t he mark ing system , be sure t hat the system is connecte d as pr eviousl y describe d. Check presence of voltage power supply connection, Aux interlock connector, Control Box connector and USB cable as described in the previous chapter.

SIGNAL STATUS

KEY OFF

SHUTTER EN OFF

1ST step: turn on the main switch in the back of the marking system:

Figure 25: Power on.

If power supply input is correct green LED indicator on back panel will light on otherwise if there is a reversed voltage input red LED indic ator on back panel will light on. Refer to troubleshoot ing paragraph in case of error:

Figure 26: Green and red LED on back panel.

Ulyxe PLTM

The fans cooling system will be po wered on and it will be s howed LCD firm ware version on remote display temporarily (if pres ent), then LED bar will be lighted on in orange colour unti l system power o n time will be not completed:

REMOTE CAN

LCD

STARTING SYSTEM

Please Wait

Figure 27: Starting system.

Immediately after LED bar is lighted off Ulyxe PL™ remains in waiting f or key star t mode and po wer m odule is off:

REMOTE CAN

LCD

WAITING FOR START

[turn on the key]

Figure 28: Waiting for key start.

step: activate “KEY” si gnal to s tart Ulyxe PL™ and wait for system warm up. During this operation LED

bar will come green blinking.

SIGNAL STATUS

KEY ON

SHUTTER EN OFF

WARM UP

PLEASE WAIT

Figure 29: Waiting for warm up.

Once warm up is completed the LED bar comes steady green and the marking system is ready to use:

REMOTE

CAN

LCD

Figure 30: Ulyxe PL™ waiting ENABLE command.

USE AND OPERATIONS

NOTE:

If aiming and focusing (optional) beam laser diodes setup are in automatic mode they’ll be light on.

Figure 31: Stand-by system status.

NOTE:

Ulyxe PL™ is ready for operation. See chapter 5.3 for Touch Screen display functions.

NOTE:

For information about use of Lighter software, see related manual.

3TH step: activate “SHUTTER EN” c ommand to open mechani cal shutter. LED bar com es steady orange.

“ALARM” signal will be active and yellow LED indicator on back panel will light on.

SIGNAL STATUS

KEY ON

SHUTTER EN ON

Figure 32: Orange LED Bar: stand-by system

Figure 33: Yellow LED indica to r on back panel.

Ulyxe PLTM

WARNING!

The marking system is READY to mark!

NOTE:

If aiming and focusing beam laser diodes setup are in automatic mode they’ll be light off.

If marking operation starts LED bar comes steady red and on remote display will be showed laser emis sion status:

Figure 34: Laser emission.

Figure 35: Red LED bar: laser emission.

ACCESSORIES

I/O connection

Connection to Ulyxe™ Control Box connector

SHUTTER ENABLE

Selector switch with LED indicator to open shutter

ALARM LED indicator

LED indicator for system in “READY” state

START marking / BUSY LED indicator

“START” marking command pushbutton with “BUSY” LED indicator

STOP marking / END LED indicator

READY LED indicator

“READY” for marking LED indicator

KEY

Selector “KEY” to enable the system

5. ACCESSORIES

The accessories listed here below are described for information purposes only, and are not necessarily included in the pack aging. The minim um contents of the pack aging include the m ain hardware, cables and keys. For additional information, please refer to paragraph 1.2.

5.1 CONTROL BOX

Ulyxe PL™ control and command device to manage laser power on, to open shutter, to start and stop marking and to show system status.

Figure 36: Control Box (Ordering no: 985330001).

“STOP” marking command pushbu tton with “END” LED indicator

WARNING!

If the Control Box is used, the marking system works in DANGEROUS condition.

Ulyxe PLTM

Input to ground 2.5kV AC, Input to Output 3kV AV, Output to ground 500V AC

5.2 POWER SUPPLY ULYXE™ FAMILY

AC/DC stabilized power supply with front cover, power inlet plug, power on mains witch and cables.

Figure 37: Power supply Ulyxe™ family (Ordering no: 985340000).

LAMBDA HWS300-24

Output voltage Input voltage Size

Withstand Voltage Isolation voltage

Mark EMI compliance Immunity compliance Safety Agency Approvals

24V DC, 14A (≈ 300W), Ripple Noise 150mV 85-265 V AC (47-63Hz) 61 x 82 x 165 mm

>100MΩ, Output to ground 500V DC CE Mark EN55011 / EN55022, FCC, VCCI Class B IEC61000-4-2, -3, -4, -5, -6 (Level 3), -8 (Level 4), -11 UL60950-1, CSA60950-1, EN60950-1, EN50178, UL508

Figure 38: Power supply overall dimensions.

ACCESSORIES

5.3 REMOTE CAN DISPLAY

Ulyx e PL™ doesn’t have LCD displa y inside but it is possible to request rem ote kit option. In this way it is feasible to check system status, operative parameters, error messages and to setup aiming beam and focusing beam diodes functionality.

It is comprehensive of Touch Screen displa y, connection cable f or Ulyxe PL™ with 2 mt length an d a metal cover with fixing elements.

Figure 39: Remote CAN display and cable.

Figure 40: Remote CAN display overall dimensions.

Selection areas Touch Screen.

Figure 41: Selection areas Touch Screen.

Ulyxe PLTM

LcdFW: F30902001_005 TecFW: F30901003_001

Serial: LSVLL123456 Hr Diode: 0001:23:47

Diode Temp. [°C]: 25.34 SetPoint [°C]: 25.00 Diode Curr. [A]: 12.00 Max Current [A]: 30.00

TEC Voltage [V]: 10.00

TEC Current [A]: 06.12

Board Temp.[°C]: 28.22 Input Voltg [V]: 24.00

Heatsink T. [°C]: 26.12

Serial: LSVLL123456 Hr System : 0001:23:47

SETUP

AIMING BEAM

FOCUSING BEAM

OFF

AUTO

OFF

AUTO

WAITING FOR START

[turn on the key]

WARM UP

Please wait

System OFF

System warm up

System s tandby/ready

Pushing touch-s c r een

SYSTEM MONITOR

menu selection

STAND BY

SERVICE

LASER MONITOR

SERVICE

SYSTEM

LASER M

menu selection

STAND BY

menu selection

STAND BY

menu selection

STAND BY

menu selection

STAND BY

Status system

Language: English

STAND BY

System Temp [°C]: 28.34

home

morehome

menu selection

STAND BY

mode

Save

SETUP

menu selection

home

STAND BY

REMOTE CAN

LCD

REMOTE

CAN

LCD

From display main wind ow where it shows system “READY” it is possib le to acces s to a menu lis t with more options to select and view as showed in figure.

