Thank you for purchasing this Danuser Postmaster/Slab Blaster. We appreciate your business.
Your safety as an operator of our product is very important to us. Therefore, before you
assemble, install, operate, maintain, service, remove, or move your Danuser Postmaster/
Slab Blaster, read and understand this manual thoroughly. If there is anything you do not
understand, immediately contact your dealer, or contact our factory direct.
Your satisfaction in the performance and longevity of our product is also very important to us
and can be prolonged by proper assembly, installation, operation, maintenance, service, and
removal as instructed in this manual.
Thank you again for your business and for your trust in our product. Please feel free to
contact us at any time for further assistance.
Sincerely,
Danuser Machine Company, Inc.
500 East 3rd Street, P.O. Box 368, Fulton, MO 65251
Before you assemble, install, operate, maintain, service, remove, or move your Danuser
Postmaster/Slab Blaster, read this manual thoroughly. If there is anything you do not
understand, immediately contact your dealer, or call our factory direct at (573) 642-2246.
Powered equipment can be dangerous if not assembled, installed, operated, maintained,
serviced, removed, or moved properly.
Warranty Registration
To activate your warranty coverage and to provide you with efficient customer service,
please fill out your WARRANTY REGISTRATION FORM. This form is included in your
unit’s paperwork package. If you did not complete a WARRANTY REGISTRATION
FORM or did not receive one, please call Danuser Machine Company, Inc. Your satisfaction
with our product and your safety as a user of our product are both very important to us.
Symbols
Table of
Contents
This SAFETY ALERT symbol identifies important safety messages. Carefully read
each safety message that follows. Failure to understand and obey a safety message,
or recognize a safety hazard, could result in injury or death to you or others around you.
The operator is ultimately responsible for the safety of himself, as well as others, in the
operating area of the Postmaster/Slab Blaster.
Symbol
This is important information for proper use of this
equipment. Failure to comply may lead to premature
equipment failure.
Failure to follow these instructions may cause damage
to the implement or the vehicle, or minor personal
injury.
Failure to follow these instructions may result in
personal injury or death.
Immediate hazard! Failure to understand and obey this
warning is likely to result in personal injury or death.
Meaning
D A N G E R
Improper operation of this Postmaster/Slab Blaster can cause
serious personal injury or death. Operation of this Postmaster/
Slab Blaster should only be done by a competent adult acting in
compliance with the Operator's Manual. Since Postmaster and
Slab Blaster operations are beyond our control, we disclaim all
liability for any damages, injuries or death which may result.
3
Safety
W A R N I N G
Working with unfamiliar equipment can lead to careless injuries. Read and understand this manual and
the manual for your vehicle before assembling, installing, operating, maintaining, servicing, removing, or
moving this Postmaster/Slab Blaster. If there is anything in this manual you do not understand, contact
your dealer or Danuser Machine Company, Inc. The safe use of this attachment is strictly up to you, the
operator. If this attachment is used, loaned, or rented by any other person, it is the owner's responsibility
to make certain that the operator prior to operating:
• Reads and understands the Operator's Manuals
• Is instructed in safe and proper use
• The Postmaster/Slab Blaster is designed to be operated from the vehicle seat. Keep bystanders away
from the work area. Do not operate with another person in contact with any part of the Postmaster/
Slab Blaster.
• All operators of this attachment must read and understand this entire manual, paying particular
attention to safety messages and operation instructions, prior to assembling, installing, operating,
maintaining, servicing, removing, or moving the Postmaster/Slab Blaster.
• Please remember it is also important that you read, understand, and follow safety signs on the
attachment. Clean or replace all safety signs if they cannot be clearly read and understood. They are
there for your safety as well as the safety of others. Danuser Machine Company, Inc. will furnish
new safety signs upon request at no charge.
• All things with moving parts are potentially hazardous. There is no substitute for a cautious, safe minded operator who recognizes potential hazards and follows reasonable safety practices.
• Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and ear
plugs are recommended during assembly, installation, operation, maintenance, service, removal, or
movement of the attachment.
• When the use of hand tools is required to perform any part of assembly, installation, operation,
maintenance, or service of the attachment, be sure the tools used are designed and recommended by
the tool manufacturer for that specific task.
• Never check pressurized system for leaks with your bare hand. Wear proper hand and eye protection
and use wood or cardboard when searching for suspected leaks. Oil escaping from pinhole leaks
under pressure can penetrate skin and create a serious medical emergency. If any fluid is injected
into the skin, gangrene, blood poisoning, even death may result. Obtain medical attention immediately.
• Always use two people to handle heavy, unwieldy components during assembly, installation,
maintenance, service, removal, or movement of the Postmaster/Slab Blaster.
• Never place any part of your body where it would be in danger if movement should occur during
assembly, installation, operation, maintenance, service, removal, or movement of the Postmaster/Slab
Blaster.
• Only properly trained people should operate this equipment. Do not allow anyone who has not read
this entire manual and understands the safety rules, safety signs, and operation instructions to use this
attachment.
• Never allow children to operate or be around the Postmaster/Slab Blaster.
• Do not allow riders on the equipment at any time. There is no safe place for any riders.
• Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating
this equipment. Consult your doctor about operating this equipment while taking prescription
medications.
4
Safety
• Consult local utility companies to make certain there are no buried gas lines, electrical cables, etc., in
the work area before beginning operation.
(continued)
• Do not drive posts near underground utility lines.
• Stay away from power lines when transporting, raising, or operating the Postmaster/Slab Blaster.
• Before you operate the attachment, check over pins and connections to be sure all are securely in
place. Make sure Postmaster/Slab Blaster is securely latched to the vehicle.
• Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts.
• Never place yourself between the vehicle and the attachment.
• Never allow anyone under the attachment at any time.
• Keep clear of the Postmaster/Slab Blaster while in operation. Never position, align, or support the
post by hand or with any tool when the hammer is in operation.
• Do not exceed the vehicle's rated operating load. Use sufficient counterweights. Move the vehicle
slowly when the attachment is raised.
• Carry the load low. A heavy load can cause instability of the vehicle. Use extreme care during
travel. Slow down on turns and watch out for bumps. Use all safety devices, including a seat belt, as
recommended in the vehicle operator’s manual.
• Do not operate the Postmaster/Slab Blaster on steep hillsides. When operating the Postmaster/Slab
Blaster on uneven or hilly terrain, position the vehicle with the attachment uphill. With the
attachment downhill, the vehicle could tip when attempting to raise the attachment. Consult your
vehicle operator’s manual for maximum incline allowable.
• Always shut off the vehicle engine and remove the key before dismounting the vehicle, adjusting the
attachment, or servicing the Postmaster/Slab Blaster. Never leave equipment unattended with the
vehicle running.
• Never attempt repairs or adjustments while the equipment is in operation.
• Before disconnecting hydraulic lines or fittings be sure to relieve all pressure by cycling all hydraulic
controls after shutdown. Remember hydraulic systems are under pressure whenever the engine is
running and may hold pressure after shutdown.
• Always use care when operating the Postmaster/Slab Blaster. Most accidents occur because of
neglect or carelessness.
Safety is a primary concern in the design, manufacture, sale, and use of Postmasters/Slab Blasters.
Danuser confirms to you, our customer, our concern for safety.
• Round, square, or H-beam heads available for wood or steel posts, preventing post
mushroom. T-post adapter and custom heads up to 8" x 8" are also available.
• Drive up to 60 post an hour.
• Slab Blaster breaks up to 9" thick concrete.
12 GPM
2000 PSI
6
Hydraulic
Filtration Requirements:
Requirements
• A filter of, at least, 25 micron filtration is required. A filter capable of 10 micron
filtration is preferred. The majority of paper type filters are 25 microns or better.
NOTE
• A low pressure type filter can be installed in the return line from the control valves to
the sump. A low pressure type filter can, also, be installed in the sump or pump intake
line, but must be sized large enough to avoid starving the pump.
• A high pressure type filter can be used between the pump and the control valves.
• If the source of the hydraulic power does not have a filter, it will be necessary to install
one at some point in the system so, at least, part of the hydraulic oil is being filtered
whenever the system is operating. After a filter is installed and before attaching the
Postmaster/Slab Blaster, the entire hydraulic system should be drained, filled with new
oil, and operated for 30 minutes or until the system is warm. During this run time,
operate all valves, cylinders, and hydraulic motors on the attachment.
Pressure and Flow Requirements:
• The Postmaster/Slab Blaster is designed to operate at 12 GPM and 2000 PSI.
The life of the hydraulic motor is almost entirely dependent upon cleanliness
of the oil. Instructions in your vehicle operator’s manual regarding filter and
oil changes should be carefully followed. Even small amounts of dirt in the
hydraulic oil can cause premature motor failure that is not covered by warranty.
Valve Requirements:
• The hydraulic system used to power the Postmaster/Slab Blaster should be equipped
with a four-way valve large enough to carry full pump outlet without restricting flow
and causing oil heating.
• The four-way valve requires a relief valve which will open and relieve extreme
pressures between the Postmaster/Slab Blaster and control valve, even when the control
valve is in a neutral position. This feature can be obtained by connecting two external
relief valves between the main lines running from the control valve to the Postmaster/
Slab Blaster in such a way that high pressure in either line will be relieved to the other
line.
Hydraulic Fluid Selection Requirements:
• Premium grade petroleum based fluids will provide the best performance.
• Fluids that contain anti-wear agents, rust inhibitors, anti-foaming agents, and oxidation
inhibitors are recommended.
• The viscosity of the fluid should never fall below 70 SUS (13 cST). The best viscosity range of the Postmaster/Slab Blaster is 100-200 SUS (20-43 cST).
7
Assembly &
Installation
W A R N I N G
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, gloves, and ear
plugs are recommended
during assembly,
installation, operation,
maintenance, service,
removal, or movement of
the attachment.
Prepare the Vehicle
Read and understand the manual for your vehicle before assembling or installing the
Postmaster/Slab Blaster. The vehicle must be equipped with a universal quick attach hitch
and auxiliary hydraulics. The use of the Postmaster/Slab Blaster may require the addition of
counterweights to ensure the attachment does not exceed the rated capacity of your vehicle.
D A N G E R
Do not exceed the vehicle's rated operating load. If
necessary, use sufficient counterweights.
Add Additional Weight
Adding additional weight, up to 700 lbs. total hammer weight, is recommended on both the
Postmaster and Slab Blaster, except when using a T-post adapter. Add weight in a variety of
ways: logging chain, metal punch slugs, lead tire weights, etc. Do not use concrete or sand.
STEP 1: If your unit was shipped in the upright position, remove the lag bolt securing the
Postmaster/Slab Blaster to the pallet.
STEP 2: Remove the metal bands from around the mounting plate and pallet.
STEP 3: If you have received a Postmaster with Grapple, remove the Grapple from the
Postmaster. The Grapple will be installed later.
NOTE
If you have purchased a Postmaster with Grapple, it is recommended you use
your Postmaster without the Grapple a few times before installing the Grapple.
