Daniel Gas Ultrasonic 3410 Series Electronics Retrofit Instructions Quick Start Guide

Retrofit Instructions
00825-0300-3240 , Rev AA
June 2022
Rosemount™ Gas Ultrasonic 3410 Series Electronics Retrofit Instructions
Retrofit Instructions June 2022
Safety and approval information
www.emerson.com or through your local Emerson support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at http://www.emerson.com.
For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the user manual. Product data sheets and manuals are available from the Emerson website at
http://www.emerson.com.
Return policy
Follow Emerson procedures when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Emerson employees. Emerson will not accept your returned equipment if you fail to follow Emerson procedures. Return procedures and forms are available on our web support site at Emerson.com, or by phoning the Emerson Customer Service department.
Emerson Flow customer service
Email:
Worldwide: http://flow.support@emerson.com
Asia-Pacific: http://APflow.support@emerson.com
Telephone:
North and South America
United States 800 522 6277 U.K. 0870 240 1978 Australia 800 158 727
Canada +1 303 527 5200 The
Mexico +41 (0) 41 7686
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Brazil +55 15 3413 8000 Italy 8008 77334 China +86 21 2892 9000
111
Europe and Middle East Asia Pacific
Netherlands
France 0800 917 901 India 800 440 1468
Central & Eastern
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+31 (0) 704 136 666
+41 (0) 41 7686 111
New Zealand 099 128 804
Japan +81 3 5769 6803
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June 2022 Retrofit Instructions
North and South America Europe and Middle East Asia Pacific
UAE 800 0444 0684
Contents
Plan..............................................................................................................................................5
Install......................................................................................................................................... 16
Operate......................................................................................................................................31
Mark III RS-232 and RS-485 Serial communications setup...........................................................44
Summary table of communications/output settings.................................................................. 52
3410 Communication and Output settings................................................................................ 56
3410 Series engineering drawings..............................................................................................72
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June 2022 Retrofit Instructions

1 Plan

1.1 Introduction

1.1.1 General

Welcome to the Rosemount 3410 Series Ultrasonic Retrofit Instruction Manual.
This manual has been designed to provide you with a step-by-step set of instructions for retrofitting a meter with Mark III electronics to the new 3410 Series electronics.
NOTICE
Please read the “Before You Begin” section to make sure you have all the components necessary to perform the before taking the meter out of service.
Important
If retrofitting from Mark II electronics to 3410 Series electronics complete Sections 3 and 4 in the Rosemount Ultrasonic Mark III Upgrade Kit Instructions to determine the communications and output settings of the Mark II electronics. Use those settings and the instructions in this manual to configure the Series electronics.
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1.2 Before you begin

This section shows all of the parts and tools required to perform the upgrade. Ensure that all of these items are available before taking the meter out of service.

1.2.1 Tools required

Figure 1-1: Required Tools
A. -in. flat-blade screw driver B. ¼-in. flat-blade screw driver C. 3/8-in. drive ratchet wrench
D. 3/8-in. drive - extension - at least 3.5-in. long
E. 3/8-in. drive - 7/16-in. socket F. Allen wrench - size 6 mm (included in Retrofit kit)
G. Crescent wrench for cable glands and electrical conduit
MeterLink™ is required to communicate with the meter electronics, access information and collect the configuration in the meter and then convert and download the configuration into the new 3410 Series electronics. Always use the latest version of MeterLink™. Upgrades to the latest version are available at: Emerson.com/Rosemount
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1.3 Before removing the Electronics

1.3.1 Procedure before removing the Mark III Electronics
Procedure
1. Before removing power from the meter being retrofitted software to connect to the meter.
2. Use the Edit/Compare Configuration screen in MeterLink to read the configuration from the meter and save it to a file on your
computer. An example for a file name might be “Meter Name, MkIII Final Config, 3-4-2013 10-15-02 AM.cfg”. MeterLink will be used later in this procedure (see Configure the 3410 Series Electronics) to convert the configuration and download it to the 3410 Series electronics.
CAUTION
Loss of set-up data
The current meter configuration file must be saved before beginning the 3410 Series electronics retrofit.
Failure to save the current configuration file can result in the loss of important set-up data.
3 through 8 provide more detailed instructions on obtaining the required information with respect to the communications set-up of the electronics, however, if these settings are already known, these steps can be skipped. Step 8 is for Frequency and Diagnostic outputs. For reference, the known values should be entered in the Summary
table of communications/output settings in Appendix B. This
information will be required in the setup of the Series electronics. For any setting which is not known, the applicable step(s) for obtaining that information can be used.
3. Use the File|Meter Directory menu path, then select the <meter name> you want to retrofit.
a) Click the Direct button on the lower left corner of the Meter
Directory dialog box.
b) The Direct Connection Properties For dialog appears.
c) Obtain the Modbus ID (same as Comms Address).
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Figure 1-2: Accessing Modbus ID for Ports A and B
4. Based on the information contained in the connection properties window, enter the values for the following parameters in the
Summary table of communications/output settings in Appendix B:
Port A and B: Modbus ID = _____(enter Comms Address).
5. Exit MeterLink and disconnect your PC from the meter electronics. The remaining information required before doing the retrofit upgrade, is based on the wiring terminations and the settings of various switches on the boards that comprise the electronics.
6. Power down the electronics.
CAUTION
Equipment damage
Remove power from the meter electronics.
Failure to remove power from the meter electronics may result in damage to the equipment.
7. Remove the end caps from the upper electronics housing of the meter to access the electronic circuit boards. See Figure 1-4 for board layout of the 3400 stacks. See Figure 3-4 for the 3410 Series electronics for board layout.
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Figure 1-3: Remove End Caps from the Upper Electronics Enclosure
Figure 1-4: 3400 Electronics Assembly board layout
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Figure 1-5: 3410 Retrofit Electronics Assembly
A. End cap and security screw B. O-ring C. Desiccant packet D. CPU module
E. Optional RS-232 I/O module
F. Optional RS-485 I/O module G. Blanking cover H. Guide plate
I. M20 reducer J. Ground lug - external
K. Transmitter electronics enclosure
L. Power supply
M. I.S. barrier board
N. Standoffs
O. Backplane board
P. O-ring
Q. End cap and security screw
R. O-ring
S. Acquisition cable and roll pin
T. Acquisition module assembly
U. Base enclosure
V. Cable glands
W. Gasket, base enclosure
X. Acquisition cable clamp
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Y. Acquisition module
8. Remove the Mark III electronics CPU board, the HART Option Board, and the Field Termination Board from the enclosure. Fill out the
Summary table of communications/output settings in Appendix B
based on the Field Connection Board wire terminations and/or switch settings of the CPU board and Option Board, if installed. This information will be used to configure the new 3410 Series electronics later in this procedure.
Figure 1-6: Mark III CPU Board Showing Switch Settings
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Figure 1-7: Mark III CPU Board with I.S. Barrier Board Piggy­Backed on CPU Board

