Dansensor ISM-3 User Manual

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PBI-200114-D

04/2013

ISM-3

User Manual

Page 2

ISM-3 EN User Manual

ISM-3

User Manual

Published by:

Dansensor A/S

Rønnedevej 18, DK-4100 Ringsted

Denmark Tel.: +45 57 66 00 88 Fax: +45 57 66 00 99

E-mail: info@dansensor.com

Internet: www.dansensor.com

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2 User Manual EN ISM-3

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ISM-3 EN User Manual 3

Table of Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2. Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Start up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General use of buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Start and stop of measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

External/manual start and stop of measuring . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Set-up of alarm limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Output of sensor flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Flow alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sub menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Setting up of options, relay and external measurement control . . . . . . . . . . . . 16

5. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6. Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Offset adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7. Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Current output/voltage output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8. Error indication/error correction . . . . . . . . . . . . . . . . . . . . . . . . . . .23

9. Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Standard accessories (included). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Accessories (extra) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Flow system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Operation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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ISM-3 EN User Manual 5

1. Introduction

ISM-3 is a microprocessor controlled oxygen analyser which automatically controls the concentration of

oxygen (O

) in a given measuring point. The measured O2 concentration is shown in a large, easy

readable display.

ISM-3 can via a simple menu structure be programmed to give alarm in case of a too high or too low O

concentration. Besides that alarm is given in case of insufficient flow of measuring gas, or in case of other faults in the ISM-3.

ISM-3 is equipped with a relay for alarm in case of too high/low O

concentration, insufficient measuring

gas flow or other vital faults.

ISM-3 is specially developed for being incorporated/mounted on nitrogen generators etc. where the control of the O

concentration is a vital part of the process.

Fig. 1. ISM-3 Analyser for incorporation

Fig. 2. ISM-3 Analyser designed for retrofitting

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The following makes ISM-3 an unique O2 analyser:

• Precise and quick measuring

• Covers all measuring ranges from 100% to 0 ppm with automatic range shift

• Facultative external control of measuring

• Long term stable sensor - long intervals without calibration

• Automatic control of measuring gas flow

• Programmable current oulet/voltage outlet (extra accessories) 0/4-20mA/0/2-10 Volt with galvanic separation

• 2 alarm limits programmable for O

content

• Calibration with up to 4 calibration gases plus atmospheric air (20.946 % O

)

• Supplied as stand-alone or for incorporation.

ISM-3 is specifically built for measuring on clean dry gases and gas mixtures where a great measuring precision, reliability and long term stability and alarm control of flow and content of oxygen are required.

As examples of application the following areas can be mentioned:

• Control of gas

• Atmospheric control under industrial or laboratory conditions

• Control of gas mixtures

• Environmental measurements

• Measuring of oxygen within the chemical, metallurgical and medical industry and research

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ISM-3 EN User Manual 7

2. Safety precautions

Read and understand this manual for your own safety’s sake and for the quality of the work carried out using this equipment.

The following terms are used:

"DANGER" to designate a condition which MAY involve mortal danger of serious injury

"CAUTION" to designate a condition which MAY involve serious injury

"NOTE" to designate a condition which MAY involve faulty operation of the equipment

thus causing fault measuring results

Follow the below instructions carefully:

DANGER: Opening ISM-3 may involve mortal danger or serious injury as live high-

voltage leads may be exposed. By opening the ISM-3, the mains supply must always be switched off. By connecting the net ground must always be connected.

CAUTION: If ISM-3 is moved or transported, make sure it is note exposed to shocks or

impact.

Only use water or a mild soap lather to clean the front panel. Make always sure that there is at least 5 cm of free air behind the ventilation holes on the back of ISM-3.

Our warranty does not cover unless the above instruction is strictly adhered to.

NOTE: Install always a hose on the "Gas out" connection and make sure that the

measuring gas is transported away from the ISM-3, as the surrounding atmospheric air is used as reference. In order to observe the CE`s EMC regulation all connections to the ISM-3 (not mains connections) must be protected. The screen must end in a PG sleeve on the back of ISM-3.