The Grapple installation instructions are located in the Operation section of this
manual following the Postmaster operation instructions.
WARNING
C A U T I O N
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
STEP 4: Install the Postmaster/Slab Blaster by following your vehicle operator’s manual
for installing an attachment. After making sure the attachment is securely latched
to the vehicle, remove the shipping pallet.
W A R N I N G
Make sure the Postmaster/Slab Blaster is securely latched
to the vehicle. Failure to do so could result in separation of
the attachment from the vehicle.
STEP 5: Remove the hydraulic hoses from the quick attach plate hose holder, and use the
quick couplers to connect the hydraulic hoses to the vehicle's auxiliary hydraulics.
W A R N I N G
Remember hydraulic systems are under pressure whenever
the engine is running and may hold pressure after
shutdown. Before connecting or disconnecting hydraulic
hoses, be sure to relieve all pressure by cycling all
hydraulic controls after shutdown.
C A U T I O N
Do not route the hydraulic hoses through the quick attach
plate hose holder at this time. Damage to the hydraulic
hoses will occur.
STEP 6: Remove the transit bolt from the top left of the hammer rails.
8
Assembly &
Installation
(continued)
C A U T I O N
Always reinstall the transit bolt before transporting or
shipping the Postmaster/Slab Blaster. This bolt prevents
the hammer from sliding during transport or shipping.
STEP 7: Ensure the safety catch is in place. The safety catch prevents the hammer from
sliding out of the Postmaster/Slab Blaster.
W A R N I N G
Do not tilt or operate the Postmaster/Slab Blaster without
the safety catch in place. The hammer could slide out of
the Postmaster/Slab Blaster and cause serious injury or
death.
Transit Bolt
Safety Catch
STEP 8: Raise the Postmaster/Slab Blaster in the air, and tilt it forward 90°. Watch for any
obstructions or pinching of hydraulic hoses.
STEP 9: Shut off the vehicle engine.
STEP 10: Grease the exposed hammer rails.
STEP 11: Again ensure the safety catch is in place, and pull the hammer out towards you
until it hits the safety catch. Grease the rest of the hammer rails, and oil the chain
drive.
STEP 12: Set the hydraulic flow control at 3.
Flow
Control
C A U T I O N
Do not operate the Postmaster/Slab Blaster without first
setting the flow control. Serious damage to the drive
assembly may occur.
9
Assembly &
Installation
STEP 13: Start the vehicle. Running at full throttle, engage the auxiliary hydraulics. Note
the direction of the chain rotation (visible from the operator’s seat). The chain
should be rotating from the bottom to the top. If it is not, reverse the hydraulic
hoses.
(continued)
Vehicle
NOTE
W A R N I N G
Keep hands and loose clothing clear of the chain drive
assembly. Severe personal injury could occur.
Pick-Up Link
Hammer
If the Grapple is installed and the chain is not rotating at all, reverse the
hydraulic hoses.
W A R N I N G
Remember hydraulic systems are under pressure whenever
the engine is running and may hold pressure after
shutdown. Before connecting or disconnecting hydraulic
hoses, be sure to relieve all pressure by cycling all
hydraulic controls after shutdown.
STEP 14: Check the hydraulic system for leaks.
W A R N I N G
Never check pressurized system for leaks with your bare
hand. Wear proper hand and eye protection and use wood
or cardboard when searching for suspected leaks. Oil
escaping from pinhole leaks under pressure can penetrate
skin and create a serious medical emergency. If any fluid
is injected into the skin, gangrene, blood poisoning, even
death may result. Obtain medical attention immediately.
STEP 15: After the correct chain rotation has been achieved, count the number of rotations
of the pick-up link per minute.
STEP 16: The number of rotations equals the number of hammer strikes per minute. If you
want to increase the speed, then increase the flow control setting by 1 increment
at a time until you reach the desired number of rotations per minute. DO NOT
exceed the maximum of 50 rotations per minute.
W A R N I N G
10
Exceeding 50 rotations per minute will cycle the chain faster
than the hammer drops, making the chain come into contact
with the hammer as it is still falling. This will cause severe
damage to the drive assembly.
Assembly &
Installation
STEP 17: After setting the flow control, turn off the auxiliary hydraulics. Slide the hammer
back into the Postmaster/Slab Blaster.
STEP 18: Slowly tilt the Postmaster/Slab Blaster back to a vertical position.
(continued)
Operation
Postmaster
D A N G E R
The Postmaster is
designed to be operated
from the vehicle seat.
Keep bystanders away
from the work area. Do
not operate with another
person in contact with any
part of the Postmaster.
STEP 19: Shut off the vehicle, and disconnect the hydraulic hoses. Route the hydraulic
hoses through the quick attach plate hose holder, and reconnect the hydraulic
hoses to the vehicle auxiliary hydraulics.
D A N G E R
Before you operate the attachment, check over pins and
connections to be sure they all are securely in place. Make
sure the Postmaster/Slab Blaster is securely latched to the
vehicle.
D A N G E R
Consult local utility companies to make certain there are
no buried gas lines, electrical cables, etc., in the work
area before beginning operation. Do not drive posts near
underground utility lines.
C A U T I O N
D A N G E R
Stay away from power
lines when transporting,
raising, or operating the
attachment.
Do not operate the Postmaster/Slab Blaster with the transit
bolt installed.
If you have purchased a Postmaster with Grapple, we recommend you use your Postmaster
without the Grapple a few times before installing the Grapple.
STEP 1: Without the Grapple, the Postmaster requires a second person to position the post.
This person will set the post at the desired location and grasp the post securely,
making sure his hands are at least 30 inches from the top of the post.
