Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including
the U.S.A. and the E.U. All other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental
or consequential damages resulting from the use of this material.
Page 3
Page 4
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the applicable
European directive. Since the directives and applicable standards are subject to continuous updates, and
since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living
document. The EU declaration of conformity is available for competent authorities and customers through
Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to
Datalogic products require inclusion of an adequate analysis and assessment of the risk(s). This evaluation
was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Datalogic products are mainly designed for integration purposes into more complex systems. For this reason
it is under the responsibility of the system integrator to do a new risk assessment regarding the final
installation.
Warning
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
Page 5
SG4 BASE
5/74
1 GENERAL INFORMATION ........................................................................................................ 7
1.1 General description ..................................................................................................................... 7
7.1 Test ........................................................................................................................................... 38
Safety of machinery: electrosensitive protective equipment.
Part 1: General prescriptions and tests.
EN 61496-2: 2013
Safety of machinery: electrosensitive protective equipment - Particular requirements
for equipment using active optoelectronic protective devices.
EN ISO 13849-1: 2015
Safety of machinery. Safety-related parts of control systems.
Part 1: General principles for design
EN 61508-1: 2010
Functional safety of electrical/electronic/programmable electronic safety-related
systems.
Part 1: General requirements
EN 61508-2: 2010
Functional safety of electrical/electronic/programmable electronic safety-related
systems.
Part 2: Requirements for electrical/electronic/programmable electronic safetyrelated systems
EN 61508-3: 2010
Functional safety of electrical/electronic/programmable electronic safety-related
systems.
Part 3: Software requirements
EN 61508-4: 2010
Functional safety of electrical/electronic/programmable electronic safety-related
systems.
Part 4: Definitions and abbreviations
EN 62061:2005/A2: 2015
Safety of machinery. Functional safety of electrical/ electronic/programmable
electronic safety-related control systems.
1 GENERAL INFORMATION
1.1 GENERAL DESCRIPTION
The safety light curtains are optoelectronic multibeam devices that are used to protect working areas that, in
presence of machines, robots, and automatic systems in general, can become dangerous for operators that can
get in touch, even accidentally, with moving parts.
The light curtains are intrinsic safety systems used as accident-prevention protection devices and are
manufactured in accordance with the international Standards in force for safety, in particular:
The device, consisting of one emitter and one receiver contained inside aluminium profiles, generates infrared
beams that detect any opaque object positioned within the light curtain detection field.
The emitter and the receiver are equipped with the command and control functions.
The connections are made through one or more connectors as specified in cfr.ELECTRICAL CONNECTIONS
page 27.
The synchronisation between the emitter and the receiver takes place optically, i.e. no electrical connection
between the two units is required.
The microprocessor guarantees the check and the management of the beams that are sent and received through
the units: the microprocessor – through some LEDs – informs the operator about the general conditions of the
safety light curtain (cfr.USER INTERFACE AND DIAGNOSTICS page 42).
The receiver is the main controller for all functions. It monitors all safety actions in case of failure and performs
general functions as well.
During installation, an user interface facilitates the alignment of both units (cfr.ALIGNMENT PROCEDURE page
33).
As soon as an object, or a limb or the operator’s body accidentally interrupts one or some of the infrared beams
sent by the emitter, the receiver immediately opens the OSSD outputs or trigger Safety State over connected
safety Fieldbus.
Page 8
SG4 BASE
8/74
Notes and detailed descriptions about particular characteristics of the safety devices in
order to better explain their functioning. Special instructions regarding the installation
process.
Some parts or sections of this manual containing important information for the user or installing operator are
preceded by a note:
This manual contains all the information necessary for the selection and operation of the safety devices.
However, specialised knowledge not included in this technical description is required for the planning and
implementation of a safety light curtain on a power-driven machine.
As the required knowledge may not be completely included in this manual, we suggest the customer to contact
Datalogic Technical Service for any necessary information relative to the functioning of the light curtains and the
safety rules that regulate the correct installation (cfr. USER INTERFACE AND DIAGNOSTICS page 42).
1.2 PACKAGE CONTENTS
Package contains the following objects:
Receiver (RX)
Emitter (TX)
Quick Guide of safety light curtain
Periodical checklist and maintenance schedule
Mini-DVD with instruction manual and other documents
4 angled fixing brackets and specific fasteners
2 additional angled fixing brackets for models with heights included between 1200 and 1800 mm
Page 9
SG4 BASE
9/74
1.3 NEW FEATURES COMPARED TO SE4-PLUS (EDM)
With respect to SE4-PLUS (EDM) series, the SG4 BASE safety light curtain series presents new important
features:
Higher operating distance
Shorter response time (see cfr.TECHNICAL DATA page 49)
Range enlargement with 150 to 1800 mm controlled heights
New profile compatible with SE accessories
New fastening system with rotating brackets
TEST line with reversed activation logics (active high)
Advanced alignment for receiver and transmitter units
Furthermore, SG4 BASE has 2 selectable functions, i.e.:
EDM function
Manual/automatic Restart
Page 10
SG4 BASE
10/74
R=14 mm
Finger protection
R=30 mm
Hand protection
Fig 1 - Detection capability
1.4 HOW TO CHOOSE THE DEVICE
There are at least three different main characteristics that should be considered when choosing a safety light
curtain, after having evaluated the risk assessment.
1.4.1 Detection capability
The detection capability (or resolution) of the device is the minimum diameter that an opaque object must have in
order to obscure at least one of the beams that constitute the detection zone and to actuate the sensing device.
The resolution is related to the part of the body to be protected.
As shown in Fig 1 - page 10, the resolution only depends on the geometrical characteristics of the lenses,
diameter and distance between centres, and is independent of any environmental and operating conditions of the
safety light curtain.
The resolution value is obtained applying the following formula:
where:
I=Interaxes between two adjacent optics
d=Lens diameter
R = I + d
Page 11
SG4 BASE
11/74
Fig 2 - Detection Zone
Model 14mm
Model 30mm
Controlled height
Hp (mm)
SG4-14-015-OO-E/X
SG4-30-015-OO-E/X
150
SG4-14-030-OO-E/X
SG4-30-030-OO-E/X
300
SG4-14-045-OO-E/X
SG4-30-045-OO-E/X
450
SG4-14-060-OO-E/X
SG4-30-060-OO-E/X
600
SG4-14-075-OO-E/X
SG4-30-075-OO-E/X
750
SG4-14-090-OO-E/X
SG4-30-090-OO-E/X
900
SG4-14-105-OO-E/X
SG4-30-105-OO-E/X
1050
SG4-14-120-OO-E/X
SG4-30-120-OO-E/X
1200
SG4-14-135-OO-E/X
SG4-30-135-OO-E/X
1350
SG4-14-150-OO-E/X
SG4-30-150-OO-E/X
1500
SG4-14-165-OO-E/X
SG4-30-165-OO-E/X
1650
SG4-14-180-OO-E/X
SG4-30-180-OO-E/X
1800
1.4.2 Height of the detection zone
The controlled height is the height protected by the safety light curtain.
K = Speed of the object, limb or body approaching the dangerous area in mm/sec
t1
=
Response time of the ESPE in seconds (see cfr.TECHNICAL DATA page 49)
t2 = Machine stopping time in seconds (including the Safety Control System)
C = Additional distance based on the possibility to insert the body or one of body parts inside
the dangerous area before the protective device trips.
C=8 (R -14) for devices with resolution ≤ 40 mm
C=850 mm for devices with resolution > 40 mm
R = Resolution of the system
K value is:
2000 mm/s if the calculated value of S is ≤ 500 mm
1600 mm/s if the calculated value of S is > 500 mm
1.4.3 Minimum installation distance
The safety device must be positioned at a specific safety distance (Fig 3 - page 12).
This distance must ensure that the dangerous area cannot be reached before the dangerous motion of the
machine has been stopped by the Safety Control System.
The safety distance depends on 4 factors, according to the EN ISO 13855 Standard:
Response time of the ESPE (the time between the effective beam interruption and the opening of the OSSD
contacts)
Machine stopping time including Safety Control System computing and actuating time if present.