Recommendations

• In order to prolong the life of the analyser it is recommended to let ISM-3 be constantly connected to the mains voltage.

• Every 6 months it is recommended to control ISM-3`s calibrations by measuring on gases with known content of O

• Recommended control - and calibration interval is 12 months.

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3. Connection

• Measuring control signal for external control of measuring (10-32 VDC)

• Relay output

• Current output/voltage output (optional)

 ST1: Gas alarm and system alarm output. Relay connection. Max. 48V, 1A

pin 1: Common terminal (COMMON) pin 2: Contact set with switch on function (normally connected) (N.C.) pin 3: Contact set with switch on functions (normally open) (N.O.) pin 4: Not connected

 ST2: Connection to current output/voltage output

pin 1: +0/4 to 20mA (0/2-10Volt) pin 2: -/GND

 ST3: Connection for measuring control signal

pin 1: +10 to 32VDC pin 2: -/GND

 Fuse 0.63 AT (1.6 AT at 115V AC). Placed inside.  Fan  Gas out  Gas in (For ISM-3 without a build-in pump, 2 - 10 bar is labelled upon request)  Cable inlet for mains connection  Cable inlet for display (only for model for incorporation)  Cable inlet for signal cable. The cable is internally connected to ST1, ST2 and ST3.  Current output/voltage output. Yellow + (plus) and Green -(minus)  Alarm relay output Grey and Pink. Switch is open in case of an alarm.  Measuring control input signal (10 to 32 VDC). Brown +(plus) and White-(minus)  RS232C serial communication port.

GAS IN

GAS OUT

3 41 2

1 21 2

103

8 94

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ISM-3 EN User Manual 11

4. Operation

ISM-3 is equipped with four keys and a large LED display for indication of the O2 concentration.

Fig. 3. ISM-3 operation panel

Start up

ISM-3 starts up with a self-test lasting about 10 seconds. After the self-test the heating which takes 10 minutes begins. If ISM-3 only has been switched off shortly the heating time is reduced. Minimum heating time is 2 minutes.

The rest of the heating time in minutes is indicated in the display as

H 10 (H for heating). When the time is

counted down to zero the ISM-3 is ready. After 10 minutes ISM-3 has a read-out difference of max 3 % of the read value. I takes the total heating time of 20 minutes until the ead-out difference is below the specified 1 % for the shown value.

If the measuring had been activated when the ISM-3 was switched off, the measuring is automatically started when ISM-3 is turned on. If an external measuring control has been chosen, the measuring will start when the measuring control signal is set to ON.

Module ISM-3

Gas analyser

PBI Dansensor

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General use of buttons

The functions of the single buttons are only activated when you release the button. When a parameter is displayed, first the parameter name appears, for example

FLO for flow AL.HI for high oxygen alarm etc.

for about 1 second. Then the actual value is displayed.

With the button it is easy to scroll between

FLO, AL.HI. and AL.LD and return to the output of the actual

(20.9)

No matter which parameter is currently displayed, the device automatically returns to display the actual O

when there has been no activation of any button for about 5 seconds (the sensor flow can be read

constantly. See "Output of sensor flow" on page 13).

Start and stop of measuring

In the set-up menu it is selected whether the measuring is controlled via the  button, via external pump control signal, button as well as external control signal or if the measuring is always activated. If only an external control of measuring has been chosen or the measuring is always activated, the button

 is inactive. If either of the two other set-up possibilities has been chosen, the measuring can be

started and stopped using the button

.

1. Press

 and the measuring starts. As soon as the measuring has started, the measured O

concentration is read out on the display.

2. Press

 again and the measuring stops and the displays turns off (only % will be lit).

External/manual start and stop of measuring

If an external and manual control of measuring has been chosen in the set-up menu, the measuring will start when the external measuring control signal is set to ON and stop when the signal is set to OFF. It is only when the external control signal is changing condition that the measuring starts/stops. Every time the

 key is pressed the conditions change, meaning that if the measuring has been started by the

external control signal the measuring stops when

 is activated. Now measuring can only be started by

the external signal if signal is set to OFF and the ON again.

flo.

