Danfoss Electronics VLT AutomationDrive Programming Manual

MAKING MODERN LIVING POSSIBLE

Programming Guide

VLT® AutomationDrive

Contents

VLT® AutomationDrive Programming Guide

1 Introduction

1.1.1 Approvals 3

1.1.2 Symbols 3

1.1.3 Definitions 3

1.1.4 Electrical Wiring - Control Cables 8

2 How to Programme

2.1 The Graphical and Numerical Local Control Panels

2.1.1 The LCD-Display 12

2.1.3 Display Mode 14

2.1.4 Display Mode - Selection of Read-Outs 14

2.1.5 Parameter Set-Up 15

2.1.6 Quick Menu Key Functions 15

2.1.8 Main Menu Mode 18

2.1.9 Parameter Selection 18

2.1.10 Changing Data 19

2.1.11 Changing a Text Value 19

2.1.12 Changing 19

11 11

2.1.13 Infinitely Variable Change of Numeric Data Value 19

2.1.14 Value, Step-by-Step 19

2.1.15 Read-out and Programming of Indexed Parameters 20

2.1.16 Local Control Keys 21

2.1.17 Initialisation to Default Settings 21

3 Parameter Descriptions

3.2 Parameters: 0-** Operation and Display

3.3 Parameters: 1-** Load and Motor

3.4 Parameters: 2-** Brakes

3.5 Parameters: 3-** Reference/Ramps

3.6 Parameters: 4-** Limits/Warnings

3.7 Parameters: 5-** Digital In/Out

3.8 Parameters: 6-** Analog In/Out

3.9 Parameters: 7-** Controllers

3.10 Parameters: 8-** Communications and Options

3.11 Parameters: 9-** Profibus

3.12 Parameters: 10-** DeviceNet CAN Fieldbus

23 24 34 52 57 67 72

91 100 106 112 112

3.13 Parameters: 12-** Ethernet

3.14 Parameters: 13-** Smart Logic Control

3.15 Parameters: 14-** Special Functions

3.16 Parameters: 15-** Drive Information

MG33MF02 - VLT® is a registered Danfoss trademark

112 112 125 133

Contents

VLT® AutomationDrive Programming Guide

3.17 Parameters: 16-** Data Read-outs

3.18 Parameters: 17-** Motor Feedb. Option

3.19 Parameters: 18-** Data Readouts 2

3.20 Parameters: 30-** Special Features

3.21 Parameters: 35-** Sensor Input Option

4 Parameter Lists

4.1.1 Conversion 154

4.1.2 Active/Inactive Parameters in Different Drive Control Modes 154

5 Troubleshooting

5.1.1 Warnings/Alarm Messages 192

Index

138 145 147 148 151

153

192

204

2 MG33MF02 - VLT® is a registered Danfoss trademark

Introduction

VLT® AutomationDrive Programming Guide

1 Introduction

Programming Guide

Software

This Programming Guide can be used for all FC 300 frequency converters with software version 6.7x. The software version number can be seen from 15-43 Software Version.

Table 1.1

version: 6.7x

1.1.1 Approvals

Table 1.2

1.1.2 Symbols

The following symbols are used in this manual.

WARNING

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may

also be used to alert against unsafe practices.

CAUTION

Indicates property-damage-only accidents.

NOTE

Indicates with attention to avoid mistakes or operate equipment at less than optimal performance.

1.1.3 Definitions

Frequency converter I

VLT,

Maximum output current.

a situation that may result in equipment or

highlighted information that should be regarded

MAX

VLT

Rated output current supplied by the frequency converter. U

VLT, MAX

Maximum output voltage. Input

Control command

and stop the connected motor by means of LCP and

Start digital inputs. Functions are divided into two groups.

Functions in group 1 have higher priority than functions in group 2.

Group 1 Reset, Coasting stop, Reset and Coasting stop,

Quick-stop,

Group 2 Start, Pulse start, Reversing, Start reversing, Jog

and

Table 1.3

DC braking, Stop and the [OFF] key.

Freeze output

Motor Motor Running Torque

generated on output shaft and speed from zero

rpm to max. speed on motor. f

JOG

Motor frequency when the jog function is activated (via digital terminals).

Motor frequency. f

MAX

Maximum motor frequency. f

MIN

Minimum motor frequency. f

M,N

Rated motor frequency (nameplate data). I

Motor current (actual). I

M,N

Rated motor current (nameplate data). n

M,N

Rated motor speed (nameplate data). n

Synchronous motor speed

2 ×

par

. 1 − 23 × 60

par

. 1 − 39

slip

Motor slip.

M,N

Rated motor power (nameplate data in kW or HP).

1 1

MG33MF02 - VLT® is a registered Danfoss trademark

175ZA078.10

Pull-out

rpm

Torque

Introduction

VLT® AutomationDrive Programming Guide

M,N

Rated torque (motor).

Pulse Reference

pulse frequency signal transmitted to the digital inputs

A (terminal 29 or 33).

Instantaneous motor voltage.

M,N

Rated motor voltage (nameplate data).

Break-away torque

Ref

MAX

Determines the relationship between the reference input at

100% full scale value (typically 10 V, 20 mA) and the

resulting reference. The maximum reference value set in 3-03 Maximum Reference.

Ref

MIN

Determines the relationship between the reference input

0% value (typically 0 V, 0 mA, 4 mA) and the resulting

at reference. The minimum reference value set in 3-02 Minimum Reference.