ESPE resolution
Approaching speed of the object to be detected
The following formula is used for the calculation of the safety distance:
S = K (t1 + t2) + C
where:
Page 13
SG4 BASE
13/74
S =
Minimum safety distance in mm.
t1
=
Response time of the ESPE in seconds (cfr. TECHNICAL DATA page 49)
t2 = Machine stopping time in seconds (including the Safety Control System)
H = Beam height from ground; this height must always be less than 1,000 mm.
t2 = Machine total stopping time (Including safety control system).
T = (t1 + t2) Overall system stopping performance
C = 8 * (R – 14) for devices with resolution <= 40 mm
R = Resolution of the system
SG4-14-060-OO-E/X
SG4-30-030-OO-E/X
T
0.393 sec
0.394 sec
C
0 mm
128 mm
S
641.6 mm
758.4 mm
The reference standard is EN ISO 13855 “Safety of machinery - Positioning of
safeguards with respect to the approach speeds of parts of the human body”.
The following information is to be considered as indicative and concise.
For correct safety distance please refer to complete standard EN ISO 13855.
When devices with > 40 mm resolution are used, the height of the top beam has to be ≥ 900 mm (H2) from
machine supporting base while the height of the bottom beam has to be ≤ 300 mm (H1).
If the safety light curtain must be mounted in a horizontal position (Fig 4 - page 13) the distance between the
dangerous area and the most distant optical beam must be equal to the value calculated using the following
formula:
S = 1600 mm/s (t1 + t2) + 1200 - 0,4 H
where:
Practical examples
Let's suppose to have a light curtain with height = 600 mm
To calculate the distance of the device from the ESPE, in a vertical position, the following formula is used:
S = K*T + C
where:
In all cases, if K = 2000mm/sec then S will be > 500 mm.
Distance will have then to be recalculated using K = 1600 mm/sec.
Page 14
SG4 BASE
14/74
Fig 5 - Operating point protection on drilling machines
Fig 6 - Bending presses
1.5 TYPICAL APPLICATIONS
Example 1: Operating point protection on drilling machines
The operator positions the part and takes it back after machining. The operator must be protected against possible
abrasions while working.
Solution: SG 14mm safety light curtain is especially suitable for this kind of application, which requires the
installation of the device directly on the machine.
The safety device must protect the operator from being squashed between the top and bottom tool or the machined
part during the fast approach phase.
Solution: If only one beam of the safety light curtain is darkened while the press is moving down, the mobile tool
bar will stop.
Advantages: The safety light curtain can be used in most bending operations thanks to its easy installation and
compact dimensions.
As well as offering excellent reliability, SG ensures increased plant productivity as it reduces the dead times
necessary for machine accessing, adjustment and maintenance.
Page 15
SG4 BASE
15/74
Fig 7 - Paper cutting machines
Fig 8 - Milling machines
Example 3: Paper cutting machines
These machines typically cut paper to a specific size for newspapers or special applications.
The operator must be protected against abrasion or cuts by cutter blades.
Solution: SG 30mm safety light curtain is especially suitable for this kind of application, which require the
installation of the device directly on the machine.
Advantages: Highly reduced profile and the two side slots ensure installation flexibility for machine dimensions.
Example 4: Milling machines
A milling machine is a machine tool used for the shaping of metals and other solid materials. Operator hands and
body must be protected from being dragged, entangled or cut by the tool / spindle.
Solution: SG 30mm safety light curtain is the best solution considering the required safety levels and application
type. When even just one of the light curtain beams is interrupted, the machine is immediately stopped.
For a correct and safe use of the safety light curtains, the following points must be
observed:
Please carefully read the instructions for the correct functioning before powering the
light curtain on.
1.6 SAFETY INFORMATION
The stopping system of the machine must be electrically controlled.
This control system must be able to stop the dangerous movement of the machine within the total machine
stopping time T as per paragraph Minimum installation distance page 12 and during all working cycle
phases.
Mounting and connection of the safety light curtain must be carried out by qualified personnel only, according
to the indications included in the special sections (refer to sections INSTALLATION page 17, MECHANICAL MOUNTING page 26, ELECTRICAL CONNECTIONS page 27, ALIGNMENT PROCEDURE page 33) and in
the applicable standards.
The safety light curtain must be securely placed in a particular position so that access to the dangerous zone is
not possible without the interruption of the beams (refer section INSTALLATION page 17).
The personnel operating in the dangerous area must be well trained and must have adequate knowledge of all
the operating procedures of the safety light curtain.
Only for models SG4-xx-xxx-OO-E:
The TEST button must be located outside the protected area because the operator must check the protected
area during all Test operation.
The RESET/RESTART button must be located outside the protected area because the operator must check
the protected area during all Reset/Restart operations.
Page 17
SG4 BASE
17/74
Make sure that the protection level assured by the light curtain device is compatible
with the real danger level of the machine to be controlled, according to EN ISO 13849-1:
2015 or EN 62061:2005/A2: 2015.
2 INSTALLATION
2.1 PRECAUTIONS TO BE OBSERVED FOR THE CHOICE AND INSTALLATION
Use only matched emitter and receiver pairs with same serial no.
The outputs (OSSD) of the ESPE must be used as machine stopping devices and not as command devices.
The machine must have its own START command.
The dimension of the smallest object to be detected must be larger than the resolution level of the device.
The ESPE must be installed in an environment complying with the characteristics indicated in TECHNICAL
DATA page 49.
The ESPE must not be installed close to strong and/or flashing light sources, in particular close to the front
window of receiving unit.
The presence of intense electromagnetic disturbances could affect device’s correct operation.
This condition shall be carefully assessed with the advice of DATALOGIC Technical Service.
The operating distance of the device can be reduced in presence of smog, fog or airborne dust.
A sudden change in environment temperature, with very low minimum peaks, can generate a small
condensation layer on the lenses and thus jeopardize correct operation.
Page 18
SG4 BASE
18/74
Fig 9 - Wrong light curtain positioning
Fig 10 - Correct light curtain positioning
Fig 11 - Wrong light curtain positioning
Fig 12 - Correct light curtain positioning
Fig 9 - page 18 shows some examples of possible access to the machine from the top
and the bottom sides. These situations may be very dangerous and so the installation
of the safety light curtain at sufficient height in order to completely cover the access to
the dangerous area (Fig 10 - page 18) becomes necessary.
If the operator is able to enter in the dangerous area, an additional mechanical
protection must be mounted to prevent the access.
2.2 GENERAL INFORMATION ON DEVICE POSITIONING
The safety light curtain should be carefully positioned in order to provide the necessary protection. Access to the
dangerous area must only be possible by passing through the protecting safety light beams.
Under standard operating conditions, machine starting must not be possible while operators are inside the
dangerous area.
Where it is not possible to install safety light curtain very near to the dangerous zone, a second light curtain must
be mounted in a horizontal position in order to prevent any lateral access, as shown in Fig 12 - page 18.
Page 19
SG4 BASE
19/74
Fig 13 - Distance from reflecting surfaces
2.2.1 Minimum distance from reflecting surfaces
Reflecting surfaces placed near the light beams of the safety device (over, under or laterally) can cause passive
reflections. These reflections can affect the recognition of an object inside the controlled area. Moreover, if the RX
receiver detects a secondary beam (reflected by the side-reflecting surface) the object might not be detected, even
if the object interrupts the main beam.
It is important to position the safety light curtain according to the minimum distance from reflecting surfaces.
The minimum distance depends on:
operating distance between emitter (TX) and receiver (RX);
real aperture angle of ESPE (EAA); especially:
Page 20
SG4 BASE
20/74
Fig 14 - Minimum distance from reflective surface
for ESPE Type 4 EAA = 5° (α = ± 2.5°)
The formula to get Dsr is the following:
For ESPE Type 4:
Dsr (m) = 0.13 for operating distance < 3 m
Dsr (m) = 0.5 x operating distance (m) x tg 2a for operating distance >= 3 m
Page 21
SG4 BASE
21/74
Fig 15 - Distance between homologous devices
Fig 16 - ESPE Type4
Operating distance (m)
Minimum installation distance (m)
3
0,3 6 0,4
10
0,5
19
0,6
The interfering device (TXB) must be positioned at the same Ddo distance, calculated as
shown above, even if closer to TXA respect to RXA.
Installation precautions have to be taken to avoid interference between homologous
devices. A typical situation is represented by the installation areas of several adjacent
safety devices aligned one next to the other, for example in plants with different
machines.