Figure 42: Display Touch Screen menu.

ACCESSORIES

menu sele

STAND BY

SERVIC

to return to the main screen with the

menu sele

STAND BY

return to the main screen with the

LAS

menu sel

STAND BY

urn to the main screen with the

SETUP

menu se

STAND BY

to the main screen with the

Lc Te La

STAND BY

Press the bottom left arrow to return to the main screen with the

B In

STAND BY

Information contained in the SYSTEM MONITOR menu (1 of 2).

oard for the power

System Temp. [°C]: Environment temperature measured inside the Press the bottom left arrow to return to the main screen with the

Press the bottom right arrow to access the following information.

T TE

STAND BY

Press the bottom left arrow to return to the main screen with the

Selection menu to display general SERVICE.

• Press the middle area to select it and display the information.

• Press the bottom left arrow

REMOTE CAN LCD logo.

• Press the bottom right arrow to access the next selection menu.

Selection menu to display SYSTEM MONITOR.

• Press the middle area to select it and display the data.

• Press the bottom left arrow to

REMOTE CAN LCD logo.

• Press the bottom right arrow to access the next selection menu.

Selection menu to display LASER MONITOR.

• Press the middle area to select it and display the data.

• Press the bottom left arrow to ret

REMOTE CAN LCD logo.

• Press the bottom right arrow to access the next selection menu.

Selection menu to display the SETUP.

• Press the middle area to select it and display the settings.

• Press the bottom left arrow to return

REMOTE CAN LCD logo.

• Press the bottom right arrow to access the next selection menu.

Data contained in the SERVICE menu.

• LcdFW: FW version of the LCD card.

• TecFW: FW version of the power mainboard.

• Language: language is set on English.

•

REMOTE CAN LCD logo.

• Board Temp. [°C]: Temperature of the mainb section.

• Input Voltage [V]: Input power voltage measured on the mainboard.

• Heatsink T. [°C]: Central heatsink temperature.

•

system (at the cooling fans inlet).

• REMOTE CAN LCD logo.

•

Information contained in the SYSTEM MONITOR menu (2 of 2).

• Serial: System serial number, visible on the outside label too.

• Hr System: Total time elapsed with system in operation [hhhh:mm:ss]

• TEC voltage [V]: Voltage on the Peltier module

• TEC Current [A: Current on the Peltier module

•

REMOTE CAN LCD logo.

Ulyxe PLTM

S H

STAND BY

Press the bottom left arrow to return to the main screen with the

D S D M

STAND BY

AIMIN

STAND BY

ttom left arrow to return to the main screen with the

STAND BY

mode

Press the bottom right arrow to change the operating mode

STAND BY

Press the bottom left arrow to return to the main screen with the

Information contained in the LASER MONITOR menu (1 of 2).

• Serial: Laser Diode serial number.

• Hr Diode: Total time elapsed with laser diode in emission [hhhh:mm:ss]

•

REMOTE CAN LCD logo.

• Press the bottom right arrow to access the following information.

Information contained in the LASER MONITOR menu (2 of 2).

• Diode Temp. [°C]: Temperature measured on the laser diode

• SetPoint [°C]: Set-point temperature of the laser diode

• Diode Current [A]: Current measured on the laser diode

• Max current [A]: Max. admiss ible current on the laser diode Press the

bottom left arrow to return to the m ain screen with the REMOTE CAN LCD logo.

Selection menu to set the aiming laser diode.

• Press the middle area to select it and display the settings.

• Press the bo

REMOTE CAN LCD logo.

• Press the bottom right arrow to switch to the focusing diode.

Selection menu to set the red diode.

• Press the bottom left arr ow to c onf irm t he settin g an d r etur n to t he main screen with the REMOTE CAN LCD logo.

• (ON/OFF/AUTO). ON: always on; OFF : always of f; AUTO: on when marking system is in stand-by status.

Selection menu to set the focusing diode.

• Press the middle area to select it and display the settings.

•

REMOTE CAN LCD logo.

• Press the bottom right arrow to switch to the pointer diode.

TECHNICAL SUPPORT

6. TECHNICAL SUPPORT

6.1 SEALS

The marking system has seals in some areas. The seals m us t not be br oken or removed for any reason. The sealed parts ma y be open ed on ly and ex clus ivel y by Datalogic. result in immediate cancellation of the warranty on the entire marking system.

WARNING!

If a customer breaks or removes the seals p lac ed by th e m anuf acturer on t he marking system the warranty on the entire marking system will immediately becom e “null and void”

WARNING!

The manufacturer shall not be held liable for any non-conforming use of marking system of its

manufacture. It is forbidden to operate the marking system before the machine it is intended for, has been

declared in conformance with statutory Directives

Breakage of these seals b y a c ustom er s hall

WARNING!

Access to the intern al parts of the marking s ystem is onl y permitted f or authorized personnel, who have been trained and instructed on the electrical risks.

Datalogic shall not be held liable for work on electrically charged parts by inadequately trained personnel!

WARNING!

Access to the intern al parts of the marking s ystem is onl y permitted f or authorized personnel, who have been trained and instructed on the optical risks!

Datalogic shall not be held liable for work on parts by inadequately trained personnel

Ulyxe PLTM

6.2 MAINTENANCE

The ordinary maintenance program foresees only simple operations. Some operations consist in a mere “check” of the operating condition.

The maintenance activit ies m ust be done in respec t of la w prescr iptions r egardin g the saf ety rules dur ing the operations.