Miscellaneous Analog Inputs

analog inputs are used for controlling various

The functions of the frequency converter. There are two types of analog inputs: Current input, 0-20 mA and 4-20 mA Voltage input, -10 to +10 V DC.

Analog Outputs

analog outputs can supply a signal of 0-20 mA, 4-20

The mA.

Automatic Motor Adaptation, AMA

algorithm determines the electrical parameters for

AMA

Illustration 1.1

the connected motor at standstill. Brake Resistor

brake resistor is a module capable of absorbing the

VLT

The efficiency of the frequency converter is defined as the

between the power output and the power input.

ratio

The brake power generated in regenerative braking. This regenerative braking power increases the intermediate circuit voltage and a brake chopper ensures that the power is transmitted to the brake resistor.

Start-disable command

stop command belonging to the group 1 control

A commands - see this group.

Stop command See

Control commands.

References Analog Reference A

signal transmitted to the analog inputs 53 or 54, can be

voltage or current. Binary Reference

signal transmitted to the serial communication port.

Preset Reference A

defined preset reference to be set from -100% to +100% of the reference range. Selection of eight preset references via the digital terminals.

CT Characteristics Constant

torque characteristics used for all applications

such as conveyor belts, displacement pumps and cranes. Digital Inputs

digital inputs can be used for controlling various

The functions of the frequency converter.

Digital Outputs

frequency converter features two Solid State outputs

The that can supply a 24 V DC (max. 40 mA) signal.

DSP

Signal Processor.

Digital ETR

Electronic

Thermal Relay is a thermal load calculation based on present load and time. Its purpose is to estimate the motor temperature.

Hiperface Hiperface®

is a registered trademark by Stegmann.

4 MG33MF02 - VLT® is a registered Danfoss trademark

Introduction

VLT® AutomationDrive Programming Guide

Initialising

initialising is carried out (14-22 Operation Mode), the

If frequency converter returns to the default setting.

Intermittent Duty Cycle An intermittent duty rating refers to a sequence of duty cycles. Each cycle consists of an on-load and an off-load period. The operation can be either periodic duty or nonperiodic duty.

LCP The Local Control Panel makes up a complete interface for control and programming of the frequency converter. The control panel is detachable and can be installed up to 3 m from the frequency converter, i.e. in a front panel with the installation kit option.

lsb Least significant bit.

msb Most significant bit.

MCM Short for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067mm2.

On-line/Off-line Parameters Changes after the data value is changed. Changes to off-line parameters are not activated until you enter [OK] on the LCP.

Process PID The temperature, etc. by adjusting the output frequency to match the varying load.

PCD Process

Power Cycle Switch power on again.

Pulse Input/Incremental Encoder An information on motor speed. The encoder is used in applications where great accuracy in speed control is required.

RCD Residual

Set-up You between the four parameter Set-ups and edit one Set-up, while another Set-up is active.

SFAVM Switching Vector Modulation (14-00

to on-line parameters are activated immediately

PID control maintains the desired speed, pressure,

Control Data

off the mains until display (LCP) is dark – then turn

external, digital pulse transmitter used for feeding back

Current Device.

can save parameter settings in four Set-ups. Change

pattern called

Stator Flux oriented Asynchronous

Switching Pattern).

Slip Compensation

frequency converter compensates for the motor slip

The by giving the frequency a supplement that follows the measured motor load keeping the motor speed almost constant.

Smart Logic Control (SLC)

SLC is a sequence of user defined actions executed

The when the associated user defined events are evaluated as true by the Smart Logic Controller. (Parameter group 13-** Smart Logic Control (SLC).

STW Status Word

FC Standard Bus Includes RS-485 bus with FC protocol or MC protocol. See 8-30 Protocol.

Thermistor

temperature-dependent resistor placed where the

A temperature is to be monitored (frequency converter or motor).

Trip

state entered in fault situations, e.g. if the frequency

A converter is subject to an over-temperature or when the frequency converter is protecting the motor, process or mechanism. Restart is prevented until the cause of the fault has disappeared and the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

Trip Locked

state entered in fault situations when the frequency

A converter is protecting itself and requiring physical intervention, e.g. if the frequency converter is subject to a short circuit on the output. A locked trip can only be cancelled by cutting off mains, removing the cause of the fault, and reconnecting the frequency converter. Restart is prevented until the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

VT Characteristics Variable

VVC If Voltage Vector Control (VVC and the stability, both when the speed reference is changed and in relation to the load torque.

60° AVM Switching Modulation (14-00

Power Factor The

torque characteristics used for pumps and fans.

plus

compared with standard voltage/frequency ratio control,

pattern called 60°

Switching Pattern).

power factor is the relation between I1 and I

plus

) improves the dynamics

Asynchronous Vector

RMS

1 1

MG33MF02 - VLT® is a registered Danfoss trademark

Introduction

x U x I

cos

Power factor

x U x I

RMS

The power factor for 3-phase control:

VLT® AutomationDrive Programming Guide

7. Please note that the frequency converter has voltage sources than L1, L2 and L3, when

more load sharing (linking of DC intermediate circuit) or external 24 V DC are installed. Check that all

I1 x cos

RMS

ϕ1

RMS

since cos

ϕ1 = 1

The power factor indicates to which extent the frequency converter imposes a load on the mains supply. The lower the power factor, the higher the I

RMS

for the

same kW performance.