D A N G E R
When using a second person, do not turn on the auxiliary
hydraulics until the second person is clear from the work
area.
STEP 2: After the post is in position, move the vehicle with the arms raised and position the
Postmaster directly over the top of the post.
STEP 3: Lower the Postmaster onto the top of the post, ensuring the post is inside of the
positioning collar. Continue lowering until the collar and head assembly have
moved up approximately 2 inches. Gauge this measurement by watching the post
guide on the back of the attachment, visible from the vehicle operator’s seat.
D A N G E R
After the post is in position, the second person must move
away from the Postmaster and vehicle.
11
Operation
(continued)
STEP 4: After the second person has cleared the area, continue lowering the Postmaster
onto the post approximately 24 inches. Gauge this measurement by noting when
Post Guide (when moved
6" above reinforcement plate)
Reinforcement Plate
Post Guide
(when moved up 2")
Rubber Cushion
Quick Attach Plate
STEP 5: Move the vehicle slowly left, right, forward, or backward as needed until the post
appears vertical to the ground.
STEP 6: The Postmaster can now be activated by turning the auxiliary hydraulics to the forward position. Drive the post into the ground until the post guide is approximately 6 inches above the rubber cushion. If needed, shut off the auxiliary
hydraulics and reposition the vehicle to ensure the post is driven into the ground
straight.
C A U T I O N
Failure to lower the Postmaster as the post guide nears the
rubber cushion will result in the hammer bottoming out.
Although occasional bottoming out of the hammer will give
the operator a jolt, it will not (under normal load conditions)
damage the Postmaster. However, repeated bottoming out
of the hammer will cause structural damage and excessive
wear to the Postmaster and vehicle lift arms.
12
Assembly &
Installation
Grapple
STEP 7: Repeat STEPS 4 and 6 until the post has been driven to the desired depth.
STEP 8: Shut off the auxiliary hydraulics, raise the Postmaster until the post is cleared,
and move to the next post.
Once you have become comfortable with the operation of the Postmaster and are driving
posts in straight, you are ready to install your Grapple.
STEP 1: Lower the Postmaster to the ground, and shut off the vehicle.
W A R N I N G
Remember hydraulic systems are under pressure whenever
the engine is running and may hold pressure after
shutdown. Before connecting or disconnecting hydraulic
hoses, be sure to relieve all pressure by cycling all
hydraulic controls after shutdown.
Assembly &
Installation
(continued)
STEP 2: Set the Grapple down in front of the Postmaster, aligning the square tubes of the
Grapple with the square tubes of the Postmaster (one on either side of the chain
guard and drive assembly).
STEP 3: Remove the hitch pins from the Grapple mounting tubes.
STEP 4: Slide the square tubes of the Grapple into the tubes of the Postmaster. Align the
mounting holes, and insert the provided hitch pins and hair pins.
W A R N I N G
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, gloves, and ear
plugs are recommended
during assembly,
installation, operation,
maintenance, service,
removal, or movement of
the attachment.
C A U T I O N
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
STEP 5: Route the hydraulic hoses for the Grapple through the quick attach plate hose
holder, and connect the couplers to the corresponding couplers located directly
belowtheowcontrol.
STEP 6: The Grapple hydraulic system has been shipped dry and will require the auxiliary
erratic until all the air is out of the hydraulic system.)
STEP 7: With the vehicle running at slow idle, turn the auxiliary hydraulics to the forward
position for a few seconds at a time until the Grapple arms raise. (Be cautious
when the Grapple is raised and the jaws are completely open, as the hammer will
rise.)
C A U T I O N
Repeated bottoming out of the hammer will cause severe
damage to the attachment and will void all warranties.
STEP 8: Reverse the auxiliary hydraulics until the jaws close.
STEP 9: Repeat STEPS 7 and 8 until Grapple operation is smooth.
STEP 10: Once you have accomplished smooth operation and the Grapple jaws are closed,
return the auxiliary hydraulics to the forward position until the hammer starts to
raise. This will raise and open the Grapple jaws.
Operation
With Grapple
D A N G E R
The Postmaster is
designed to be operated
from the vehicle seat.
Keep bystanders away
from the work area. Do
not operate with another
person in contact with any
part of the Postmaster.
D A N G E R
Stay away from power
lines when transporting,
raising, or operating the
attachment.
D A N G E R
Before you operate the attachment, check over pins and
connections to be sure they all are securely in place. Make
sure the Postmaster/Slab Blaster is securely latched to the
vehicle.
D A N G E R
Consult local utility companies to make certain there are
no buried gas lines, electrical cables, etc., in the work
area before beginning operation. Do not drive posts near
underground utility lines.
C A U T I O N
Do not operate the Postmaster/Slab Blaster with the transit
bolt installed.
13
Operation
(continued)
Picking up a post from the ground may require a few tries to get it perfect. We recommend
attaching a 24 inch length of deck chain to the hook provided next to the bottom of the drive
assembly. This will help the operator align the Grapple jaws with the head of the post,
ensuring a perfect pick-up of the post every time.
NOTE
STEP 1: Set the post(s) on the ground with the head(s) of the post(s) facing the vehicle.
STEP 2: Raise the Postmaster approximately 2 feet off the ground, making sure the Grapple
arms are in the up position and the jaws are open.
STEP 3: Drive the vehicle forward and position the Postmaster over the head of the post.
Align the end of the guide chain approximately 1 to 2 inches to the right of the
head of the post.
NOTE
STEP 4: After the vehicle is in position, lower the lift arms until the Postmaster is resting
lightly on the post, allowing for the grapple to center the post.