The following parts/functions have to be controlled:

MAINTENANCE PR O G RAM

COMPONENT OR FUNCTION TYPE OF OPERATION INTERVALS

Weekly: wipe gently with a

F-Theta Scan Lens Check / Clean

Fan and heat exchanger unit Check

dry cloth (or soaked in high

purity isopropyl alcohol) or

clean it with air blowing Every 3 months (according to

the environment and frequency of use)

6.2.1 F-THETA SCAN LENS CLEANING PROCEDURE

Figure 43: Cleaning laser output.

WARNING!

Before cleaning the F-Theta scan lens, the marking system MUST be in set SAFE mode:

1- Disable Aux interlock.

TECHNICAL SUPPORT

An internal error has occurred and the system is in software

for the recovery

shows “DISABLE SHUTTER” because start sequence is

onto I/O

signals are connected and in compliance. If

ALARM output

is not in

istance if the problem

6.3 TROUBLESHOOTING

Problems ma y occur while the marking s ystem is in operation due to malf unctions or simple oversights. In both cases, the displa y will show messages referred to the t ype of problem detected. In case of Hard ware error, Ulyxe PL™ shuts off automatically without signallin g t he err or . Po wer of f the marking system upstream before you perform any recovery operation.

The operating limits of Ulyxe PL™ are subdivided into hardware values and sof tware values. If a software limit is reached, the marking system stays on, the power section is turned off and an error message is displayed. If a hardware limit is reached, the marking system goes into a protection status and shuts off automatically. In this c ase, the type of er ror can be identifie d only if the malf unction is listed in th e following table.

Laser diode MAX temperature 35°C 40°C Laser diode MIN temperature 10°C -Heat sink MAX temperature 60°C -Converter MAX temperature 65°C 72°C MAX environment temperature 40°C 45°C

SW LIMIT HW LIMIT

MIN environment temperature 10°C 0°C Laser diode MAX current 25A - 31A 38.5V Laser diode MAX voltage 2.5V 3.5V Peltier module MAX current 12A 15A MIN input voltage 22,5V --

6.3.1 LIST OF POSSIBLE MALFUNCTIONS

STATUS CAUSE ACTION

Red LED bar blinking

Orange LED bar blinking

protection mode Warning status. The display

wrong

Check the error m essage shown on the display and refer to paragraph 6.3.2 procedures

If the marking s ystem was powered on with the signal Shutter En active disable it. Ulyxe PL™ will automatically go into stand-by mode if the KEY signal is activated, other wise into systemoff status

If Shutter En is already disabled: Ulyxe PL™ does not supply external power connector (C). Make sure that there is 5V DC voltage between pin 1 a nd pin 1 5 of Contr o l Box connector. If there is, m ake sure the command

Green LED bar blinking

signal in OFF mode

The mark ing system is in warm- up mode because the KEY command has been enabled

The marking system READY mode

there is no voltage, call technical assistance Wait for the pre-heating phase to finish before

carrying out any other operation

Put the marking system in READY mode. Contact technical ass persists

Ulyxe PL™

turns off

hardware protection mode

temperature, etc.)

ng. Contact

turns off

after turning the

goes into

hardware protection mode due

protection in the power

r diode temperature and current, etc.) Cut

and wait

es into

hardware protection mode due

ure, etc.)

is turned on.

istance if the problem

does not

are reversed. Contact

Laser beam open with no

switch may

be damaged or misaligned, or

driver is not working

the problem

The laser beam do not move

correctly during

tly due to

istance if the problem

The marking system when powered on

The marking system

key

The marking system turns off during regular operation

The USB connection is not working

The marking system goes into because a parameter does not

comply with specifications

The marking system to a

system

The marking system go to a system malfunction

No connection between PC and Ulyxe PL™

Check compliance with the stated specifications (input voltage, environment Cut off power supply to th e Ulyxe PL™ and wait 30/60 minutes before restarti technical assistance if the problem persists

Check compliance with the stated specifications (lase off power supply to the Ulyxe PL™ 30/60 minutes before tur ning it back on. Contact technical assistance if the problem persists

Make sure the Aux interlock connector is present. Cut off power supply to the Ulyxe PL™ and turn it back on

Check compliance with the stated specifications (input voltage, environment temperat Cut off power suppl y to the Ulyxe PL™ externally and wait 30/60 minutes b ef or e res tar ting. C ont ac t technical assistance if the problem persists

Make sure the right Ulyxe PL™ USB driver as well as the connection cabl e are present. Please refer to section “USB 2.0 ADVICE” for addition al info

The LCD does not work

The marking system turn on

emitted with shutter emission

commands

and the pointer one

emission

No power on the display Make sure the marking system

Contact technical ass persists

The input power is not right or the internal board is broken

The internal RF Qits RF

properly

The laser beam galvo mirrors are not driven correc internal damage

Make sure the Reverse V oltage back panel LED is active and exchange the power supply cable pins because they technical assistance if the problem persists

Check to see if you can solve decreasing therm alization value on Lighter Suite laser settings. Contact t echnical ass istance if the problem persists

Contact technical ass persists

TECHNICAL SUPPORT

DIODE

MAX CU

FAULT

The laser diode max current software level was exceeded. The value is displayed in the Max. Current field in the LASER DATA

Turn off, wait 30/60 minutes and

field in the

LASER MONITOR section and

and contact

DIODE

HIGH TEM

FAULT

The laser diode max temperature software level was exceeded. The value is set at 35°C. The system

utes and

fans unit is working properly and

field in the

LASER MONITOR section and

lue. In case the

DIODE

LOW TEM

FAULT

The laser diode temperature has fallen below the minimum temperature software level. The value is set at 10°C. The system

e power section (laser diode, Peltier module, RF driver, etc.) since the laser diode temperature controller is out of

Turn off, wait 30/60 minutes and restart. Make sure the room temperature complies with the specifications. Read the value

in the LASER MONITOR section and checks to see if it deviates

point value. In case

data log with the service tool and

DIODE

OUTPUT

PROTEC

at 2.5V. The system turns off the entire power section (laser diode,

the laser diode may be broken, its contacts not connected properly or

rn off, wait 30/60 minutes and

the service tool and contact

TEC

CURRENT

FAULT

entire power section (laser diode, the Peltier module may be broken,

its contacts not connected properly

Turn off, wait 30/60 minutes and

field in the

section. In

occurs, carry out the data log with the service tool and contact technical

6.3.2 ERROR MESSAGES

ERROR MESSAGE CAUSE ACTIONS

restart. Read the value dis played in the Diode Current

section.

cuts off the current on the dio de and tries to bring the laser diode to the proper temperature.

turns off the entir

check to see if it ex ceeds the Max. Current value. In c ase the problem occurs, carry out the data log with the service tool technical assistance.