1.4 Removing Mark III Electronics

1.4.1 Procedure to remove the Mark III Electronics
Procedure
1. Having obtained all the information related to the set-up of the 3400 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter. Unscrew all wiring from the Field Termination Board. It may be helpful to label the wires to make it easier to connect the 3410 Series electronics.
2. Remove any conduit and wiring attached to all six conduit ports.
3. Remove any ground wire attached to the ground lug on the outside of the upper electronics housing. At this point there should be no wires connected to the upper electronics housing.
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Figure 1-8: Ground Wire Removed
4. Use the 6mm Allen wrench (supplied with retrofit kit) to remove the two bolts holding the base enclosure.
Figure 1-9: Remove Bolts from Base Enclosure Cover
5. Remove the upper electronics housing from the base enclosure.
a) Remove the Acquisition cable, which comes down from the
upper electronics to the Acquisition module in the base enclosure.
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NOTICE
Figure 1-10 shows the Acquisition module for the 3400 Series
electronics.
b) Loosen the two screws on the ends of the Acquisition cable
connector, and disconnect it from the Acquisition module.
c) Set the upper electronics housing aside once the housing is
removed.
Figure 1-10: Remove the Acquisition Cable
6. Remove all the screws that hold the transducer wires in the terminal blocks that attach the transducers to the Acquisition module.
a) Remove the screws from the ends of the two connectors.
b) Disconnect the connectors and remove each of the
transducer wires from the connector.
7. Loosen the cable glands on the base enclosure and pull all of the transducer cables out of the base enclosure.
8. Unscrew the three screws holding the Acquisition module in the base enclosure and remove the Acquisition module.
The four mounting bolts holding the enclosure cover to the meter body are sealed with an RTV silicone adhesive/sealant.
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9. Remove the RTV with a flat blade screwdriver or utility knife around the perimeter of the recessed opening and the RTV eases the removal of the sealant.
a) Use the 7/16-in. socket wrench to remove the four mounting
bolts.
Figure 1-11: Remove Old RTV
10. Remove the base enclosure from the meter body.
11. If RTV silicone adhesive/sealant was used to seal the base enclosure to the meter body, remove the adhesive/sealant so the 3410 base enclosure will have a clean mounting surface. The 3400 Series electronics should be completely removed from the meter body at this time.
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2 Install