2.2.2 Distance between homologous devices
The following graphic shows the distance from the interfering devices (Ddo) according to the operating distance
(Ddo) of the couple ( TXA – RXA ).
If different safety devices have to be installed in adjacent areas, the emitter of one device must not interfere
dangerously with the receiver of the other device.
The TXB interfering device must be positioned outside a minimum Ddo distance from the TXA – RXA emitterreceiver couple axis.
This minimum Ddo distance depends on:
the operating distance between emitter (TXA) and receiver (RXA)
the effective aperture angle of the ESPE (EAA)
The following table shows, for convenience, the values of the minimum installation distances relative to some
operating distances:
Page 22
SG4 BASE
22/74
Fig 17 - Recommended positioning for homologous devices
If two light curtains have to be mounted near each other as reported in the first example
of Fig 17 - page 22.
The figure provides two examples:
Page 23
SG4 BASE
23/74
Fig 18 - Wrong light curtain TX-RX orientations
2.2.3 Emitter and Receiver Orientation
The two units shall be assembled parallel each other, with the beams arranged at right angles with the emission
and receiving surface, and with the connectors pointing to the same direction.
The configurations shown in the figure must be avoided:
Page 24
SG4 BASE
24/74
Fig 19 - Use of deviating mirrors
Number of mirrors
Operating Distance (14mm)
Operating Distance (30mm)
0
6.0 m
19 m
1
4.8 m
15.2 m
2.2.4 Use of deviating mirrors
The control of any dangerous area, with several but adjacent access sides, is possible using only one safety device
and well-positioned deviating mirrors.
The figure shows a possible solution to control two different access sides, using one mirror placed at 45° with
respect to the beams.
The operator must respect the following precautions when using the deviating mirrors:
The alignment of the emitter and the receiver can be a very critical operation when deviating mirrors are used.
Even very small displacements of the mirror is enough to lose alignment.
The use of DATALOGIC laser pointer accessory is recommended under these conditions.
The minimum safety distance (S) must be respected for each single section of the beams.
The effective operating range decreases by about 20% by using only one deviating mirror.
The following table shows estimated operating distances relating to the number of mirrors used.
The presence of dust or dirt on the reflecting surface of the mirror causes a drastic reduction in the range.
Page 25
SG4 BASE
25/74
Fig 20 - Path of the test piece
Only for SG4-xx-xxx-OO-E models:
The activation of the TEST function causes the opening of the OSSD outputs (red LED
on and controlled machine stop).
2.2.5 Controls after first installation
The control operations to carry-out after the first installation and before machine start-up are listed hereinafter. The
controls must be carried-out by qualified personnel, either directly or under the strict supervision of the person in
charge of machinery Safety.
Verify that:
ESPE remains blocked ( lit RED) intercepting the beams along the protected area using the specific test
piece, following the scheme in Fig 20 - page 25.
TP-14 for light curtains with 14 mm resolution:SG4-14-xx-x
TP-30 for light curtains with 30 mm resolution:SG4-30-xx-x
ESPE has to be correctly aligned, press slightly on the product side in both directions the red LED must not
turn on .
The response time at machine STOP, including the ESPE and machine response times, must be included in
the limits defined in the calculation of the safety distance (refer to cfr.INSTALLATION page 17).
The safety distance between the dangerous parts and ESPE must comply with the requirements indicated in
cfr..INSTALLATION page 17).
A person must not access or remain between ESPE and the dangerous parts of the machine.
Access to the dangerous areas of the machine must not be possible from any unprotected area.
ESPE must not be disturbed by external light sources, ensuring that it remains in Normal operating function for
at least 10-15 minutes and placing the specific test piece in the protected area in the SAFE condition for the
same period.
Verify the correspondence of all the accessory functions, activating them in the different operating conditions.
Page 26
SG4 BASE
26/74
Fig 21 - Angle brackets
Fig 22 - Rotating brackets
3 MECHANICAL MOUNTING
The emitting (TX) and receiving (RX) units must be installed with the relevant sensitive surfaces facing each other.
The connectors must be positioned on the same side and the distance must be included within the operating range
of the model used (see cfr.TECHNICAL DATA page 49).
The two units shall be positioned so as to be aligned and parallel as much as possible.
The next step is the fine alignment, as shown in chapter ALIGNMENT PROCEDURE page 33.
Two types of brackets can be used to fix the two units:
Angled fixing brackets are supplied with all models (Fig 21 - page 26).
Adjustable supports for correcting unit inclination on the axes are available on request (see cfr.ACCESSORIES page 54).
Rotating brackets (Fig 22 - page 26), available upon request, can be used as an alternative or together with
angled brackets.
For fixing with rotating bracket, refer to Fig 23 - page 27.
Page 27
SG4 BASE
27/74
Fig 23 - Fixing brackets
Fig 24 - Dimensions (mm)
VERSION
L (mm)
A (mm)
B (mm)
C (mm)
015
216.3
108
54
-
030
366.2
216
75
-
045
516.3
316
100
-
060
666.2
366
150
-
075
816.3
466
175
-
090
966.2
566
200
-
105
1116.2
666
225
-
120
1266.3
966
150
483
135
1416.2
1066
175
533
150
1566.3
1166
200
583
165
1716.3
1266
225
633
180
1866.3
1366
250
683
Anti-vibration shock absorbers together with fixing brackets are recommended in applications with particularly
strong vibrations to reduce the impact of the vibrations.
Fig 23 - page 27 and table below show the recommended mounting positions according to the safety light curtain
length.
Page 28
SG4 BASE
28/74
Fig 25 - Receiver
1 =
brown
= +24 VDC
2 =
white
= OSSD1
3 =
blue
= 0 V
4 =
black
= OSSD2
5 =
grey
= NOT USED
Fig 26 - Emitter
1 =
brown
= +24 VDC
2 =
white
= NOT USED
3 =
blue
= 0 V
4 =
black
= NOT USED
4 ELECTRICAL CONNECTIONS
4.1 PIN-OUT AND CONFIGURATION PIN CONNECTION
4.1.1 MODELS SG4-xx-xxx-OO-X
All electrical connections to the emitting and receiving units are made through a male M12 connector, located on
the lower part of the two units.
For receiver a M12 5-poles connector is used, while for emitter a M12 4-poles connector is used.
RECEIVER (RX):
EMITTER (TX):
Page 29
SG4 BASE
29/74
Fig 27 - Receiver
1 =
white
= RESET/RESTART (*)
2 =
brown
= +24 VDC
3 =
green
= EDM SELECTION
4 =
yellow
= EDM
5 =
grey
= OSSD1
6 =
pink
= OSSD2
7 =
blue
= 0 V
8 =
red
= MANUAL/AUTOMATIC RESTART
Fig 28 - Emitter
1 =
brown
= +24 VDC
2 =
white
= TEST
3 =
blue
= 0 V
4 =
black
= NOT USED
4.1.2 MODELS SG4-xx-xxx-OO-E
All electrical connections to the emitting and receiving units are made through a male M12 connector, located on
the lower part of the two units.
For receiver a M12 8-pole connector is used, while for emitter a M12 4-pole connector is used.
RECEIVER (RX):
(*) automatic RESTART --> RESET function
manual RESTART --> RESET / RESTART function
To set manual restart, connect Pin 8 (MAN/AUTO) with Pin 6 (OSSD2).
To set automatic restart, connect Pin 8 (MAN/AUTO) with Pin 5 (OSSD1).
To deactivate EDM function, connect Rx Pin 3 to 24VDC on Receiver.
EMITTER (TX):
Page 30
SG4 BASE
30/74
Function
Connection to
Status
TEST
+24 VDC
Not connected or 0V
TEST ON
TEST OFF
RESET
+24 VDC
Not connected or 0V
RESET ON
RESET OFF
SELECT RANGE
+24 VDC
Not connected or 0V
SHORT (9 m)
LONG (19 m)
EDM
Normally closed
contact for a force-guided relay
-
ENABLE EDM
+24 VDC
Not connected or 0V
EDM OFF
EDM ON
MAN/AUTO RESTART SELECTION
OSSD1
OSSD2
AUTOMATIC RESTART
MANUAL RESTART
Page 31
SG4 BASE
31/74
Fig 29 - Connection to SE-SR2 Safety Relais
The TEST button must be located in such a way that the operator can check the
protected area during any test (see cfr.FUNCTION SETTING page 36).