20.9

Al.Lo

Al.Hi

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ISM-3 EN User Manual 13

Set-up of alarm limits

ISM-3 has two programmable alarm limits, AL.HI (high oxygen alarm) and AL.Lo (low oxygen alarm). In case of measurements above or below the alarm limits the relay is activated.

In order to change one of the alarm limits, the following procedure must be followed:

1. Press 2 or 3 times depending on whether it is a high alarm or a low alarm which must be changed.

2. The alarm value is displayed. Press and hold the button for 3 seconds in order to change the

alarm.

3. With and it is possible to switch between % and ppm.

After choosing % or ppm press and the first digit will flash.

4. Use and to set the flashing digit.

5. Press in order to set the next digit.

6. When the last digit has been set, press the button to store the value.

The set alarm limit is active immediately.

Output of sensor flow

1. Press and FLO. will appear in the display followed by the actual sensor flow value in ml/min.

2. If you wish a continuous display of the flow, press and hold the button for 3 sec. while the flow is

displayed. After about 3 seconds the display will flash shortly.

3. The gas flow value will be displayed until the button is activated again.

Flow alarm

A flow alarm appears if the flow is below or above the min. and max. values as set in the set-up menu. In case of a flow alarm, display will change in 2 secs. turns between

FL.ER and O

value until the flow error

stops. The relay is activated for min. 4 seconds independently of the duration of the alarm.

The flow alarm has a higher priority than the oxygen alarms. If a flow alarm and an oxygen alarm occurs at the same time, only the flow alarm appears in the display.

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Sub menus

ISM-3 is equipped with 3 sub menus as shown in Figure 4.

Fig. 4. ISM-3 sub menus

• Press and hold and simultaneously for 3 seconds (ISM-3 must not be in a sub menu).

• Now you have access to the 3 sub menus: Set-up menu (

SET.)

Diagnostic menu (

DIA.)

Calibration menu (

CAL.)

No matter which menu you are in, the device will return to display the actual O

when no key has been activated for about 20 seconds. The parameters in the diagnostic menu can be set to permanent readout.

SET.

flo.h

flo.l

del.

flo.

pa.

20.9

DIA.

emf.

tpt.1

tpt.2

offs

CAL.

cal1

cal2

CAL3

CAL4

CAL5

3 sec.+

Al.Lo

Al.Hi

prg.

ti.FL

ti.po

ti.ca

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ISM-3 EN User Manual 15

• Use to display the next sub menu.

The setup menu SET.

1. Press when SET. appears on the display.

2. Use and to set required value.

3. Press and hold for 3 seconds to change the value. (for typing in values, see "Set-up of alarm limits" on page 13).

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

• FLO.L 100 Flow alarm limit. Alarm limit for min. flow in ml/min.

•

FLO.H 150 Flow alarm limit. Alarm limit for max. flow in ml/min.

•

DEL. 3 Gas flushing time in seconds before activation of alarms.

Valid area 0 to 250.

•

PA. 1001 Setting up of options, relay function and external measurement control.

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

When typing in values for FLO.L and FLO.H, error ER.1 appears, if FLO.L is set to a higher value than

FLO.H.

Diagnostic menu DIA.

1. Press when DIA. appears in the display.

2. Use and to set required value. For a permanent readout of the chosen value press and hold

for about 3 seconds. The value wil now be displayed until you press , or again.

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

• EMF. 165.0 Present sensor EMF in mV.

•

TPT.1 33 Present internal ISM-3 temperature in °C.

•

TPT.2 0 Present difference in heater temperature in °C. Difference between present

temperature and ideal temperature.

•

OFFS -0.12 Sensor offset. Result of latest off set adjustment in mV.

•

TI.PO 1234 Hour counter in number of 10 hours. Number of hours in which ISM-3 has

been switched on.

•

TI.CA 678 Hour counter in numbers of 10 hours. Number of hours since the last

calibration of ISM-3.

•

TI.FL 983 Hour counter in number of 10 hours. Number of hours in which the flow has

passed through the sensor (flow >30ml/min).

•

PRG. 1.0 Installed program version.

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Calibration menu CAL.

