This document has been created by Datafox GmbH and is copyrighted against third parties. Datafox
GmbH considers all contained information, knowledge and depictions as its sole property. All rights,
including also translation, reprint or copy of the whole document or parts of it, require written consent of Datafox GmbH. The assertion of all rights in this respect is reserved to Datafox GmbH, especially in case of the grant of a patent. The handover of this documentation does not establish a
claim to the license or the use of the soft- and hardware. Copies of the floppy disks and CDs may
only be made for the purpose of data backup. Every unauthorized copy of this documentation or the
Datafox software will be prosecuted.
Manual Datafox IPC Vario 10 Page II date: 07.02.2013 Version: 01.00.03
Content
1. For Your Safety 1
1. Introduction 2
1.1. Structure of the Documentation......................................................................................2
7.1. Appendix A – Technical Data .......................................................................................21
7.2. Appendix B – I/O Card (2 x Digital Input, 2 x Relay Output).........................................22
8. Index 24
Manual Datafox IPC Vario 10 Page III date 07.02.2013 Version: 01.00.03
1. For Your Safety
Safety Information for Datafox Products
given in the manual.
Do no insert any foreign objects into the openings and ports.
be performed by authorized specialists.
Some devices contain a lithium ion battery or a lithium battery.
Do not throw into fire!
Caution! Supply voltage: 12 V DC via DC connector 12 V / 24 V flat plug for vehicle connection
See respective type label / technical data.
The device must only be operated with a power-limited power supply
according to EN 60950-1. If you do not observe these instructions,
the device may be damaged.
The following temperature ranges must be observed: Environmental temperature range 0 °C (32 °F) to 40 °C (104 °F)
See also chapter „ambient conditions“.
must be turned off.
Persons with heart pacemakers:
When using the device, maintain a distance of at least 20 cm between the
heart pacemaker and the device in order to avoid possible interferences.
Turn the device off immediately if interferences are assumed.
Protection class: Observe the technical data of the respective device.
The device must only be operated according to the instructions
The device must not be opened. All maintenance work must only
In areas with cellphone ban, GSM, WLAN and other cellular modems
The manual contains a change history as well as a general part with safety information, the introduction and information concerning system requirements and system structure.
The general part is followed by the main part of the manual. It contains the chapter Product Description. In this chapter, device-specific components are described as well as the device's functions.
The final part of the manual provides technical data about the device and a glossary whose purpose
it is to ensure a consistent understanding between user and manufacturer.
1.2. Guarantee Restriction
All installers are responsible for the use of the device and its accessories in accordance with its intended purpose and in compliance with the applicable laws, standards and directives.
All data in this manual has been checked carefully. Nevertheless, errors cannot be excluded. Therefore, we offer no guarantee nor accept any liability for consequences that derive from errors of this
manual. Of course we are grateful if you point out errors to us. We reserve the right to make modifications in respect of technical progress. Our general terms and conditions of business apply.
Useful information which helps you avoiding possible mistakes during the installation,
configuration and commissioning is given here.
Caution:
Here, notes are provided which must be strictly observed. Otherwise, malfunctions of
the system will occur.
Caution:
Use the devices only according to regulations and follow the installation, commis-
!
Subject to technical alterations.
!
Numerous optional features, such as bar code reader, transponder reader, digital inputs etc.,
enable you to use the device for:
PZE - Personnel time recording
AZE - Order time recording
BDE - Operating data recording (I/O-processing)
ZK - Access control
FZDE - Vehicle data recording / telematics
This manual describes the functionality of the IPCand explains its characteristic features. For example, installation, operation and equipment of the device are described.
sioning and operating instructions. Installation and commissioning may only be performed by authorized specialists.
Caution:
Due to technical development, illustrations, function steps, procedures and technical
data may vary slightly.
According to the current state of the art, measures were taken to ensure that the device meets the
technical and legal regulations as well as safety standards. Nevertheless, malfunctions due to interferences through other devices can still occur.
Please observe local regulations when using the device.
2.2. Power Supply
Only operate the device externally with a limited power source in accordance with EN 60950-1.
Power supply of IPC devices: 12V DC power adapter with DC connector
12V/24V flat plug for vehicle connection
If the devices run with rechargeable batteries, note the instructions in chapter "Rechargeable Battery".