STEP 5: Turn the auxiliary hydraulics to the reverse position until the jaws close on the
post.
STEP 6: Lift the Postmaster 4 to 6 inches off the ground. Turn the auxiliary hydraulics to
the reverse position until the post is securely held by the Grapple.
This guide chain may need to be adjusted up or down in length to compensate for
the arc of the vehicle’s lift arms.
You do not need to center the jaws over the post since the grapple is self aligning.
STEP 7: Raise the arms of the vehicle until the post has swung down and is clear of the
ground. This should set the head of the post into the positioning collar. If the
post is jammed against the front or back of the positioning collar, DO NOT release
the jaws. Back up the vehicle while lowering the post to the ground. Once the
post is on the ground, open the jaws.
W A R N I N G
Opening the jaws of the Grapple when the post is not in the
positioning collar could cause the post to fall back toward
the vehicle. Serious injury to the operator could occur.
NOTE
STEP 8: When the post has been properly positioned in the positioning collar, move the
vehicle to the desired location, and lower the lift arms until the tip of the post is
touching the ground.
If the post was jammed on the back of the positioning collar (toward the vehicle),
shorten the guide chain one link at a time. Repeat STEPS 3 - 7 until the post is
positioned in the collar. If the fence post was jammed on the front of the
positioning collar, lengthen the guide chain one link at a time. Repeat STEPS 3 7 until the post is positioned in the collar.
14
STEP 9: Brieyturntheauxiliaryhydraulicstotheforwardpositionjustenoughtoreleasethe hydraulic pressure. You do not want the jaws to open at this time. Releasing
the hydraulic pressure should loosen the jaws enough that the post will slide
through but still maintain the spring tension that is holding the post in position.
STEP 10: Align the post by moving the vehicle and using the guide chain as a plum line.
Operation
STEP 11: Lower the Postmaster onto the post approximately 24 inches. Reposition the
vehicle using the guide chain as a plum line.
(continued)
STEP 12: Turn on the auxiliary hydraulics in the forward position. This will open the jaws,
swing the Grapple out of the way, and start the hammer.
BACK OF POSTMASTER
Post Guide (when moved
6" above reinforcement plate)
Reinforcement Plate
Post Guide
(when moved up 2")
Rubber Cushion
Quick Attach Plate
STEP 13: The Postmaster can now be activated by turning the auxiliary hydraulics to the forward position. Drive the post into the ground until the post guide is approximately 6 inches above the rubber cushion. If needed, shut off the auxiliary
hydraulics and reposition the vehicle to ensure the post is driven into the ground
straight.
Assembly &
Installation
Tilt
C A U T I O N
Failure to lower the Postmaster as the post guide nears the
rubber cushion will result in the hammer bottoming out.
Although occasional bottoming out of the hammer will give
the operator a jolt, it will not (under normal load conditions)
damage the Postmaster. However, repeated bottoming out
of the hammer will cause structural damage and excessive
wear to the Postmaster and vehicle lift arms.
STEP 14: Repeat STEPS 11 and 13 until the post has been driven to the desired depth.
STEP 15: Shut off the auxiliary hydraulics, raise the Postmaster until the post is cleared,
and move to the next post.
STEP 1: Grease the 2 grease zerks on the hydraulic cylinder.
STEP 2: Attach the wiring harness to the diverter valve on the Postmaster.
Remove Cover
STEP3: Route the wires along the hoses to the vehicle, and secure them with zip-ties.
15
Assembly &
Installation
STEP 4: Route the control portion of the wiring harness along the loader arm of the vehicle
and into the cab, and secure the wiring with zip-ties. Mount the switch out of the
way of other controls.
(continued)
Operation
With Tilt
Operation
Slab Blaster
D A N G E R
NOTE
STEP 5: Connect the remainder of the wiring harness to a 12 volt power supply. If necessary, consult your dealer.
Tilt the Postmaster by holding the switch in either direction, and activate the auxiliary
hydraulics.
Keep wiring a safe distance from hot components such as a heater or exhaust.
D A N G E R
Before you operate the attachment, check over pins and
connections to be sure they all are securely in place. Make
sure the Postmaster/Slab Blaster is securely latched to the
vehicle.
D A N G E R
The Postmaster is
designed to be operated
from the vehicle seat.
Keep bystanders away
from the work area. Do
not operate with another
person in contact with any
part of the Postmaster.
D A N G E R
Stay away from power
lines when transporting,
raising, or operating the
attachment.
Consult local utility companies to make certain there are
no buried gas lines, electrical cables, etc., in the work
area before beginning operation. Do not drive posts near
underground utility lines.
C A U T I O N
Do not operate the Postmaster/Slab Blaster with the transit
bolt installed.
The Slab Blaster operates basically the same as the Postmaster with the exception that the
Slab Blaster has a one-piece hammer. It does not have a separate head and hammer assembly.
The Slab Blaster hammer has approximately 9 inches of wearable, hardened steel hammer
point.
STEP 1: Move the vehicle into position with the arms raised and the Slab Blaster positioned directly over the concrete you wish to break up.
STEP 2: Lower the Slab Blaster until it is approximately 2 to 3 inches off of the concrete.
This means the hammer will be slightly pushed up into the hammer rails.
16
C A U T I O N
Failure to lower the Slab Blaster 2 to 3 inches from the
ground will result in the hammer hitting the rubber cushion.
Although occasional bottoming out of the hammer will give
the operator a jolt, it will not (under normal load conditions)
damage the Slab Blaster. However, repeated bottoming out
of the hammer will cause structural damage and excessive
wear to the Slab Blaster and vehicle lift arms.