Turn off, wait 30/60 min restart. Make sure that the cooling

that the fans are not obstructed in any way. Read the value displa yed in the Diode Temp.

check to see if it d eviates from the Set-point va problem occurs, carry out the data log with the service tool a n d c ontac t technical assistance.

displayed in the Diode Temp. field

control.

The laser diode voltage software level was exceeded. The value is set

Peltier module, RF driver , etc .) sinc e

the internal card malfunctioning. The Peltier module curr ent software

level was exceeded. The value is set at 12A. The system turns off the

Peltier module, RF driver , etc .) sinc e

or the internal card malfunctioning.

from the Setthe problem reoccur s, carry out the

contact technical assistance. Tu

restart. In case the problem reoccurs, carry out the data log with

technical assistance.

restart. Read the value dis played in the TEC Current SYSTEM MONITOR case the problem re

assistance.

Ulyxe PL™

TEC

OUTPU

FAULT

section. The system turns off the entire power section (laser diode,

Turn off, wait 30/60 minutes and

field in the

section. In

occurs, carry out the data log with the service tool and contact technical

PWM CAR

TEMPER

FAULT

The temperature software level on the power section of the internal

entire power section (laser diode, the internal heat cannot be

dissipated. The problem may be caused by critical environmental conditions (high outside

ure, insufficient air flowing into the fans, etc.) or the internal dissipation is not efficient (poor

Turn off, wait 30/60 minutes and

Make sure the environmental

conditions comply with

s. Read the value

TOR section,

the service tool and contact

HEAT SINK

HIGH TEM

FAULT

software level on

The value is set at 60°C. The system turns off the entire power

RF driver, etc.) since the internal heat cannot be dissipated. The

environmental conditions (high outside temperature, insufficient air flowing into the fans, etc.) or by a

Turn off, wait 30/60 minutes and restart. Make sure the environmental conditions comply

TOR section,

the service tool and contact

SYSTEM

HIGH TEM

FAULT

ceeded. The

C. The system turns off the entire power section (laser diode, Peltier module, RF driver, etc.) since the internal heat

complies with the specifications

field in the SYSTEM

service tool and

The Peltier module voltage software level was exceeded. The value is set at 10V and it is disp la yed in the TEC Voltage field in the SYSTEM DATA

Peltier module, RF dr iver , etc .) sinc e the internal card is malfunctioning.

card was exceeded. T he value is set

at 65℃ . The system turns off the

Peltier module, RF dr iver , etc .) sinc e

temperat

restart. Read the value displa yed in the TEC Voltage SYSTEM MONITOR case the problem re

assistance.

restart.

specification displayed in the Card Temp. f ield in the SYSTEM MONI checking to see if it quick ly reaches 65°C. In case the problem reoccurs, carry out the data log with

technical assistance.

thermal contact betwee n the internal devices).

The temperature the central heat sink was exceeded.

section (laser diode, Pelt ier module,

problem may be caused by critical

malfunction of the cooling fans. The environment temperature

software level was ex value is set at 40°

cannot be dissipated.

with specifications. Read t he value displayed in the Heat sink T. field in the SYSTEM MONI checking to see if it quick ly reaches 60°C. In case the problem reoccurs, carry out the data log with

technical assistance.

Turn off Ulyxe PL™ and make sure the environment temperature

before you turn it back on. Read the value displayed in the System

Temp.

MONITOR section, chec king to see if it is near the 40°C limit. In case the problem re-oc c urs , c arry out th e data log with the contact technical assistance.

TECHNICAL SUPPORT

SYSTEM

LOW TEM

FAULT

The environment temperature has fallen below the minimum temperature software level. The value is set at 10°C. The system turns off the entire power section (laser diode, Peltier module, RF

Fans are maintained ON to try to

ht temperature the

Turn off and make sure the environment temperature complies with the specifications before you

wait 30/60 minutes until turn on

field in the

SYSTEM MONITOR section,

carry out the data log with the

ol and contact technical

INTERLOC

DISCON

interlock connector or its closed contact is not present upon turning on the system. The entire

interlock connector before you

data log with the service tool and

SHUTTER

FAULT

The internal shutter does not work properly. Its position is wrong. The system turns off the entire power

problem may be caused by a malfunction of the shutter or of its

Turn off, wait 30/60 minutes and occurs, carry out the data log with

the service tool and contact

DISABLE

SHUTTER

A wrong power on sequence was

signal and

to its proper

CAN

CONNE

ERROR

The CAN communication between the internal cards is not working

internal connection or a damaged

Turn off and restart. In case the

occurs, carry out the

data log with the service tool and

LOW

VOLTAGE

INPUT

The inlet power voltage has fallen

ternal electronics is

Turn off and restore the power

before you

filed in the

TOR section,

making sure that the value

. In

occurs, carry

driver, etc.) since there is a risk of damaging the optical parts.

back to rig marking system.

turn it back on. If it is first installation again. Read the value displayed in

the System Temp. checking to see if it is n ear the 1 0°C

limit. In case the problem re-occurs, service to

assistance.

The Aux

internal electronics is disabl ed.

section (laser diode, Peltier module, RF driver, etc.) since the system may emit an unwanted laser beam. The

position sensor, or the internal card may be malfunctioning.

carried out. The s ys tem was started with the Shutter En active.