See the chapter about calibration

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Setting up of options, relay and external measurement control

In the set-up menu the PA. parameter is defined as follows:

• The first digit (from the left) determines from where and how the measurement can be started and

stopped.

• The second digit must be 0 and is reserved for future use.

• The third digit determines how the relay works.

• The last digit indicates if there has been installed options as current output/ voltage output.

0 : Press Measurement activated only via button (manual control) 1 : Press/Ext. Measurement controlled via button and external

measuring control signal

2 : Ext. Measurement activated only via external measuring

control signal.

3 : None Measurment is constantly connected and cannot be

disconnected

0 : No current output / voltage output 1 : Current output (0-20mA/4-20mA) or

voltage output (0-10Volt/2-10volt)

Measurement

Current

output

Relay

Off Off Off Off Off Off

ISM-3 mode

When heating System error High oxygen alarm Low oxygen alarm Flowalarm Measurement off

Off Off Off Off

On On On On On On

On On On On

Do not change

Current output / voltage output

Effect of ISM-3 relay

Measurement controlled by:

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ISM-3 EN User Manual 17

5. Maintenance

ISM-3 requires for a minimum of maintenance and as the oxygen-sensor itself is very long term stable,

no calibration of the analyser in a normal application situation is needed between the obligatory 12 months service control intervals.

See "Recommendations" on page 7 for details.

If ISM-3 is installed in places with more dust than normal, it may be necessary to change the cooling air filter between the obligatory 12 months service control intervals.

When cleaning the front panel, use only water or a mild soap lather.

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ISM-3 EN User Manual 19

6. Calibration

Besides atmospheric air, you can calibrate with up to 4 calibration gases. If an offset adjustment has been made after the last calibration, a calibration of ISM-3 must always be started from the beginning again, meaning that calibration with 20.946% O

must be carried out initially. If an off set adjustment has

been made and calibration is attempted with another gas than 20.946 % O

the error message ER.8 will

appear (cannot calibrate after the offset adjustment).

When calibrating with 20.946 % O

the result is compared with the latest 20.946 % O2 calibration. All

other calibrations are adjusted using the difference between the new and the preceding 20.946 % O

calibration. If an offset adjustment has been carried out, it is reset. After the calibration with 20.946 % O

calibration must be performed with the selected calibration gases. See below.

Besides the calibration with 20.946% O

it is recommended to calibrate ISM-3 with minimum 2 gases in the range in which you will measure later on. The calibration gas values should lie above and below the range in which you will measure later on.

Note: ISM-3 must warm up for at least 1 hour before making the calibration.

Calibration

The following procedure must be used in order to calibrate ISM-3:

1. Before the calibration is started, it must be assured that the measurement can be started via the 

button and that the measurement cannot be started/ stopped via an external measurement control signal during the calibration. You can choose manual start/stop measurement alone, by setting the first digit in the

PA parameter in the set-up menu to "0 - - - -". Make a note of the setting before

making the change.

2. If ISM-3 is not equipped with an internal pump: Connect the calibration gas to gas in and adjust the

input pressure in order to produce a flow of 125±5ml/min. If ISM-3 is equipped with an internal pump: Establish a gas overflow of approx. 0.5 l/min and let ISM3 suck the calibration gas from here.

3. Start the measurement with .

4. Let ISM-3 measure on the gas for at least 4 minutes. When calibrating with gases of less than 1000

ppm it is recommended to measure for about 10 minutes. Then check that the output of O

in the

display is stable for about 1 minute before carrying out the calibration. When the output is stable check that the output O

value corresponds to or is very close to the analysis value of the calibration gas. If this is not the case, check for leaks in the measurement gas hose and for a sufficient gas supply pressure.

5. Go to the calibration menu

- Press and hold the buttons and about 3 seconds until display shows

set.

- Press twice and the calibration menu

CAL. is shown.

6. Press and the value for the first calibration gas

CAL1 will appear. The calibration gas number 1 is

reserved for calibration with 20.946 % O

(atmospheric air) and cannot be changed. In case of

calibration with 20.946 % O

choose this field. If the calibration gas is different from 20.946% O2,

press button until an empty field appears (a field for the readout of 0 ppm) or a field with an old

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20 User Manual EN ISM-3

calibration. Type in the gas concentration - see item 2 to 6 in "Set-up of alarm limits" on page 13.

