Daniel Split Clamp Extractor Tool Manuals & Guides

Operations Manual

00809-0200-3417, Rev AA

Rosemount™ Split Clamp Extractor Tool

for SeniorSonic™ 4-Path Gas Ultrasonic Flow Meters

April 2022

Safety and approval information

This Rosemount product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration
of conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available
on the internet at www.emerson.com or through your local Emerson support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at http://

www.emerson.com.

For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the user manual.
Product data sheets and manuals are available from the Emerson website at http://www.emerson.com.

Return policy

Follow Emerson procedures when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Emerson employees. Emerson will not accept your
returned equipment if you fail to follow Emerson procedures. Return procedures and forms are available on our web support site
at Emerson.com, or by phoning the Emerson Customer Service department.

Emerson Flow customer service

Email:

• Worldwide: http://[e-mail]

• Asia-Pacific: http://[e-mail]

Telephone:

North and South America

United States 800 522 6277 U.K. 0870 240 1978 Australia 800 158 727

Canada [phone] The Netherlands [phone] New Zealand 099 128 804

Mexico [phone] France 0800 917 901 India 800 440 1468

Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682

Brazil [phone] Italy 8008 77334 China [phone]

Europe and Middle East Asia Pacific

Central & Eastern [phone] Japan [phone]

Russia/CIS [phone] South Korea [phone]

Egypt 0800 000 0015 Singapore [phone]

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

2

Operations Manual Contents

00809-0200-3417 April 2022

Contents

Chapter 1 Introduction.............................................................................................................. 5

1.1 Overview..................................................................................................................................... 5

1.2 Extractor tool specifications.........................................................................................................7

1.3 Extractor tool pre-use and post-use inspection............................................................................ 9

Chapter 2 Operation preparation and part replacement notes..................................................13

2.1 Operation preparation...............................................................................................................13

2.2 Part replacement notes..............................................................................................................15

Chapter 3 Tool requirements....................................................................................................17

3.1 Tool list for the extractor tool with T-slot extractable transducers..............................................17

Chapter 4 Removing a transducer assembly............................................................................. 19

4.1 Steps to remove a transducer assembly from a meter while the meter is under line pressure.....19

Chapter 5 Installing a transducer assembly.............................................................................. 27

5.1 Installing a transducer assembly while the meter is under line pressure..................................... 27

Chapter 6 Maintenance............................................................................................................33

6.1 Extractor tool maintenance....................................................................................................... 33

Chapter 7 Parts list...................................................................................................................35

7.1 Extractor tool parts list...............................................................................................................35

Appendix A Appendix A: Piston and line pressure........................................................................37

A.1 Extractor tool piston pressure....................................................................................................37

Appendix B Appendix B: Extractor tool pre-use and post-use inspection checklist....................... 39

B.1 Inspection checklist................................................................................................................... 39

Appendix C Appendix C: Engineering drawings........................................................................... 41

C.1 Extractor tool drawings..............................................................................................................41

Rosemount Split Clamp Extractor Tool 3

Contents Operations Manual

April 2022 00809-0200-3417

4 Emerson.com/Rosemount

Operations Manual Introduction

00809-0200-3417 April 2022

1 Introduction

1.1 Overview

The Rosemount Ultrasonic Split Clamp Extractor Tool is designed for use on Rosemount
SeniorSonic 4 Path Gas Ultrasonic Meters only. The Rosemount Ultrasonic Split Clamp
Extractor Tool Operation Manual (00809-0200-3417) provides operating instructions for 4
Path meters fitted with T- Slot design transducer mounts (see Figure 1-2). The following
mounts are included:

• 150 ANSI to 600 ANSI Ultrasonic meters with style J mounts (example J00, J25, J50 and

J75)

• 900 ANSI and 1500 ANSI Ultrasonic meters with style K mounts (example K00, K25,

K50, and K75)

All transducer mounts and holders are stamped, identifying the mount length, mount
style, serial number, and purchase order information (see Figure 1-1 and Figure 1-2).

Figure 1-1: J-mount transducer identification

A. Mount length identifier

B. Mount style identifier

Rosemount Split Clamp Extractor Tool 5

Introduction Operations Manual

April 2022 00809-0200-3417

Figure 1-2: J-mount transducer identification

A. Mount identification (serial number, length, purchase order number and style)

B.

T-slot transducer holder

Rosemount Ultrasonic meters with M-mount (150 ANSI to 600 ANSI) or P-mount (900
ANSI to 1500 ANSI) T- slot transducer holders are not designed for the Split Clamp
Extractor Tool and this manual does not apply to these mount styles. M-mount and P­mount bodies are threaded to accept extractor tool coupling and will not accept split
clamp extractor tool (see Figure 1-3).

6 Emerson.com/Rosemount

Operations Manual Introduction

00809-0200-3417 April 2022

Figure 1-3: M-mount transducer identification

A. Mount identification (serial number, length, purchase order number and style)

B. Threaded mount

Important

The ultrasonic extractor tool requires a valve with an NPT female threaded port as a
pressure point for the line pressure. This valve must be installed within six inches of the
ultrasonic meter pressure tap hole provided on the ultrasonic meter housing.
For ANSI #300 and #600 meters, use a valve with a ¼”or ½” NPT female threaded port.
The ¼” reducer provided in the tool kit must be used with the ½” NPT female threaded
port.

For ANSI #900 and #1500 meters, use a valve with a 3/8” or ½” NPT female threaded port.
The 3/8” reducer provided in the tool kit must be used with the ½” NPT female threaded
port.

1.2 Extractor tool specifications

The Rosemount Extractor Tool is available in two ANSI pressure ratings, 600 and 1500. The
pressure rating is stamped on the Lubricator chamber assembly flange (item M, drawing
D-08248). See Appendix C: Engineering drawings and Figure 1-4.

Rosemount Split Clamp Extractor Tool 7

Introduction Operations Manual

April 2022 00809-0200-3417

Figure 1-4: ANSI Class pressure rating stamp on lubricator chamber assembly flange

A. ANSI Class pressure rating identification location

WARNING

EXTRACTOR TOOL HANDLING HAZARD

The extractor tool, when it is fully assembled is heavy (144-160 lbs), long (6 ft) and may be
difficult to operate in tight quarters. Take care not to lean on, sit on, or step on the unit.

Failure to follow the handling instructions may cause the tool to fall and cause serious
personal injury.

8 Emerson.com/Rosemount

Operations Manual Introduction

00809-0200-3417 April 2022

Table 1-1: Rosemount extractor tool specifications

Extractor tool weight by
disassembled component

Suitcase 52 52

Extractor tool valve assembly
(Split clamp)

Lubricator chamber assembly 32 42

Extractor tool piston assembly 15 15

2 hoses (one black and one
stainless steel)

Tool kit 17 17

Extractor tool total weight 144 160

Extractor tool length and
operating temperature

Tool length (see Figure 1-5)

Operating temperature - 4 °F to 212 °F (-20 °C to 100 °C)

Weight (lbs)

ANSI 600 ANSI 1500

24 30

4 4

Length and operating temperature range

Figure 1-5: Split clamp extractor tool assembly dimensions (inches)

DANGER

HAZARDOUS MATERIALS

Do not use the Rosemount Extractor Tool in environments with hydrogen sulfide present.
The tool is not designed for use in these environments.