The RESET/RESTART button must be located in such a way that the operator can check
the protected area during any reset operation (see cfr.FUNCTION SETTING page 36).
4.2 NOTES ON CONNECTIONS
For the correct operation of the safety light curtains, the following precautions regarding the electrical connections
have to be respected:
Do not place connection cables in contact with or near high-voltage cables and/or cable undergoing high
current variations (e.g. motor power supplies, inverters, etc.).
Do not connect in the same multi-pole cable the OSSD wires of different light curtains.
Only fori SG4-xx-xxx-OO-E models:
The TEST wire must be connected through a N.O. button to the supply voltage of the ESPE.
The RESET/RESTART wire must be connected through a N.O. button to the supply voltage of the ESPE.
The device is already equipped with internal overvoltage and overcurrent suppression devices.
The use of other external components is not recommended.
Example: connection to the safety relay SE-SR2
The figures show the connection between the safety light curtains and the safety relay of the SE-SR2 series
functioning in the Automatic Restart mode (left side) and Manual Restart with monitoring (right side).
Do not use varistors, RC circuits or LEDs in parallel at relay inputs or in series at OSSD outputs.
The OSSD1 and OSSD2 safety contacts cannot be connected in series or in parallel, but can be used
separately, conforming to the plant’s safety requirements.
If one of these configurations is erroneously used, the device enters into the output failure condition (see
cfr.USER INTERFACE AND DIAGNOSTICS page 42).
Page 32
SG4 BASE
32/74
Fig 30 - OSSDs connection
Fig 31 - Behaviour of OSSDs
Connect both OSSDs to the device to control.
Failure to connect an OSSD to the activating device jeopardizes the system safety degree that the light curtain
has to control.
Page 33
SG4 BASE
33/74
Fig 32 - Ground connection configuration
Electrical protections
Class I
Class III
Ground Connection
Compulsory
Not necessary
Ground connection symbol
Compulsory
Not necessary
Power supply by generators SELV / PELV
Recommended
Compulsory
4.3 EARTH CONNECTION
Safety light curtain units are preset for easy ground connection. A special compartment, positioned onto caps and
marked with the special symbol shown in Fig 32 - page 33, allows connection with ground cable by means of an
additional screw coming with the equipment.
Ground connection configuration is the most common and guarantees the best immunity against electromagnetic
disturbances. Safety light curtain can function even without ground connection.
This condition has to be carefully evaluated according to the EMC disturbance immunity and necessary insulation
class considering the plant or entire system where the light curtain is installed.
The ground connection of the two units is not necessary for Class III, while the use of a duly-insulated low-
voltage feeder type SELV or PELV is compulsory. In this case, we recommend covering the earth symbol
present on the caps of the two units with a blank sticker.
The ground connection of the two units is compulsory for Class I, while the use of a duly-insulated feeder type
SELV or PELV is not compulsory but anyway recommended.
The following table is a summary of SG2-E electrical protections.
Page 34
SG4 BASE
34/74
Fig 33 -
Fig 34 - Receiver & Emitter
5 ALIGNMENT PROCEDURE
The alignment between the emitting and the receiving units is necessary to obtain the correct operation of the light
curtain.
A good alignment prevents outputs instability caused by dust or vibrations.
The alignment is perfect if the optical axes of the first and the last emitting unit's beams coincide with the optical
axes of the corresponding elements of the receiving unit.
The beam used to synchronise the two units is the first after the connector.
SYNC is the optics connected with this beam and LAST is the optics connected to the last beam after the SYNC
unit.
Signals are clearly identified through symbols allowing immediate reading, independent of bars directions. A short
description of the signalling LEDs is necessary to avoid misunderstandings.
Page 35
SG4 BASE
35/74
Display
LED
NORMAL OP.
LED SAFE
(BREAK)
Condition
Alignment status
ON
OFF
Each beam is over the min.
operating threshold and the
number of beam
over the threshold is included
between 25 and 50%
ON
OFF
Each beam is over the min.
operating threshold and the
number of beam
over the threshold is included
between 50 and 75%
ON
OFF
Each beam is over the min.
operating threshold and the
number of beam
over the threshold is included
between 75 and 100%
MAXIMUM
Ensure that the green LED ( NORMAL OP.) is steady ON.
5.1 CORRECT ALIGNMENT PROCEDURE
The light curtain alignment can be effected only after having completed the mechanical installation and the
electrical connections as described above.
Compare alignment results with those given in the following table:
SG4-xx-xxx-OO-X:
a. Delimit the area in which the green LED (() is steady through some micro adjustments - for the first and
then for the second unit - so to have the maximum alignment (4) and then place both units in the centre of this
area.
b. Fix the two units firmly using brackets. Verify that the green LED () on the RX unit is ON and beams are
not interrupted, then verify that the red LED SAFE (BREAK) turns ON if even one single beam is
interrupted (condition where an object has been detected).This verification shall be made with the special
cylindrical “Test Piece” having a size suitable to the resolution of the device used (refer cfr.Controls after first
installation page 24.
c. Switch OFF and ON the device in normal operating mode.
The alignment level is monitored also during device standard operating mode via display (see cfr.Diagnostic messages page 42)
Once the curtain has been aligned and correctly fastened, the display signal is useful both to check the alignment
and show a change in the environmental conditions (occurrence of dust, light disturbance and so on) via signal
level monitoring.
Page 36
SG4 BASE
36/74
Display
LED
NORMAL OP.
LED
SAFE (BREAK)
LED yellow
SYNC
LED yellow
LAST
Condition
Alignment
status
OFF
ON
ON
ON
SYNC NOK
LAST NOK
SYNC OK
LAST NOK
Not
aligned
OFF
ON
OFF
ON
SYNC OK
LAST OK
Not
aligned
OFF
ON
OFF
OFF
MIDDLE OPTICS NOK
Not
aligned
ON
OFF
OFF
OFF
Each beam is over the min.
operating threshold and the
number of beam over
the threshold is included
between 0 and 25%
MINIMUM
align.
ON
OFF
OFF
OFF
Each beam is over the min.
operating threshold and the
number of beam over
the threshold is included
between 25 and 50%
-
ON
OFF
OFF
OFF
Each beam is over the min.
operating threshold and the
number of beam over
the threshold is included
between 50 and 75%
- ON
OFF
OFF
OFF
Each beam is over the min.
operating threshold and the
number of beam over
the threshold is included
between 75 and 100%
MAXIMUM
align.
Ensure that the green LED ( NORMAL OP.) is steady ON.
SG4-xx-xxx-OO-E:
a. Keep the receiver in a steady position and set the emitter until the yellow LED ( SYNC) is OFF. This
condition shows the alignment of the first synchronisation beam.
b. Rotate the emitter, pivoting on the lower optics axis, until the yellow LED ( LAST) is OFF.
c. Delimit the area in which the green LED () is steady through some micro adjustments - for the first and
then for the second unit - so to have the maximum alignment (4) and then place both units in the centre of this
area.
d. Fix the two units firmly using brackets. Verify that the green LED () on the RX unit is ON and beams are
not interrupted, then verify that the red LED SAFE (BREAK) turns ON if even one single beam is
interrupted (condition where an object has been detected). This verification shall be made with the special
cylindrical “Test Piece” having a size suitable to the resolution of the device used (refer cfr. Controls after first
installation page 24).
e. Switch OFF and ON the device in normal operating mode.
The alignment level is monitored also during device standard operating mode via display (cfr.USER INTERFACE AND DIAGNOSTICS page 42).
Once the curtain has been aligned and correctly fastened, the display signal is useful both to check the alignment
and show a change in the environmental conditions (occurrence of dust, light disturbance and so on) via signal
level monitoring.
Page 37
SG4 BASE
37/74
Fig 35 - Time chart (Manual Restart)
Carefully assess risk conditions and reset modes.
In applications protecting access to dangerous areas, the automatic reset mode is
potentially unsafe if it allows the operator to pass completely beyond the sensitive area
(see Fig 12 - page 18).
In this case, the reset, using for example the manual reset of the SE-SR2 relay,
(cfr.Notes on connections page Errore. Il segnalibro non è definito. might be necessary.
6 FUNCTIONS SETTING
6.1 RESET MODE
SG4-xx-xxx-OO-E models:
The interruption of a beam due to an opaque object causes the opening of OSSD outputs and the stop of the safety
light curtain SAFE (BREAK) condition.