7. Press and  simultaneously to start the actual the calibration.

The display will then flash

CAL. for about 10 seconds while performing the calibration.

Following the calibration result is displayed. Press  and the related EMF value in mV is displayed. If calibration with the current gas has not taken place the display shows “- - - - “.

8. Press in order to return to the normal display of O

. Repeat level 2 to 8 for each calibration gas.

9. Set

PA. to the original value.

Offset adjustment

By changing the measurement set-up (flow, pressure etc.) an offset adjustment might be necessary. This has to be carried out from the main menu.

Add atmospheric air to the analyser. When a stable O

value is displayed, the offset adjustment is started

by pressing +  simultaneously. The display will then flash

OFFS for about 5 to 10 seconds while

performing the offset adjustment.

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ISM-3 EN User Manual 21

7. Options

Current output/voltage output

ISM-3 can be equipped with an current output/voltage output. From the the set-up menu the output can be set to the ranges 0-20mA or 4-20mA/0-10V or 2-10V respectively.

The current output is enabled from the

PA. parameter in the set-up menu. When PA. parameter digit 4 is

set to “1”, 3 menu items are automatically added to the set-up menu.

CU.0 - - - - O

value which must correspond to 0mA (0 V)

CU.4 0% O

value which must correspond to 4mA (2 V)

CU.20 10% O

value which must correspond to 20mA/10V

Only one of the parameters

CU.0 and CU.4 can be se, the other one is displayed as “- - - -”.

If identical values are entered for the 0 and 20mA or the 4 and 20 mA values, error code

er. 1 will be

displayed.

DEL

Pa.

cu. 0

cu. 4

Cu.20

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22 User Manual EN ISM-3

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ISM-3 EN User Manual 23

8. Error indication/error correction

In the ISM-3 all error indications are presented as ER.XX where xx is a specific error number. The error numbers are grouped in the following way.

Error number

range

Description

1 -9

User error. The value entered is not within the valid range, etc.

30 - 31

Possible hardware error. Mains supply line failure signal error.

32 - 34

When ISM-3 is switched on all set-up values are read from the Flash memory. Data has been read OK but the data contains errors (outside the valid range etc.). The data in question is reset (lost) and written to the Flash memory. Always control the data in question in the set-up menu subsequently.

50 - 57

Fatal hardware errors (not error 54)

Problem Possible cause Possible solution

The display does not show O

values even though measurement has been started

ISM-3 is not warm. Wait until ISM-3 has warmed up. If the unit is

cold, this will take 10 min. (less after shorter interruptions).

The display is not lit ISM-3 is not supplied with

the correct voltage

Check connections and switches

The fuse in ISM-3 is blown Replace the fuse (see specification)

The display flashes

FL.ER

Gas inlet tube blocked Replace the tube Too low/high gas inlet pressure (ISM-3 without pump)

Check the set-up in set-up menu

Wrong set-up of min./max. flow limits

Check the set-up in the set-up menu

Defective pump Return ISM-3 for repair. ISM-3 shows a higher oxygen content than expected

Leaks in the system

Incorrect calibration

Check measuring gas hose connections. Check the calibration data

The display shows:

er. 1

Invalid programming of

the set-up menu

Check within which range the set values must be. See “The setup menu SET.” on page 15 for details.

The display shows:

er. 2

Programming outside the

valid range for the Flush

delay (

DEL.) parameter

The display shows :

er. 3 Invalid setting of pa.

See "Setting up of options, relay and external measurement control" on page 16

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24 User Manual EN ISM-3

The display shows : er. 4

An attempt has been

made to change

calibration gas No. 1

(20.946 %O

). This gas is reserved for atmospheric air.

Select one of the other calibration gas entries (where readout is 0 ppm) for entry of a new calibration gas.

The display shows:

er. 5

An attempt has been made to enter two calibration gases with the same value

Find the calibration gas with the same value as the one you tried to enter and calibrate

The display shows:

er. 6

An attempt has been made to calibrate with a 0 ppm gas

Type in a gas that is not 0.