Operation
STEP 3: The Slab Blaster can now be activated by turning the auxiliary hydraulics to the
forward position.
(continued)
Removal &
Storage
NOTE
Before storage, the Postmaster/Slab Blaster should be thoroughly cleaned, washing off all
dirt and grime. If you have a Grapple or Tilt, coat the exposed portions of the cylinder rod
The Slab Blaster will break up approximately ten square feet of concrete per
minute. The thickness (up to 9 inches) and the toughness of the concrete will
affect your speed.
D A N G E R
Never allow anyone under the attachment at any time.
STEP 2: Shut off the vehicle engine, lower the arms, relieve all hydraulic pressure (by
activating the vehicle controls), and remove the vehicle key before leaving the
vehicle seat.
W A R N I N G
Before disconnecting hydraulic lines or fittings be sure
to relieve all pressure by cycling all hydraulic controls
after shutdown. Remember hydraulic systems are under
pressure whenever the engine is running and may hold
pressure after shutdown.
STEP 3: Disconnect the hydraulic hoses from the vehicle's auxiliary hydraulics.
NOTE
STEP 4: Follow your vehicle operator's manual for removing an attachment.
Connect the quick couplers together to prevent contaminants from entering the
Postmaster/Slab Blaster hydraulic system.
17
Troubleshooting
PROBLEM POSSIBLE CAUSE SOLUTION
Slow Speed
are too small or incompatible
c) Line restrictions Clear lines.
d) Dirty oil or oil filter Change oil and oil filter according to
vehicle manufacturer’s
recommendation.
e) Hydraulic pump worn See your dealer for repairs.
or damaged
Fast Speed
Oil Leaks
c) Hydraulic motor seals See your dealer for repairs.
worn or damaged
d) Hydraulic cylinder seals See your dealer for repairs.
worn or damaged
Oil Over
Heating
a) Flow control setting too low Increase flow control setting.
b) Fittings or connections Replace with proper fittings.
a) Flow control setting too high Decrease flow control setting.
a) Fittings loose or damaged Tighten or replace fittings.
b) Hoses loose or damaged Tighten or replace hoses.
a) Low quantity of Fill reservoir to proper level. hydraulic oil Increase reservoir storage capacity.
b) Improper oil Replace with proper oil.
c) Dirty oil or oil filter Change oil and oil filter according
to vehicle manufacturer’s
recommendation.
d) Fittings loose or damaged Tighten or replace fittings.
e) Hoses loose or damaged Tighten or replace hoses.
f) Improper hose size Check hose diameter and length
requirements.
Hydraulic
Hose Failure
b) Hoses worn or damaged Replace hoses.
c) Hose rating too low for Replace with hoses with
hydraulic system pressure working pressure rated higher
than vehicle hydraulic pressure.
d) Hoses pinched Reroute hoses.
For additional assistance, please call your dealer or contact Danuser direct:
a) Hydraulic relief pressure Adjust vehicle hydraulic relief
setting too high pressure setting to within drive
unit specifications.
The majority of all hydraulic component failures are caused by contamination of the
hydraulic oil. At all times, keep dirt and other contaminates from entering the hydraulic
system during connecting and disconnecting the hydraulic system. Always use dust caps
and plugs on all quick disconnects when not in use.
CHECK ALL HYDRAULIC HOSE ASSEMBLIES
Check for cracked or brittle hoses. Replace hoses immediately if cracked or brittle.
Replacement of hoses before failure will prevent loss of hydraulic oil, hydraulic oil
contamination, and component damage caused by cavitation.
CHECK ATTACHMENT AND ALL ACCESSORIES
Check all bolts and fasteners for tightness. Visually inspect the attachment for damage.
Visually check the drive chain for alignment. Check the flow control mounting bolts for
damage or breakage, and replace if necessary. (Repeated bottoming out of the attachment is
the only cause of damage to the mounting bolts. If mounting bolts are damaged or breaking,
check the complete attachment for structural damage and review operating procedures.)
CHECK RUBBER CUSHION
Visually check the rubber cushion for damage and wear. (Repeated bottoming out of the
unit is the only cause of wear or damage to the rubber cushion. If the rubber cushion is
showing wear or damage, check the complete attachment for structural damage and review
operating procedures.)
EVERY 40 HOURS
GREASE ZERKS
Grease the zerks on each of the 4 bearings. Grease the zerks on both ends of the Grapple's
pivot linkage.
LUBRICATE ATTACHMENT
Lubricate the hammer rails. Lubricate the drive chain and chain coupling with a high
quality commercial chain lubricant.
CHECK ATTACHMENT AND ACCESSORIES
Visually inspect the nylon guide plate for wear. Replace the nylon guide plate if the drive
chain is hitting the flathead socket capscrews. Check the bolts on the Postmaster upper head
assembly for tightness.
19
Service
D A N G E R
Never attempt repairs or adjustments while the equipment
is in operation.
W A R N I N G
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, gloves, and ear
plugs are recommended
during assembly,
installation, operation,
maintenance, service,
removal, or movement of
the attachment.
C A U T I O N
Because of the weight of
some components, and
because some
components are difficult
to balance, two people are
required for safe
assembly and installation
of this equipment.
REPLACING THE DRIVE CHAIN
STEP 1: Remove the safety catch pin from the top of the frame. Insert a hook into the chain
links welded to the top of the hammer, and lift out the hammer with a hoist,
forklift, or another vehicle. Lay the hammer on the ground.
