Datalogic Matrix 450, LT-03X Quick Reference Manual

Matrix 450™ + LT-03X
QUICK REFERENCE GUIDE
NOTE
This manual illustrates a Stand Alone application. For other types of installations, such as ID-NET™, and for a complete reader configuration using the VisiSet™ configuration program, refer to the Matrix 450™ Reference Manual available on the mini-DVD and also downloadable from the Web at www.automation.datalogic.com.
821000250
MATRIX 450™ QUICK REFERENCE GUIDE
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SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on to www.automation.datalogic.com and click on the links indicated for further information:
PRODUCTS
Search through the links to arrive at your product page which describes specific Info, Features, Applications, Models, Accessories, and specific Downloads.
DOWNLOAD > PRODUCT LITERATURE > SW&UTILITIES
The VisiSet™
utility program, which allows device configuration using a PC can be downloaded
from this page. It provides RS232 and Ethernet interface configuration.
SERVICE
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LEGAL NOTICES
© 2012 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
Matrix 450, ID-NET, VisiSet and X-PRESS are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
MATRIX 450™ QUICK REFERENCE GUIDE
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STEP 1 – ASSEMBLE THE READER
The first step to perform is to assemble the accessories that make up the Matrix 450™ reader. The lens and lighting system or external illuminator must be used. This procedure shows an LT-03x lighting system.
CAUTION
Matrix 450™ must be disconnected from the power supply during this procedure.
1. In a dust-free environment, remove the Matrix 450™ Lens Cover by unscrewing it.
CAUTION
Do not touch the sensor aperture, lens glass or lens cover glass. These areas must be kept clean. Avoid any abrasive substances that might damage these surfaces during cleaning.
2. Remove the sensor protection label by pulling it off of the base.
3. Mount the LNS-12xx lens by slowly screwing it onto the base until it arrives at the mechanical stop.
NOTE
The lens mount is equipped with a special slip mechanism and together with the LT-03x design facilitates the focusing procedure during installation, for example if the locking knobs on the lens are obstructed by the body of the illuminator. See note in Step 4 "Focusing the Reader" or Step 8.
Figure 1 – Assembling Matrix 450™ and LNS-12xx Lens
NOTE
The anti-vibration components are already mounted to all Datalogic LNS-12xx Lenses.
4. To keep dust and dirt off of the lens during mounting, temporarily replace the lens cover.
Locking Knobs Lens Cover
anti-vibration components
(see note below)
Protective Film
(remove before calibration)
Matrix 450™ Base
MATRIX 450™ QUICK REFERENCE GUIDE
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Figure 2 – Assembling Matrix 450™ to LT-03x
NOTE
The mating bracket can be mounted in the reverse direction to create a compact version of the Matrix 450™ + LT-03x assembly. The compact assembly however will reduce access to the lens for the focusing procedure.
REQUIRED ACCESSORIES
The following table shows the correct lens/illuminator combinations to be used for Matrix 450™ imager assembly.
Lenses Illuminators
93ACC0041 LNS-1216
16 mm C-Mount Lens 5MP with anti-vibration components
93A400034 LT-032 ULTRA POWER LT NARROW BLUE 40°
93A400032 LT-030
ULTRA POWER LT SUPERNARROW BLUE 20°
93A400033 LT-031
ULTRA POWER LT SUPERNARROW WHITE 20°
93ACC0034 LNS-1225
25 mm C-Mount Lens 5MP with anti-vibration components
93A400034 LT-032 ULTRA POWER LT NARROW BLUE 40° 93A400032 LT-030 ULTRA POWER LT SUPERNARROW
BLUE 20°
93ACC0035 LNS-1235
35 mm C-Mount Lens 5MP with anti-vibration components
93A400033 LT-031 ULTRA POWER LT SUPERNARROW
WHITE 20°
93A400032 LT-030 ULTRA POWER LT SUPERNARROW
BLUE 20°
93ACC0036 LNS-1250
50 mm C-Mount Lens 5MP with anti-vibration components
93A400033 LT-031 ULTRA POWER LT SUPERNARROW
WHITE 20°
MATRIX 450™ QUICK REFERENCE GUIDE
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STEP 2 – CONNECT THE SYSTEM
In the typical standalone layout shown in the figure below a serial host is connected to the Matrix 450™ + LT-03x. The reader operates in One Shot or Phase Mode and can use an external trigger to signal image acquisition.
The CBX is used to facilitate the connection between the Matrix 450™ + LT-03x assembly and the serial host interface, external trigger, serial aux configuration, and optional input and output devices.
Matrix 450™ Standalone Layout to Serial Host
Power Supply Connection
Use the PG-120 power Kit (3 versions for European, UK or US plug) and CAB-PG-0002 + BA400 connector to connect the PG-120 to the CBX. An alternative power supply to the PG-120 is the PWR-120.