2.1 Installing the 3410 Series Electronics

2.1.1 Procedure to install the 3410 Series Electronics
Procedure
1. Remove the 3410 components from the packaging. a) Use the 6 mm Allen wrench to remove the two screws from
the base enclosure cover.
Figure 2-1: Remove Bolts from Base Enclosure Cover
2. Lift the upper electronics housing from the base enclosure. The
acquisition cable connector from the upper electronics is attached to the acquisition module with two screws. The cable is also secured by a cable clamp to a mounting bolt.
a) Remove the screw securing the cable clamp and then loosen
the two screws on the acquisition cable connector and disconnect the acquisition cable connector from the acquisition module.
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Figure 2-2: Remove Acquisition Cable and Module
3. Unscrew the remaining two mounting screws from the acquisition module in the base enclosure and remove the acquisition board.
4. Place an insulating gasket on the meter body where the electronics will be mounted (see gasket in Figure 1-5).
5. Place the base enclosure on top of the meter body on top of the insulating gasket. Note that the transducer port openings on the base enclosure are labeled with transducer locations (i.e., A1, A2, B1, B2, C1, C2, D1, D2).
a) Orient the base so that the A1 transducer port is closest to the
A1 transducer location on the meter body. The meter body has the transducer location labels embossed in the body next to each transducer boss. The ports on the base enclosure must be oriented outward (towards the sides of the meter body, perpendicular to meter axis).
Figure 2-3: Base Enclosure Orientation
6. Use the four ¼-in. bolts with stainless steel washers and nylon shoulder washers to secure the base enclosure to the meter body.
a) Use a nut driver to tighten the bolts to a torque of 55 to 65
inch-lbs.
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Figure 2-4: Insert ¼-in. Bolts
7. Fill up the base enclosure wells with RTV adhesive/sealant around and over the four ¼-in. bolts.
This will ensure a water-tight seal. Any excess sealant can be removed by using a scraper to leave the sealant flush with the top of the well. Excess sealant will adhere to the acquisition board when it is installed, and make future removal of the board difficult.
Figure 2-5: Apply RTV Sealant Around Bolts
8. Insert the Acquisition board in the base enclosure and secure it with the two screws as shown for now.
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Figure 2-6: Acquisition Module Attachment Screws
Figure 2-7: Acquisition Module Wiring
9. Route the transducer cables through the cable glands with the correct label number (i.e. A1) which matches the label on the transducer cable.
Figure 2-8: Base Enclosure Cable Glands Installation
10. Judge the proper length and cut off the excess.
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11. Strip the outer insulation, outer shield, and inner insulation using a utility knife. Verify that insulation of individual wires was not cut while removing outer layers. Strip each wire 0.28-in.
Figure 2-9: Transducer Cable Cut Instructions
12. Insert tubing over wires, inner insulation and under shield approximately 1.5-in. of shield should overlap.
13. Insert and secure transducer cables through cable glands verify Line Mark is as referenced in Figure 2-8.
Figure 2-10: Line Mark
14. Using a torque screwdriver set to 34 ±2 oz.-in., secure the wires to the terminal plugs of the Acquisition Module.
15. Verify the cable lengths are still an appropriate length and if necessary, cut the transducer cables to the correct length with allowance for the wiring terminations and connector placement.
16. Ensure that the contacts clamp on the bare wires and not on the wire insulation when the wires are being terminated on the connector.
a) Leave the connector plugged into the Acquisition board while
terminating the individual wires.
b) Tighten the connector screws on the either end of the
connector after terminating all the wires on the applicable connector.
c) Repeat this procedure for the transducer cables on the other
side of the meter.
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Figure 2-11: Install Cable and Secure Wires
17. Use the cable ties to dress the transducer cables. They should be dressed in groups of two: A1 and C1, D1 and B1, A2 and C2, D2 and B2. Install one cable tie at three inches from the base enclosure and another about the point where the cables start to bend and separate out to their respective port.
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Figure 2-12: Re-oriented and Secured Transducer Cables
18. Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws.
19. Install the cable clamp on the Acquisition cable and secure it with the final mounting screw for the Acquisition module.
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Figure 2-13: Installing the Acquisition Module Cable Clamp
A. Acquisition cable connector B. Acquisition cable C. Cable clamp and screw
20. Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure.
21. Ensure the O-ring on the base of the upper enclosure is properly seated. Position the upper enclosure housing so that it is in the desired orientation for reattaching the electrical conduit.
22. Install the 3410 meter upper enclosure on the base enclosure once the transducers are wired correctly.
23. Install the two screws with the 6 mm Allen wrench to secure the upper enclosure to the base enclosure.
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Figure 2-14: Bolt the Upper Enclosure to Base Enclosure
24. Remove the end cap next to the conduit entries from the upper enclosure. #unique_21/
unique_21_Connect_42_fig_B809C95392804A6EA94B366E5DF175 C4 shows the layout of the electronics.
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Figure 2-15: 3410 Series Electronics Layout
A. End cap and security screw B. O-ring C. Desiccant packet
D. CPU Module
E. Optional RS-232 I/O module
F. Optional RS-485 I/O module G. Blanking cover H. Guide plate
I. M20 reducer J. Ground lug - external
K. Transmitter electronics enclosure
L. Power supply
M. I.S. Barrier board
N. Standoffs O. Backplane board
P. O-ring Q. End cap and security screw
R. O-ring
S. Acquisition cable and roll pin
T. Acquisition module assembly
U. Base enclosure
V. Cable glands
W. Gasket, base enclosure
X. Acquisition cable clamp Y. Acquisition module
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The following table shows the default communications and output settings for the 3410 electronics and configuration.
Table 2-1: 3410 Series Default Communications and Output Settings
Communication /output type
Serial port A Modbus ID = 32 Baud rate =
Frequency/ digital output 1
Frequency/ digital output 2
Frequency/ digital output 3
If the settings above are not consistent with those used in your meter, then these parameters can be changed using MeterLink
Default setting Default setting Note
Port B and port C are available if optional RS-232 and RS- 485 I/O modules are installed
Frequency output 1A is configured for uncorrected forward flow
Frequency output 2A is configured for uncorrected forward flow
Digital output 1A is configured for validity status
Configured to output frequency 1A
Configured to output frequency 2A
Configured to output digital output 1A
19200
Drive mode = open collector
Drive mode = open collector
Drive mode = open collector
software to reconfigure the communication ports and output ports later in this procedure. 3410 Communication and Output settings of this document contains additional details with respect to the wiring related to the communications and discrete output signals.
Notice
MeterLink™ cannot communicate with 3410 meters over a half­duplex serial connection. As a result, for MeterLink to communicate via a serial connection, that port on the 3410 electronics must be set for RS-232-Full Duplex, or RS-485-Full Duplex (requires 4 conductor cables).
25. Check the CPU module switches on the to ensure they are set properly.
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Figure 2-16: CPU Switch Settings
A. WRITE PROT. switch B. DHCP switch C. Port A (override)
The DHCP switch enables or disables the DHCP server for Ethernet communication. The WRITE PROT. switch enables or disables “write protection” of the meter configuration.
Set the DHCP switch to the ON position to enable Ethernet communication via the DHCP server. Set the WRITE PROT. switch to the OFF position to allow configuration parameters to be written to the meter. Only enable the DHCP server if the meter is not connected to a network that may have a DHCP server already running. The DHCP server is designed for use when a PC connects directly to the meter and requires the meter to assign the PC an IP address.
26. Wire all of the electrical connections.
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Figure 2-17: Install Wiring Terminal Block Connectors to the CPU Module (shown with Optional I/O Modules)
A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU module
D. 24 VDC loop power
E. Optional RS-232 I/O module
F. 10.4 - 36 VDC power G. Fuse H. Optional RS-485 I/O module
I. Ethernet terminal block J. Chassis ground
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Figure 2-18: Install Wiring Terminal Block Connectors to the CPU Module (shown without optional I/O modules)
A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU module
D. 24 VDC loop power
E. 10.4 - 36 VDC power
F. Guide plate blanking cover G. Fuse H. Guide plate blanking cover
I. Guide plate blanking cover
All of the terminations in the 3410 Series electronics are removable terminal blocks. Removing the terminal blocks from the modules before terminating wires to them makes wiring easier. 3410
Communication and Output settings of this document also includes
wiring tables and illustrations for each of the connectors in the
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electronics. Refer to the System Wiring Drawing in 3410 Series
engineering drawings.
27. Install a ground wire to the ground lug on the side of the upper enclosure.
Figure 2-19: Transmitter Electronics Enclosure Ground Wire
28. Attach flex conduit to the conduit ports on the transmitter electronics enclosure.
Before applying power to the meter, ensure the atmosphere is proven safe using an intrinsically safe gas detector.
WARNING
EXPLOSION HAZARD
Do not apply power to the meter with the end caps removed unless you are in a non-hazardous or explosive-free environment.
Failure to comply could result in death, serious injury and possible equipment damage.
29. Apply the sealing compound to the conduit seal fittings and allow to set in accordance with manufacturer specifications.
30. Apply electrical power to the system and verify the field connections are working correctly.
31. Do not install end caps until you configure the meter. This completes the installation of the hardware associated with the
3410 Series Electronics meter retrofit procedure.
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3 Operate