ESPE standard operation can be reset (OSSD safety contact closing = NORMAL OP. condition ) in two
different ways:
Automatic restart - After its activation ESPE resets to standard operating condition once the object has
been removed from the controlled area.
Manual restart - After its activation ESPE resets to standard operating condition only once the reset
function has been enabled and provided that the object has been removed from the controlled area. This
condition, called interlock, is signalled on the display (see cfr.USER INTERFACE AND DIAGNOSTICS
page 42).
Time chart (Manual Restart)
The automatic or manual restart can be selected by connecting the receiver (see cfr.ELECTRICAL
CONNECTIONS page 27).
Page 38
SG4 BASE
38/74
Fig 36 - Test timings
7 FUNCTIONS
This chapter deals with all the functions of the light curtain.
7.1 TEST
The TEST function can be activated by keeping a normally open external contact (TEST push-button), open for at
least 0.5 seconds.
The TEST signal is active high.
Page 39
SG4 BASE
39/74
Fig 37 - Reset timings
7.2 RESET
The RX light curtain has a RESET function which is activated after an internal error.
The reset can be made only in case of optical error, OSSD error EDM or manual/automatic restart selection (see
cfr.USER INTERFACE AND DIAGNOSTICS page 42).
The RESET function can be activated by keeping a normally open external contact (RESET/RESTART pushbutton), open for at least 5 seconds.
The RESET signal is active high.
Page 40
SG4 BASE
40/74
Fig 38 -
Fig 39 - OSSD status
The decimal dot on the display shows that the function is enabled.
7.3 EDM
The light curtain has a function for monitoring actuation external devices (EDM). This function can be enabled or
deactivated.
EDM enabled:
Disconnect or connect to the ground pin 3 of receiver M12 8-pole connector (EDM enabling = ON).
Connect EDM input (pin 4 of M12 8-pole - RX) to a 24 VDC normally closed contacts of the device to be
monitored.
EDM deactivated:
Connect to 24 VDC pin 3 of receiver M12 8-pole connector (EDM enabling = OFF).
Disconnect or connect to the ground EDM input (pin 4 of M12 8-pole - RX).
This function checks normally closed contact switch on OSSD status change.
TC >= 350 msec: 350 msec: time after OSSD OFF-ON switch when EDM test is performed.
T0 >= 100 msec: time after OSSD ON-OFF switch when EDM test is performed.
Page 41
SG4 BASE
41/74
Fig 40 -
The alignment level is monitored also during device standard operating mode via
display (see cfr.USER INTERFACE AND DIAGNOSTICS page 42).
Once the curtain has been aligned and correctly fastened, the display signal is useful
both to check the alignment and show any changes in the environmental conditions
(occurrence of dust, light disturbance and so on).
OSSDs are not active on the alignment mode.
7.4 ALIGNMENT AID FUNCTION
Light curtain is equipped with a system which informs the operator on the alignment obtained.
The alignment function can be activated when powering the device, by keeping the normally open
RESET/RESTART contact closed for at least 0.5 seconds (see Fig 30 - page 32).
When the best alignment has been reached, restart the device to return to the standard operating mode, by
powering off and on again the Rx unit.
Page 42
SG4 BASE
42/74
Fig 41 - Signalling LEDs
8 USER INTERFACE AND DIAGNOSTICS
8.1 USER INTERFACE
Curtain operating status is displayed onto a 1-digit display both on receiver and emitter.
Light curtain also has four LEDs on the receiver and two LEDs on the emitter.
Fig 41 - page 42 shows all signalling LEDs modes: OFF, ON and BLINKING.
Page 43
SG4 BASE
43/74
Function
State
Meaning
LED
DIGIT
Normal operation
Emission
(OSSD ON)
(green ON)
Light curtain working in normal operating
conditions
Interruption
(OSSD OFF)
(red ON)
Light curtain working in safety block
conditions.
Signal level
Minimum (1 bar)
Medium (2 bar)
Maximum (3 bar)
Function
Type
Check and repair
LED
DIGIT
Error status
OSSD error
(red ON)
Check OSSD connections. Make sure that
they are not in contact with one another or
with the supply cables, then Reset.
If the failure continues contact DATALOGIC.
Internal error
(red ON)
Switch OFF and switch ON the power supply
circuit. If the failure continues contact
DATALOGIC.
Optical error
(red ON)
Reset. If the failure continues contact
DATALOGIC.
Function
State
Meaning
LED
DIGIT
Normal operation
Emission
(green ON yellow
ON)
Light curtain in normal operating condition
Function
Type
Check and repair
LED
DIGIT
Error status
Internal error I
(green ON)
Switch OFF and switch ON the power supply
circuit. If the failure continues contact
DATALOGIC.
Optical error
(green ON)
Switch OFF and switch ON the power supply
circuit. If the failure continues contact
DATALOGIC.
No power supply
(LEDs OFF)
Check connections and input voltage correct
value. If the failure continues contact
DATALOGIC.
8.2 DIAGNOSTIC MESSAGES
The operator can evaluate the main causes of the system stop or failure through the display and signalling LEDs.
Diagnostic messages SG4-xx-xxx-OO-X models
For Receiver:
For Emitter:
Page 44
SG4 BASE
44/74
Function
State
Meaning
LED
DIGIT
Normal operation
Alignment
See ALIGNMENT PROCEDURE page 33
TEST
(red ON)
Light curtain being tested. OSSD status shall
be OFF
Emission
(OSSD ON)
(green ON)
Light curtain working in normal operating
conditions
Interruption
(OSSD OFF)
(red ON)
Light curtain working in safety block
conditions.
Interlock
Beams free
(red ON
yellow ON)
Light curtain in interlock, waiting for restart.
OSSD status must be OFF
Interlock
Beams
interrupted
(red ON
yellow ON)
Light curtain in interlock. OSSD status must
be OFF
Signal level
Minimum (1 bar)
Medium (2 bar)
Maximum (3 bar)
EDM enabled
EDM function is selected
-
Function
Type
Check and repair
LED
DIGIT
Error status
OSSD error
(red ON)
Check OSSD connections. Make sure that
they are not in contact with one another or
with the supply cables, then Reset.
If the failure continues contact DATALOGIC.
Internal error
(red ON)
Switch OFF and switch ON the power supply
circuit.
If the failure continues contact DATALOGIC.
Optical error
(red ON)
Reset. If the failure continues contact
DATALOGIC.
EDM error
(red ON)
Check EDM connections and lines.
If the failure continues contact DATALOGIC.
Restart selection
error
(red ON)
Check the man/auto restart connection.
If the failure continues contact DATALOGIC.
No power supply
(LEDs OFF)
Check connections and input voltage value.
If the failure continues contact DATALOGIC.
Diagnostic messages SG4-xx-xxx-OO-E models
For Receiver:
Page 45
SG4 BASE
45/74
Function
State
Meaning
LED
DIGIT
Normal operation
TEST
(green ON)
Light curtain being tested. OSSD status on
the receiver must be OFF
Emission
(green ON yellow
ON)
Light curtain in normal operating condition
Function
Type
Check and repair
LED
DIGIT
Error status
Internal error
(green ON)
Switch OFF and switch ON the power supply
circuit.
If the failure continues contact DATALOGIC.
Optical error
(green ON)
Switch OFF and switch ON the power supply
circuit.
If the failure continues contact DATALOGIC.
No power supply
(LEDs OFF)
Check connections and input voltage correct
value.
If the failure continues contact DATALOGIC.
For Emitter:
Page 46
SG4 BASE
46/74
9 PERIODICAL CHECKS
The following is a list of recommended check and maintenance operations that should be periodically carried-out
by qualified personnel (cfr. Controls after first installation page 24)
Check that:
The ESPE stays locked () during beam interruption along the entire protected area, using the suitable
“Test Piece” (according to the Fig 20 - page 25 scheme).
The ESPE is correctly aligned. Press slightly product side, in both directions and the red LED must not
turn ON.
The response time upon machine STOP (including response time of the ESPE and of the machine) is within
the limits defined for the calculation of the safety distance (see cfr.INSTALLATION page 17).
The safety distance between the dangerous areas and the ESPE are in accordance with the instructions
included in INSTALLATION page 17.
Access of a person between ESPE and machine dangerous parts is not possible nor is it possible for him/her
to stay there.