CBX Connection
Use CAB-LP-0x to supply power from the CBX to the LT-03x. Connect Brown/White wires to Vdc and Black/Blue wires to GND. Connect the cable shield to Earth ground.
Use CAB-MS0x between Matrix 450™ and the CBX for: power, serial host, external trigger device (photocell), serial aux, additional I/O connections.
Optionally: use the CAB-GE0x for the Gigabit Ethernet connection towards a remote host or Datalogic WebSentinel™ monitoring station.
Matrix 450™ LT-03x Connection
Use the CAB-LD-102 (no power) cable (provided with the LT-03x), to connect the communication signals between the Matrix 450™ and the LT-03x while isolating the power. Through the CBX internal power switch you can control power to the Matrix 450™ independently from the LT-03x.
NOTE
Matrix 450™ does not support sourcing power towards the CBX in order to power I/O devices. These devices must be powered through the CBX or from an external source.
CAB-GE0x (to Remote Host or
Datalogic WebSentinel™ Monitor)
CAB-PG-0002
+ BA400
CAB-MS0x
CAB-LP-0x
CAB-LD-102
(no power)
Serial Host
PG-120
Ext. Trigger
CBX500
AUX (Matrix 450™ configuration)
I/O
MATRIX 450™ QUICK REFERENCE GUIDE
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Alternatively, Matrix 450™ + LT-03x can be connected directly to an Ethernet host through the Gigabit Ethernet connection (CAB-GE0x). If an external trigger is not necessary, the layout is simplified. The LT-03x is powered directly from the PG-120 through the CAB-PG­0105 cable. The CAB-LD-002 (with power) cable (provided with the LT-03x), is used to supply power to the Matrix 450™ from the LT-03x.
Matrix 450™ Standalone Layout to Ethernet Host
Matrix 450™ + LT-03x can also be used in an ID-NET™ Master/Slave configuration. See the Matrix 450™ Reference Manual for details, including power supply recommendations.
NOTE
If using separate power sources for LT-03x and Matrix 450™, make sure that LT-03x is powered up before Matrix 450™ in order to be correctly recognized.
CAB-GE0x
CAB-PG-0105
CAB-LD-002
(with power)
PG-120
Ethernet Host
(Data collection +
Matrix 450™ configuration)
MATRIX 450™ QUICK REFERENCE GUIDE
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CBX100/CBX500 Pinout for Matrix 450™
The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use this pinout when the Matrix 450™ reader is connected by means of the CBX100/CBX500:
CBX100/500 Terminal Block Connectors
Input Power Outputs
Vdc Power Supply Input Voltage + +V Power Source - Outputs
GND Power Supply Input Voltage - -V Power Reference - Outputs
Earth Protection Earth Ground O1+ Output 1 +
O1- Output 1 -
Inputs
O2+ Output 2 +
+V Power Source – External Trigger O2- Output 2 -
I1A External Trigger A (polarity insensitive)
Auxiliary Interface
I1B External Trigger B (polarity insensitive) TX Auxiliary Interface TX
-V Power Reference – External Trigger RX Auxiliary Interface RX
+V Power Source – Inputs SGND Auxiliary Interface Reference
I2A Input 2 A (polarity insensitive)
ID-NET™
I2B Input 2 B (polarity insensitive) REF Network Reference
-V Power Reference – Inputs ID+ ID-NET™ network +
Shield
ID- ID-NET™ network -
Shield Network Cable Shield
Main Interface
RS232 RS485 Full-Duplex RS485 Half-Duplex
TX TX+ RTX+ RTS TX- RTX­ RX *RX+ CTS *RX- SGND SGND SGND
* Do not leave floating, see Reference Manual for connection details.
CAUTION
Do not connect GND, SGND and REF to different (external) ground references. GND, SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0.8 Vdc.
MATRIX 450™ QUICK REFERENCE GUIDE
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STEP 3 – MOUNT AND POSITION THE READER
1. To mount the Matrix 450™ + LT-03x assembly, use the L-shaped mounting bracket to
obtain the most suitable position for the reader. The most common mounting configurations are shown in the figure below. Other mounting solutions are provided in the Matrix 450™ Reference Manual.
Figure 3 –Positioning with LT-03x L-shaped Mounting Bracket
CAUTION
Do not mount the Matrix 450™ + LT-03x assembly with the Matrix 450™ body mounting bracket accessory. The body mounting bracket is not designed to support the LT-03x.
2. When mounting the Matrix 450™ + LT-03x assembly, take into consideration these three
ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the reader can read a code at any tilt angle. Assure at least 10° Pitch or Skew to avoid direct illuminator light reflection which will reduce performance.