3.1 Configure the 3410 Series Electronics

1. Check all settings and wiring carefully.
2. Set up the Meter Directory, and start initial communication with the 3410 Series electronics.
The basic instructions for setting up the directory and initializing communications are contained in the following text. Refer to the 3410 Series Gas Ultrasonic Flow Meter Installation Manual for more detailed instructions. Use MeterLink v1.10 or later to make a connection to the meter.

3.1.1 Initial communication connection using Ethernet Ethernet initial connection material checklist

The following materials and information are required:
3410 Ethernet adapter cable
Personal computer (PC) configured as follows:
MeterLink software installed (version 1.10 or later)
Ethernet LAN adapter
Configured to automatically obtain IP address (via DHCP)
Desired 3410 Series meter(s) communication configuration parameters:
IP address
Serial communication parameters such as baud rate and Modbus ID
(if desired)
Ethernet initial connection steps
Procedure
1. Power up the 3410 Series meter and wait two minutes for the meter to startup.
2. Ensure that the Ethernet DHCP server is enabled on the 3410 CPU Module by setting DHCP switch to the ON position.
3. Plug the Ethernet adapter cable into the meter CPU Module and connect the RJ45 end into the PC Ethernet connector.
4. Verify the Ethernet connection status by the 3410 CPU Module LINK LED which should be solid green.
5. Start MeterLink™ on the PC. The Connect to Meter dialog displays.
a) Click the Edit Meter Directory button.
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b) Click the Add button (below the Meter Directory file
operations field). MeterLink inserts the New Meter record in the last field in the Meter Directory table.
6. Create a new meter directory record with the following parameters: a) Enter a name for the meter.
b) Select Meter Type as Gas or Liquid as appropriate.
c) Check the Ethernet box and uncheck the Direct and Modem
boxes.
d) Set the Ethernet IP address to 192.168.135.100.
e) Close the Meter Directory window.
7. Use the Meter|Connect menu path and click the Ethernet
connection for the meter record established in the previous step. MeterLink™ will now connect to the meter using the user-specified Ethernet settings.

3.1.2 Initial communication connection using RS-232 Serial Communications settings and Field Setup Wizard

RS-232 Serial initial connection material checklist
The following materials and information are required:
Ultrasonic serial cable.
Personal computer (PC) with MeterLink™ software version 1.10 (or later)
Desired 3410 meter(s) communication configuration parameters:
IP address (if desired)
Serial communication parameters such as baud rate and Modbus ID
RS-232 Serial initial connection steps
Procedure
1. Power up the 3410 meter and PC.
2. Plug the DB-9 end of the cable directly into the PC running MeterLink. The three wires on the other end of the cable connect to RX, TX, and COM terminals on the CPU Module. The Digital Out wire goes to RX, the Digital In wire goes to TX, and the COMMON wire goes to COM.
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Figure 3-1: CPU RS-232 serial connection
Table 3-1: CPU RS-232/RS-485 wire colors
CPU Wire colors
R X Red
T X White
C O M Black
3. Start MeterLink™ on the PC and create a new Meter Directory record with the following parameters:
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a) Enter a name.
b) Select Meter Type as Gas or Liquid as appropriate.
c) Check the Direct box and uncheck the Modem and Ethernet
boxes.
d) Set the Direct connection properties for Baud Rate of 19200
and Comms Address (Modbus ID) of 32.
4. Use the Meter|Connect menu path and click Direct connection for the meter record established above. MeterLink™ will now connect to the meter using the user-specified serial communication settings.
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Follow the instructions in LINK HERE to write the converted configuration file to the meter.
Meter Communications Settings
Procedure
1. Use the Meter|Communications Settings menu path to access the Communications dialog.
This dialog displays the communications parameters for the 3410 Series electronics and is used to adjust the Baud Rate and Comms Address (i.e. Modbus ID) for the serial ports.
Figure 3-2: Communications Settings dialog
2. Use the
Driver selection pull-down menu if communication settings
require RS-485
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Figure 3-3: Change driver selection for RS-485 half duplex or full duplex communication