RMS

+ .. +

In addition, a high power factor indicates that the different harmonic

currents are low. The frequency converters' built-in DC coils produce a high power factor, which minimizes the imposed load on the mains supply.

Warning against unintended start

voltage sources have been disconnected and that the necessary time has elapsed before commencing repair work.

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations (e.g. risk of personal injury caused by contact with moving machine parts following an unintentional start) make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient. In such cases the mains supply must be disconnected or the Safe

WARNING

The voltage of the frequency converter is dangerous whenever motor, frequency converter or fieldbus may cause death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

Safety Regulations

connected to mains. Incorrect installation of the

The mains supply to the frequency converter must be disconnected whenever repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains supply plugs.

2. [Off] does not disconnect the mains supply and consequently it must not be used as a safety switch.

3. The equipment must be properly earthed, the user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national

NOTE

When using the Safe Stop function, always follow the instructions in the section Safe Stop of the Design Guide.

Stop function must be activated.

2. The motor may start while setting the parameters. If this means that personal safety may be compromised (e.g. personal injury caused by contact with moving machine parts), motor starting must be prevented, for instance by use of the Safe Stop function or secure disconnection of the motor connection.

3. A motor that has been stopped with the mains supply connected, may start if faults occur in the electronics of the frequency converter, through temporary overload or if a fault in the power supply grid or motor connection is remedied. If unintended start must be prevented for personal safety reasons (e.g. risk of injury caused by contact with moving machine parts), the normal stop functions of the frequency converter are not sufficient. In such cases the mains supply must be disconnected or the Safe Stop function must be activated.

and local regulations.

4. The earth leakage current exceeds 3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set 1-90 Motor Thermal Protection to data value ETR trip 1 [4] or data value ETR warning 1 [3].

6. Do not remove the plugs for the motor and mains supply while the frequency converter is

4. Control signals from, or internally within, the frequency

converter may in rare cases be activated in error, be delayed or fail to occur entirely. When used in situations where safety is critical, e.g. when controlling the electromagnetic brake function of a hoist application, these control signals must not be relied on exclusively.

connected to mains. Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains plugs.

6 MG33MF02 - VLT® is a registered Danfoss trademark

Introduction

VLT® AutomationDrive Programming Guide

WARNING

High Voltage

Touching equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Systems where frequency converters are installed must, if necessary, be equipped with additional monitoring and protective devices according to the valid safety regulations, e.g law on mechanical tools, regulations for the prevention of accidents etc. Modifications on the frequency converters by means of the operating software are allowed.

NOTE

Hazardous builder/ integrator who is responsible for taking necessary preventive means into consideration. Additional monitoring and protective devices may be included, always according to valid national safety regulations, e.g. law on mechanical tools, regulations for the prevention of accidents.

the electrical parts may be fatal - even after the

situations shall be identified by the machine

1 1

NOTE

Lifts and Hoists:

Crane, The controlling of external brakes must always have a redundant system. The frequency converter can in no circumstances be the primary safety circuit. Comply with relevant standards, e.g. Hoists and cranes: IEC 60204-32 Lifts: EN 81

Protection Mode

a hardware limit on motor current or dc-link voltage

Once is exceeded the frequency converter will enter “Protection mode”. “Protection mode” means a change of the PWM modulation strategy and a low switching frequency to minimize losses. This continues 10 s after the last fault and increases the reliability and the robustness of the frequency converter while re-establishing full control of the motor. In hoist applications “Protection mode” is not usable because the frequency converter will usually not be able to leave this mode again and therefore it will extend the time before activating the brake – which is not recommendable. The “Protection mode” can be disabled by setting 14-26 Trip Delay at Inverter Fault to zero which means that the frequency converter will trip immediately if one of the hardware limits is exceeded.

NOTE

is recommended to disable protection mode in hoisting

It applications (14-26 Trip Delay at Inverter Fault = 0)

MG33MF02 - VLT® is a registered Danfoss trademark

3 Phase power

input

DC bus

Switch Mode

Power Supply

Motor

Analog Output

Interface

relay1

* relay2

ON=Terminated OFF=Open

Brake resistor

130BC931.10

91 (L1) 92 (L2) 93 (L3)

88 (-) 89 (+)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24V OUT)

13 (+24V OUT)

37 (D IN)

18 (D IN)

20 (COM D IN)

10Vdc 15mA 130/200mA

+ - + -

(U) 96 (V) 97 (W) 98 (PE) 99

(COM A OUT) 39

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

S801

0/4-20 mA

RS-485

+10Vdc

0/-10Vdc -

+10Vdc

+10Vdc 0/4-20 mA

0/-10Vdc -

240Vac, 2A

24Vdc

240Vac, 2A

24V (NPN)

0V (PNP)

24V (NPN)

19 (D IN)

24V (NPN)

0V (PNP)

24V

(D IN/OUT)

0V (PNP)

24V (NPN)

(D IN/OUT)

24V

24V (NPN)

0V (PNP)

24V (NPN)

33 (D IN)

32 (D IN)

1 2

S201

S202

ON=0/4-20mA OFF=0/-10Vdc +10Vdc

400Vac, 2A

P 5-00

S801

(R+) 82

(R-) 81

: Chassis

: Earth

Introduction

VLT® AutomationDrive Programming Guide

1.1.4 Electrical Wiring - Control Cables

Illustration 1.2 Basic Wiring Schematic Drawing.

A=Analog, D=Digital Terminal * Terminal 37 is not included in FC 301 (except frame size A1). Relay 2 and terminal 29 have no function in FC 301. ** Do not connect cable screen.

Very long control cables and analog signals may in rare cases and depending on installation result in 50/60 Hz earth loops

37 is used for Safe Stop. For Safe Stop installation instructions, refer to the Design Guide.

due to noise from mains supply cables.

If this occurs, it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis.

The digital and analog inputs and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the frequency converter to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal.

8 MG33MF02 - VLT® is a registered Danfoss trademark

12 13 18 19 27 29 32 33 20 37

+24 VDC

0 VDC

130BT106.10

PNP (Source)

Digital input wiring

NPN (Sink) Digital input wiring

12 13 18 19 27 29 32 33 20 37

+24 VDC

0 VDC

130BT107.11

130BA681.10

12 13 18 37

130BA155.12

322719 29 33 20

P 5-12 [0]

P 5-10 [8]

Start/Stop

+24V

Speed

Safe Stop

Start/Stop

[18]

Introduction

VLT® AutomationDrive Programming Guide

Input polarity of control terminals

Illustration 1.3

1 1

Illustration 1.5

1.1.5 Start/Stop

Illustration 1.4

NOTE

Control cables must be screened/armoured.

See section on earthing of screened/armoured control

in the Design Guide for the correct termination of

cables control cables.

Terminal 18 = 5-10

Terminal 18 Digital Input [8] Start Terminal 27 = 5-12 Terminal 27 Digital Input [0] No operation (Default coast inverse) Terminal 37 = Safe stop (where available)

Illustration 1.6

MG33MF02 - VLT® is a registered Danfoss trademark

12 13 18 37

130BA156.12

322719 29 33 20

P 5 - 12 [6]

P 5 - 10[9]

+24V

Speed

Start Stop inverse Safe Stop

Start (18)

Start (27)

+24V

Par. 5-10

Par. 5-12

Par. 5-13

Par. 5-14

130BA021.12

130BA154.11

555039 42 53 54

Speed RPM P 6-15

1 kΩ

+10V/30mA

Ref. voltage P 6-11 10V

Introduction

VLT® AutomationDrive Programming Guide

1.1.6 Pulse Start/Stop

Terminal 18 = 5-10

Terminal 18 Digital InputLatched start,

[9] Terminal 27= 5-12 Terminal 27 Digital InputStop inverse, [6] Terminal 37 = Safe stop (where available)

Illustration 1.8

1.1.8 Potentiometer Reference

Voltage reference via a potentiometer

Reference Terminal 53, Low Voltage = 0 V Terminal 53, High Voltage = 10 V Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U)

Source 1 = [1] Analog input 53 (default)

Illustration 1.7

1.1.7 Speed Up/Down

Terminals 29/32 = Speed up/down

Terminal [9] (default)

Terminal 27 = 5-12 Terminal 27 Digital Input Freeze reference [19]

Terminal 29 = 5-13 Terminal 29 Digital Input Speed up [21]

Terminal 32 = 5-14 Terminal 32 Digital Input Speed down [22]

NOTE

29 only in FC x02 (x=series type).

Terminal

18 = 5-10 Terminal 18 Digital Input Start

Illustration 1.9

10 MG33MF02 - VLT® is a registered Danfoss trademark

Auto

Reset

Hand

O

Status

Quick Menu

Main

Alarm

Log

Back

Cancel

Info

Status

1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

Alarm

Warn.

130BA018.13

How to Programme

VLT® AutomationDrive Programming Guide

2 How to Programme

2.1 The Graphical and Numerical Local Control Panels

The easiest programming of the frequency converter is performed to consult the frequency converter Design Guide, when using the Numeric Local Control Panel (LCP 101).

The control panel is divided into four functional groups

All data is displayed in a graphical LCP display, which can show up to five items of operating data while displaying [Status].

by the Graphical LCP (LCP 102). It is necessary

1. Graphical display with Status lines.

2. Menu keys and indicator lights - changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

2 2

Display lines

a. Status line: Status messages displaying icons and

graphic.

b. Line 1-2: Operator data lines displaying data

defined or chosen by the user. By pressing [Status], up to one extra line can be added.

c. Status line: Status messages displaying text.

Illustration 2.1

MG33MF02 - VLT® is a registered Danfoss trademark

Top section

Middle section

Bottom section

Status

43 RPM

1.4 Hz

Auto Remote Running

! Pwr.card temp (W29)

2.9%

5.44 A 25.3kW

1(1)

130BP074.10

Warn.

Alarm

130BP044.10

130BP045.10

Status

Quick Menu

Main

Alarm

Log

How to Programme

2.1.1 The LCD-Display

VLT® AutomationDrive Programming Guide

The LCD-display has back light and a total of 6 alphanumeric rotation (arrow), the chosen Set-up as well as the programming Set-up. The display is divided into 3 sections.

Top section shows up to 2 measurements in normal operating status.

The top line in the Middle section shows up to 5 measurements with related unit, regardless of status (except in the case of alarm/warning).

Bottom section always shows the state of the frequency converter in Status mode.

lines. The display lines show the direction of

Illustration 2.3

Keys

LCP

The control keys are divided into functions. The keys below the display and indicator lamps are used for parameter Set-up, including choice of display indication during normal operation.

Illustration 2.4

Illustration 2.2

[Status] and/or the motor. Choose between 3 different readouts by

The Active Set-up (selected as the Active Set-up in

Active Set-up) is shown. When programming another

0-10

Set-up than the Active Set-up, the number of the programmed Set-up appears to the right.

Display contrast adjustment

Press [Status] and [▲] for darker display Press [Status] and [▼] for brighter display

Most parameter set-ups can be changed immediately via the LCP, unless a password has been created via 0-60 Main Menu Password or via 0-65 Quick Menu Password.

Indicator lights (LEDs)

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the LCP. The ON LED is activated when the frequency converter receives mains voltage or via a DC bus terminal or 24 V external supply. At the same time, the back light is on.

Green LED/On: Control section is working.

•

12 MG33MF02 - VLT® is a registered Danfoss trademark

Yellow LED/Warn.: Indicates a warning. Flashing Red LED/Alarm: Indicates an alarm.

pressing the [Status] key: 5 line readouts, 4 line readouts or Smart Logic Control. Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu] allows quick access to different Quick Menus such as

Use [Quick Menu] for programming the parameters belonging to the Quick Menu. It is possible to switch directly between Quick Menu mode and Main Menu mode.

[Main Menu] is used for programming all parameters. It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

indicates the status of the frequency converter

My Personal Menu

•

Quick Set-up

•

Changes Made

•

Loggings

•

130BP046.10

Hand

O

Auto

Reset

How to Programme

VLT® AutomationDrive Programming Guide

[Alarm Log]

displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

[Back] reverts to the previous step or layer in the navigation structure.

[Cancel] last change or command will be cancelled as long as the display has not been changed.

[Info] supplies information about a command, parameter, or function in any display window. [Info] provides detailed information whenever help is needed. Exit info mode by pressing either [Info], [Back], or [Cancel].

Illustration 2.5

[Hand On]

enables control of the frequency converter via the LCP. [Hand On] also starts the motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can be selected as [1] Enable or [0] Disable via 0-40 [Hand on] Key on LCP External stop signals activated by means of control signals or a serial bus will override a “start” command via the LCP. The following control signals will still be active when [Hand On] is activated

[Hand on] - [Off] - [Auto On]

•

Reset

•

Coasting stop inverse

•

Reversing

•

Set-up select bit 0- Set-up select bit 1

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

[Off] stops the connected motor. The key can be selected as [1] Enable or [0] Disable via 0-41 [Off] Key on LCP. If no external stop function is selected and the [Off] key is inactive the motor can be stopped by disconnecting the voltage.

2 2

Illustration 2.6

Illustration 2.7

Navigation Keys The

four navigation keys are used to navigate between the different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the keys to move the cursor.

[OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

Local Control Key for local control are found at the bottom of the LCP.

[Auto On] enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the frequency converter will start. The key can be selected as [1] Enable or [0] Disable via 0-42 [Auto on] Key on LCP.

NOTE

active HAND-OFF-AUTO signal via the digital inputs has

An higher priority than the control keys [Hand On] – [Auto On].

is used for resetting the frequency converter after

[Reset] an alarm (trip). It can be selected as [1] Enable or [0] Disable via 0-43 [Reset] Key on LCP.

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

2.1.2 Quick Transfer of Parameter Settings between Converters

Multiple Frequency

Once the set-up of a frequency converter is complete, we

Illustration 2.8

recommend

that you store the data in the LCP or on a PC

via MCT 10 Set-up Software Tool.

MG33MF02 - VLT® is a registered Danfoss trademark

Auto

Reset

Hand

O

Status

Quick Menu

Main

Alarm

Log

Back

Cancel

Info

Alarm

Warn.

130BA027.10

How to Programme

VLT® AutomationDrive Programming Guide

2.1.3 Display Mode

Illustration 2.9

storage in LCP

Data

Go to 0-50 LCP Copy

2. Press the [OK] key

3. Select “All to LCP”

4. Press the [OK] key

All parameter settings are now stored in the LCP indicated by the progress bar. When 100% is reached, press [OK].

NOTE

the motor before performing this operation.

Stop

Connect the LCP to another frequency converter and copy

parameter settings to this frequency converter as well.

the

Data transfer from LCP to frequency converter

Go to 0-50 LCP Copy

3. Select “All from LCP”

2. Press the [OK] key

4. Press the [OK] key

The parameter settings stored in the LCP are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

NOTE

Stop

the motor before performing this operation.

In normal operation, up to 5 different operating variables

be indicated continuously in the middle section: 1.1,

can

1.2, and 1.3 as well as 2 and 3.

2.1.4 Display Mode - Selection of ReadOuts

It is possible to toggle between three status read-out screens

by pressing the [Status] key.

Operating variables with different formatting are shown in each status screen - see below.

Table 2.1 shows the measurements you can link to each of the operating variables. When Options are mounted, additional measurements are available. Define the links via

0-20 Display Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large, and 0-24 Display Line 3 Large.

Each readout parameter selected in 0-20 Display Line 1.1 Small to 0-24 Display Line 3 Large has its own scale and

digits after a possible decimal point. By larger numeric value of a parameter fewer digits are displayed after the decimal point. Ex.: Current readout 5.25A; 15.2A 105A.