Turn off and restore the Aux restart the marking system. In case

the problem re-occ urs, carry out the contact technical assistance.

restart. In case the problem re-

technical assistance.

Disable the Shutter En the system will return operating status.

In case the shutter is not disabled, contact technical assistance.

properly. The problem may be caused by an

internal device.

below the minimum voltage software level. The value is set at 20V DC. The entire in disabled.

problem recontact technical assistance.

voltage to 24V DC restart. Read the va lue displayed in the Input Voltage SYSTEM MONI-

displayed is around 24V DC case the problem reout the data log with the service t ool and contact technical assistance.

Ulyxe PL™

6.4 PRODUCT SUPPORT AND CUSTOMER SE RV ICE

Warranty Information

Datalogic reserves t he ri ght to c han ge t he inf or mation and specification container in th is manual without prior notice.

Product Support

In the unlikely event that the marking system does not function normally and that it requires attention, contact Datalogic for advice on further on-site fault diagnosis and/or module return.

If the marking s ystem is to be returned to Datalogic, e nsure th at al l re levant r etur n doc um entation is in place before shipment. Det ails of documentation requirem ents and copies can be obt ained where required from Datalogic.

Pack the marking s ystem in the original packing a nd include all original acc essories and docum entation as detailed in the original inventory. It is advised that the correct and original packaging is used to prevent transit damage to t he marking system . If part or all of the original packaging is unavailable, pleas e contact Datalogic for replacement items. Please take time to complete all return documentation. This can be obtained from Datalogic and accurate details, diagnosis and comments in the documentation can help reduce turnaround time for module repair at Datalogic.

Customer Service Contacts

Product Support

support-dla-lasermarking@datalogic.com

Tel: +39 051-3147011

Customer Services

service-dla-lasermarking@datalogic.com

Tel: +39 0331-918001

Company Web Site

www.datalogic.com

For further contact information see the Contact Us link at www.datalogic.com or contact your local distributor.

APPENDIX A: LABELS IDENTIFICATION

LABEL DESCRIPTION

Identification label

Warning Logotype

Laser labels3

Label for panels

Aperture label

USB plug

I/O P ower ON switch

RS232 Serial communication

CAN CanBus communication

CONTROL BOX Control Box connector

AUX INTERLOCK Interlock connector

Maximum output of laser radiation as per definition 3.55 of IEC60825-1 considering single fault conditions.

LABELS LOCATION

Figure 44: External labels location.

APPENDIX B: STANDARDS

LASER STANDARDS

The marking system is designed to complies with the applicable sections of these laser standards: EU : EN60825-1

USA : 21 CFR 1040.10 The marking system is classified as Class 4 Laser Product. Datalogic, as manuf ac tur er of "Ulyxe PL™" laser sources, provides a marking system which is NOT intend ed

for immediate use, but it m ust be conn ected, by other s, to other de vices whic h have the f inal aim of creating a laser processing system.

The system manufacturer MUST ensure the safety of the laser processing machine according to its standards including the ris k-analysis, implementation of safety measures, certification and tes ting of safety measures and the production of adequate information for use of the marking system.

Datalogic is available f or providing to the s ystem integrator/O EM all the inform ation in its possessio n to help in complying with applicable standards.

CE COMPLIANCE

CE marking states the compliance of the product with essential requirements listed in the applicable European directive.

Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers by Datalogic commercial reference contacts.

Since 20th April 2016 t he main European directives applicable t o Datalogic products require to include an adequate analysis and ass essm ent of the risk(s ). This evaluat ion was c arried out in relatio n to the appl icab le points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes, into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.

WARNING!

This is a Class A product . In a Class B environment this prod uct may cause radio interference in which case the user may be required to take adequate measures.

FCC COMPLIANCE

Modifications or changes t o this marking system without th e expressed written approval of Datalogic could void the authority to use the system.

This system complies with PART 15 of the FC C Rules. Oper ation is subject to the following two conditions : (1) This marking system may not cause harmful interference, and (2) this system must accept any interference received, including interference which may cause undesired operation.

This marking system has been tested and found to Comply with the limits for a Class A digital device, pursuant to part 15 of the F CC Rules. These limits are designed to prov ide reasonable protection against harmful interference when the system is operated in a commercial environment. This system generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harm ful interference to rad io communications. Oper ation of this system in a residential area is likely to cause h armf ul interference in which cas e the user w ill be requir ed to corr ect the inter ference at his own expense.

WARNING!

is a Class 4 laser

can be diffused. Avoid skin exposure to direct or reflected radiation.

WARNING!

irreversible damage to eyes.

WARNING!

Wear protection glasses while using the marking system!

APPENDIX C: NOTE ABOUT LASER

LASER SAFETY

The following inf ormation is provided to comply with the rules im posed b y Internat ional Authorities and refers to the correct use of the marking system.

The marking system product. Visible and invis ible laser radiation

Direct vision of a laser beam may cause

WARNING!

BEFORE INSTALLING AND USING THE MARKING SYSTEM, READ CAREFULLY THE APPENDIX CONCERNING LASER SAFETY.

LASER RADIATION

Laser radiation is an elec tromagnetic emission with a micrometric wave length which r anges from the long infrared (CO (excimer laser). It should be considered non-Ionizing Radiation. In Ulyxe PL™ Lasers, the emission of a crystal bar is stimulated by “optical pum ping” generated by a Diode Las er. The continuous reflection of Photons, between a front mirror and rear mirror, creates a positive reac tion so that their number continues to increase, unti l reaching the concentr at ion nec ess ary to produce a beam which projec ts f r om the s emi-reflecting front mirror. The radiation (whic h we can imagine as a “Beam of invisible light”) is then Collim ated and Focalized with Lenses at a point where the intensity becomes high enough to be able to react with various materials producing an alteration in them due to thermal effect. The radiation of Ul yxe PL™ Lasers is invisible, but since it is near the t hres hold of visib ility, the Eye rec eives it almost in its entiret y witho ut us in g the n atural defense provided by pupil r ef lex! Added to this is the fact that it is generally very intense, with the result that it can be very harmful to the eye and present vision problems.