Access to the dangerous area of the machine from any unprotected area is not possible.
The ESPE and the external electrical connections are not damaged.
The frequency of checks depends on the particular application and on the operating conditions of the safety light
curtain.
Page 47
SG4 BASE
47/74
Safety MUST be a part of our conscience.
9.1 GENERAL INFORMATION AND USEFUL DATA
The safety devices fulfil their safety function only if they are correctly installed, in accordance with the Standards in
force.
If you are not certain to have the expertise necessary to install the device in the correct way, DATALOGIC is at
your disposal to carry out the installation.
The device uses fuses that are not self-resetting. Consequently, in presence of short-circuits causing the cut-off of
these fuses, both safety light curtains (RX and TX) shall be sent to DATALOGIC Repair Service Department.
A power failure caused by interferences may cause the temporary or trigger Safety State over connected safety
Fieldbus, but the safe functioning of the light curtain will not be compromised.
9.2 WARRANTY
The warranty period for this product is 36 months.
See the General Terms and Conditions of Sales at www.datalogic.com for further details.
DATALOGIC will not be liable for any damages to persons and things caused by the non-observance of the correct
installation modes and device use.
In presence of a non-functioning device, always return the emitting and receiving units for repair or replacement.
Page 48
SG4 BASE
48/74
10 DEVICE MAINTENANCE
DATALOGIC safety light curtains do not require special maintenance operations.
To avoid the reduction of the operating distance, optic protective front surfaces must be cleaned at regular
intervals.
Use soft cotton cloths damped in water.
Do not apply too much pressure on the surface in order to avoid making it opaque.
Please do not use on plastic surfaces or on light curtain painted surfaces:
alcohol or solvents
wool or synthetic cloths
paper or other abrasive materials
10.1 PRODUCT DISPOSAL
Under current Italian and European laws, DATALOGIC is not obliged to take care of product disposal at the end of
its life.
DATALOGIC recommends to dispose of the product in compliance with local laws or contact authorised waste
collection centres.
Page 49
SG4 BASE
49/74
SAFETY CATEGORY:
Type 4 (rif. EN 61496-1: 2013)
SIL 3 (rif. EN 61508)
SIL CL 3 (ref. EN 62061:2005/A2: 2015)
PL e, Cat. 4 (rif. EN ISO 13849-1: 2015)
PFHd [1/h] = 2,64E-09
MTTFd [years] = 444
ELECTRICAL DATA
Power supply (Vdd):
24 VDC ± 20%
Consumption (TX):
2.5 W max
Consumption (RX):
3.5 W max (without load)
Outputs:
2 PNP
Short-circuit protection:
1.4 A max
Output current:
0.5 A max su ciascuna uscita
Output voltage – status ON:
Vdd –1 V min
Output voltage – status OFF:
0.2 V max
Capacitive load:
2.2 uF @ 24Vcc max
Response times:
see chapter
AVAILABLE MODELS AND RESPONSE TIMES page 50
Controlled height:
150..1800 mm
Auxiliary functions:
Reset / Test / EDM
Electrical protection:
Classe I / Classe III (see chapter ELECTRICAL CONNECTIONS page 27)
Width 0.35 mm, Frequency 10 … 55 Hz
20 sweep per axis, 1octave/min EN 60068-2-6
Shock resistance:
16 ms (10 G) 1,000 shocks per axis EN 60068-2-29
Housing material:
Painted aluminium (yellow RAL 1003)
Front side material:
PMMA
Cover material:
PC LEXAN
Weight:
1.35 kg per linear meter for single unit
11 TECHNICAL DATA
Page 50
SG4 BASE
50/74
Model
Controlled
height (mm)
No. Beams
Response time
(msec)
Resolution (mm)
SG4-14-015-OO-E/X
150
16
11
14
SG4-14-030-OO-E/X
300
32
15
14
SG4-14-045-OO-E/X
450
48
18
14
SG4-14-060-OO-E/X
600
64
22
14
SG4-14-075-OO-E/X
750
80
25
14
SG4-14-090-OO-E/X
900
96
29
14
SG4-14-105-OO-E/X
1050
112
33
14
SG4-14-120-OO-E/X
1200
128
36
14
SG4-14-135-OO-E/X
1350
144
40
14
SG4-14-150-OO-E/X
1500
160
43
14
SG4-14-165-OO-E/X
1650
176
47
14
SG4-14-180-OO-E/X
1800
192
50
14
SG4-30-015-OO-E/X
150 8 9
30
SG4-30-030-OO-E/X
300
16
11
30
SG4-30-045-OO-E/X
450
24
13
30
SG4-30-060-OO-E/X
600
32
14
30
SG4-30-075-OO-E/X
750
40
16
30
SG4-30-090-OO-E/X
900
48
18
30
SG4-30-105-OO-E/X
1050
56
19
30
SG4-30-120-OO-E/X
1200
64
21
30
SG4-30-135-OO-E/X
1350
72
23
30
SG4-30-150-OO-E/X
1500
80
25
30
SG4-30-165-OO-E/X
1650
88
26
30
SG4-30-180-OO-E/X
1800
96
28
30
12 AVAILABLE MODELS
Page 51
SG4 BASE
51/74
Product
PL
CAT
SIL
SIL
CL
PFHd
(1/h)
T1
(years
)
MTTFd
(years)
DC
SFF
HFT
SG4-14-120-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-14-135-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-14-150-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-14-165-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-14-180-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-015-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-030-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-045-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-060-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-075-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-090-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-105-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-120-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-135-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-150-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-165-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
SG4-30-180-OO-E/X
e 4 3 3 2,64E-09
20
444
98,80%
99,30%
1
Page 52
SG4 BASE
52/74
Fig 42 - Dimensions (mm)
MODEL 14mm
MODEL 30mm
L1 (mm)
L2 (mm)
SG4-14-015-OO-E/X
SG4-30-015-OO-E/X
233.3
153.3
SG4-14-030-OO-E/X
SG4-30-030-OO-E/X
383.2
303.2
SG4-14-045-OO-E/X
SG4-30-045-OO-E/X
533.2
453.3
SG4-14-060-OO-E/X
SG4-30-060-OO-E/X
683.2
603.2
SG4-14-075-OO-E/X
SG4-30-075-OO-E/X
833.2
753.3
SG4-14-090-OO-E/X
SG4-30-090-OO-E/X
983.2
903.2
SG4-14-105-OO-E/X
SG4-30-105-OO-E/X
1133.2
1053.2
SG4-14-120-OO-E/X
SG4-30-120-OO-E/X
1283.3
1203.3
SG4-14-135-OO-E/X
SG4-30-135-OO-E/X
1433.2
1353.2
SG4-14-150-OO-E/X
SG4-30-150-OO-E/X
1583.3
1503.3
SG4-14-165-OO-E/X
SG4-30-165-OO-E/X
1733.3
1653.3
SG4-14-180-OO-E/X