3. Refer to the Reading Diagrams to determine the correct reading distance according to
your application requirements.
NOTE
Rapid Configuration of the Matrix 450™ reader can be made either through the X-PRESS™ interface (steps 4-6) which requires no PC connection, or by using the VisiSet™ Setup Wizard (steps 7-8). Select the procedure according to your needs.
Both the X-PRESS™ interface and the VisiSet™ Setup Wizard are easy setup methods valid for single code applications with uniform labels that do not require reading at the extreme ends of the reading ranges shown in the diagrams.
For advanced applications including those that operate at the extreme ends of the reading ranges, use the VisiSet™ Calibration Tool. See the Help On Line for more details.
Pitch
Tilt
Pitch
Tilt
MATRIX 450™ QUICK REFERENCE GUIDE
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STEP 4 – FOCUS THE READER
Matrix 450™ provides a built-in tool called Blue Diamonds™ to aid focusing the reader. The Blue Diamonds™ are accessed through the X-PRESS™ Interface.
1. Remove the lens cover in order to focus the reader.
2. Prepare the correct accessory lens for your application:
NOTE
Once the lens is fully tightened to the mechanical stop (Step 1), it can be rotated counterclockwise (up to one full turn without loosening the lens), so that the diaphragm scale and locking knobs can be easily accessed from behind the LT-03x.
a. Remove the anti-vibration o-ring from the two Locking Knobs on the lens and loosen
them.
b. Adjust the Focus ring to the "Far position" and the Diaphragm ring to the "F2.8"
number setting which is the preferred setting for installation using the X-PRESS™ interface.
3. Power the reader on. During the reader startup (reset or restart phase), all the LEDs
blink for one second. On the connector side of the reader near the cable, the “POWER ON” LED (blue) indicates the reader is correctly powered.
4. Enter the Focus function by pressing and holding the X-PRESS™ push button until the
Focus LED is on.
Figure 4 – X-PRESS™ Interface: Focus Function
5. Release the button to enter the Focus function. The Blue Diamonds™ and laser pointers
turn on.
NOTE
If the reading surface is too dark, in order to increase the contrast, it may be helpful to place a piece of white paper at the Blue Diamonds™ positions to see them better.
The procedure is as follows: a. At the correct reading distance
(see the Reading Diagrams in this Quick Reference Guide), adjust the Focus ring towards the "Near position" until the Blue Diamonds™ are perfectly in focus, see Figure 5.
b. At long focal distances a "skew" angle may cause a noticeable difference in focus
between the two diamonds, in this case select the best possible focus (both diamonds slightly out of focus). Tighten the Focus Locking Knob.
c. Set the Diaphragm to the aperture stop (F-number) stated in the conditions relative to
the selected reading diagram and then tighten the Diaphragm Locking Knob.
d. Replace the anti-vibration o-ring onto the two Locking Knobs.
NOTE
If necessary you can use the Fine Focusing Tool in the VisiSet™ Setup Wizard for fine focusing. See Step 8.
READY
SETUP
FOCUS
TEST LEARN
GOODTRIGGERCOM STATUS
red yellow yellow green green
MATRIX 450™ QUICK REFERENCE GUIDE
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Figure 5 – Focus Function Using Blue Diamonds™
6. Exit the Focus function by pressing the X-PRESS™ push button once. The Blue Diamonds™ turn off.
7. Replace the lens cover, screwing it tightly to the base.
STEP 5 – CALIBRATE IMAGE DENSITY
In order to function correctly to the fullest extent of its capabilities, Matrix 450™ must acquire information regarding image density or PPI (pixels per inch). This calibration takes place through the X-PRESS™ Interface and the Focusing and PPI Setup Chart included in the package. This procedure is necessary for the first time installation, if the lens type is changed or if the focal distance is changed.
Locate
1. Enter the Focus function by pressing and holding the X-PRESS™ push button until the Focus LED is on.
2. Release the button to enter the Focus function. The Blue Diamonds™ and laser pointers turn on.
Figure 6 – X-PRESS™ Interface: Locate Function
3. From the Focusing and PPI Setup Chart, position the 1 mm code at the center of the Horizontal FOV (aligned with the laser pointers).
Figure 7 –Aligning the Focusing and PPI Setup Chart Using Laser Pointers as Reference
4. Exit the Focus function by pressing the X-PRESS™ push button once. The Blue Diamonds™ and laser pointers turn off.
Your reader can have one of the
above types of Blue Diamonds™.
Blue Diamond™
in focus
FOV
READY
SETUP
FOCUS
TEST LEARN
GOODTRIGGERCOM STATUS
red yellow yellow green green
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