To prevent permanent damage to vision, a few precautions must be taken. All individuals who m ay be exposed to da ngero us l eve ls of las er r adiat ion, m ust k now t hat th e laser is ac tiv e and wear protective goggles if necessary.

Laser), cl ose inf rared (Laser Nd:Yag , Nd :YVO4), visible ( Laser He:Ne or Argon) and ultraviolet

WARNING!

Directly viewing a Laser beam can cause irreversible damage to vision.

Due to its high power, the laser integrated in the Datalogic system pr ovokes reflected laser light from flat surfaces. Reflected light is potentially dangerous for the eyes and skin. Electromagnetic emission with a micrometric wave length is placed in long infrared, and is therefore invisible, thus it is not clear where reflected beams are aimed.

WARNING!

It is indispensable to protect yourself from reflected light beams, because they can be

sufficiently intense to create permanent injury to the eyes or skin.

In addition to possible injur y to the e yes or sk in, direc t laser em ission can c ause flam m able materials to burn like organic solvents (alcohol, acetone) or gasoline and cause fabric and clothing to burn.

WARNING!

This laser is classif ied as Class 4. Class 4 includes lasers which can pr oduce risks, not only from direct or reflected radiation, but also from scattered radiation! The laser sources may be a

significant risk for the skin and risk of burning flammable materials.

ABSORPTION OF LASER RADIATION

Human skin absorbs electromagnetic radiation in different ways depending on the wave length of the radiation. Both the e ye and skin have a “predisposition” f or accepting certain wave lengths, and are more unresponsive to absorbin g others. In the spec ific case of the E ye, the Cornea and Cr ystalline lens let al l the wave lengths from 400 to 1 400 nm pass and reach th e Retina, even w ith various attenua tions . They i nclude the range from visible light to IRA inf rared. Thus Nd: YVO in this range and leads to direct Retina exposure! In terms of the Skin, the “biological window” has different absorption percentages but is not dissimilar in terms of wave length. The maximum exposure values for Skin are much different compared to those tolerated by the Eye.

laser radi ation (1064 nm wavelength) is includ ed

Figure 45: Eyeball section.

In terms of the damage m echanism that absorbed ra diation can cause, i t also depends on the wave length. Short lengths (ultraviolet: UV-C 18 0-280nm; UV-B 280-315 nm , UV-A 315-400 nm) generall y cause photochemical effects:

• cataract, or opacification of the crystalline lens

• melanic coloring, or reddening of the skin.

Greater wavelengths (inf rared: I R-A 780-1 400 nm ; I R-B 1400 3000 nm ; IR-C 3000-10 thermal effects:

• detachment or photocoagulation of the retina

• burning of the skin

The degree of injury obviously depends on the amount of absorbed radiation and the instantaneous power of the radiation source.

nm) gener all y cause

CLASSIFICATION AND DANGER LEVEL

Regulations have esta blished different classes of Las er danger based on the ability to injur e people, from Laser Class 1 (basically safe in all conditions) to Laser Class 4 dangerous in various conditions.

Lasers which can produce risks, not only for direct or reflected radiation, but also for scattered radiation belong to Class 4. These Laser sources can also have a significant risk for the Skin and fire risk for flammable material. For these reasons, the User m ust put into effect all measures aim ed at containing the radiation to make sur e that it is term inated at the end of its useful path. The oper ator mus t also be inform ed of the risks from exposure to Laser radiation and m ust wear specific I.P.D. (indi vidual protection devices) including goggles that protect against radiation and are certified as suitable for this use.

WARNING!

The marking system contains a Class 4 invisible source.

RADIATION VIEWING CONDITIONS

The Laser output of mark ing system is to be considered as a h ighly collimated and int ense monochrom atic light source. Due to thes e characteristics it can be seen as a “punctiform source” of high luminosity. This means that its image is then focalized on the Retina in a very small spot with a dangerously high power density! If the beam bec omes divergent and scatters to a non-reflecting screen, then there is an “ex tended vision” of the image, with a decisive ly less dangero us power d ensit y. So ther e ar e diff erent types of radi atio n viewing based on the access to the radiation and consequently different degrees of dangerousness.

DIRECT VIEWING OF THE LASER BEAM

This type of viewing is t he most dangerous and can occur at the outlet of the laser aperture after ha ving removed the lens. It is to be avoided at all costs ! No protective goggles repre sent a valid means against direct viewing of the beam.

DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION

This may occur by directing the beam on a reflecting surface. Viewing of a mirror reflected beam from a flat surface is very dangerous and equal to direct viewing.

DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER

This happens if an O ptical Fiber disc onnects from the resonator. Viewin g of the beam is dangerous up to a significant distance. Filters and Goggles do not ensure safety.

DIRECT VIEWING OF THE BEAM AFTER FOCUSING

This occurs if the Laser beam is not extinguished with an opportun e absorber at the end of its us eful path. Looking at the beam is dangerous up to a co nsiderable distanc e. Filters and goggles can ensur e safety for brief exposure, as long as they are the right size and certified.

SCATTERED VIEWING OF THE BEAM AFTER FOCUSING

This is the most frequent vi ewing, but opportun e Filters and Goggles can ensure safet y, even for prolonged exposure.

The Nominal Ocular Hazard Distance (N.O.H.D.) for Ulyxe PL™ is showed in the next paragraph.

WARNING!

Always use goggles with conformity certificate. Remember that no goggles can provide prolonged protection from direct radiation!

REAL N.O.H.D. DETERMINATION AND O.D. OF PROTECTION GOGGLES

In order to determinate the characteristics of the protection goggles, it is essential to determine the characteristics of the radiation, knowing it optical path, the dimensions of the beam and its divergence.

In particular, it is ver y important to know the d iameter of the focal spot ( which can be identified with b eam waist 2Wo) and the real divergence of the beam in output from the focalization lens. With all these optical data it is possible to do the calculat ions of the nominal dist ance of optical risk and of the optical density requested to the protection filters of the laser radiation.