Caution:
In the event of non-compliance with these instructions, the device or the battery (if
!
any) can be damaged or destroyed!
2.3. Environmental Influences
Extreme environmental influences may damage or destroy the device and should be avoided. This
includes fire, extreme sunlight, water, extreme cold and extreme heat.
See respective type label of the device
2.4. Handling of the Touch Screen Display
Only use articles made of soft plastic when working with the touch screen display. Avoid any contact
between the display and hard or sharp objects. Do not place any objects on the display: risk of
breakage. If the display is damaged, avoid any contact with possibly escaping liquids. If you have
come in contact with such liquids, rinse thoroughly with water.
2.5. Maintenance / Repair
, Datafox devices are maintenance-free and must only be opened by authorized professionals. In
case of defects, please contact your dealer or the Datafox service hotline.
In order to remove impurities, only use a dry or at the maximum a slightly damped cloth.
Never use scouring or corrosive cleaning agents.
2.6. Further Notices
Do not expose the device to strong magnetic fields, especially during operation.
Operate the slots and connections of the device only with the appropriate intended equipment.
Ensure that the device is secured during transport. For reasons of safety, do not use the device
while driving a vehicle. Also ensure that technical equipment of your vehicle is not compromised by
the device.
2.7. Disposal
Observe local regulations concerning the disposal of packaging material, used batteries and
scrapped electrical equipment.
This product complies with the EU Directive No. 2002/95/EC, its appendices and the Council Decision laying down the restrictions of the use of hazardous substances in electrical and electronic
equipment.
The device is covered by the European Directive on Waste Electrical and Electronic Equipment
which came into force on February 13, 2003 and was translated into the legislation of the Federal
Republic of Germany on August 18, 2005.
As the user, it lies within your responsibility to dispose electrical and electronic equipment via the
designated collection facilities. The correct disposal of electrical and electronic equipment protects
human life and the environment.
For more information regarding the disposal of electrical and electronic equipment, please contact
your local authorities or waste disposal companies.
The IPC Vario 10 is a multifunctional industrial PC suitable for data collection and information display. Due to its resilient and closed plastic housing, it is suitable for use under extreme environmental conditions, e.g. in industrial production or logistics.
Thanks to the Intel
performance, reliability and durability of the IPC.
The high-resolution display with built-in touch operation facilitates good readability and easy handling of the device. Due to built-in modules, such as transponder reader or fingerprint module, as
well as the uncomplicated connection of peripherals, the IPC Vario 10 is an ideal all-rounder for use
in recording of labor time, production, machine and process data as well as inventory management.
Applications based on Windows can be installed and extensive input masks or technical drawings
be displayed. Test plans and formulas can be filled in on site or, if necessary, online. All information
needed is available at the workplace or on the central server at any time. For entry via touch a freely
configurable and scalable virtual keyboard is available for free.
®
AtomTM processor, only low heat development occurs, which contributes to high
Via this jack socket, headphones or speakers can be connected with a 3.5 mm jack plug (stereo).
MIC (Microphone port)
This jack socket is used for connecting a microphone with a 3.5 mm jack plug.
USB (U
Via both USB 2.0 ports, external USB devices can be connected.
LAN (L
Via both RJ45 sockets, the device can be connected to an Ethernet network, for example. For this
purpose, a Gigabit Ethernet capable cable has to be used.
VGA (V
This 15-pin socket is used for connecting an analog monitor with a resolution of max. 2048 x 1536
pixels.
RS232 (Serial interface – COM1)
Via this interface, serial peripherals are connected to the device.
RS232 or RS422 or RS485 (Serial interface – COM2)
This optionally available interface is designed either as classical RS232 interface or as differential
serial RS422 or RS485 interface. The selection of one of the three variants takes place on-board
and cannot be influenced by the user.
DIGIN (Dig
Via up to four optionally available floating inputs, slow digital data (e.g. production / standstill) can
be recorded.
RELOUT (Rel
These up to four optionally available PhotoMOS relay outputs enable the switching of external voltages.