The dispaly shows:

er. 7

The result of the offset adjustment is too high (> 10mV)

Check that ISM-3 is only supplied with atmospheric air during offset adjustment

The display shows:

er. 8

An attempt has been made to calibrate with an other gas than 20.946% O

(atmospheric air) after offset adjustment has been carried out

When offset adjustment has been carried out, all calibrations are locked. See "Calibration" on page 19.

The display shows :

er.9

An attempt has been made to calibrate or adjust the offset where measuremet has been disabled or where warmup period has not been completed.

See "Calibration" on page 19 and/or "Offset adjustment" on page 20.

The display shows:

er.30

Hardware error. The mains supply line failure signal is constantly high

Switch off ISM-3, wait for 10 seconds and switch it on again. If an error is still indicated, ISM-3 should be returned for repair.

It is possible to continue by pressing . However, the mains supply unit is defective and should be replaced / repaired (possibly a bad wire connection).

The display shows:

er.31

The last time ISM-3 was switched off, the line failure signal from the mains supply unit was not detected. If this error occurs in connection with each start, there is a hardware error

Switch off ISM-3, wait for ten seconds and switch it on again. If an error is still indicated, ISM-3 should be returned for repair.

It is possible to continue by pressing . However, the mains supply unit is defective and should be replaced / repaired (possibly a bad wire connection).

Problem Possible cause Possible solution

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ISM-3 EN User Manual 25

The display shows: er.32

Errors in the oxygen sensor calibration data. The checksum does not match.

The calibration data and the offset adjustment is reset and stored in the Flash memory. Calibrate the device.

The display shows:

er.33

Errors in one of or more of the set-up values

All set-up values are changed to factory settings. Please check the values in the set-up menu and the set- up of the alarm limit values

al.HI and al.Lo.

The display shows: er.34

Errors in the flow sensor calibration data.

Switch off the ISM-3 and wait 10 seconds and

switch on again. Press if there is still an error message. The readout of flow might be erroneous. Eventually send ISM-3 for repair

The display shows:

er.50

Hardware error. Check sum error in the EPROM containing all program code

Switch off ISM-3, wait for 10 seconds and switch it on again. If an error is still indicated, ISM-3 must be returned for repair.

The display shows:

er.51

Hardware error. Furnace thermo element alarm. Thermo element switched off

Switch off ISM-3, wait for 10 seconds and switch it on again. If an error is still indicated, ISM-3 must be returned for repair.

The display shows:

er.52

Cannot reach stable heating temperature. Fluctuates more than ±30°C

Switch the ISM-3 off and wait 10 seconds and then switch on again. If message of error is still given, ISM-3 must be returned for repair.

The display shows:

er.53

Hardware error. Missing ready signal from A/D converter

Switch the ISM-3 off and wait 10 seconds and then switch on again. If message of error is still given, ISM-3 must be returned for repair.

The display shows:

er.54

Too high internal temperature (>60 °C)

Replace the filter of the fan and check that the ventilator is not blocked. Check also that the surrounding temperature does not exceed 45°C. If message of error is still given the ISM3 must be returned for repair.

The display shows:

er.55

Hardware error. Read error from the A/D Converter

Switch the ISM-3 off and wait 10 seconds and then switch on again. If message of error is still given, ISM-3 must be returned for repair.

The display shows:

er.56

Hardware error. Error caused by initialisation of I

C bus.

Switch ISM-3 off, wait 10 seconds and switch on again, if there is still message of error, ISM3 must be returned for repair.

The display shows:

er.57

Hardware error. Error in connection with the

reading or writing via I

bus.

Switch ISM-3 off, wait 10 seconds and switch on again, if there is still message of error, ISM3 must be returned for repair.