Calculations have been done following the CEI EN 60825-1 (2014) Normative regarding Nominal Ocular Hazard Distance (N.O.H.D.) in the worst condition and in case of accident exposition of 10 seconds per direct radiation and 100 seconds for diffused radiation.

Laser type Nd:YVO Application type Marking Emission type Pulsed (Q-Switched) Observation type Direct Radiation Subtended angle of the source Alpha < alphamin Pulse energy Pulse duration 20 ns Repetition frequency 10 KHz Beam diameter on the lens 2,5 mm Beam divergence on the lens 1,5 mrad Focal of the lens 160 mm Real divergence after the lens 14 mrad Exposition time 10 s Diameter of the focal spot

: 1064 nm

350 µJ

165 µm

ACCIDENTAL CONDITION OF VISION OF THE DIRECT REFLECTED RADIATION

Distance > 0,5 m and for a maximum exposition period of 10 seconds and supposing that there is a to tal reflection without attenuation.

O.R.N.D. = 28,5 m

OPTICAL DENSITY OF THE PROTECTION GOGGLES Case a) Assum ing to remove the fix protections and penetrate in the working area to adjust the process

maintaining an observat ion distance Z of at least 0,5 m from the f ocal point and presupp osing an acci dental exposition of maximum 10 seconds.

The protection goggl es must have such an o ptical density to bear do wn the radiation under the m aximum permitted value, previously calculated, according to the here below reported calculation:

O.D.= 4,04 @ 1064 nm D.I.R.

Case b) Supposing to remove focusing head to do measurements on beam alignment, maintaining a Z

observing distance at least to 0,66 m from laser apert ure, and supposing to us e a reduction power of 50% and a total accidental reflection for a 10 seconds maximum.

The protection goggl es must have such an opt ical density to bear down the radiation under the max imum permitted value, previously calculated, according to the here below reported calculation:

O.D.= 5,3 @ 1064 nm D.I.R.

SCALE INDEX OF THE PROTECTION GOGGLES FILTER

The scale index L of the filters indicates the sta bility to the radiation, that m eans the ability of the filter to maintain its character istic s unc han ged . This stability is cer tified by the producer according to th e EN 2 07 with tests conducted for 10 seconds or 100 pulses. It is then necessar y to ver if y th at t he s c al e ind ex of the adopted filter is stable f or t his period and foreseen an adequate over dimensioned in order to make sure that it could last longer than the accidental exposition period.

Case a) Htl = 62,6 J/m Case b) Htl = 6760 J/m To which it respectively corresponds a scale index (tab2 UNI EN 207) L5 and L7.

To satisfy completely all prescriptions need to use a filter with optical density O.D.>6 and scale index L=7.

EYES AND SKIN RISKS

If exposed to intense Laser radiation, even of a short duration, or a less intense but lon ger lasting durat ion, both the Cornea and the Retina can burn and be damaged irreparably forever. This consequence is completely realistic in the event of direct viewing of a Class 4 Laser beam.

If subject to direct focalized radiation, even the skin can burn. In addition, it is necessary to bear in mind that a collateral ultraviolet radiation may exist with the main

radiation: long exposure may cause skin cancer.

GENERAL SAFETY REGULATIONS

The User must comply with the regulations and work in the best possible safety conditions to prevent decreasing the degree of marking s ystem safety. Therefore it is necessar y to develop a Stand ard Operating Procedure (S.O.P.) related to maneuvers to effect for turning on and off the equipment. This procedure, which shall be prepar ed around the tim e of insta llatio n, shall ser ve as a ref erenc e for the Op erator and shall be written in his/her language.

Training is essential and must include:

• Familiarization with system operating procedures.

• Knowledge of the biological effects of radiation on the Eyes and Skin.

• Understanding of the necessity for Individual Protection Devices (I.P.D.)

COLLATERAL RISKS

If the intended use of the s ourc e is c han ged , f or ex am ple f or material processing applications, co ll ateral risks may arise represented b y the prod uction of f umes and vapors which may be irritating or toxic, if not rem oved and adequately filtered before being released into the air again.

WARNING!

It is advisable not to change the intended use without previously contacting the Manufacturer.

An additional risk may be represented by fire caused by processing materials other than those the equipment is designed for.

WARNING!

When processing flammab le material, since ther e is a fire danger, it is indispensable to follow the instructions provided by the manufacturer when the marking system is commissioned.

WARNING!

Do not subject materials other than those the equipment was designed for to radiation.

The most serious collateral risk associated with marking system, which may be fatal, is electricity. This may occur when the manufacturer’s warning and procedures are not followed. Unauthorized and untrained personnel must never do any work on the electrical part. The safety devices must never be removed and their operation must be periodically checked.

WARNING!

Do not work on the electrical part if you are not trained to do so. Do not remove protection devices

For example, during the intended use of the Laser source, if a material being processed undergoes alterations and produces irritating and/or toxic fumes, it may be necessary to remove the fumes from processing before releasing them into the air.

An additional risk may be represented by fire caused by processing materials other than those the equipment was designed for.

WARNING!

Do not subject materials other than those the equipment was designed for to radiation.

WARNING!

When processing flammable material, such as plastic, since there is a fire danger, it is indispensable to follo w the instructions provided by the m anufacturer when the marking system is commissioned

APPENDIX D: MECHANICAL DRAWINGS

NOTE:

Please refer to Datalogic website for detailed drawings.