SG4-30-180-OO-E/X
1883.3
1803.3
13 OVERALL DIMENSIONS
Page 53
SG4 BASE
53/74
MODEL
DESCRIPTION
ST-KSTD
Angled fixing bracket (4 pcs kit)
Fig 43 - Dimensions (mm)
14 INCLUDED ACCESSORIES
Metal angled fixing bracket (ST-KSTD)
Page 54
SG4 BASE
54/74
MODEL
DESCRIPTION
CODE
ST-KSTD
Angled fixing bracket (4 pcs kit)
95ACC1670
Fig 44 - ST-KSTD
15 ACCESSORIES
(dimensions in mm)
15.1 (ST-KSTD) METAL ANGLED FIXING BRACKET
Page 55
SG4 BASE
55/74
MODEL
DESCRIPTION
CODE
ST-K4OR
Orientable supports (4 pcs kit)
95ACC1680
ST-K6OR
Orientable supports (6 pcs kit)
95ACC1690
ST-K4AV
Antivibration supports (4 pcs kit)
95ACC1700
ST-K6AV
Antivibration supports (6 pcs kit)
95ACC1710
Fig 45 - Angled fixing bracket
Fig 46 - Angled fixing bracket + Orientable support
Fig 47 - Angled fixing bracket + Antivibration support
Fig 48 - Angled fixing bracket + Orientable support + Antivibration support
Angled fixing bracket mounting with orientable and antivibration supports
Page 56
SG4 BASE
56/74
MODEL
DESCRIPTION
CODE
ST-KP4MP
Angled fixing bracket (4 pcs kit)
95ASE1100
ST-KP6MP
Angled fixing bracket (6 pcs kit)
95ASE1110
Fig 49 - ST-KPxMP
15.2 (ST-KPXMP) PLASTIC ANGLED FIXING BRACKET
Page 57
SG4 BASE
57/74
MODEL
DESCRIPTION
CODE
ST-K4OR
Orientable supports (4 pcs kit)
95ACC1680
ST-K6OR
Orientable supports (6 pcs kit)
95ACC1690
ST-K4AV
Antivibration supports (4 pcs kit)
95ACC1700
ST-K6AV
Antivibration supports (6 pcs kit)
95ACC1710
Fig 50 - Angled fixing bracket
Fig 51 - Angled fixing bracket + Orientable support
Fig 52 - Angled fixing bracket + Antivibration support
Fig 53 - Angled fixing bracket + Orientable support + Antivibration support
Angled fixing bracket mounting with orientable and antivibration supports
Page 58
SG4 BASE
58/74
MODEL
DESCRIPTION
CODE
ST-K4ROT
Rotating fixing bracket (4 pcs kit)
95ACC1280
Fig 54 - Dimensions (mm)
15.3 (ST-K4ROT) METAL ROTATING FIXING BRACKET
Page 59
SG4 BASE
59/74
MODEL
DESCRIPTION
L (mm)
CODE
SG-PSB 600
Protective stand H=600 mm
600
95ASE2240
SG-PSB 1000
Protective stand H=1000 mm
1000
95ASE2250
SG-PSB 1200
Protective stand H=1200 mm
1200
95ASE2260
SG-PSB 1650
Protective stand H=1650 mm
1650
95ASE2270
SG-PSB 1900
Protective stand H=1900 mm
1900
95ASE2280
Fig 55 - Dimensions (mm)
MODEL
DESCRIPTION
CODE
ST-PS4-SG-SE
Mounting kit (4 pcs kit)
95ASE1750
ST-PS6-SG-SE
Mounting kit (6 pcs kit)
95ASE1760
Fig 56 - Fixing kit
15.4 (SG-PSB) PROTECTIVE STANDS
Mounting kit
Page 60
SG4 BASE
60/74
MODEL
DESCRIPTION
CODE
SG-P
Plate kit with springs
95ASE2290
Fig 57 - Dimensions (mm)
Fig 58 - Mounting
15.5 (SG-P) PLATE KIT FOR PROTECTIVE STANDS
Mounting with SG-PSB
Page 61
SG4 BASE
61/74
MODEL
DESCRIPTION
L(mm)
X (mm)
CODE
SE-S 800
Column and floor stand H= 800 mm
800
30x30
95ACC1730
SE-S 1000
Column and floor stand H= 1000 mm
1000
30x30
95ACC1740
SE-S 1200
Column and floor stand H= 1200 mm
1200
30x30
95ACC1750
SE-S 1500
Column and floor stand H= 1500 mm
1500
45x45
95ACC1760
SE-S 1800
Column and floor stand H= 1800 mm
1800
45x45
95ACC1770
Fig 59 - Dimensions (mm)
15.6 (SE-S) COLUMNS AND FLOOR STANDS
Page 62
SG4 BASE
62/74
MODEL
DESCRIPTION
L1 (mm)
L2 (mm)
L3 (mm)
CODE
SG-DM 600
Deviating mirror version 600 mm
545
376
580
95ASE1680
SG-DM 900
Deviating mirror version 900 mm
845
676
880
95ASE1690
SG-DM 1200
Deviating mirror version 1200 mm
1145
976
1180
95ASE1700
SG-DM 1650
Deviating mirror version 1650 mm
1595
1426
1630
95ASE1710
SG-DM 1900
Deviating mirror version 1900 mm
1845
1676
1880
95ASE1720
Fig 60 - Dimensions ( mm)
MODEL
DESCRIPTION
CODE
SG-DM 150
Deviating mirror version 150 mm
95ASE1670
Fig 61 - SG-DM 150 Dimensions (mm)
15.7 (SG-DM) DEVIATING MIRRORS
The image includes the mirror SG-DM and a mounting kit ST-DM.
The image includes the mirror SG-DM and a mounting kit ST-DM.
Page 63
SG4 BASE
63/74
MODEL
DESCRIPTION
CODE
ST-DM
SG-DM mounting kit (2 pcs kit)
95ASE1940
Fig 62 - Mounting kit
MODEL
DESCRIPTION
CODE
ST-PS-DM
Deviating mirror SG-DM mounting kit (2 T-nuts)
95ASE1770
Fig 63 - Mounting kit
Mounting kit for SG-DM with SE-S column and floor stands
For each SG-DM mirror order 1 mounting kit ST-DM.
Mounting kit SG-DM on SG-PSB (ST-PS-DM)
For each SG-DM mirror order 1 mounting kit ST-PS-DM.
Page 64
SG4 BASE
64/74
MODEL
DESCRIPTION
L (mm)
CODE
SG -IP69K 150
Tubular IP69K H=150mm
373,5
95ASE1290
SG -IP69K 300
Tubular IP69K H=300mm
520,7
95ASE1300
SG -IP69K 450
Tubular IP69K H=450mm
670,8
95ASE1310
SG -IP69K 600
Tubular IP69K H=600mm
820,7
95ASE1320
SG -IP69K 750
Tubular IP69K H=750mm
970,8
95ASE1330
SG -IP69K 900
Tubular IP69K H=900mm
1120,7
95ASE1340
SG -IP69K 1050
Tubular IP69K H=1050mm
1270,7
95ASE1350
SG -IP69K 1200
Tubular IP69K H=1200mm
1420,8
95ASE1360
SG -IP69K 1350
Tubular IP69K H=1350mm
1570,7
95ASE1370
SG -IP69K 1500
Tubular IP69K H=1500mm
1720,8
95ASE1380
SG -IP69K 1650
Tubular IP69K H=1650mm
1870,8
95ASE1390
SG -IP69K 1800
Tubular IP69K H=1800mm
2020,8
95ASE1400
Fig 64 - Dimensions (mm)
Fig 65 - Mounting kit
15.8 (SG-IP69K) PMMA PROTECTION TUBES
Page 65
SG4 BASE
65/74
MODEL
DESCRIPTION
CODE
SG-LS 150
Lens shield H=150 mm (5 pcs)
95ASE1450
SG-LS 300
Lens shield H=300 mm (5 pcs)
95ASE1460
SG-LS 450
Lens shield H=450 mm (5 pcs)
95ASE1460
SG-LS 600
Lens shield H=600 mm (5 pcs)
95ASE1470
SG-LS 750
Lens shield H=750 mm (5 pcs)
95ASE1480
SG-LS 900
Lens shield H=900 mm (5 pcs)
95ASE1490
SG-LS 1050
Lens shield H=1050 mm (5 pcs)
95ASE1500
SG-LS 1200
Lens shield H=1200 mm (5 pcs)
95ASE1510
SG-LS 1350
Lens shield H=1350 mm (5 pcs)
95ASE1520
SG-LS 1500
Lens shield H=1500 mm (5 pcs)
95ASE1530
SG-LS 1650
Lens shield H=1650 mm (5 pcs)
95ASE1540
SG-LS 1800
Lens shield H=1800mm (5 pcs)
95ASE1560
Fig 66 - Dimensions (mm)
MODEL
L
Li
Lo
Fig 67 – Mounting kit
n°
2+2
bracket
015
245
160
30
030
392
345
45
045
540
400
60
060
686
520
75
075
832
590
115
090
980
640
175
105
1126
740
200
n°
3+3
bracket
120
1274
445
200
135
1422
520
200
150
1568
595
200
165
1715
670
200
180
1860
745
200
Each package contains what is necessary to protect a single unit (TX or RX ).
To protect both TX and RX , two pieces of the same code are needed.