3.1.3 Write the converted configuration file to the meter

Important
If the Mark III electronics contained keys, the user needs to ensure the same keys are enabled in the 3410 electronics prior to writing the convereted configuration. Otherwise, some configuration points may not be able to be written.
Writing the converted configuration file to the meter
Procedure
1. With communication to the meter established, use the Tools|Edit/ Compare Configuration menu path to access the Edit/Compare
Configuration dialog.
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June 2022 Retrofit Instructions
2. Click Open and the Open Configuration File dialog displays.
Figure 3-4: Edit/Compare Configuration Dialog
a) Select the final configuration file created in Step 2 of
Procedure before removing the Mark III Electronics of this
document (i.e., “Meter Name, MKIII Final Config, 3-4-2005 10-15-02 AM.cfg”).
b) Click Open. The file opens and you returned to the Edit/
Compare Configuration dialog.
Figure 3-5: Open Configuration File Dialog
c) Click Convert (see Figure 3-6). MeterLink™ reads the 3410
configuration from the meter and modifies it with the 3410 configuration.
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Figure 3-6: Edit/Compare Configuration Dialog with Active Convert Button
If the meter supports HART, check the 2nd variable parameter setting using the Field Setup Wizard|
Current Outputs dialog. A reminder dialog prompts you
to set this parameter.
Figure 3-7: HART Parameter Settings
For Gas ultrasonic meters, the HART Secondary Variable options are:
Uncorrected flow rate
Corrected flow rate
Average flow velocity
Average sound velocity
Energy flow rate
Mass flow rate
All data points shown in yellow have been modified from the 3400 configuration.
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Figure 3-8: Converted Configuration with Highlighted Changes
d) Click Write Checked to write the converted configuration to
the meter (see Figure 3-8). If an error occurs, MeterLink™ will display a message indicating the nature of the problem. Manually edit the parameter(s) with errors to successfully complete the download.
e) Click Write Checked again after modifying the parameter(s).
Repeat this until the write occurs with no errors.
f) Save the 3400 Series electronics configuration file to your PC.
g) With the converted configuration still displayed, from the
Edit/Compare Configuration dialog, click the Meter radio button, located next to the Compare button (see Figure 3-8).
h) Compare the file to verify that this saved configuration
matches the meter configuration. If an error occurs, go back to the beginning of the Step 2 and try again until no errors are reported.
3. Use the Meter|Monitor menu path to display the Monitor window and verify that the meter is operating correctly.
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Figure 3-9: Meter Monitor Dialog

3.1.4 Configure the meter using the Field Setup Wizard Configuring the meter using the Field Setup Wizard

Procedure
1. Use the Meter|Field Setup Wizard menu path to access the Field Setup Wizard Startup dialog.
a) Verify that all settings (options) are correct (e.g.,
temperature, pressure, meter connections and meter outputs).
b) In the Meter name field insert a name for the meter (this
name displays on MeterLink™ main window and the Maintenance logs and Reports files).
c) Ensure the 3410 Series Electronics digital outputs are
configured appropriately. The 3410 Series Electronics also supports, and may be configured for, the AGA8 Detailed Method.
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June 2022 Retrofit Instructions
Figure 3-10: Field Setup Wizard Startup Dialog
2. Setup the Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency/Digital Outputs Sources Page.
Figure 3-11: Field Setup Wizard Frequency and Digital Output Sources Page
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The meter has user-configurable selections for either a frequency output or digital status (FODO). Use the pull-down menus to edit these parameters.
(3) Frequency/Digital Outputs:
FODO1 (four possible output configurations)
FODO2(eight possible output configurations)
FODO3(eight possible output configurations)
Frequency or Digital Outputs (FODO 1) source selections:
FO1A, DO1A, FO1B, DO1B
Frequency or Digital Outputs (FODO 2) source selections:
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
Frequency or Digital Outputs (FODO 3) source selections:
FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
Mode options:
Open Collector (requires external excitation supply voltage and
pull-up resistor)
TTL (internally powered by the meter 0-5 VDC signal)
Channel B Phase options:
Lag forward, Lead reverse (Phase B lags Phase A while reporting
forward flow, leads Phase A while reporting reverse flow)
Lead forward, Lag reverse (Phase B leads Phase A while reporting
forward flow, lags Phase A while reporting reverse flow)
Phase A and Phase B output (based on flow direction):
Reverse flow - output only reports flow in the reverse direction.
For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A.
Forward flow - output only reports flow in the forward direction.
For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A.
Absolute - output reports flow in both directions. For frequency
outputs, Phase B of the output is 90 degrees out of phase with Phase A.
Bidirectional - output reports flow on Phase A only in the forward
direction and on Phase B only in the reverse direction.
Maximum frequency for the frequency outputs:
42 Rosemount Gas Ultrasonic 3410 Series Electronics
June 2022 Retrofit Instructions
1000 Hz
5000Hz
3. If changes were made in the Field Setup Wizard, choose to save the configuration when MeterLink™ prompts you after the changes are written to the meter. Click Finish in the Field Setup Wizard dialog to write any changes to the meter.
4. You have successfully completed upgrading your3400 electronics to 3410 Series electronics.
5. Save your configuration file for the meter's parameters you just set as the “As Left Settings”.
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A Mark III RS-232 and RS-485 Serial
communications setup

A.1 Mark III RS-232 Full Duplex

Figure A-1: Port A Settings
Figure A-2: Port B Settings
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June 2022 Retrofit Instructions

A.2 Mark III RS-485 Half Duplex

Figure A-3: Port A Settings (Factory Default Switch Settings for Port A)
Figure A-4: Port B Settings

A.3 Mark III Discrete output switch settings

Figure A-5: Group 1 Frequency and Digital Outputs
Retrofit Instructions 45
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Figure A-6: Group 2 Frequency and Digital Outputs
Figure A-7: Series 100 Option Board (If Installed)
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A.4 Mark III RS-232 Full Duplex

Figure A-8: Port C Settings

A.5 Mark III RS-485 Half Duplex

Figure A-9: Port C Settings

A.6 Mark III Series 100 option board (if installed)

Figure A-10: Analog Output 1
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Figure A-11: Analog Input 1 (Temperature)
Figure A-12: Analog Input 2 (Pressure)
Figure A-13: Series 100 Plus HART Option Board (If Installed)
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A.7 Mark III RS-232 Full Duplex

Figure A-14: Port C Settings

A.8 Mark III RS-485 Half Duplex

Figure A-15: Port C Settings

A.9 Mark III Series 100 plus HART option board (if installed)

Figure A-16: Analog Output 1
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Figure A-17: Analog Output 2 (HART capable)
Figure A-18: Analog Input 1 (Temperature)
Figure A-19: Analog Input 2 (Pressure)
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Retrofit Instructions 51
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B Summary table of communications/output
settings
Based on switch position on the 3400 CPU board and Option board if installed, indicate the appropriate configuration for each communication/ output parameters on the 3400 electronics. Use these parameters to configure the 3410 Series electronics.
Table B-1: Communications/Output Settings Summary Table
Output type
Serial port A
Serial port B
Serial port C
Digital output 1A
Digital output 1B
Frequen cy output 1A
Digital output 2A
Digital output 2B
(Check electronics switch settings and circle appropriate box for each output)
Not used (if J6 not used)
Not used (if J7 not used)
Not used (if J16 not used)
Not used (if J4-2 not used)
Not used (if J4-1 not used)
Not used (if J4-1 not used)
Not used (if J5-2 not used)
Not used (if J5-2 not used)
RS-232 (if S3 is set to RS232)
RS-232 (if S4 is set to RS232)
RS-232 (if S10 is set to RS232)
TTL (if S8-1 is set to TTL)
TTL (if S8-2 is set to TTL)
TTL (if S8-3 is set to TTL)
TTL (if S9-1 is set to TTL)
TTL (if S9-2 is set to TTL)
RS-485 Half Duplex (if S3 is set to RS-485 and S5-1 is set to Half
RS-485 Half Duplex (if S4 is set to RS482 and S5-2 is set to Half)
RS-485 Half Duplex (if S10 is set to RS-485)
Open Collector (if S8-1 is set to OC)
Open Collector (if S8-2 is set to OC)
Open Collector (if S8-3 is set to OC)
Open Collector (if S8-1 is set to OC)
Open Collector (if S9-2 is set to OC)
RS-485 Full Duplex (if S3 is set to RS-485 and S5-1 is set to Full
RS-485 Full Duplex (if S4 is set to RS-485 and S5-2 is set to Full)
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Table B-1: Communications/Output Settings Summary Table
(continued)
Output type
Frequen cy output 1B
Frequen cy output 2A
Frequen cy output 2B
Analog input 1
Analog input 2
Analog output 1
Analog output 2 (HART Capable )
(Check electronics switch settings and circle appropriate box for each output)
Not used (if J5-1 not used)
Not used (if J5-6 not used)
Not used (if J5-5 not used)
Not used (if J12-1 not used)
Not used (if J12-3 not used)
Not used (if J11 not used)
Not used (if J10 not used)
TTL (if S8-4 is set to TTL)
TTL (if S9-3 is set to TTL)
TTL (If S9-4 is set to TTL)
Source (if S12 is set to SRC)
Source (if S13 is set to SRC)
Source (if S14 is set to SRC)
Source (if S15 is set to SRC)
Open Collector (if S8-4 is set to OC)
Open Collector (if S9-3 is set to OC)
Open Collector (if S9-4 is set to OC)
Sink (if S12 is set to SINK)
Sink (if S13 is set to SINK)
Sink (if S14 is set to SINK)
Sink (if S15 is set to SINK)
Enter the results of the 3400 Summary Table of Communications/output settings in the table below as a quick reference to setup the 3410 Series meter configuration parameters.
Table B-2: Communications/Output Settings Summary Table Results
Output type Enter communications and
Serial port A
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output settings
Retrofit Instructions June 2022
Table B-2: Communications/Output Settings Summary Table Results
(continued)
Output type Enter communications and
Serial port B
Serial port C
Digital output 1A
Digital output 1B
Frequency output 1A
Digital output 2A
Digital output 2B
Frequency output 1B
Frequency output 2A
Frequency output 2B
Analog input 1
Analog input 2
Analog output 1
Analog output 2 (HART Capable)
(1)
(1)
output settings
54 Rosemount Gas Ultrasonic 3410 Series Electronics
June 2022 Retrofit Instructions
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C 3410 Communication and Output settings