Failure to follow these instructions will cause death from asphyxiation, fire, or explosion.

1.3 Extractor tool pre-use and post-use inspection

Prior to and after using the extractor tool, the following inspection procedure must be
followed:

Refer to drawing D-08248 Detail D (see Appendix C: Engineering drawings).

Rosemount Split Clamp Extractor Tool 9

Introduction Operations Manual

April 2022 00809-0200-3417

Procedure

1. Prior to connecting the Lubricator Chamber Assembly to the Piston Assembly verify

the extractor rod (N) on the Lubricator Chamber Assembly is correctly indicating by
performing the following steps.

a. Make sure the extractor rod is clean and free of dirt and it smoothly pulls in

and out of the Lubricator Chamber Assembly.

b. Grasp the extractor rod (N) and gently pull it out until it stops.

c. The scribe mark at the end of extractor rod (N) is clearly visible.

2. Visually verify that all hoses are intact with no kinks or tears.

3. Visually inspect the four bolts that hold the Piston Assembly onto the Lubricator

Chamber Assembly. Make sure they are clean and that the threads are not galled,
stripped or damaged.

4. Make sure that there are at least eight (8) backup O-Rings and enough lubricant to

replace all transducer holders extracted. If not enough, order enough for current
and future use. See Emerson Service Group for O-Ring part numbers.

5. Perform a bench test to verify the pressure gauge and regulator on the Lubricator

Chamber Assembly are working properly. Follow Steps to remove a transducer

assembly from a meter while the meter is under line pressure, Step 1C to Step 6A in

this manual to prepare the Extractor tool for the bench test.

a. Close the Extractor Tool Valve (H) and use 300 psi nitrogen pressure to

pressurize the extractor tool.

b. Visually verify that there are no leaks at the NPT thread connections. Use

Snoop® or soapy water solution for this visual leak check.

c. Confirm that the Lubricator Chamber Assembly line pressure gauge (T) is

indicating the correct line pressure. Adjust the regulator (V) to the required
piston pressure (see pressure references Table A-1 Appendix A: Piston and

line pressure). Verify that the Piston Assembly gauge (U) indicates according

to Table A-1.

d. Check all Joints including ball seal for leaks using Snoop or a soapy water

solution. Turn the line pressure valve off. Use the Lubricator Chamber vent
valve (R), and bleed the line pressure from the tool. Confirm that both
gauges show a slow decrease in pressure until zero pressure is reached.

e. Close the vent valve (R).

6. Use USM Extractor Tool pre-use and post-use Inspection checklist (see Appendix B:

Extractor tool pre-use and post-use inspection checklist) to log the inspection and

to report any issues found.

7. All technicians who use the extractor tool must take and successfully pass the

Rosemount Extractor Tool course prior to using this tool. Technicians who do not
pass the Rosemount Extractor course must not use the extractor tool until they
repeat and pass the course. The service manager must verify that the technicians
are trained and have successfully passed the Rosemount Extractor Tool course
before operating the extractor tool.

10 Emerson.com/Rosemount

Operations Manual Introduction

00809-0200-3417 April 2022

8. The Rosemount Extractor Tool course must be retaken every two years to ensure

safe use of the tool. The service manager must verify that all technicians operating
the extractor tool retake the Rosemount Extractor Tool course once every two
years.

Rosemount Split Clamp Extractor Tool 11

Introduction Operations Manual

April 2022 00809-0200-3417

12 Emerson.com/Rosemount

Operations Manual Operation preparation and part replacement notes

00809-0200-3417 April 2022

2 Operation preparation and part

replacement notes

2.1 Operation preparation

1. These instructions refer to details and symbols identified on Rosemount drawing

D-08248 (see Appendix C: Engineering drawings). This operation instruction

procedure applies to T-slot design transducer mount assemblies on Rosemount
SeniorSonic™ ultrasonic meters only using an extractor tool. The extractor tool uses
line pressure to extract the transducer assembly (J).

2. If line pressure is vented from the meter, the transducer can be removed without

using the extractor tool. See the Rosemount Ultrasonic Gas Flow Meter Reference,

Installation and Operation Manual, for T-slot transducer assembly (J) replacement

with line pressure vented.

3. Always use protective equipment. Proper protective equipment in accordance with

the customer’s regulations and site standard operating procedures is required prior
to operation of the extractor tool. A thorough job safety analysis should be done for
all procedures. Protective equipment may include the following:

• eyewear

• footwear

• hearing protection

• gloves

• hard hat

Important safety information

WARNING

SURFACE TEMPERATURE HAZARD

Meter body and piping may be extremely hot or cold. Wear personal protective
equipment when coming in contact with the meter.

Failure to do so may result in injury.

Rosemount Split Clamp Extractor Tool 13

Operation preparation and part replacement notes Operations Manual

April 2022 00809-0200-3417

WARNING

EQUIPMENT HANDLING AND LIFTING HAZARD

Extractor tool weight and length and the varying pipeline height requires two
service technicians to safely handle and install the equipment.

Pipeline installations may be higher or lower than waist level or in confined spaces.
Proper scaffolding, provided by the customer, is required to position the
technicians at waist level with extractor tool.

Failure to use recommended number of personnel when installing, handling, lifting,
bending and twisting could cause the tool to become unstable or dropped and
result in injury to personnel or cause damage to the equipment.

CAUTION

NOISE HAZARD - HEARING LOSS

Uncontrolled release of pressurized product may cause hearing discomfort. Wear
proper ear protection when operating the extractor tool.

Failure to do so can result in injury.

WARNING

CUTTING OR CRUSHING HAZARD

Do not permanently attach any tool (e.g., a ratchet) to the extractor tool. High line
pressure increases the velocity of moving parts which may cut or crush extremities.

Failure to keep extremities clear of the moving parts (e.g., pistons or piston rod)
may cause injury to personnel.

4. Oral communication must be established prior to depressurizing the line, if

required.

WARNING

NOISE HAZARD - ORAL COMMUNICATION

Release of pressurized product makes communication with operators and service
technicians difficult.

Operators must develop a method of communication prior to using the extractor
tool. Failure to do so can result in injury.

5. Enough lighting to see the gauge is required prior to extractor tool usage.

6. Allow at least eight (8) feet of clearance to assemble and install the extractor tool.

14 Emerson.com/Rosemount

Operations Manual Operation preparation and part replacement notes

00809-0200-3417 April 2022

CAUTION

TRIPPING HAZARD

Clear all obstacles or obstructions from the work area when transporting, handling,
installing or removing the extractor tool.

Failure to keep work areas clear of obstacles and obstructions could result in injury
or equipment damage.

2.2 Part replacement notes

1. The following instructions are for removal and installation of one transducer

assembly (J). Repeat the following steps for each transducer assembly removal or
installation

2. For accurate operation, do not exchange any transducer assembly part or parts

from the meter chord path designated by the Rosemount manufacturing facility.
See Notes 4, 5 and 6 below for further instruction.

3. Transducer assemblies (J) in good working condition can be removed, cleaned and

reinstalled.

4. When a transducer assembly (J) is replaced, it is necessary for accurate operation to

modify the calibration parameters for the chord in which the transducer assembly
exchange occurred. This means modifying the ultrasonic meter electronics Modbus
registers for "L", Average Delay Time and Delta Delay Time for the affected chord.

5. Transducer assemblies (J) are always replaced in pairs on any given chord path. The

Average Delay Time and Delta Delay Time are included on a Calibration Sheet
provided with each transducer assembly (J) pair. The length of each transducer
assembly (J) is also provided on the Calibration Sheet, as well as, etched on the
transducer assembly external surface. See Note 7 and Note 8 below for further
instructions.

6. When a transducer stalk assembly (D) and/or transducer holder (K) is replaced, it is

necessary for accurate operation to modify the calibration parameters for the chord
in which the transducer parts exchange occurred. This means modifying the
ultrasonic meter electronics Modbus1 registers for "L" for the affected chord. The
length of each transducer stalk assembly (D) and transducer holder (K) is etched on
the part’s exterior surface. See Note 7 and Note 8 below for further instructions.

7. The value "L" is determined by adding the length of the meter housing chord to the

lengths of the transducer mounts (E) and subtracting the lengths of the transducer
assemblies (J), transducer stalk assemblies (D) [if fitted] and transducer holders (K).
The length of the meter housing chord paths and transducer mounts (E) are given
on the original calibration sheet provided with the ultrasonic meter. The length of
each transducer mount (E) is marked on the rim of the part.

8. Transducer stalk assemblies (D) are available in two inch increments of length. The

style of each part is identified by the markings on the exterior surface. Example:
STYLE - S2, STYLE - S4, STYLE - S6...etc. Transducer holders (K) are available in two
lengths H1 and H2. The H2 stalk is one inch longer than the H1 stalk. By design each
ultrasonic meter chord path has been fitted with the appropriate style of transducer

Rosemount Split Clamp Extractor Tool 15

Operation preparation and part replacement notes Operations Manual

April 2022 00809-0200-3417

stalk assembly (D) and transducer holder (K) best suited for that transducer
location. Some transducer locations do not require a transducer stalk assembly (D).
In these cases the transducer assembly (J) is connected directly to the transducer
holder (K). When replacing a transducer stalk assembly (D) and/or transducer
holder (K) it is important for accurate operation that the exact replacement style be
used.

9. The electrical circuits connecting the ultrasonic meter transducers (J) to the

ultrasonic meter electronics are intrinsically safe circuits. This feature allows these
circuits to be safely disconnected and connected in a hazardous atmosphere
without the need to disconnect power to the ultrasonic meter electronics. If the
meter has more than one pair of transducers, meter operation will only be slightly
impaired by the disruption of one pair of transducers at a time. Flow and flow
measurement can continue during extractor tool operation.

16 Emerson.com/Rosemount

Operations Manual Tool requirements

00809-0200-3417 April 2022

3 Tool requirements

3.1 Tool list for the extractor tool with T-slot extractable transducers

Table 3-1: Extractor tool list for T-slot extractable transducers

Tool Tool requirement

3/4” Allen wrench Fits cap screws (Z).

5/16” Allen wrench Fits cap screws that attach the transducer mount (E) to the meter

housing.

3/32” Allen wrench Fits the extractor tool valve assembly (H) handle stop peg set screw

(HH).

1/16” Allen wrench Fits the transducer holder (K) and transducer stalk assembly (D) set

screws (W).

¾” x ¾” open/box wrench Fits nuts (X) which attach the piston assembly (P) to the lubricator

chamber assembly (M).

1-¼” open end wrench Fits lubricator chamber extractor rod (N) hexagon nut and transducer

holder (K) hexagon end.

Molykote 111

Nickel Anti-Seize
(P/N 9-9960-134)

Screw driver - flat blade To adjust the pressure regulator (V) adjustment screw.

Liquid leak detection fluid Check all joints for sealing integrity. (Not provided by Emerson)

(1) Molykote III is a trademark of Dow Corning Corporation, U.S.A.

(1)

Valve lubricant and sealant to lubricate O-rings before installation.

Anti-seize thread compound for transducer holder (K).

Rosemount Split Clamp Extractor Tool 17

Tool requirements Operations Manual

April 2022 00809-0200-3417

18 Emerson.com/Rosemount

Operations Manual Removing a transducer assembly

00809-0200-3417 April 2022

4 Removing a transducer assembly

4.1 Steps to remove a transducer assembly from a meter while the meter is under line pressure

WARNING

HIGH PRESSURE HAZARD

The ANSI pressure rating is stamped on the extractor tool flange. The customer is required
to provide site line pressure. Do not exceed the maximum pressure rating of the extractor
tool.

Exceeding the extractor tool pressure rating may cause personal injury from explosion.

Procedure

1. Refer to Drawing CE-21060 DETAIL “A” (Appendix C: Engineering drawings).

a. Fully unscrew the chordset coupling nut (C).

b. Grasp the chordset assembly (A) and pull the chordset assembly away from

the transducer mount (E). This unplugs the chordset socket (B) from the
transducer holder (K). Position the chordset assembly (A) out of the way of
the transducer mount (E) for the duration of the transducer assembly (J)
removal and installation.

WARNING

FAULTY EXTRACTOR TOOL INSTALLATION

Do not loosen transducer holders under line pressure without the extractor tool
fully installed.

Loosening the transducer holders at full pressure may cause thread damage and
leaks.

2. Refer to Drawing CE-21061 DETAIL “B” (Appendix C: Engineering drawings).

a. Check to make sure the extension (L) fits into the extractor tool valve

assembly (H) without catching.

b. Slide the male T end of the extension (L) into the T-slot in the hexagon end of

the transducer holder (K). Align the extension (L) with the transducer holder
(K).

3. Refer to Drawing CE-21062 DETAIL “C” (Appendix C: Engineering drawings).

a. Verify that the seal and backup seal are present on the split clamp end of the

extractor tool valve assembly (H). Apply a small amount of valve lubricant
Molykote 111 or equivalent lubricant to the O-ring seal.

Rosemount Split Clamp Extractor Tool 19

Removing a transducer assembly Operations Manual

April 2022 00809-0200-3417

b. Using the valve handle, fully open the extractor tool valve assembly (H). The

valve is in the full open position when the valve handle contacts the valve
handle stop peg set screw (HH).

Important

If the extractor tool valve assembly (H) is in the closed position, the valve
close stop button (S) must be depressed while the valve handle is moved to
the open position.

c. Slide the extractor tool valve assembly (H) over the extension (L) which has

been positioned as described in Step 2 above.

d. Position the split clamp end of the extractor tool valve assembly (H) over the

transducer holder (K) and push the split clamp end of the extractor tool valve
assembly (H) over the end of the transducer mount (E) securing the O-ring
seal of the extractor tool valve assembly (H).

Important

If the extractor tool valve assembly (H) does not easily pass over the
extension (L) the valve may not be in the full open position. Use the valve
handle stop peg set screw (HH) to adjust the valve to the full open position. It
is important that the extension (L) freely passes through the extractor tool
valve assembly (H) when the valve handle is in contact with the valve handle
stop peg set screw (HH).

e. Install each half of the split clamp (F) over the split clamp end of the extractor

tool valve assembly (H). The flanged end of the split clamp (F) is to be closest
to the mount (E). Engage the ridges in the I.D. of the split clamp (F) into the
slots in the mount (E) and extractor tool valve assembly (H).

f. Rotate the extractor tool valve assembly (H) to position the valve stem in a

horizontal plane.

g. Secure the halves of the split clamp (F) with four screws (G). Tighten to 20

foot-pounds of torque in a star pattern between the two halves of the split
clamp.

CAUTION

FAULTY EXTRACTOR TOOL INSTALLATION

Install the extractor tool split clamp securely to the transducer mount and make
sure it is properly seated and not loose.

Improperly seated or loose split clamp may cause the unit to fall and result in injury
to personnel or cause damage to the equipment.

4. Refer to Drawing CE-21063 DETAIL “D” (Appendix C: Engineering drawings).

a. Clean the lubricator chamber assembly (M) end flange sealing face. Clean the

extractor tool valve assembly (H) flange sealing face. Verify that the O-ring
(JJ) located at the flange end between the lubricator chamber assembly (M)
and valve assembly (H) (see Figure 4-1) is not damaged. Contact Emerson

20 Emerson.com/Rosemount

Operations Manual Removing a transducer assembly

00809-0200-3417 April 2022

Customer Service if replacement is necessary. Apply a small amount of
Molykote 111 valve lubricant or equivalent lubricant to the O-ring seal.

Figure 4-1: Extractor tool with O-ring on flange

b. Extend the lubricator chamber extractor rod (N) from the end of the

lubricator chamber assembly (M) exposing the male T on the end of the rod.
Connect the extractor rod (N) male T to the end T-slot of the extension (L).

c. Attach the lubricator chamber assembly (M) flange to the extractor tool valve

assembly (H) flange with four cap screws (Z). Use the longer cap screw (Z) in
the top bolt hole location which is not in line with the extractor tool valve
assembly (H) valve stem. Rotate the lubricator chamber assembly (M) in such
a way that convenient access to the valves and gauges of the lubricator
chamber assembly (M) is obtained. Securely tighten all cap screws (Z).
Minimize the rotation of the extractor tool assembly while tightening the
screws.

CAUTION

VIBRATION HAZARD

Excessive vibration on the pipeline may cause the extractor tool to vibrate.
Such vibration could cause a gas leak or other hazard. If the installed unit
experiences excessive vibration, discontinue use of the extractor tool.

If this occurs, depressurize the meter and then remove the transducers.

d. Attach extractor tool piston assembly (P) to lubricator chamber assembly (M)

by aligning the extractor tool piston assembly (P) end bolts with the
lubricator chamber assembly (M) flange bolt holes. During this assembly
insert the extractor rod (N) into the center hole of the piston of the extractor
tool piston assembly (P). If it is necessary to move the piston to allow
assembly, push the piston against the extractor rod (N). During this process
the air within the piston cylinder must be vented through the piston orifice
fitting (Y) so movement will be slow. Install and tighten the four nuts (X).
Minimize the rotation of the extractor tool assembly during nut tightening.

e. Connect the quick connect body (BB) on the end of the low pressure hose

attached to the extractor tool piston assembly (P) to the quick connect stem
(DD) on the low pressure (secondary) port of the pressure regulator (V).

Rosemount Split Clamp Extractor Tool 21

Removing a transducer assembly Operations Manual

April 2022 00809-0200-3417

f. Fully loosen the pressure regulator (V) adjustment screw.

g. Close the lubricator chamber vent valve (R). The extractor tool valve

assembly (H) must remain in the full open position.

5. Refer to Drawing D-08248 (Appendix C: Engineering drawings).

a. Install the meter housing quick connect stem (FF) to the ultrasonic meter

housing line pressure valve (Q). If required, use the reducer provided with the
tool kit.

b. Connect the quick connect body (AA) on one end of the high pressure hose

to the quick connect stem (FF) on the ultrasonic meter housing line pressure
valve (Q) - Customer Supplied - (Refer to Appendix C: Engineering drawings ­Drawings, note Q typical).

WARNING

HIGH PRESSURE HAZARD

The ultrasonic meter housing line pressure valve (Q) is to remain closed until
both ends of the high pressure hose are securely connected.

Failure to keep the valve closed until the ends of the hose are securely
connected may result in personal injury from explosive forces.

6. Refer to Drawing CE-21064 DETAIL “E” (Appendix C: Engineering drawings).

a. Connect the quick connect body (AA) on the remaining end of the high

pressure hose to the quick connect stem (CC) on the high pressure (primary)
port of the pressure regulator (V).

b. Open the ultrasonic meter housing line pressure valve (Q) to pressurize the

lubricator chamber. Continue to pressurize the lubricator chamber until
lubricator pressure gauge (T) indicates the chamber reaches line pressure.

WARNING

LINE PRESSURE HAZARD

The meter line pressure controls the motion of the exposed lubricator
extractor rod. Moving parts may cause cutting or crushing to extremities
during operation.

Failure to keep extremities clear of the extractor rod may cause injury to
personnel.

c. Check all joints of the ultrasonic meter housing line pressure valve (Q), high

pressure hose fittings, lubricator chamber assembly (M) and extractor tool
valve assembly (H) for leaks with a leak detection solution.

d. If a leak is detected, immediately stop. Depressurize the extractor tool by

closing the ultrasonic meter housing line pressure valve (Q) and opening the
lubricator chamber vent valve (R).

22 Emerson.com/Rosemount

Operations Manual Removing a transducer assembly

00809-0200-3417 April 2022

WARNING

LEAKAGE HAZARD

If a leak is detected, immediately stop and depressurize the extractor tool as
described above.

Failure to repair all leaks could result in personal injury from explosive forces
or asphyxiation.

e. Repair the leaking joint, close the lubricator chamber vent valve (R) and

repressurize the lubricator chamber as described above.

f. Adjust the pressure on the extractor tool piston assembly (P) to exceed the

force of line pressure exerted on the extractor rod (N). Refer to Table A-1
piston and line pressure chart. To do this,

• Slowly rotate the pressure regulator (V) adjustment screw in a clockwise

direction.

• Monitor the line pressure indicated on the lubricator chamber pressure

gauge (T).

• Continue turning the adjustment screw until the extractor tool piston

assembly (P) pressure indicates the line pressure shown in Table A-1.

• The outside surface of the piston assembly (P) cylinder lists a

corresponding piston pressure chart for the line pressure measured on
the lubricator chamber pressure gauge (T).

g. Using an open end 1-¼” wrench on the hex of the lubricator chamber

extractor rod (N), fully unscrew the transducer holder (K) from transducer
mount (E). As the extractor rod (N) is rotated in the counter-clockwise
direction watch for lateral movement of the extractor rod (N). When the
lateral movement no longer occurs the transducer holder (K) is completely
free of the transducer mount (E).

h. Reduce the pressure of the extractor tool piston assembly (P) by fully

unscrewing (counter-clockwise) the adjustment screw of the pressure
regulator (V) until loose. The piston orifice fitting (Y) will slowly allow
pressure to vent from the extractor tool piston assembly (P) causing the
extractor rod (N) to slowly retract to a fully retracted position which is
indicated by the visibility of a mark on the extractor rod (N) at the end of the
lubricator chamber assembly (M). If the extractor rod (N) becomes jammed,
which may be indicated by the stopping of the movement of the extractor
rod (N) before the piston is fully retracted, verify that the extractor tool valve
assembly is in the full open position.