Problem Possible cause Possible solution

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26 User Manual EN ISM-3

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ISM-3 EN User Manual 27

9. Spare parts and accessories

Standard accessories (included)

• CD, User Manuals

• 1 meter stainless steel tube 1/16x1.0

• T-fitting 1/8" for extraction of measuring gas

• Mounting brackets, 4 pcs. (only for the built-in model)

• 1 meter hose ø5/3 mm

• Option, voltage output, ISM-3

Accessories (extra)

• Filter, cooling 60x60 (10 pcs) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 210648

• Fuses, 5x20mm 0,63AT (4 pcs) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 210548

• Fuses, 5x20mm 1,6AT (4 pcs) ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 210549

Options

• Option, connection kit ISM-3 w/pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 270165

• Plug, mains, 3pin, EN, ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 301167

• Plug, mains, DE/FR, ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 301168

• Plug, mains, DA, ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 301169

• Plug, mains, 115V, US, ser. cpl.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 301170

• Plug, mains, IT, ser. cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBI 301171

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28 User Manual EN ISM-3

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ISM-3 EN User Manual 29

10. Specifications

Sensor

Type Solid-state ionic conductor with stabilized zirconium oxide electrolyte

Temp er ature 1000K (727°C)

Warm-up time 20 min., full specification after 40 min.

Calibration interval 12 months

Reference gas Atmospheric air (20.946 % oxygen)

Sensor response time Less than 50 msec.

System response time T90 (100-1000ppm): Typically 8 seconds

T90 (1000-100ppm): Typically 15 seconds Response time depends on the flow and the measuring gas hose

Calibration Atmospheric air 20.946 % + up to 4 optional calibration gases

Flow system

For ISM-3 without an internal pump, the measuring gas is supplied at a pressure of 2 - 10 bar. By means of the restriction hose the flow is limited to 125 ml/min, before the gas is led through the flow sensor and the oxygen sensor.

When ordering a ISM-3 without a build-in pump, the actual inlet pressure must be indicated so that ISM3 can be delivered with a restriction hose which is adapted to the actual pressure.

Fig. 5. Flow diagram of ISM-3 without pump.

If the ISM-3 is equipped with an internal pump, the gas is sucked from measure point at atmospheric pressure. When calibrating, the gas is sucked from a gas overflow, to which approx. 0.5 l/min must be supplied.

Gas in

2 - 10 bar

Restriction hose

Gas out

125 ml/min

Flow

sensor

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30 User Manual EN ISM-3

Fig. 6. Flow diagram of ISM-3 with pump. Gas overflow for calibration use is shown

Operation and connection

Operation of ISM-3:

Display 4 digit red LED display

Control 4 front keys. Key function is activated when key is released.

Measuring accuracy Better than +/- 1% of the measured value

+/- 1 digit in calibrated measuring range

Measuring ranges 20.9 % - 1 ppm

Possible connection to the ISM-3:

Gas supply Gas inlet on the back

Relay Max. 48V, 1A. (COMMON, N.O. and N.C.)

Current output (Option) Programmable 0-20 or 4-20 mA, with user-defined scale

(e.g. 0-1 %, 10-20.9 % or 0-100 ppm O

Voltage output (Option) Programmable 0-10 volt or 2-10 volt with user defined scale

Measure input 10-32VDC external pump control. Consumption 10mA.

RS232C (Option) For serial communication with a PC

All electrical inputs and outputs, except for the RS232C port, is galvanically separated from the internal electronics by means of optocouplers and/or a relay.

Restriction hose

Gas out

125 ml/min

Pump

Gas in

0,5 l/min

sensor

Flow

sensor

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ISM-3 EN User Manual 31

Technical data

Mains connection 230 VAC (115 VAC) +/- 10 %, 50-60 Hz

Consumption max. 70 VA

Mains fuse 0.63 AT at 230 V (1.6 AT at 115 V)

Permissible ambient temp. 0 to 45°C. Less than 95% RH up to 35°C. during operation Linear RH reduction by 3%RH/°C between 35°C and 45°C

Permissible ambient temp. -20°C to +45°C. Less than 75%RH between 35°C and 45°C. while stored

Dimensions (HxWxD) Model for built-in : 95x95x20mm (control panel),

125x185x125mm (analyser)

Model for retrofitting

: 125x185x160mm

Weight 5.8 kg

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Dansensor ISM-3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual