Daniel Quick Start Guide: Rosemount Gas Ultrasonic 3410 Series Electronics Retrofit Instructions Manuals & Guides

Retrofit Instructions

00825-0300-3240 , Rev AA

June 2022

Rosemount™ Gas Ultrasonic 3410 Series
Electronics Retrofit Instructions

Retrofit Instructions June 2022

Safety and approval information

This Rosemount product complies with all applicable European directives when properly installed in
accordance with the instructions in this manual. Refer to the EU declaration of conformity for directives
that apply to this product. The EU declaration of conformity, with all applicable European directives,
and the complete ATEX Installation Drawings and Instructions are available on the internet at

www.emerson.com or through your local Emerson support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found
on the internet at http://www.emerson.com.

For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be
found in the user manual. Product data sheets and manuals are available from the Emerson website at

http://www.emerson.com.

Return policy

Follow Emerson procedures when returning equipment. These procedures ensure legal compliance
with government transportation agencies and help provide a safe working environment for Emerson
employees. Emerson will not accept your returned equipment if you fail to follow Emerson procedures.
Return procedures and forms are available on our web support site at Emerson.com, or by phoning the
Emerson Customer Service department.

Emerson Flow customer service

Email:

• Worldwide: http://[e-mail]

• Asia-Pacific: http://[e-mail]

Telephone:

North and South America

United States 800 522 6277 U.K. 0870 240 1978 Australia 800 158 727

Canada [phone] The

Mexico [phone]

Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682

Brazil [phone] Italy 8008 77334 China [phone]

111

Europe and Middle East Asia Pacific

Netherlands

France 0800 917 901 India 800 440 1468

Central &
Eastern

Russia/CIS [phone] South Korea [phone]

Egypt 0800 000 0015 Singapore [phone]

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

[phone]
666

[phone]
111

New Zealand 099 128 804

Japan [phone]

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June 2022 Retrofit Instructions

North and South America Europe and Middle East Asia Pacific

UAE 800 0444 0684

Contents

Plan..............................................................................................................................................5

Install......................................................................................................................................... 16

Operate......................................................................................................................................31

Mark III RS-232 and RS-485 Serial communications setup...........................................................44

Summary table of communications/output settings.................................................................. 52

3410 Communication and Output settings................................................................................ 56

3410 Series engineering drawings..............................................................................................72

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Retrofit Instructions June 2022

4 Rosemount Gas Ultrasonic 3410 Series Electronics

June 2022 Retrofit Instructions

1 Plan

1.1 Introduction

1.1.1 General

Welcome to the Rosemount 3410 Series Ultrasonic Retrofit Instruction
Manual.

This manual has been designed to provide you with a step-by-step set of
instructions for retrofitting a meter with Mark III electronics to the new 3410
Series electronics.

NOTICE

Please read the “Before You Begin” section to make sure you have all the
components necessary to perform the before taking the meter out of
service.

Important

If retrofitting from Mark II electronics to 3410 Series electronics complete
Sections 3 and 4 in the Rosemount Ultrasonic Mark III Upgrade Kit
Instructions to determine the communications and output settings of the
Mark II electronics. Use those settings and the instructions in this manual to
configure the Series electronics.

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1.2 Before you begin

This section shows all of the parts and tools required to perform the
upgrade. Ensure that all of these items are available before taking the meter
out of service.

1.2.1 Tools required

Figure 1-1: Required Tools

A. ⅛-in. flat-blade screw driver
B. ¼-in. flat-blade screw driver
C. 3/8-in. drive ratchet wrench

D. 3/8-in. drive - extension - at least 3.5-in. long

E. 3/8-in. drive - 7/16-in. socket
F. Allen wrench - size 6 mm (included in Retrofit kit)

G. Crescent wrench for cable glands and electrical conduit

MeterLink™ is required to communicate with the meter electronics, access
information and collect the configuration in the meter and then convert and
download the configuration into the new 3410 Series electronics. Always
use the latest version of MeterLink™. Upgrades to the latest version are
available at: Emerson.com/Rosemount

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June 2022 Retrofit Instructions

1.3 Before removing the Electronics

1.3.1 Procedure before removing the Mark III Electronics

Procedure

1. Before removing power from the meter being retrofitted software to
connect to the meter.

2. Use the Edit/Compare Configuration screen in MeterLink
to read the configuration from the meter and save it to a file on your

computer. An example for a file name might be “Meter Name, MkIII
Final Config, 3-4-2013 10-15-02 AM.cfg”. MeterLink will be used later
in this procedure (see Configure the 3410 Series Electronics) to
convert the configuration and download it to the 3410 Series
electronics.

™

CAUTION

Loss of set-up data

The current meter configuration file must be saved before beginning
the 3410 Series electronics retrofit.

Failure to save the current configuration file can result in the loss of
important set-up data.

3 through 8 provide more detailed instructions on obtaining the
required information with respect to the communications set-up of
the electronics, however, if these settings are already known, these
steps can be skipped. Step 8 is for Frequency and Diagnostic outputs.
For reference, the known values should be entered in the Summary

table of communications/output settings in Appendix B. This

information will be required in the setup of the Series electronics. For
any setting which is not known, the applicable step(s) for obtaining
that information can be used.

3. Use the File|Meter Directory menu path, then select the
<meter name> you want to retrofit.

a) Click the Direct button on the lower left corner of the Meter

Directory dialog box.

b) The Direct Connection Properties For dialog appears.

c) Obtain the Modbus ID (same as Comms Address).

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Figure 1-2: Accessing Modbus ID for Ports A and B

4. Based on the information contained in the connection properties
window, enter the values for the following parameters in the

Summary table of communications/output settings in Appendix B:

Port A and B: Modbus ID = _____(enter Comms Address).

5. Exit MeterLink and disconnect your PC from the meter electronics.
The remaining information required before doing the retrofit
upgrade, is based on the wiring terminations and the settings of
various switches on the boards that comprise the electronics.

6. Power down the electronics.

CAUTION

Equipment damage

Remove power from the meter electronics.

Failure to remove power from the meter electronics may result in
damage to the equipment.

7. Remove the end caps from the upper electronics housing of the
meter to access the electronic circuit boards. See Figure 1-4 for
board layout of the 3400 stacks. See Figure 3-4 for the 3410 Series
electronics for board layout.

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June 2022 Retrofit Instructions

Figure 1-3: Remove End Caps from the Upper Electronics
Enclosure

Figure 1-4: 3400 Electronics Assembly board layout

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Figure 1-5: 3410 Retrofit Electronics Assembly

A. End cap and security screw
B. O-ring
C. Desiccant packet
D. CPU module

E. Optional RS-232 I/O module

F. Optional RS-485 I/O module
G. Blanking cover
H. Guide plate

I. M20 reducer
J. Ground lug - external

K. Transmitter electronics enclosure

L. Power supply

M. I.S. barrier board

N. Standoffs

O. Backplane board

P. O-ring

Q. End cap and security screw

R. O-ring

S. Acquisition cable and roll pin

T. Acquisition module assembly

U. Base enclosure

V. Cable glands

W. Gasket, base enclosure

X. Acquisition cable clamp

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June 2022 Retrofit Instructions

Y. Acquisition module

8. Remove the Mark III electronics CPU board, the HART Option Board,
and the Field Termination Board from the enclosure. Fill out the

Summary table of communications/output settings in Appendix B

based on the Field Connection Board wire terminations and/or switch
settings of the CPU board and Option Board, if installed. This
information will be used to configure the new 3410 Series electronics
later in this procedure.

Figure 1-6: Mark III CPU Board Showing Switch Settings

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Retrofit Instructions June 2022

Figure 1-7: Mark III CPU Board with I.S. Barrier Board Piggy­Backed on CPU Board

1.4 Removing Mark III Electronics

1.4.1 Procedure to remove the Mark III Electronics

Procedure

1. Having obtained all the information related to the set-up of the 3400
Series electronics configuration and communications, all the
components related to the electronics can now be physically
removed from the meter. Unscrew all wiring from the Field
Termination Board. It may be helpful to label the wires to make it
easier to connect the 3410 Series electronics.

2. Remove any conduit and wiring attached to all six conduit ports.

3. Remove any ground wire attached to the ground lug on the outside
of the upper electronics housing. At this point there should be no
wires connected to the upper electronics housing.

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June 2022 Retrofit Instructions

Figure 1-8: Ground Wire Removed

4. Use the 6mm Allen wrench (supplied with retrofit kit) to remove the
two bolts holding the base enclosure.

Figure 1-9: Remove Bolts from Base Enclosure Cover

5. Remove the upper electronics housing from the base enclosure.

a) Remove the Acquisition cable, which comes down from the

upper electronics to the Acquisition module in the base
enclosure.

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NOTICE

Figure 1-10 shows the Acquisition module for the 3400 Series

electronics.

b) Loosen the two screws on the ends of the Acquisition cable

connector, and disconnect it from the Acquisition module.

c) Set the upper electronics housing aside once the housing is

removed.

Figure 1-10: Remove the Acquisition Cable

6. Remove all the screws that hold the transducer wires in the terminal
blocks that attach the transducers to the Acquisition module.

a) Remove the screws from the ends of the two connectors.

b) Disconnect the connectors and remove each of the

transducer wires from the connector.

7. Loosen the cable glands on the base enclosure and pull all of the
transducer cables out of the base enclosure.

8. Unscrew the three screws holding the Acquisition module in the base
enclosure and remove the Acquisition module.

The four mounting bolts holding the enclosure cover to the meter
body are sealed with an RTV silicone adhesive/sealant.

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June 2022 Retrofit Instructions

9. Remove the RTV with a flat blade screwdriver or utility knife around
the perimeter of the recessed opening and the RTV eases the
removal of the sealant.

a) Use the 7/16-in. socket wrench to remove the four mounting

bolts.

Figure 1-11: Remove Old RTV

10. Remove the base enclosure from the meter body.

11. If RTV silicone adhesive/sealant was used to seal the base enclosure
to the meter body, remove the adhesive/sealant so the 3410 base
enclosure will have a clean mounting surface.
The 3400 Series electronics should be completely removed from the
meter body at this time.

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Retrofit Instructions June 2022

2 Install

2.1 Installing the 3410 Series Electronics

2.1.1 Procedure to install the 3410 Series Electronics

Procedure

1. Remove the 3410 components from the packaging.
a) Use the 6 mm Allen wrench to remove the two screws from

the base enclosure cover.

Figure 2-1: Remove Bolts from Base Enclosure Cover

2. Lift the upper electronics housing from the base enclosure. The

acquisition cable connector from the upper electronics is attached to
the acquisition module with two screws. The cable is also secured by
a cable clamp to a mounting bolt.

a) Remove the screw securing the cable clamp and then loosen

the two screws on the acquisition cable connector and
disconnect the acquisition cable connector from the
acquisition module.

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June 2022 Retrofit Instructions

Figure 2-2: Remove Acquisition Cable and Module

3. Unscrew the remaining two mounting screws from the acquisition
module in the base enclosure and remove the acquisition board.

4. Place an insulating gasket on the meter body where the electronics
will be mounted (see gasket in Figure 1-5).

5. Place the base enclosure on top of the meter body on top of the
insulating gasket. Note that the transducer port openings on the
base enclosure are labeled with transducer locations (i.e., A1, A2, B1,
B2, C1, C2, D1, D2).

a) Orient the base so that the A1 transducer port is closest to the

A1 transducer location on the meter body. The meter body
has the transducer location labels embossed in the body next
to each transducer boss. The ports on the base enclosure
must be oriented outward (towards the sides of the meter
body, perpendicular to meter axis).