C.1 3410 Wiring and I/O

Refer to the 3410 Series Ultrasonic Gas Flow Meter Installation Manual for more wiring details.
Figure C-1: 3410 Upper Electronics with Optional I/O Modules
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June 2022 Retrofit Instructions
Figure C-2: CPU Module Labeling and LED Indicators
Table C-1: CPU Module Labeling and LED Functions
CPU Module label or LED Function Switch position indicator
WRITE PROT. Write-protect mode - with
switch in the ON position (default setting) protects configuration and firmware overwrites. To write configuration changes or download firmware to the meter change the switch to the OFF position
or LED
Switch position
ON - (default setting)
enables write­protection of the configuration and firmware
OFF - enables writing
configuration changes or downloading firmware
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Table C-1: CPU Module Labeling and LED Functions (continued)
DHCP Dynamic Host Protocol
Server - enables you to communicate with a Rosemount™ Ultrasonic meter that is not connected to a network.
When the CPU Module switch is in the ON position, the meter is enabled to act as a DHCP server for a single DHCP client connected to the Ethernet port using a crossover cable. This should be used for peer to peer connections only.
When the connection is made, select to use the Meter Name in the meter instead of the Meter Directory Name in order to keep all log files and configurations separate from each meter.
PORT A PORT A override - RS-232
serves as an override during meter commissioning to establish communications and in the event the user cannot communicate with the meter due to an inadvertent communication configuration change. The override period is for two minutes. Supports:
auto-detected ASCII
(Start bit 1, Data Bit 7, Parity Odd/Even, Stop Bit 1)
RTU (Start Bit 1, Data
Bit 8, Parity none, Stop Bit 1).
Modbus protocols
RS-232 Baud rate=19,200 Modbus ID=32
Switch position
ON - the meter is
enabled to act as a DHCP server for a single DHCP client
OFF - disables the
DHCP server
Switch position
ON - enables RS-232
PORT A override
OFF - (default setting)
disables RS-232 PORT A override
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June 2022 Retrofit Instructions
Table C-1: CPU Module Labeling and LED Functions (continued)
MEAS System color indicates
metrology mode Acquisition mode
Measurement mode
PWR 3.3V Power Indicator Solid Green
LED 4 Not used
LED 5 Not used
RX RX signal (Port A for RS485
or RS232) communication) receiving data
TX TX signal (Port A for
RS485; 2-wire or 4-wire) or RS232 communication) transmitting data
LINK ETH1Link user Ethernet
connection
LED status
Red flashing LED
Solid red the
Acquisition Module is not communicating with the CPU Module
Green flashing LED
Flashing green (when receiving data)
Flashing green (when transmitting data)
Solid green
Optional RS-232 Module Wiring
Use the table in MISSING LINK HERE to wire the Optional RS-232 module.
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Figure C-3: Optional RS--232 Module Wiring
Optional RS-485 Module Wiring
Use the table in MISSING LINK HERE to wire the Optional RS-485 module.
Figure C-4: Optional RS-485 Module Wiring
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June 2022 Retrofit Instructions