Important

The extractor tool is designed with a shear pin safety device intended to
shear off if the transducer holder is frozen or galled in place. If the shear pin is
sheared off, stop the extraction procedure and blow the line down.

i. Verify all pressure has been vented from the extractor tool piston assembly

(P) by reading the piston pressure gauge (U). Do not proceed until piston

Rosemount Split Clamp Extractor Tool 23

Removing a transducer assembly Operations Manual

April 2022 00809-0200-3417

pressure gauge (U) indicates zero pressure, and the extractor rod has
stopped moving.

WARNING

INHALATION HAZARD

Escaping gases released when line is vented may be toxic. Do not inhale the
gases vented to the atmosphere from the pipeline. Do not position yourself
directly in front of vented gases.

Failure to avoid inhaling vented gases may result in injury.

j. Verify that the mark on the extractor rod (N) is visible at the packing gland

end of the lubricator chamber assembly (M). Do not proceed until the
extractor rod (N) is fully retracted to avoid possible transducer assembly (J)
damage by closing the extractor tool valve assembly (H) with the transducer
assembly (J) within the ball of the valve.

k. Close the extractor tool valve assembly (H). The valve handle will

automatically lock the valve in the closed position. If the valve will not close,
the transducer assembly (J) may not be fully retracted. See Step f above.

l. Fully close the ultrasonic meter housing line pressure valve (Q) and vent all

pressure from the lubricator chamber assembly (M) by opening the
lubricator chamber vent valve (R). The lubricator chamber pressure gauge (T)
should indicate zero pressure.

m. To check the sealing integrity of the extractor tool valve assembly (H), close

the lubricator chamber vent valve (R). Wait several minutes and observe
lubricator chamber pressure gauge (T). If zero pressure is indicated by the
gauge, this confirms that sealing is successful. Open the lubricator chamber
vent valve (R).

WARNING

SEALING HAZARD

If the lubricator chamber pressure gauge (T) indicates pressure in the lubricator
chamber assembly (M) after a period of time, the extractor tool valve assembly (H)
seals may be leaking. If this is observed proceed to Steps to remove a transducer

assembly from a meter while the meter is under line pressure, Step 1A) of the

instructions “Steps to install a transducer assembly while the meter is under line
pressure” and re-install the transducer holder (K).

Failure to repair all leaks could result in personal injury from explosive forces or
asphyxiation.

7. Refer to Drawing D-08248 DETAIL “G” (Appendix C: Engineering drawings).

a. Remove the meter housing quick connect stem and reducer if it was

required. Return the parts to the tool kit.

b. Disconnect the high pressure hose quick connect body (AA) from quick

connect stem (FF) on the ultrasonic meter housing line pressure valve (Q).
Disconnect the high pressure hose quick connect body (AA) from quick

24 Emerson.com/Rosemount

Operations Manual Removing a transducer assembly

00809-0200-3417 April 2022

connect stem (CC) on the pressure regulator (V) high pressure (primary)
port.

c. Disconnect the low pressure hose quick connect body (BB) from the quick

connect stem (DD) on the pressure regulator (V) low (secondary) pressure
port. Wrap the low pressure hose around the extractor tool piston assembly
(P) and connect the low pressure hose quick connect body (BB) to the quick
connect stem (EE) located on the extractor tool piston assembly (P) flange
for storage.

8. Refer to Drawing CE-21065 DETAIL “F” (Appendix C: Engineering drawings).

a. Loosen and remove the four extractor tool piston assembly (P) nuts (X) from

the flange on the lubricator chamber assembly (M). Minimize the rotation of
the extractor tool assembly during nut removal. Remove the extractor tool
piston assembly (P) from the lubricator chamber assembly (M). For safe
keeping reinstall the nuts (X) after removal.

b. Loosen all four of the lubricator chamber cap screws (Z) on the lubricator

chamber assembly (M) flange from the extractor tool valve assembly (H)
flange. Minimize the rotation of the extractor tool assembly during screw
removal. Remove the three short lubricator chamber cap screws (Z), but do
not remove the one long lubricator chamber cap screw located at the 90°
position. Loosen this screw so the end of the screw is flush with the back side
of the extractor tool valve assembly (H) flange.

Figure 4-2: Lubricator chamber assembly flange screws

c. Pull on the lubricator chamber assembly (M) to disconnect the lubricator

chamber assembly (M) flange from the extractor tool valve assembly (H)
flange. Pivot the lubricator chamber on the remaining long cap screw.

d. Reinstall a short cap screw at either the 0° or the 180° position (see Figure

4-2) and rest the lubricator chamber flange on the reinstalled short cap

screw. This is to leave the lubricator chamber assembly (M) bore exposed.

e. Push on the lubricator chamber extractor rod (N) exposing the transducer

assembly (J), transducer stalk assembly (D) [if fitted], transducer holder (K),
and the end of the extension (L) from the end of the lubricator chamber
assembly (M).

Rosemount Split Clamp Extractor Tool 25

Removing a transducer assembly Operations Manual

April 2022 00809-0200-3417

f. Grasp the transducer holder (K) and disconnect the T-slot in the end of the

transducer holder (K) from the extension (L) T end.

g. Remove the transducer assembly (J) (Figure 4-3, E) from the transducer stalk

assembly (D) (Figure 4-3, C) or, on some meters, the transducer holder (K)
(Figure 4-3, A) by unscrewing the three set screws (W) (Figure 4-3, D) on the
transducer stalk assembly (D) or, transducer holder (K) Figure 4-3, B). Clean
or replace the transducer assembly (J) as needed.

Figure 4-3: Transducer holder, stalk and transducer assembly

• A. Transducer holder

• B. Transducer holder set screws

• C. Transducer stalk assembly

• D. Transducer stalk assembly set screws

• E. Transducer assembly

h. Review the Part Replacement notes in Part replacement notes for

instructions on replacement of transducer assemblies (J) and other mounting
parts.

26 Emerson.com/Rosemount

Operations Manual Installing a transducer assembly

00809-0200-3417 April 2022

5 Installing a transducer assembly

5.1 Installing a transducer assembly while the meter is under line pressure

Procedure

1. Refer to Drawing CE-21065 DETAIL “F” (Appendix C: Engineering drawings).

a. Review the notes in Part replacement notes at the beginning of this

procedure for instructions on replacement of transducer assemblies (J) and
other mounting parts.

b. Clean the transducer assembly (J), transducer stalk assembly (D), if fitted,

and the transducer holder (K). Take particular care to clean the transducer
holder (K) threads. Replace the O-ring seals on the transducer holder (K).

c. Clean, inspect and replace as needed, the O-ring seal on the male connector

end of the transducer assembly (J).

d. Apply a small amount of valve lubricant or other suitable grease to the O-ring

seal on the male connector end of the transducer assembly (J).

e. Align the slot on the male connector end of the transducer assembly (J) with

the pin within the mating connector female end of the transducer stalk
assembly (D), or the transducer holder (K). Press the two parts together.
Equally tighten the three set screws (W) on the transducer stalk assembly
(D), or the transducer holder (K) securing the transducer assembly (J) in
place.

f. With the extension (L) protruding from the flange end of the lubricator

chamber assembly (M) install the transducer holder (K) by engaging the T on
the extension (L) with the T-slot on the transducer holder (K). Once the
connection has been made, retract the extractor rod (N) enough so the T-slot
joint is inside the bore of the lubricator chamber assembly (M). This secures
the attachment.

g. Apply an ample amount of anti-seize compound to the threads of the

transducer holder (K). Apply a small amount of valve lubricant or other
suitable grease to the O-rings of the transducer holder (K).