Operating variable Unit

16-00 Control Word hex 16-01 Reference [Unit] [unit] 16-02 Reference [%] % 16-03 Status Word hex 16-05 Main Actual Value [%] % 16-10 Power [kW] [kW] 16-11 Power [hp] [HP] 16-12 Motor Voltage [V] 16-13 Frequency [Hz] 16-14 Motor Current [A] 16-16 Torque [Nm] Nm 16-17 Speed [RPM] [RPM] 16-18 Motor Thermal % 16-20 Motor Angle 16-30 DC Link Voltage V 16-32 Brake Energy /s kW 16-33 Brake Energy /2 min kW 16-34 Heatsink Temp. C 16-35 Inverter Thermal % 16-36 Inv. Nom. Current A 16-37 Inv. Max. Current A 16-38 SL Controller State 16-39 Control Card Temp. C 16-40 Logging Buffer Full 16-50 External Reference

14 MG33MF02 - VLT® is a registered Danfoss trademark

1.1

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kw7.83 A

0.000

53.2 %

Status

1.1

1.2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9

Status

130BP063.10

778 RPM

Auto Remote Running

1 (1)

4.0 kW0.86 A

State: 0 o 0 (o) When: Do: -

Status

How to Programme

Operating variable Unit

16-51 Pulse Reference 16-52 Feedback [Unit] [Unit] 16-53 Digi Pot Reference 16-60 Digital Input bin 16-61 Terminal 53 Switch Setting V 16-62 Analog Input 53 16-63 Terminal 54 Switch Setting V 16-64 Analog Input 54 16-65 Analog Output 42 [mA] [mA] 16-66 Digital Output [bin] [bin] 16-67 Pulse Input #29 [Hz] [Hz] 16-68 Freq. Input #33 [Hz] [Hz] 16-69 Pulse Output #27 [Hz] [Hz] 16-70 Pulse Output #29 [Hz] [Hz] 16-71 Relay Output [bin] 16-72 Counter A 16-73 Counter B 16-80 Fieldbus CTW 1 hex 16-82 Fieldbus REF 1 hex 16-84 Comm. Option STW hex 16-85 FC Port CTW 1 hex 16-86 FC Port REF 1 hex 16-90 Alarm Word 16-92 Warning Word 16-94 Ext. Status Word

VLT® AutomationDrive Programming Guide

Illustration 2.11

screen III

Status This state displays the event and action of the Smart Logic Control. For further information, see section Smart Logic Control.

Illustration 2.12

2 2

Table 2.1

Status

screen I This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the measurement links to the displayed operating variables (1.1, 1.2, 1.3, 2 and 3). See the operating variables shown in the screen below.

Illustration 2.10

Status screen II

the operating variables (1.1, 1.2, 1.3 and 2) shown in

See the screen below. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second.

MG33MF02 - VLT® is a registered Danfoss trademark

2.1.5 Parameter Set-Up

The frequency converter can be used for practically all assignments,

which is why the number of parameters is quite large. The frequency converter offers a choice between two programming modes - a Main Menu and a Quick Menu mode. The former provides access to all parameters. The latter takes the user through a few parameters making it possible to start operating the frequency converter. Regardless of the mode of programming, you can change a parameter both in the Main Menu mode and in the Quick Menu mode.

2.1.6 Quick Menu Key Functions

Pressing [Quick Menus] The list indicates the different areas

contained in the Quick menu.

Select My Personal Menu to display the chosen personal parameters. These parameters are selected in 0-25 My Personal Menu. Up to 50 different parameters can be added in this menu.

130BC916.10

Q1 My Personal Menu

Q2 Quick Setup

Q4 Smart Setup

Q5 Changes Made

0RPM 0.00A 1(1)

Quick Menus

How to Programme

VLT® AutomationDrive Programming Guide

Illustration 2.13

Quick setup to go through a limited amount of

Select parameters to get the motor running almost optimally. The default setting for the other parameters considers the desired control functions and the configuration of signal inputs/outputs (control terminals).

The selection of parameter is effected by means of the arrow keys. The parameters in the following table are accessible.

Parameter Setting 0-01 Language 1-20 Motor Power [kW] [kW] 1-22 Motor Voltage [V] 1-23 Motor Frequency [Hz] 1-24 Motor Current [A] 1-25 Motor Nominal Speed [rpm] 5-12 Terminal 27 Digital Input [0] No function* 1-29 Automatic Motor Adaptation (AMA) [1] Enable complete

3-02 Minimum Reference [rpm] 3-03 Maximum Reference [rpm] 3-41 Ramp 1 Ramp up Time [sec] 3-42 Ramp 1 Ramp Down Time [sec] 3-13 Reference Site

Table 2.2

If terminal 27 is set to “no function”, no connection to

+24 V on terminal 27 is necessary.

Select Changes made to get information about:

the last 10 changes. Use the [▲] [▼] navigation

•

keys to scroll between the last 10 changed parameters.

the changes made since default setting.

•

Select Loggings to get information about the display line read-outs. The information is shown as graphs. Only display parameters selected in 0-20 Display Line 1.1 Small and 0-24 Display Line 3 Large can be viewed. It is possible to store up to 120 samples in the memory for later reference.

16 MG33MF02 - VLT® is a registered Danfoss trademark

AMA

Quick Menu

How to Programme

2.1.7 Initial Commissioning

VLT® AutomationDrive Programming Guide

The easiest way of carrying out the initial commissioning is

using the [Quick Menu] key and follow the quick set-up

by procedure using LCP 102 (read Table 2.3Table 2.4 from left to right). The example applies to open loop applications.