FIGURES

Figure 1:Overview. ............................................................................................................................................. vi

Figure 2: Unpacking. ........................................................................................................................................ 11

Figure 3: Transport. ......................................................................................................................................... 13

Figure 4: Fixing points. .................................................................................................................................... 14

Figure 5: Measures, distance threaded holes and fixing pins drivers. ............................................................ 14

Figure 6: Installation environment. .................................................................................................................. 15

Figure 7: Marking system view. ....................................................................................................................... 18

Figure 8: Marking area..................................................................................................................................... 20

Figure 9: Female panel socket cod. 09-9766-30-04 (front view). .................................................................... 21

Figure 10: Male plug connector cod. 09-9767-00-04 (front view). .................................................................. 21

Figure 11: Female panel socket Sub-D15 (front view). ................................................................................... 22

Figure 12: Timing control signals. .................................................................................................................... 23

Figure 13: Timing signals................................................................................................................................. 23

Figure 14: Female panel socket cod. UT0010-4SH (front view). .................................................................... 24

Figure 15: Male plug connector cod. UT0610-4PH (front view) and wiring. .................................................... 24

Figure 16: Female panel socket cod. 99-3412-281-03 (front view). ................................................................ 24

Figure 17: Connection example. ...................................................................................................................... 26

Figure 18: Example of connection to PLC. ...................................................................................................... 27

Figure 19: Connecting Control Box connector. ............................................................................................... 33

Figure 20: Connecting Aux interloc k connector. .............................................................................................. 34

Figure 21: Power Supply cable plug in. ........................................................................................................... 34

Figure 22: Plug USB system side. ................................................................................................................... 35

Figure 23: Plug USB PC side. ......................................................................................................................... 35

Figure 24: F-Theta Lens protection cap removal. ........................................................................................... 36

Figure 25: Power on. ....................................................................................................................................... 37

Figure 26: Green and red LED on back panel. ................................................................................................ 37

Figure 27: Starting system. .............................................................................................................................. 38

Figure 28: Waiting for key start. ....................................................................................................................... 38

Figure 29: Waiting for warm up. ...................................................................................................................... 38

Figure 30: Ulyxe PL™ waiting ENABLE command. ........................................................................................ 38

Figure 31: Stand-by system status. ................................................................................................................. 39

Figure 32: Orange LED Bar: stand-by system................................................................................................. 39

Figure 33: Yellow LED indicator on back panel. .............................................................................................. 40

Figure 34: Laser emission. .............................................................................................................................. 40

Figure 35: Red LED bar: laser emiss ion. ......................................................................................................... 40

Figure 36: Control Box (Ordering no: 985330001). ......................................................................................... 41

Figure 37: Power supply Ulyxe™ family (Ordering no: 985340000). .............................................................. 42

Figure 38: Power supply overall dimensions. .................................................................................................. 42

Figure 39: Remote CAN display and cable. .................................................................................................... 43

Figure 40: Remote CAN display overall dimensions. ...................................................................................... 43

Figure 41: Selection areas Touc h Screen. ...................................................................................................... 43

Figure 42: Display Touch Screen menu. ......................................................................................................... 44

Figure 43: Cleaning laser output . .................................................................................................................... 48

Figure 44: External labels locatio n. ................................................................................................................. 56

Figure 45: Eyeball section. .............................................................................................................................. 60

Datalogic Ulyxe PL User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SYMBOLS

REVISION INDEX

FOREWORD

PATENTS

OVERVIEW

IMPORTANT WARNING

USB 2.0 ADVICE

TABLE OF CONTENTS

1. CONTENTS OF THE PACKAGING

1.1 UNPACKING

1.2 MAIN HARDWARE

1.3 CABLE AND ACCESSORIES

1.4 TRANSPORT

1.5 ON MOISTURE CONDENSATION

1.6 FIXING AND POSITIONING

1.7 INSTALLATION ENVIRONMENT

1.8 FUME / DUST EXTRACTOR

2. TECHNICAL SPECIFICATIONS

2.1 TECHNICAL SPECIFICATION

2.2 DESCRIPTION OF THE LASER MODULES

2.3 MARKING AREA SPECIFICATI O N

2.4 CONNECTORS SPECIFICATIONS

2.4.1 AUX INTERLOCK CONNECTOR (SW LEVEL)

2.4.2 CONTROL BOX CONNECTOR (LASER CONTROL)

2.4.2.1 LASER CONTROL SIGNALS TIMING

2.4.2.2 MARKING PROCESS SIGNALS TIMING

2.4.3 POWER SUPPLY CONNECTOR

2.4.4 POWER SUPPLY CABLE

2.4.5 RS232 CONNECTOR

2.5 INPUT/OUTPUT SIGNAL SPECIFICATIONS

2.6 CONNECTION EXAMPLE

3. INSTA LLATION AND SET UP

3.1 LIGHTER SUITE INSTALLATION

3.2 CONNECTIONS

3.2.1 CONTROL BOX CONNECTOR CONNECTION

3.2.2 AUX INTERLOCK CONNECTION

3.2.3 POWER SUPPLY CABLE CONNECTION

3.2.4 USB CONNECTION

3.2.5 F-THETA LENS PROTECTION CAP REMOVAL

4. USE AND OPERA TIONS

4.1 TURNING ON SEQUENCE

5. ACCESSORIES

5.1 CONTROL BOX

5.2 POWER SUPPLY ULYXE™ FAMILY

5.3 REMOTE CAN DISPLAY

6. TECHNICAL SUPPORT

6.1 SEALS

6.2 MAINTENANCE

6.2.1 F-THETA SCAN LENS CLEANING PROCEDURE

6.3 TROUBLESHOOTING

6.3.1 LIST OF POSSIBLE MALFUNCTIONS

6.3.2 ERROR MESSAGES

6.4 PRODUCT SUPPORT AND CUSTOMER SE RV ICE

APPENDIX A: LABELS IDENTIFICATION

LABELS LOCATION

APPENDIX B: STANDARDS

LASER STANDARDS

CE COMPLIANCE

FCC COMPLIANCE

APPENDIX C: NOTE ABOUT LASER

LASER SAFETY

LASER RADIATION

ABSORPTION OF LASER RADIATION

CLASSIFICATION AND DANGER LEVEL

RADIATION VIEWING CONDITIONS

DIRECT VIEWING OF THE LASER BEAM

DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION

DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER

DIRECT VIEWING OF THE BEAM AFTER FOCUSING

SCATTERED VIEWING OF THE BEAM AFTER FOCUSING

REAL N.O.H.D. DETERMINATION AND O.D. OF PROTECTION GOGGLES

EYES AND SKIN RISKS

GENERAL SAFETY REGULATIONS

COLLATERAL RISKS

APPENDIX D: MECHANICAL DRAWINGS

FIGURES