2. Refer to Drawing CE-21064 DETAIL “E” (Appendix C: Engineering drawings).

a. Fully retract the extractor rod (N) within the lubricator chamber assembly

(M). Confirmation of full retraction is indicated by a mark on the extractor
rod (N) at the end of the lubricator chamber assembly (M). When this mark is
visible the extractor rod (N) is fully retracted.

b. Clean the lubricator chamber assembly (M) end flange sealing face. Clean the

extractor tool valve assembly (H) flange sealing face. Apply a small amount of
valve lubricant or other suitable grease to the O-ring seal on the flange end of
the lubricator chamber assembly (M).

Rosemount Split Clamp Extractor Tool 27

Installing a transducer assembly Operations Manual

April 2022 00809-0200-3417

c. Rotate and align the lubricator chamber assembly (M) flange to the extractor

tool valve assembly (H) flange and attach with four cap screws (Z). Securely
tighten all cap screws (Z) evenly, keeping the faces of both flanges parallel.
Minimize the rotation of the extractor tool assembly during screw tightening.

d. Align the extractor rod (N) into the center hole of the piston of the extractor

tool piston assembly (P). The piston should be fully retracted inside the
extractor tool piston assembly (P).

Important

If the piston is not fully retracted, use a long rod or dowel to force the piston
back into the extractor tool piston assembly (P). During this process the air
within the piston cylinder must be vented through the piston orifice fitting
(Y) so movement will be slow.

e. Attach the extractor tool piston assembly (P) to the lubricator chamber

assembly (M) by aligning the extractor tool piston assembly (P) end bolts
with the lubricator chamber assembly (M) flange bolt holes. Install and
equally tighten the four nuts (X). Minimize the rotation of the extractor
assembly during nut tightening.

f. Connect the quick connect body (BB) on the end of the low pressure hose

attached to the extractor tool piston assembly (P) to the quick connect stem
(DD) on the low pressure (secondary) port of the pressure regulator (V).

g. Ensure that the pressure regulator (V) adjustment screw is fully loosened

(counterclockwise).

h. Close the lubricator chamber vent valve (R). The ultrasonic meter housing

line pressure valve (Q) and extractor tool valve assembly (H) are to remain
closed.

i. Connect the quick connect body (AA) on one end of the high pressure hose

to the quick connect stem (CC) on the high pressure (primary) port of the
pressure regulator (V).

3. Refer to Drawing D-08248 (Appendix C: Engineering drawings).

a. Connect the quick connect body (AA) on the remaining end of the high

pressure hose to the quick connect stem (FF) on the ultrasonic meter
housing line pressure valve (Q). Customer Supplied - (Refer to Appendix C:

Engineering drawings, Drawings, note Q typical). Refer to Drawing CE-21063

DETAIL “D” (Appendix C: Engineering drawings)

WARNING

HIGH PRESSURE HAZARD

The ultrasonic meter housing line pressure valve (Q) is to remain closed until
both ends of the high pressure hose are securely connected.

Failure to do so could result in personal injury from explosive forces or
sudden whipping of the line.

28 Emerson.com/Rosemount

Operations Manual Installing a transducer assembly

00809-0200-3417 April 2022

b. Open the ultrasonic meter housing line pressure valve (Q) to pressurize the

lubricator chamber to line pressure. Observe line pressure on lubricator
chamber pressure gauge (T) to ensure the lubricator chamber reaches line
pressure.

c. Check all joints of the ultrasonic meter housing line pressure valve (Q), high

pressure hose fittings, lubricator chamber assembly (M) and extractor tool
valve assembly (H) for leaks with a leak detecting solution. If any leaks occur
depressurize the extractor tool by closing ultrasonic meter housing line
pressure valve (Q) and open the lubricator chamber vent valve (R). Repair the
leaking joint, close the lubricator chamber vent valve (R) and repressurize the
lubricator chamber as described above.

d. Open the extractor tool valve assembly (H) by depressing the valve close stop

button (S) while moving the handle to the full open position. The valve is full
open when the valve handle contacts the valve handle stop peg set screw
(HH).

e. Adjust the pressure on the extractor tool piston assembly (P) to slightly

exceed the force of line pressure acting on the extractor rod (N).
Slowly rotate the pressure regulator (V) adjustment screw in a clockwise

direction until the extractor tool piston assembly (P) pressure, as shown on
the piston pressure gauge (U), indicates line pressure greater than the piston
pressure as shown in Table A-1.

For the line pressure indicated on the lubricator chamber pressure gauge (T),
refer to the Extractor Tool Piston Pressure chart or Table A-1. Once the
pressure given in the chart is achieved, slowly turn the adjustment screw in
the clockwise direction a little farther to allow the force of the pressure to
overcome the friction of the extractor rod (N) seals.

When the piston pressure force exceeds all of the forces acting on the
extractor rod (N), the extra ctor rod (N) will begin to slowly move towards the
ultrasonic meter. Continue until the transducer holder (K) contacts the
transducer mount (E) flange.

f. The hex nut on the extractor rod (N) should be accessible in the open space

between the lubricator chamber assembly (M) and the extractor tool piston
assembly (P). If this does not occur, retract the rod by loosening the pressure
regulator (V) adjustment screw to retract the rod (N).

g. Ensure that the valve (H) is fully open, then repeat this step. When the

transducer holder (K) contacts the transducer mount (F) the threads of the
two parts should automatically align with each other and the rod (N) hex will
be accessible in the open space between the lubricator chamber (M) and
piston assembly (P). Use a 1-¼” open end wrench on the hex of the extractor
rod (N) to screw the transducer holder (K) into the transducer mount (E).

As the extractor rod (N) is rotated in the clockwise direction watch for lateral
movement of the extractor rod (N). The lateral movement will confirm
thread engagement. When tight, the transducer holder (K) is completely
threaded onto the transducer mount (E).

Important

The threaded joint of the T-slot transducer holder (K) to the transducer
mount (E) does not have a recommended torque requirement. The

Rosemount Split Clamp Extractor Tool 29

Installing a transducer assembly Operations Manual

April 2022 00809-0200-3417

transducer holder (K) is to be tightened sufficiently so the shoulder on the
transducer holder (K) is fully seated.

CAUTION

EXCESSIVE TORQUE HAZARD

Do not exceed 300 foot-pounds of torque on the extractor rod or the rod nut.
Excessive torque will shear the extractor rod hex nut pin.

Excessive torque applied during operation may cause equipment damage.

h. Vent the pressure of the extractor tool piston assembly (P) by fully

unscrewing (counterclockwise) the adjustment screw of the pressure
regulator (V) until loose. The piston orifice fitting (Y) will slowly allow
pressure to vent from the extractor tool piston assembly (P). The piston
pressure gauge (U) should indicate zero pressure.

i. Fully close the ultrasonic meter housing line pressure valve (Q) and vent all

pressure from the lubricator chamber assembly (M) by opening the
lubricator chamber vent valve (R). The lubricator chamber pressure gauge (T)
should indicate zero pressure.

j. To check the sealing integrity of the transducer holder (K), close the

lubricator chamber vent valve (R). Wait several minutes and observe
lubricator chamber pressure gauge (T). If no pressure is indicated by the
gauge, sealing is successful. Open the lubricator chamber vent valve (R).

k. If the lubricator chamber pressure gauge (T) indicates pressure in the

lubricator chamber assembly (M) some time after the lubricator chamber
vent valve (R) has been opened to vent pressure and again closed, then the
transducer holder (K) seals may not be sealing line pressure.

WARNING

SEALING HAZARD

If the transducer holder does not seal, repeat Steps to remove a transducer

assembly from a meter while the meter is under line pressure, Step 7, to

remove the transducer holder (K) and replace the seals and/or take other
actions as needed to correct the problem.

Failure to seal line pressure could result in possible personal injury.

4. Refer to Drawing D-08248 (Appendix C: Engineering drawings).

a. Remove the meter housing quick connect stem and the reducer if it was

required. Return the parts to the tool kit.

b. Disconnect the high pressure hose quick connect body (AA) from the

ultrasonic meter housing line pressure valve (Q) quick connect stem (FF) and
the other high pressure hose quick connect body (AA) from the quick
connect stem (CC) on the pressure regulator (V) high pressure (primary)
port. Remove and store the high pressure hose.

30 Emerson.com/Rosemount

Operations Manual Installing a transducer assembly

00809-0200-3417 April 2022

c. Disconnect the low pressure hose quick connect body (BB) from the quick

connect stem (DD) on the pressure regulator (V) low pressure (secondary)
port. Wrap the low pressure hose around the extractor tool piston assembly
(P) and connect the low pressure hose quick connect body (BB) to the quick
connect stem (EE) located on the extractor tool piston assembly (P) flange
for storage.

5. Refer to Drawing CE-21065 DETAIL “F” (Appendix C: Engineering drawings).

a. Loosen and remove the four extractor tool piston assembly (P) nuts (X).

Minimize the rotation of the extractor tool assembly during nut removal. Pull
the extractor tool piston assembly (P) away from the lubricator chamber
assembly (M). For safe keeping reinstall the nuts (X) after removal. Remove
and store the extractor tool piston assembly (P).

b. Loosen and remove all four of the lubricator chamber cap screws (Z) on the

lubricator chamber assembly (M) flange from the extractor tool valve
assembly (H) flange. Minimize the rotation of the extractor tool assembly
during screw removal. Pull on the lubricator chamber assembly (M) to
disconnect the lubricator chamber assembly (M) flange from the extractor
tool valve assembly (H) flange. During disassembly disconnect the extractor
rod (N) end T from the end of the extension (L) T-slot by extending the
extractor rod (N) from the end of the lubricator chamber assembly (M).
Remove and store the lubricator chamber assembly (M).

6. Refer to Drawing CE-21062 DETAIL “C” (Appendix C: Engineering drawings).

Loosen and remove the four split clamp screws (G). Remove both halves of the split
clamp (F) and store. When the split clamp (F) is fully disconnected from the
transducer mount (E) pull the extractor tool valve assembly (H) away from the
transducer mount (E). When free of the transducer mount (E) continue to pull the
extractor tool valve assembly (H) while guiding the extension (L) through the bore
of the valve. Remove and store the extractor tool valve assembly (H).

7. Refer to Drawing CE-21061 DETAIL “B” (Appendix C: Engineering drawings).

Slide the extension (L) end T from the T-slot within the transducer holder (K).
Remove and store the extension (L).

8. Refer to Drawing CE-21060 DETAIL “A” (Appendix C: Engineering drawings).

a. Use a leak detecting fluid around the joint of the transducer holder (K) to

transducer mount (E) joint to check the seals of the transducer holder (K).

WARNING

LEAKAGE HAZARD

If a leak is detected, repeat the steps to remove a transducer assembly while
the meter is under line pressure (see Steps to remove a transducer assembly

from a meter while the meter is under line pressure).

Failure to repair the leaking transducer holder (K) seals could cause exposure
to escaping gases or an explosion resulting in possible personal injury.

Rosemount Split Clamp Extractor Tool 31

Installing a transducer assembly Operations Manual

April 2022 00809-0200-3417

b. Clean, inspect and replace as needed the O-ring seal in the chordset coupling

nut (C). Apply a small amount of valve lubricant or other suitable grease to
this O-ring seal.

c. Grasp the chordset assembly (A). Align the slot in the chordset socket (B)

with the key pin within the transducer holder (K). Connect the chordset
socket (B) to the pins within the transducer holder (K) by pressing the
chordset assembly (A) into the transducer holder (K). After the connection
has been made, turn the chordset coupling nut (C) of the chordset assembly
(A) to screw the chordset coupling nut (C) into the transducer holder (K).

d. Verify the electrical connections by connecting to the meter using MeterLink

and select the Meter|Monitor (Detailed) view. Check the flow profile, chord
performance, gains, and Signal-to-noise ratios to ensure the transducer
signal quality is good. If transducer assembly parts were replaced with new
parts, review the notes at the beginning of this procedure for instructions on
replacement of transducer assembly parts.

e. Additional transducer assembly extractions require the disassembly of the

extractor tool and require following the disassembly procedure in Steps to

remove a transducer assembly from a meter while the meter is under line
pressure.

32 Emerson.com/Rosemount

Operations Manual Maintenance

00809-0200-3417 April 2022

6 Maintenance

6.1 Extractor tool maintenance

The Split Clamp Extractor Tool must be returned to our factory annually or after fifty (50)
transducer extractions, whichever comes first, for maintenance and recertification for field
operations.

However, in the case of severe operation, dirty conditions, or other unique applications
that may subject the equipment to extreme circumstances, Emerson recommends a more
frequent maintenance schedule.