Power supply
Connection of the supply voltage of the device.
niversal Serial Bus port)
ocal Area Network port)
ideo Graphics Array port)
ital Input; Connection see Appendix B)
ay Output; Connection see Appendix B)
Note:
Protective grounding
Via this port, a low-impedance connection to a central grounding point must be established in order to discharge interferences or static charges.
The proper installation of the IPC is essential for a convenient operation of the device. The device
can be installed directly (e.g. in a control cabinet) or using an optionally available wall bracket or
support arm. The location where the device is to be installed should not be exposed to direct
sunlight and reflections should be avoided as far as possible.
4.1. Scope of Delivery
Please ensure that the delivery is complete and undamaged before beginning with the installation or
commissioning. If the delivered goods are incomplete or damaged, please contact us within 14 days
after receipt of the goods.
4.2. Environmental Conditions
The IPC can be operated at an ambient temperature of +0 °C to +40 °C and at a relative humidity of
max. 90% (non-condensing).
After transporting the IPC, wait until the device has reached the ambient temperature before starting
the commissioning. In case of large temperature and humidity fluctuations, condensation can lead to
the formation of moisture inside the device, which can cause an electrical short circuit.
Due to the fanless operation and the compact construction, different measures have to be taken depending on the ambient temperature.
Caution:
When the system temperature reaches more than 50 °C, the brightness of the display is
!
At temperature [°C]
Description 0 - 25 0 - 35 0 - 40
Power supply may be located in the connection compartment X
Minimum distance from wall: 10 – 20 mm. X X
Minimum distance from wall: 50 mm. X
Suspension at metal plate X X
Ensure sufficient air exchange on the back side X
Operation in "minimum energy consumption" mode necessary X X
System temperature must not exceed 62 °C (control via ISMM) X X X
reduced automatically in order to reduce the heat development inside the device. In
such a case, please ensure sufficient cooling.
4.3. Minimum Energy Consumption Mode
The Datafox IPCs are delivered with "minimum energy consumption" mode set.
The deactivation of the minimum energy consumption mode has to be enabled in the Windows registry first. For more information see chapter „Registration
Please note that the setting of the minimum energy consumption mode contributes to a reduction of
temperature inside the IPC. Lower temperatures always have positive effects on the product life.
The industry PC can be installed in a control cabinet. For this purpose, a corresponding opening at
the control cabinet wall is required.
(A stencil for the opening is available at the product DVD <Datafox DVD\Industrie-PCs\IPC, SW und
Doku\IPC Optionen und Zubehör\Schaltschrankmontage Vario10>.)
When installing the device in the control cabinet, ensure that air circulation on the back side of the
IPC is possible. If necessary, this can be achieved by a fan in the cabinet. You can control the installation conditions with the help of the program ISMM. The system temperature must not exceed
60 °C.
4.4.2. Installation on the Wall Bracket
An alternative method for installing t
machine is the optionally available wall bracket.
Besides an easy installation, the bracket allows for
positioning the device in three operation angles (15 °,
22.5 ° and 30 °).
he IPC at a wall or
4.4.3. Installation on a Support Arm
With the also optionally available support arm, the IPC can be
installed on a desk, wall or machine.
Via four axes of rotation, the IPC can be turned to the desired
operation position.
The program ISMM is included in delivery serves for measuring the system temperature on the
board of the IPC. The system temperature must not exceed 62 °C; the temperature of the CPU must
not exceed 85 °C.
Calling the program:
In the program, select the tab "Temp Page". Here, you can see the temperatures.
The IPC is turned on by pressing the on/off button once. If the operating system Windows
stalled, the function of the button can be programmed via the power management. The PC is turned
off when the button is pressed longer than 4 seconds.
Caution:
If the operating system is not shut down properly, data loss may occur when turning off
!
If necessary, the Advanced Power Management configuration can be changed via the Power Configuration Menu of the BIOS (see Vario10_Board_man_v1.00.pdf).
the device.
5.2. Operation
The device has a touch screen and 19 function and control keys as default. In order to ensure a reliable operation and to avoid damaging the controls, observe the following notes:
The resistive touch screen must only be operated with fingers, gloves or a stylus.
The membrane keys (function and control key, on/off button) must be operated only with fin-
gers.