C.2 Ethernet cable to PC communication

The Ethernet port IP address, subnet mask, and gateway address are software-configurable. In addition, a meter can be configured to act as a DHCP (Dynamic Host Configuration Protocol) server to assign an IP address to a PC or laptop running MeterLink. The DHCP server facility is not intended to act as a general purpose DHCP server for a wider network. To this end, no user control is provided over the class or range of IP addresses the unit provides. A standard twisted pair (Cat-5) cable should be used for Ethernet wiring.
It is strongly recommended that the meter be configured using an independent (off-network) single host. After configuration of the 3410 Series Gas Ultrasonic Flow Meter, the DHCP option must be turned off if used on a LAN/WAN.
NOTICE
RESTRICTED ETHERNET AND SERIAL CONNECTIVITY USAGE
Failure to restrict Ethernet and communication access to the 3410 Series Gas Ultrasonic Flow Meter can result in, among other things, unauthorized access, system corruption, and/or data loss.
User is responsible for ensuring that physical access and Ethernet or electronic access to the 3410 Series Gas Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions are implemented; such as, establishing a firewall, setting password permissions and/or implementing security levels.
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Table C-2: Ethernet Communication
Ethernet
Wire color CPU/EXP
White with green Stripe TX+
Solid green TX-
White with orange stripe RX+
Solid orange
Note
Wiring colors for TX+/TX­and RX+/RX- can be switched as ethernet ports will automatically detect crossover vs. straight connection. Connections shown are straight through cable.
RX-
Ethernet Communication
Use ethernet cable, to connect the PC to the meter.
A DIN 41612 48-pin connector is the interface from the CPU Module to the Backplane (male end located on the back of the Backplane Board).
C.3
Input and output connections
The Rosemount 3410 Series Ultrasonic Flow Meter provides the Analog inputs for pressure and temperature, Analog output 2 and frequency and digital outputs on the CPU Module lower terminal block.
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Figure C-5: CPU Module Lower Terminal Block I/O Connections
A. Frequency/Digital output 2 (FODO 2) B. Frequency/Digital output 2 (FODO 2) Gnd C. Frequency/Digital output 2 (FODO 2) Gnd
D. Frequency/Digital output 3 (FODO 3)
E. Analog output 2 + (4-20mA output)
F. Analog output 2 - (4-20mA output) G. Analog in (Temperature) + H. Analog in (Temperature) -
I. Analog in (Pressure) + J. Analog in (Pressure) -
Possible configurations for Frequency and Digital Outputs are shown in the following figure.
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Figure C-6: Frequency/Digital Output
Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module lower terminal block) share a common ground and have 50V isolation. This allows an output to be connected to a different flow computer. The outputs are opto-isolated from the CPU Module and have a withstand voltage of at least 500V rms dielectric.
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June 2022 Retrofit Instructions
Figure C-7: CPU Module - Frequency/Digital Outputs Common Ground ­Type 2
A. FODO1 and Digital input1 - shared common ground (Group1)
B. FODO2 and FODO3 - shared common ground (Group2)
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Figure C-8: CPU Module - Frequency/Digital Outputs Common Ground ­Type 4
A. FODO1 and DI1/FODO6 - shared common ground - Type 4 CPU Module (Group 1)
B. FODO2, FODO3, FODO4 and FODO5 - shared common ground - Type 4 CPU Module (Group 2)
C.4
66 Rosemount Gas Ultrasonic 3410 Series Electronics
Serial communications
Use a serial cable, to connect to a PC running MeterLink™. The cable is designed for RS-232 communications which is the serial Port A default configuration (see 3410 Series engineering drawings Systems Wiring Diagram, Drawing DMC - 005324).
The DB-9 end of the cable plugs directly into the PC running MeterLink. The three wires on the other end of the cable connect to the CPU Module RS-485/RS-232 terminals. The RED wire goes to RX, the WHITE wire goes to TX, and the BLACK wire goes to COM (see Table 3-5 for Port A wiring).
RS-485, 2-wire connection on Port A, uses TX+ and TX- on the CPU Module and has a ground wire.
When Belden wire No. 9940 or equivalent is used, the maximum cable length for RS-232 communications at 9600 bps is 88.3 meters (250 ft.) and the maximum cable length for RS-485 communication at 57600 bps is 600 meters (1970 ft.).
June 2022 Retrofit Instructions
Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter (possibly due to an inadvertent communication configuration change). Alternately, when using MeterLink with an Ethernet port, use Ethernet cable, to connect the PC.
Table C-3: Serial Port Parameters
Port/communication Description Common features
Port A (Standard)
RS-232
RS-485 Half Duplex
RS-485 ( 2-wire
communication on
(1)
Port A.)
Typically used for
general communications with a flow computer, RTU (Modbus slave) and radios.
RS-485 - 2-wire (Half
Duplex) connected to TX + and TX -
Special override mode
to force port configuration to known settings.
Supports RTS/CTS
handshaking with software-configurable RTS on/off delay times.
Factory default is
RS-232, Address 32, 19200 baud.
Communications via
MeterLink using RS-232 or RS-485 Full Duplex
Software configurable
Modbus Address (1-247)
Auto-detects TCP/IP
and ASCII or RTU Protocol
ASCII Protocol:Start Bits = 1, Data
Bits = 7
(2)
Parity: odd or
even 1, Stop Bits =
(3)
1
Baud Rates: 1200,
2400, 9600, 19200, 38400, 57600, 115000 bps
RTU Protocol: Start
Bits = 1, Data Bits =
(4)
8
Parity: none, Stop
Bits = 1
(5)
Baud Rates: 1200,
2400, 9600, 19200, 38400, 57600, 115000 bps
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Table C-3: Serial Port Parameters (continued)
Port/communication Description Common features
Ethernet Preferred port for
diagnostic communication via MeterLink
10 Mbps/100 Mbps
(1) RS-485 2-wire connections use TX+ and TX - on the CPU Module (2) Denotes auto-detected protocols (3) Denotes auto-detected protocols (4) Denotes auto-detected protocols (5) Denotes auto-detected protocols
Modbus TCP/IP, Modbus TCP
NOTICE
If not using Ethernet, a full duplex serial connection is necessary for MeterLink to communicate with a Rosemount 3410 Series Ultrasonic Flow Meter.
Figure C-9: PC to Meter Serial Connection Wiring

C.5 Analog input settings

The Rosemount 3410 Series Ultrasonic Flow Meter has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink. The two independent analog input circuits are configured for conventional 4-20 mA service. Also, 24VDC isolated power supply connection is provided for an external power source. Refer to the System Wiring Diagram in 3410 Series
engineering drawings.
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June 2022 Retrofit Instructions

C.6 Analog output settings

The Rosemount 3410 Series Ultrasonic Flow Meter provides two 4-20 mA analog output signals that are software configurable for either sink or source current. Refer to the System Wiring Diagram in 3410 Series engineering
drawings.
Full HART® functionality is provided so that any commercially available HART transmitter which meets the specifications of the HART Communications Foundation can be connected to a Rosemount 3410 Series Ultrasonic Flow Meter.

C.7 Digital Input

The Rosemount 3410 Series Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input. The digital input must be configured via the MeterLink™ Tools|Edit/Compare
Configuration screen.

C.8 External power source connection and fuse

Located on the CPU Module are connections for a user-provided external power source, a 2 Amp fuse and a 24V loop power connection for ultrasonic meter analog outputs, temperature transmitter or pressure transmitter devices. The current is limited to 88mA.
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Figure C-10: CPU Module Power Source Connections
A. 24V Loop power B. Power in connector (main power source) C. 2 Amp fuse (used for main power input)
70 Rosemount Gas Ultrasonic 3410 Series Electronics
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Retrofit Instructions 71
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D 3410 Series engineering drawings

DMC-005324 3410 Series Ultrasonic Meter System
Wiring Diagram
72 Rosemount Gas Ultrasonic 3410 Series Electronics
≥ ≥ ≥
≥ ≥ ≥
WARNING
WARNING
3/4 NPT
3/4 NPT
US
C
LISTED
90Y1
·
·
·
·
TELEMETERING
EQUIPMENT
FOR HAZ. LOC.
≥ ≥ ≥
≥ ≥ ≥
≥ ≥ ≥
≥ ≥ ≥
June 2022 Retrofit Instructions
Retrofit Instructions 75
* 00825-0300-3240 *
Retrofit Instructions
00825-0300-3240 , Rev. AA
June 2022
For more information:
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