Rosemount Split Clamp Extractor Tool 33

Maintenance Operations Manual

April 2022 00809-0200-3417

34 Emerson.com/Rosemount

Operations Manual Parts list

00809-0200-3417 April 2022

7 Parts list

7.1 Extractor tool parts list

Table 7-1: Extractor tool parts list

Parts list Description

A Chordset assembly

B Chordset socket

C Chordset coupling nut

D Transducer stalk assembly

E Transducer mount

F Extractor tool valve split clamp

G Split clamp screws

H Extractor tool valve assembly

J Transducer assembly

K Transducer holder

L Extension

M Lubricator chamber assembly

N Lubricator chamber extractor rod

P Extractor tool piston assembly

Q Ultrasonic meter housing line pressure valve (customer supplied)

R Lubricator chamber vent valve

S Valve close stop button

T Lubricator chamber pressure gauge

U Piston pressure gauge

V Pressure regulator

W Transducer stalk set screws

X Extractor tool piston assembly nuts

Y Piston orifice fitting

Z Lubricator chamber cap screws

AA High pressure hose quick connect body

BB Low pressure hose quick connect body

CC High pressure hose quick connect stem

DD Low pressure hose quick connect stem

EE Low pressure hose quick connect stem (for storage)

Rosemount Split Clamp Extractor Tool 35

Parts list Operations Manual

April 2022 00809-0200-3417

Table 7-1: Extractor tool parts list (continued)

Parts list Description

FF Meter housing quick connect stem (comes with the extractor tool)

HH Valve handle stop peg set screw

JJ Lubricator chamber assembly O-ring seal

36 Emerson.com/Rosemount

Operations Manual Appendix A: Piston and line pressure

00809-0200-3417 April 2022

A Appendix A: Piston and line pressure

A.1 Extractor tool piston pressure

Use Table A-1 to determine the extractor tool piston pressure needed to stabilize the
extractor tool lubricator chamber extractor rod (N) against line pressure.

• Lubricator extractor rod diameter = 0.75

• Extractor tool piston diameter = 3.75

Table A-1: Extractor tool piston and line pressure stabilization

Line pressure
(PSI)

25 1 625 25 1225 49

50 2 650 26 1250 50

75 3 675 27 1275 51

100 4 700 28 1300 52

125 5 725 29 1325 53

150 6 750 30 1350 54

175 7 775 31 1375 55

200 8 800 32 1400 56

225 9 825 33 1425 57

250 10 850 34 1450 58

275 11 875 35 1475 59

300 12 900 36 1500 60

325 13 925 37 1525 61

350 14 950 38 1550 62

375 15 975 39 1575 63

400 16 1000 40 1600 64

Piston
pressure (PSI)

Line pressure
(PSI)

Piston
pressure (PSI)

Line pressure
(PSI)

Piston
pressure (PSI)

425 17 1025 41 1625 65

450 18 1050 42 1650 66

475 19 1075 43 1675 67

500 20 1100 44 1700 68

525 21 1125 45 1725 69

550 22 1150 46 1750 70

575 23 1175 47 1775 71

600 24 1200 48 1800 72

Rosemount Split Clamp Extractor Tool 37

Appendix A: Piston and line pressure Operations Manual

April 2022 00809-0200-3417

Table A-1: Extractor tool piston and line pressure stabilization (continued)

Line pressure
(PSI)

1825 73 2475 99 3125 125

1850 74 2500 100 3150 126

1875 75 2525 101 3175 127

1900 76 2550 102 3200 128

1925 77 2575 103 3225 129

1950 78 2600 104 3250 130

1975 79 2625 105 3275 131

2000 80 2650 106 3300 132

2025 81 2675 107 3325 133

2050 82 2700 108 3350 134

2075 83 2725 109 3375 135

2100 84 2750 110 3400 136

2125 85 2775 111 3425 137

2150 86 2800 112 3450 138

2175 87 2825 113 3475 139

2200 88 2850 114 3500 140

Piston
pressure (PSI)

Line pressure
(PSI)

Piston
pressure (PSI)

Line pressure
(PSI)

Piston
pressure (PSI)

2225 89 2875 115 3525 141

2250 90 2900 116 3550 142

2275 91 2925 117 3575 143

2300 92 2950 118 3600 144

2325 93 2975 119 3625 145

2350 94 3000 120 3650 146

2375 95 3025 121 3675 147

2400 96 3050 122 3700 148

2425 97 3075 123 3725 149

2450 98 3100 124 3750 150

38 Emerson.com/Rosemount

Operations Manual Appendix B: Extractor tool pre-use and post-use inspection checklist

00809-0200-3417 April 2022

B Appendix B: Extractor tool pre-use

and post-use inspection checklist

B.1 Inspection checklist

Use the following checklist prior to and after using the extractor tool and to ensure the
tool is in good working condition.

Table B-1: Inspection checklist

Extractor tool pre-use and post-use inspection checklist

Verify the shaft on the Lubricator Chamber Assembly is clean and free of dirt, can be
smoothly pulled out and pushed back in and that the scribe mark can be easily seen.

Visually inspect and make sure the four bolts that hold the Piston Assembly onto the
Lubricator Chamber Assembly are clean and threads not galled or damaged.

Visually verify that all hoses are intact with no kinks or tears.

Comments

Notes:

Verify that the Piston Assembly pressure hose is attached and tight.

Visually verify that there are no leaks at the NPT thread connections.

Verify pressure gauge on the Lubricator Chamber Assembly is indicating the correct
pressure (300psi).

Visually verify the regulator on the Lubricator Chamber Assembly is functioning
properly.

Verify that the Piston Assembly pressure gauge indicates the correct pressure (300
psi).

Make sure that there are at least eight (8) O-rings, backup O-rings and lubricant to
replace all transducers extracted.

Order a sufficient quantity of O-rings and lubricant for the transducer swap-out
procedure and enough for next time use.

Contact Emerson Customer Service for any replacement parts or if any failures occur
during this inspection.

Rosemount Split Clamp Extractor Tool 39

Appendix B: Extractor tool pre-use and post-use inspection checklist Operations Manual

April 2022 00809-0200-3417

40 Emerson.com/Rosemount

Operations Manual Appendix C: Engineering drawings

00809-0200-3417 April 2022

C Appendix C: Engineering drawings

C.1 Extractor tool drawings

D-08248 Ultrasonic Meter Transducer Extractor Tool Operation Assembly

CE-21060 Detail “A” of D-08248

CE-21061 Detail “B” of D-08248

CE-21062 Detail “C” of D-08248

CE-21063 Detail “D” of D-08248

CE-21064 Detail “E” of D-08248

CE-21065 Detail “F” of D-08248

CE-21066 Detail “G” of D-08248

Rosemount Split Clamp Extractor Tool 41

Appendix C: Engineering drawings Operations Manual

April 2022 00809-0200-3417

Ultrasonic Meter Transducer Extractor Tool Operation Assembly (D-08248)

Detail “A” of D-08248 (CE-21060)

42 Emerson.com/Rosemount

Operations Manual Appendix C: Engineering drawings

00809-0200-3417 April 2022

Detail “B” of D-08248 (CE-21061)

Detail “C” of D-08248 (CE-21062)

Rosemount Split Clamp Extractor Tool 43

Appendix C: Engineering drawings Operations Manual

April 2022 00809-0200-3417

Detail “D” of D-08248 (CE-21063)

Detail “E” of D-08248 (CE-21064)

44 Emerson.com/Rosemount

Operations Manual Appendix C: Engineering drawings

00809-0200-3417 April 2022

Detail “F” of D-08248 (CE-21065)

Detail “G” of D-08248 (CE-21066)

Rosemount Split Clamp Extractor Tool 45

00809-0200-3417

Rev. AA

2022

For more information:

©

2022 Emerson. All rights reserved.

Emerson.com

Emerson Terms and Conditions of Sale are available upon
request. The Emerson logo is a trademark and service mark of
Emerson Electric Co. Rosemount is a mark of one of the
Emerson family of companies. All other marks are the property
of their respective owners.