STEP 2: Disconnect the hydraulic hoses, and remove the Postmaster/Slab Blaster from the
vehicle.
STEP 3: Carefully lay down the Postmaster/Slab Blaster on its back.
STEP 4: Remove the front cover.
STEP 5: Remove the chain. (The drive chain has been welded together and must be cut off.)
STEP 6: Loosen the bolts on the bearings, allowing the sprockets to slide closer together for
reassembly.
NOTE
STEP 7: Check the alignment of the sprockets by measuring the distance from each side
of the sprocket to the frame on the upper and lower sprocket. Then place a straight
edge on the side of the sprockets from the upper sprocket to the lower sprocket to
ensure straight alignment.
Check sprockets and nylon guide plate for wear and replace if necessary.
Equal Measurements
Bearing
Shaft
Equal Measurements
(both sides)
Frame
Upper
Sprocket
Straight
Edge
Equal Measurements
(both sides)
Lower
Sprocket
20
Shaft
Bearing
Service
(continued)
STEP 8: Position the new drive chain around the frame and sprockets, and install the pick up link. Drive pins through the pick-up link and chain, weld connector pin holes
shut,andgrindweldush.
Drive pin through pick-up link
Pick-Up Link
and chain. Weld connector
pin holes shut. Grind
Drive Chain
welds ush.
STEP 9: Slide the bearings back out and tighten the bolts. Measure the distance between
the two shafts. This measurement must be the same on both sides.
STEP 10: Check the tension of the drive chain by placing a 50 lb. weight (or the upper head
assembly) on the center of the chain, midway between the upper and lower
STEP 1: Remove the safety catch pin from the top of the frame. Insert a hook into the chain
links welded to the top of the hammer, and lift out the hammer with a hoist,
forklift, or another vehicle. Lay the hammer on the ground.
STEP 2: Disconnect the hydraulic hoses from the vehicle auxiliary hydraulics, remove them
from the quick attach plate hose holder, and reconnect the hydraulic hoses to the
vehicle.
C A U T I O N
Do not tilt the Postmaster with the hydraulic hoses routed
through the quick attach plate hose holder. Damage to the
hydraulic hoses will occur.
STEP 3: Raise the Postmaster in the air, and tilt it forward 90°. Watch for any obstructions
or pinching of hydraulic hoses.
STEP 4: Shut off the vehicle engine.
21
Service
(continued)
STEP 5: With the Postmaster in a horizontal position, remove the head assembly.
STEP 6: If you are changing the collar only, then remove the bolts securing the collar to the
upper head assembly, and install the desired collar using the existing bolts.
Reinstall the head assembly with the collar into the Postmaster. If you are changing the upper head assembly only, then remove the bolts securing the collar
to the existing upper head assembly, and install the collar onto the new head
assembly. Install the new assembly into the Postmaster. If you are changing the
complete upper head assembly with collar, then remove the existing head assembly,
and install the new assembly into the Postmaster.
C A U T I O N
The 8 inch collar assembly must be installed in the
Postmaster with the flat portion of the collar towards the
drive chain. Failure to install the collar correctly will cause
the pick-up link to catch on the collar and lift the collar
off the post. When this happens, the post will not be held
securely and may cause damage to the drive chain and
collar.
NOTE
STEP 7: After the upper head assembly has be reinstalled, start the vehicle, and slowly tilt
the Postmaster back to a vertical position.
STEP 8: Shut off the vehicle, and disconnect the hydraulic hoses. Route the hydraulic
hoses through the quick attach plate hose holder, and reconnect the hydraulic
hoses to the vehicle auxiliary hydraulics.
STEP 9: Lift the Postmaster hammer, and reinstall it in the Postmaster.
STEP 10: Ensure the safety catch is in place. The safety catch prevents the hammer from
sliding out of the Postmaster.
Frequent changing of post head collars could result in the lock nut (securing the
collar to the upper head assembly) to lose its effectiveness. Check for tightness
regularly and replace if necessary.
W A R N I N G
Do not tilt or operate the Postmaster/Slab Blaster without
the safety catch in place. The hammer could slide out of
the Postmaster/Slab Blaster and cause serious injury or
death.
22
CHANGING FROM A POSTMASTER TO A SLAB BLASTER
STEP 1: Remove the safety catch pin from the top of the frame. Insert a hook into the chain
links welded to the top of the hammer, and lift out the hammer with a hoist,
forklift, or another vehicle. Lay the hammer on the ground.
STEP 2: Disconnect the hydraulic hoses from the vehicle auxiliary hydraulics, remove them
from the quick attach plate hose holder, and reconnect the hydraulic hoses to the
vehicle.
Service
C A U T I O N
(continued)
Do not tilt the Postmaster with the hydraulic hoses routed
through the quick attach plate hose holder. Damage to the
hydraulic hoses will occur.
STEP 3: Raise the Postmaster in the air, and tilt it forward 90°. Watch for any obstructions
or pinching of hydraulic hoses.
STEP 4: Shut off the vehicle engine.
STEP 5: With the Postmaster in a horizontal position, remove the head assembly.
STEP 6: Start the vehicle, and slowly tilt the Postmaster back to a vertical position.
STEP 7: Shut off the vehicle, and disconnect the hydraulic hoses. Route the hydraulic
hoses through the quick attach plate hose holder, and reconnect the hydraulic
hoses to the vehicle auxiliary hydraulics.
STEP 8: Lift the Slab Blaster hammer, and install it in the Postmaster hammer location.
STEP 9: Ensure the safety catch is in place. The safety catch prevents the hammer from
sliding out of the Slab Blaster.