When using gloves, ensure that they are free of sharp-edged adhesions as for example glas
fragments or cuttings.
®
is in-
5.3. Description of Function/Control Keys
F1….
The assignment of the function keys depends on the software used.
ESC
Move the cursor one step in the corresponding direction.
If you add a new group or new user and assign only additional rights as described, you
can enable the access to the power options for specific users only. To restore the original
settings, double-click on the previously saved backup file of the key.
5.3.1.3. Function Keys
The assignment of the function keys cannot be changed by software settings.
The deactivation of function keys has to be specified when ordering the device.
If you ordered the IPC with the operating system Windows
booted from the hard disk during the first commissioning. During initial setup the loading process
takes a bit more time. As soon as the operating system has completed loading, you are requested
by dialogs to set-up the system by entering some individual information.
License Agreement:
Please read the license agreement displayed during the initial setup carefully. It contains
After finishing the initial setup, the operating system including pre-installed drivers and the software
for data exchange including optionally available and already integrated additional internal modules
are available to you.
important legal notes concerning the use of the software product. Only if you agree, are
you allowed to use the software pursuant to the terms and conditions of the license
agreement.
Note:
For both the initial setup of the IPC and changes in the BIOS settings a USB keyboard is
necessary. Before turning the device on, the keyboard must be connected via one of the
USB ports at the back side of the device.
An RIFD reader can be integrated either via an SDK interface or via a key emulator.
Type of Reader SDK HID
Transponder reader integrated. Unique EM4102, Hitag1, Hitag2, HitagS, Hewi EM4450
reading distance up to 8 cm. Reading and writing. Control via protocol or key emulator.
Legic transponder reader integrated, reading distance up to 4 cm. Reading on ly. Control via protocol.or key emulator
Mifare transponder reader integrated, reading distance up to 4 cm. Reading only. Control via protocol.
Mifare transponder reader integrated, reading distance up to 4 cm. Reading only. Control via protocol or key emulator.
Mifare-Desfire integrated, reading distance up to 2,5 cm with ISO card. Control via protocol.
Reader for SimonsVoss transponder. Reading only. Control via protocol.
iButton integrated. Read head on the front side.
X X
X X
X
X X
X
X
X
5.5.1. HID / Key-Emulator
The key emulator provides an HID (human interface device) interface which acts like a keyboard.
When you hold the transponder in front of the reader, the data are written out of the transponder at
the cursor position.
In a setup program (reader setup) you can determine which data are to be read out of the transponder.
For transponder readers using the key emulator, the key emulator has been installed.
You can find the key emulator and the program for setting the transponder reader on the product
DVD under
„_Datafox DVD\Industrie-PCs\IPC, SW und Doku\IPC Optionen und Zubehör\Transponderleser“.
Note:
You have to stop the key emulator first in order to make settings with the reader setup.
Interface: For the connection of the reader Com6 is used.
5.5.2. SDK Interface
The connection via SDK interface is a bit more complicated and requires knowledge in programming. Commands are provided giving you access to the reader. The reader can then be integrated
in an application.
For more information on reader integration see our product DVD:
„_Datafox DVD\Industrie-PCs\IPC, SW und Doku\IPC Optionen und Zubehör\Transponderleser“.
In case of malfunctions, first check all cable connections for intactness and correct position. Sometimes malfunctions have trivial causes. If the following measures for troubleshooting remain without
success, please contact your dealer.
6.1. Troubleshooting
Problem Possible Cause Measures
Operating display
is not illuminated
IPC does not start - missing power supply - check power supply
Screen is black - IPC is turned off
Screen flickers - faulty fluorescent bulb
Note:
Pixel errors in the TFT display are production-caused and represent no complaint-reason.
- missing power supply
- missing power supply
- IPC is in standby mode
- faulty control electronics
- check power supply
- turn IPC on
- check power supply
- touch the screen
- call service
6.2. Restore Delivery State
If you want to restore the delivery state of the device, proceed as follows:
- When starting the device, you can see the following screen for 10 seconds.
- Press F3.
- Restore the delivery state by pressing key 1.