Figure 2-3: Base Enclosure Orientation

6. Use the four ¼-in. bolts with stainless steel washers and nylon
shoulder washers to secure the base enclosure to the meter body.

a) Use a nut driver to tighten the bolts to a torque of 55 to 65

inch-lbs.

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Retrofit Instructions June 2022

Figure 2-4: Insert ¼-in. Bolts

7. Fill up the base enclosure wells with RTV adhesive/sealant around
and over the four ¼-in. bolts.

This will ensure a water-tight seal. Any excess sealant can be
removed by using a scraper to leave the sealant flush with the top of
the well. Excess sealant will adhere to the acquisition board when it is
installed, and make future removal of the board difficult.

Figure 2-5: Apply RTV Sealant Around Bolts

8. Insert the Acquisition board in the base enclosure and secure it with
the two screws as shown for now.

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June 2022 Retrofit Instructions

Figure 2-6: Acquisition Module Attachment Screws

Figure 2-7: Acquisition Module Wiring

9. Route the transducer cables through the cable glands with the
correct label number (i.e. A1) which matches the label on the
transducer cable.

Figure 2-8: Base Enclosure Cable Glands Installation

10. Judge the proper length and cut off the excess.

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Retrofit Instructions June 2022

11. Strip the outer insulation, outer shield, and inner insulation using a
utility knife. Verify that insulation of individual wires was not cut
while removing outer layers. Strip each wire 0.28-in.

Figure 2-9: Transducer Cable Cut Instructions

12. Insert tubing over wires, inner insulation and under shield
approximately 1.5-in. of shield should overlap.

13. Insert and secure transducer cables through cable glands verify Line
Mark is as referenced in Figure 2-8.

Figure 2-10: Line Mark

14. Using a torque screwdriver set to 34 ±2 oz.-in., secure the wires to
the terminal plugs of the Acquisition Module.

15. Verify the cable lengths are still an appropriate length and if
necessary, cut the transducer cables to the correct length with
allowance for the wiring terminations and connector placement.

16. Ensure that the contacts clamp on the bare wires and not on the wire
insulation when the wires are being terminated on the connector.

a) Leave the connector plugged into the Acquisition board while

terminating the individual wires.

b) Tighten the connector screws on the either end of the

connector after terminating all the wires on the applicable
connector.

c) Repeat this procedure for the transducer cables on the other

side of the meter.

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June 2022 Retrofit Instructions

Figure 2-11: Install Cable and Secure Wires

17. Use the cable ties to dress the transducer cables. They should be
dressed in groups of two: A1 and C1, D1 and B1, A2 and C2, D2 and
B2. Install one cable tie at three inches from the base enclosure and
another about the point where the cables start to bend and separate
out to their respective port.

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Retrofit Instructions June 2022

Figure 2-12: Re-oriented and Secured Transducer Cables

18. Reconnect the acquisition cable connector to the acquisition module
and secure the cable connector by tightening the two screws.

19. Install the cable clamp on the Acquisition cable and secure it with the
final mounting screw for the Acquisition module.

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June 2022 Retrofit Instructions

Figure 2-13: Installing the Acquisition Module Cable Clamp

A. Acquisition cable connector
B. Acquisition cable
C. Cable clamp and screw

20. Wrap the excess cable around the Acquisition Module and place the
electronics housing into position on the base enclosure.

21. Ensure the O-ring on the base of the upper enclosure is properly
seated. Position the upper enclosure housing so that it is in the
desired orientation for reattaching the electrical conduit.

22. Install the 3410 meter upper enclosure on the base enclosure once
the transducers are wired correctly.

23. Install the two screws with the 6 mm Allen wrench to secure the
upper enclosure to the base enclosure.

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Retrofit Instructions June 2022

Figure 2-14: Bolt the Upper Enclosure to Base Enclosure

24. Remove the end cap next to the conduit entries from the upper
enclosure. #unique_21/

unique_21_Connect_42_fig_B809C95392804A6EA94B366E5DF175
C4 shows the layout of the electronics.

24 Rosemount Gas Ultrasonic 3410 Series Electronics