W A R N I N G
Do not tilt or operate the Postmaster/Slab Blaster without
the safety catch in place. The hammer could slide out of
the Postmaster/Slab Blaster and cause serious injury or
death.
CHANGING FROM A SLAB BLASTER TO A POSTMASTER
STEP 1: Remove the safety catch pin from the top of the frame. Insert a hook into the chain
links welded to the top of the hammer, and lift out the hammer with a hoist,
forklift, or another vehicle. Lay the hammer on the ground.
STEP 2: Disconnect the hydraulic hoses from the vehicle auxiliary hydraulics, remove them
from the quick attach plate hose holder, and reconnect the hydraulic hoses to the
vehicle.
C A U T I O N
Do not tilt the Slab Blaster with the hydraulic hoses routed
through the quick attach plate hose holder. Damage to the
hydraulic hoses will occur.
STEP 3: Raise the Slab Blaster in the air, and tilt it forward 90°. Watch for any obstructions
or pinching of hydraulic hoses.
STEP 4: Shut off the vehicle engine.
STEP 5: With the Slab Blaster in a horizontal position, install the head assembly with
collar into the Slab Blaster with the collar toward the vehicle.
23
Service
(continued)
STEP 6: Start the vehicle, and slowly tilt the Slab Blaster back to a vertical position.
STEP 7: Shut off the vehicle, and disconnect the hydraulic hoses. Route the hydraulic
hoses through the quick attach plate hose holder, and reconnect the hydraulic
hoses to the vehicle auxiliary hydraulics.
STEP 8: Lift the Postmaster hammer, and install it in the Slab Blaster hammer location.
STEP 9: Ensure the safety catch is in place. The safety catch prevents the hammer from
sliding out of the Postmaster.
W A R N I N G
Do not tilt or operate the Postmaster/Slab Blaster without
the safety catch in place. The hammer could slide out of
the Postmaster/Slab Blaster and cause serious injury or
death.
24
Parts
Drive Assembly
3
2
1
5
18
4
11
10
2
1
9
8
12
13
14
5
15
7
6
16
5
19
17
5
18
19
REF. NO. PART NO. DESCRIPTION QTY.
1 11150 Bushing (includes 3 Capscrews and 1 Key) 2
material and workmanship for periods specified below from the purchase date from an authorized Danuser Dealer. Start of the
warranty period is determined by purchase date given on your returned WARRANTY REGISTRATION FORM. Proof of purchase
may be required. This Limited Warranty is extended only to the original purchaser of Danuser products.
Postmaster/Slab Blaster - 1 Year
1. During the applicable warranty period, Danuser, at its option, will repair or replace any part determined by Danuser to be
defective. Such repair or replacement shall take place at Danuser’s factory or a location designated by Danuser. Under no
circumstances shall Danuser be obligated for the cost of any repair or replacement by anyone other than Danuser without its
express written consent.
2. Parts may not be returned without written authorization from Danuser.
3. Some purchased components, including but not limited to hydraulic components are subject to the inspection and warranty
of the respective manufacturer. Thus, delays in a warranty determination can be expected while Danuser awaits their
decision.
4. This warranty is void if any attempt is made to make field repairs to hydraulic components. To qualify for warranty
5. To make a claim under this warranty, first contact your authorized Danuser Dealer. The Danuser Dealer shall complete the
Warranty Claim Form and obtain written authorization from Danuser to return parts. All warranty claims must include
detailed information regarding make and model of vehicle on which the Danuser product was mounted, hours of use,
description of events that led up to the failure, and any other information helpful in reviewing the warranty claim. All
warranty returns must be prepaid. Shipments arriving at our factory on a freight collect basis will be refused by our
receiving department. The freight charge will be credited if the parts are determined by Danuser to be defective, and the
associated freight costs in returning those parts will be prepaid by Danuser.
ports sealed from dirt and moisture. If a motor arrives with open ports, the warranty is void and no inspection will be made.
NOTE: Hydraulic motors must arrive with all
Serial #
6. Products or parts thereof which, as determined by Danuser’s examination, show wear from normal use, have been
improperly operated, damaged by accident or negligence, field repaired, altered or modified are not considered defective in
material and workmanship and are not covered by this warranty. This warranty does not apply to parts subject to normal
wear or to damage caused by the failure to perform recommended maintenance or to replace worn parts. This warranty shall
not obligate Danuser to bear any cost of labor for field repair, replacement, testing, or adjustment nor for damage caused by
accident, abuse, misuse, or environmental elements.
7. Any parts or labor required to repair or replace parts not covered under this warranty will be charged to the customer. Parts
repaired or replaced by Danuser are then covered by this warranty only for the remainder of the original warranty as if such
parts were original parts.
8. Danuser reserves the right to change its specifications and designs at any time.
This warranty is exclusive and in lieu of all other express warranties, if any, including the implied warranties of merchantability and
fitness for a particular purpose. It shall not extend beyond the duration of the expressed warranty provided herein and the remedy
for violations of any implied warranty shall be limited to repair or replacement of the defective part pursuant to the terms contained
herein. No employee, dealer, salesman, or representative is authorized to change this warranty in any way or grant any other
warranty. Danuser shall not be liable for any consequential, incidental, or punitive damages, losses, or expenses, including those
resulting from or caused by any defects.
Danuser Machine Company, Inc. Phone: (573) 642-2246
500 East Third Street Fax: (573) 642-2240
P.O. Box 368 E-mail: sales@danuser.com
Fulton, Missouri 65251 Website: www.danuser.com
DANUSER MACHINE COMPANY, INC. Fulton, Missouri 65251-0368
Form No. 3179
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