Press

0-01 Language

1-20 Motor Power [kW]

1-22 Motor Voltage

1-23 Motor Frequency

1-24 Motor Current

2 2

Q2 Quick Menu

Set language

Set Motor nameplate power

Set Nameplate voltage

Set Nameplate frequency

Set Nameplate current

1-25 Motor Nominal Speed

5-12 Terminal 27 Digital Input

1-29 Automatic Motor Adaptation (AMA)

3-02 Minimum Reference

3-03 Maximum Reference

3-41 Ramp 1 Ramp up Time

3-42 Ramp 1 Ramp Down Time

3-13 Reference Site

Set Nameplate speed in RPM

If terminal default is Coast inverse it is possible to change this setting to No function. No connection to terminal 27 is then needed for running AMA Set desired AMA function.

complete AMA is

Enable recommended

Set the minimum speed of the

shaft

motor

Set the maximum speed of the

shaft

motor

Set the ramping up time with reference motor speed, n

to synchronous

Set the ramping down time

reference to synchronous

with motor speed, n

Set the site from where the reference

must work

Table 2.3

MG33MF02 - VLT® is a registered Danfoss trademark

130BP066.10

1107 RPM

0 -

Operation/Display

1 -

Load/Motor

2 -

Brakes

3 -

Reference / Ramps

3.84 A 1 (1)

Main menu

130BP067.10

740RPM

0 -01 Language

[0] English

10.64A 1 [1] 0-0

Basic Settings

How to Programme

VLT® AutomationDrive Programming Guide

Another easy way of commissioning the drive is by using

Smart Application Setup (SAS), which can also be

the found under the Quick Menu. Follow the indications on

the successive screens for setting-up the applications listed.

All parameters can be changed in the Main Menu. However,

depending on the choice of configuration

(1-00 Configuration Mode), some parameters can be "missing". E.g. open loop hides all the PID parameters, and other enabled options make more parameter groups visible.

[Info] can be used throughout the SAS to see help information for various selections, settings, and messages.

2.1.9 Parameter Selection

The following three applications are included:

In the Main menu mode, the parameters are divided into

Mechanical Brake

•

Conveyor

•

Pump/Fan

•

The following four field-busses can be selected:

Profibus

•

Profinet

•

DeviceNet

•

EthernetIP

•

NOTE

start conditions will be ignored while in the wizard.

The

NOTE

Smart Setup runs automatically on the first power-up

The of the frequency converter or after a reset to factory settings. If no action is taken, the SAS screen will automatically disappear after 10 min.

2.1.8 Main Menu Mode

Start the Main Menu mode by pressing [Main Menu]. The read-out The middle and bottom sections on the display show a list

of parameter groups which can be chosen by toggling [▲] and [▼] keys.

shown below appears on the display.

groups. Select a parameter group with the navigation keys. The following parameter groups are accessible:

Group no. Parameter group

0-** Operation/Display 1-** Load/Motor 2-** Brakes 3-** References/Ramps 4-** Limits/Warnings 5-** Digital In/Out 6-** Analog In/Out 7-** Controls 8-** Comm. and Options 9-** Profibus 10-** CAN Fieldbus 11-** Reserved Com. 1 12-** Reserved Com. 2 13-** Smart Logic 14-** Special Functions 15-** Drive Information 16-** Data Readouts 17-** Motor Feedb. Option 18-** Data Readouts 2 30-** Special Features 32-** MCO Basic Settings 33-** MCO Adv. Settings 34-** MCO Data Readouts

Table 2.4

After

selecting a parameter group, choose a parameter by means of the navigation keys. The middle section on the display shows the parameter number and name as well as the selected parameter value.

Illustration 2.14

Each parameter has a name and number which remain the

regardless of the programming mode. In the Main

same Menu mode, the parameters are divided into groups. The first digit of the parameter number (from the left) indicates the parameter group number.

18 MG33MF02 - VLT® is a registered Danfoss trademark

Illustration 2.15

130BP068.10

740RPM

0 -01 Language

[0] English

10.64 A 1 [1] 0-0

Basic Settings

130BP069.10

1- 6*

113 RPM 1.78 A 1(1)

Load depen. setting

1 - 60 Low speed load

compensation

100%

130BP070.10

1 - 60 Low speed load compensation

1 0%

Load depen. setting 1- 6*

729RPM 6.21A 1(1)

130BP073.10

635 RPM

1 - 71 Start Delay

00.0s

0.44 A 1 (1) 1- 7*

Start Adjustments

130BP072.10

957RPM

1-71 High starting torque time

0. s

11.58A 1 (1)

1-7*Start Adjustments

How to Programme

2.1.10 Changing Data

VLT® AutomationDrive Programming Guide

The procedure for changing data is the same in the Quick

and the Main menu mode. Press [OK] to change the

menu selected parameter. The procedure for changing data depends on whether the selected parameter represents a numerical data value or a text value.

2.1.11 Changing a Text Value

If the selected parameter is a text value, change the text value

with the [▲] [▼] keys.

Place the cursor on the value to save and press [OK].

Illustration 2.16

2.1.12 Changing

If the chosen parameter represents a numeric data value,

the chosen data value by means of the [◀] [▶]

change navigation keys as well as the [▲] [▼] navigation keys. Press [◀] [▶] keys to move the cursor horizontally.