15.9 (SG-LS) PMMA LENS SHIELD
Page 66
SG4 BASE
66/74
MODEL
DESCRIPTION
CODE
TP-14
Test piece Ø 14mm L=300mm
95ACC1630
TP-20
Test piece Ø 20mm L=300mm
95ACC1640
TP-24
Test piece Ø 24mm L=200mm
95ASE2570
TP-30
Test piece Ø 30mm L=300mm
95ACC1650
TP-34
Test piece Ø 34mm L=200mm
95ASE2580
TP-35
Test piece Ø 35mm L=300mm
95ACC1660
TP-40
Test piece Ø 40mm L=300mm
95ACC1820
TP-50
Test piece Ø 50mm L=300mm
95ACC1790
TP-90
Test piece Ø 90mm L=300mm
95ACC1800
15.10 (TP) TEST PIECE
Page 67
SG4 BASE
67/74
MODEL
DESCRIPTION
CODE
CS-A1-02-U-03
4-pole M12 cable (axial) 3 m
95ASE1120
CS-A1-02-U-05
4-pole M12 cable (axial) 5 m
95ASE1130
CS-A1-02-U-10
4-pole M12 cable (axial) 10 m
95ASE1140
CS-A1-02-U-15
4-pole M12 cable (axial) 15 m
95ASE1150
CS-A1-02-U-25
4-pole M12 cable (axial) 25 m
95ASE1160
MODEL
DESCRIPTION
CODE
CS-A1-03-U-03
5-pole M12 cable (axial) 3 m UL2464
95ASE1170
CS-A1-03-U-05
5-pole M12 cable (axial) 5 m UL2464
95ASE1180
CS-A1-03-U-10
5-pole M12 cable (axial) 10 m UL2464
95ASE1190
CS-A1-03-U-15
5-pole M12 cable (axial) 15 m UL2464
95ASE1200
CS-A1-03-U-25
5-pole M12 cable (axial) 25 m UL2464
95ASE1210
CS-A1-03-U-50
5-pole M12 cable (axial) 50 m UL2464
95A252700
MODEL
DESCRIPTION
CODE
CS-A1-06-U-03
8-pole M12 cable (axial) 3 m UL2464
95ASE1220
CS-A1-06-U-05
8-pole M12 cable (axial) 5 m UL2464
95ASE1230
CS-A1-06-U-10
8-pole M12 cable (axial) 10 m UL2464
95ASE1240
CS-A1-06-U-15
8-pole M12 cable (axial) 15 m UL2464
95ASE1250
CS-A1-06-U-25
8-pole M12 cable (axial) 25 m UL2464
95ASE1260
CS-A1-06-U-50
8-pole M12 cable (axial) 50 m UL2464
95A252710
15.11 CONNECTION CABLES
4-pole M12 cables
5-pole M12 cables
8-pole M12 cables
Page 68
SG4 BASE
68/74
MODEL
DESCRIPTION
CODE
SG-LP
Laser pointer
95ASE5590
Fig 68 - Dimensions (mm)
Fig 69 - Laser pointer
15.12 (SG-LP) LASER POINTER
The laser pointer of the SG-LP series represents a valid alignment and installation support for the safety light
curtain series.
The pointer can be moved along the light curtain profile to verify the complete device alignment (top and bottom).
Page 69
SG4 BASE
69/74
MODEL
DESCRIPTION
CODE
SE-SR2
Type 4 safety relay - 3 NQ 1 NC
95ACC6170
Fig 70 - Safety relay
MODEL
DESCRIPTION
CODE
CSME-03VU24-Y14
EDM Relay
95ASE1270
Fig 71 - EDM Relay
15.13 (SE-SR2) SAFETY RELAY
The drawing show the connection between the safety light curtain and the Type 4 safety relay of the SE-SR2 series
operating in the automatic Restart mode.
15.14 (CSME-03VU24-Y14) EDM RELAY BOX
Page 70
SG4 BASE
70/74
16 GLOSSARY
Detection zone: zone within which a specified test piece will be detected by the ESPE
Safety light curtain: it is an active optoelectronic protective device (AOPD) including an integrated system
consisting of one or several emitting elements and one or several receiving elements forming a detection area with
a detecting capacity specified by the supplier.
Detection capability (or Resolution): the minimum dimension which an opaque object must have in order to
interrupt at least one beams of the ESPE whatever is position across the protected height.
Force-guided contacts: Relay contacts are force guided when they are mechanically connected so that they must
switch simultaneously on input change.
If one contact of the series remains “welded”, no other relay contact is able to move.
That relay characteristic allows the use of EDM function.
OSSD (Output signal switching device): part of the ESPE connected to machine control system.
When the sensor is enabled during standard operating conditions, it switches to disabled status.
ESPE (Electro-sensitive protective equipment): assembly of devices and/or components working together to
activate the protective disabling function or to detect the presence of something and including at least: a sensor,
command/control devices and output signal switching devices.
AOPD (Active optoelectronic protective device): its detection function is achieved thanks to the use of
optoelectronic receivers and emitters detecting the optical beams interruptions inside the device caused by an
opaque object present inside the specified detecting area.
An active optoelectronic protective device (AOPD) can operate both in emitter-receiver mode and in retro-reflective
light curtains.
Protective device: device having the function to protect the operator against possible risks of injury due to the
contact with machine potentially-dangerous parts.
Min.installation distance: min. distance necessary to allow machine dangerous moving parts to completely stop
before the operator can reach the nearest dangerous point. This distance shall be measured from the middle point
of the detecting area to the nearest dangerous point. Factors affecting min. installation distance value are machine
stop time, total safety system response time and light curtain resolution.
EDM (External device monitoring): device used by the ESPE to monitor the status of the external command
devices.
MPCE (Machine primary control element): electrically-powered element having the direct control of machine
regular operation so as to be the last element, in order of time, to operate when the machine has to be enabled or
blocked.
Emitter (TX): unit emitting infrared beams, consisting of a set of optically-synchronised LEDs. The emitting unit,
combined with the receiving unit (installed in the opposite position), generates an optical “curtain”, i.e. the detecting
area.
Restart interlocking device (=RESTART): device preventing machine automatic restart after sensor activation
during a dangerous phase of machine operating cycle, after a change of machine operating mode, and after a
variation in machine start control devices.
Start interlocking device (= START): device preventing machine automatic start if the ESPE is live or the voltage
is disabled and enabled once again.
Page 71
SG4 BASE
71/74
Interlock: operating state of ESPE in Manual Restart Mode when all beams are free but the Restart command
hasn’t been received yet.
Normal Operation: operating state of ESPE when all beams are free, OSSD LED lit GREEN in SL light curtain
OSSD1 and OSSD2 are switchen ON.
N.O.: normally opened
N.C.: normally closed
Machine operator: qualified person allowed to use the machine.
Qualified operator: a person who holds a professional training certificate or having a wide knowledge and
experience and who is acknowledged as qualified to install and/or use the product and to carry out periodical test
procedures.
Working point: machine position where the material or semifinished product is worked.
Receiver (RX): unit receiving infrared beams, consisting of a set of optically-synchronised phototransistors. The
receiving unit, combined with the emitting unit (installed in the opposite position), generates an optical “curtain”, i.e.
the detecting area.
Crossing hazard: situation under which an operator crossing the area controlled by the safety device and this
latter stops and keeps the machine stopped until the hazard is eliminated, and then enters the dangerous area.
Now the safety device could not be able to prevent or avoid an unexpected restart of the machine with the operator
still present inside the dangerous area.
Risk: probability of occurrence of an injury and severity of the injury itself.
Block condition (=BREAK): status of the light curtain taking place when a suitably-sized opaque object (see
cfr.XREF-1:313]) interrupts one or several light curtain beams.
Under these conditions, OSSD1 and OSS2 light curtain outputs are simultaneously switched OFF within the device
response time.
Safe State: operating state of ESPE when at least one beam is intercepted, OSSD LED lit RED in [INLINE-1:44
light curtain. OSSD1 and OSSD2 are both switched OFF.
Response time: maximum time between the occurrence of the event leading to the actuation of the sensing
device and the output signal switching devices (OSSD) achieving the OFF-state
Test piece: opaque object having a suitable size and used to test safety light curtain correct operation.
Type (of ESPE): the Electro-sensitive Protective Equipment (ESPE) have different reactions in case of faults or
under different environmental conditions.
The classification and definition of the "type" (ex. type 2, type 4, according to EN 61496-1: 2013) defines the
minimum requirements needed for ESPE design, manufacturing and testing.
Dangerous area: area representing an immediate or imminent physical hazard for the operator working inside it or
who could get in contact with it.