For more information see our product DVD: „_Datafox DVD\Industrie-PCs\IPC, SW und Doku\IPC
Completely closed and fanless, silent and dirt resistant
Wall thickness 6 mm for heavy duty use
Vario10: 26,4 cm [10,4’’] TFT 800 x 600 (SVGA) - 400 cd/m²
Vario10: 26,4 cm [10,4’’] TFT 1024 x 768 (XGA) - 400 cd/m²
Vario12: 30,7 cm [12,1“] TFT 1024 x 768 (XGA) - 400 cd/m²
Resistive analog touch screen (4-wire)
Vario 10: 19 keys / Vario 12: 18 keys
Intel® Atom
Intel® 945GSE
Memory: max. 32MB shared
SSD (Solid State Drive) 60 GB
HDD (Hard Disk Drive) / SSD (Solid State Drive)
1 GB
2 GB
1 x Ethernet [GbE]
2 x USB 2.0
1 x RS232
1 x RS232/422/485
1 x VGA
1 x Sound [Spk / Mic]
Transponder reader - built-in (Unique, Hitag, Mifare, Legic, ….)
Fingerprint reader - built-in (IdenCom Biokey)
Up to 2 x I/O cards - built-in (2 x dig. inputs, 2 x relay outputs)
Technical Data of Inputs
1) The maximum detectable frequency of the input signal depends on the sampling rate. The sampling rate is
decisively dependent on the operating system, the application software and the processor load.
Technical Data of Outputs
2) The maximum switching frequency of the output. The real switchable frequency of the output is dependent on
the operating system, the application software and the processor load.
1 x I/O card - built-in (2 x dig. / 2 x analog inputs)
On-screen keyboard, freely configurable and scaleable - free of charge
Safety class: IP65 (front side)
power consumption: 25 W (basic device)
operating temp. range: 0°... 40° C
dimensions: 312 x 312 x 60 mm [12,3 x 12,3 x 2,4“]
weight: ca. 3.2 kg (basic equipment)
certification: CE nach/ according to EN 55022, EN 55024
Windows XP Professional for Embedded Systems
Windows XP Embedded POSReady
OS driver for XP Pro and Linux
100-240VAC power adapter
6V-24V built-in power supply /(for use in vehicles)
barcode reader (USB interface)
Fingerprint desktop reader (connection via RS232 interface)
wall mount kit
7.2. Appendix B – I/O Card (2 x Digital Input, 2 x Relay Output)
The I/O card serves for detecting two digital input signals (e.g. production/standstill) and for
switching two voltages. The electrically isolated inputs are suitable for nominal voltages of
up to 32V DC. Always two adjacent channels share a reference. Thus, signals of other devices can be connected without causing compensation currents on the ground line. The
PhotoMos relay outputs can switch currents of up to 250 mA. The Vario 10 can be equipped
with two of these I/O cards at most, so that four digital inputs and four relay outputs are
available.
Internally, both I/O cards are directly connected to the chip set, so that they can be operated via the application program with the help of an attached ismm.dll (CD directory "..\IPC
Optionen und Zubehör \IO-Karte\iSMM SDK v1.2"). For a simple function control of the
inputs and outputs, the pre-installed program iSMM (intelligent System Management Moni-
tor) can be used.
Note:
If the IPC is signed in at a network domain, the user signed in must have local administra-
The interfaces for the inputs and outputs are on separate terminal strips.
Pin Assignment of Digital Inputs
PIN DesignationMeaning Spg I/O1 I/O2
1 V12 12V Output (max. 0.1A) X
2 GND Device ground X
3 DIN1 Input 1 X
4 DIN2 Input 2 X
5 G12 Ref. for input 1 and 2 X X
6 DIN3 Input 3 X
7 DIN4 Input 4 X
8 G34 Ref. for input 3 and 4 X X
Pin Assignment of Relay Outputs
PIN DesignationMeaning Spg I/O1 I/O2
1 R1A Output 1 X
2 R1B Ref. for output 1 X
3 R2A Output 2X
4 R2B Ref. for output 2 X
5 R3A Output 3 X
6 R3B Ref. for output 3 X
7 R4A Output 4 X
8 R4B Ref. for output 4 X
tor rights in order that the I/O card works properly using the ismm.dll. The same applies
for the program iSMM.