Illustration 2.18

2.1.13 Infinitely Variable Change of Numeric

If the chosen parameter represents a numeric data value, select

a digit with [◀] [▶].

Illustration 2.19

Change the selected digit infinitely variably with [▲] [▼]. The chosen digit is indicated by the cursor. Place the cursor on the digit to save and press [OK].

Data Value

2 2

Illustration 2.17

Press [▲]

[▼] keys to change the data value. [▲] increases

the data value, and [▼] decreases the data value. Place the cursor on the value to save and press [OK].

MG33MF02 - VLT® is a registered Danfoss trademark

Illustration 2.20

2.1.14 Value, Step-by-Step

Certain parameters can be changed step by step or infinitely 1-22 Motor Voltage and 1-23 Motor Frequency. The parameters are changed both as a group of numeric data values and as numeric data values infinitely varying.

varying. This applies to 1-20 Motor Power [kW],

130BA191.10

Auto

Reset

Hand

O

Status

Quick Setup

Main Menu

Back

Alarm

Warn.

Setup

130BP077.10

22.8

rpm

Setup 1

How to Programme

VLT® AutomationDrive Programming Guide

2.1.15 Read-out and Programming of Indexed

Parameters

Parameters are indexed when placed in a rolling stack.

15-30

Fault Log: Error Code to 15-32 Alarm Log: Time contain

a fault log which can be read out. Choose a parameter, press [OK], and use [▲] [▼] to scroll through the value log.

Use 3-10 Preset Reference as another example: Choose the parameter, press [OK], and use [▲] [▼] to scroll

through the indexed values. To change the parameter value, select the indexed value and press [OK]. Change the

value by pressing [▲] [▼]. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter.

The following instructions are valid for the Numerical LCP (LCP 101). The control panel is divided into four functional groups:

1. Numerical display.

2. Menu keys and indicator lights - changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Display line: Status messages displaying icons and numeric value.

Indicator lights (LEDs)

Green LED/On: Indicates if control section is on.

•

Yellow LED/Wrn.: Indicates a warning.

•

Flashing red LED/Alarm: Indicates an alarm.

•

LCP keys [Menu] Select one of the following modes:

Status

•

Quick Setup

•

Main Menu

•

Illustration 2.21

Mode

Status Displays the status of the frequency converter or the motor. If an alarm occurs the NLCP automatically switches to status mode. A number of alarms can be displayed.

NOTE

Parameter copy is not possible with LCP 101 Numerical Local Control Panel.

Illustration 2.22

20 MG33MF02 - VLT® is a registered Danfoss trademark

Setup 1

130BP078.10

A 17

130BP079.10

Status Quick

Setup

Main Menu

P 2-03

Setup 1

130BP046.10

Hand

O

Auto

Reset

How to Programme

Illustration 2.23

Main

Menu/Quick Setup is used for programming all parameters or only the parameters in the Quick Menu (see also description of the LCP 102 earlier in ).

The parameter values can be changed by pressing [▲] or [▼] when the value is flashing.

Select Main Menu by pressing [Menu] a number of times. Select the parameter group [xx-__] and press [OK] Select the parameter [__-xx] and press [OK] If the parameter is an array parameter select the array number and press [OK] Select the wanted data value and press [OK] Parameters with functional choices display values such as [1], [2], etc. For a description of the different choices, see the individual description of the parameters in 3 Parameter

Descriptions

[Back] for stepping backwards [▲] [▼] are used for manoeuvring between commands and

within parameters.

VLT® AutomationDrive Programming Guide

possible to enter the motor speed data by means of the arrow

keys. The key can be selected as [1] Enable or [0]

Disable via 0-40 [Hand on] Key on LCP. External stop signals activated by means of control signals or a serial bus will override a 'start' command via the LCP. The following control signals are still active when [Hand On] is activated:

[Hand On] - [Off] - [Auto On]

•

Reset

•

Coasting stop inverse

•

Reversing

•

Set-up select lsb - Set-up select msb

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

2 2

Illustration 2.24

2.1.16 Local Control Keys

Keys for local control are found at the bottom of the LCP.

Illustration 2.25

[Hand On] enables the LCP. [Hand On] also starts the motor and it is now

control of the frequency converter via

NOTE

active HAND-OFF-AUTO signal via the digital inputs has

An higher priority than the control keys [Hand On] [Auto On].

is used for resetting the frequency converter after

[Reset] an alarm (trip). It can be selected as [1] Enable or [0] Disable via 0-43 [Reset] Key on LCP.

2.1.17 Initialisation to Default Settings

Initialise the frequency converter to default settings in two ways.

Recommended

2. Press [OK]

3. Select “Initialisation”

4. Press [OK]

5. Cut off the mains supply and wait until the

initialisation (via 14-22 Operation Mode)

Select 14-22 Operation Mode

display turns off.

MG33MF02 - VLT® is a registered Danfoss trademark

How to Programme

6. Reconnect the mains supply - the frequency converter

14-22 Operation Mode initialises all except:

14-50 RFI Filter 8-30 Protocol 8-31 Address 8-32 FC Port Baud Rate 8-35 Minimum Response Delay 8-36 Max Response Delay 8-37 Max Inter-Char Delay 15-00 Operating Hours to 15-05 Over Volt's 15-20 Historic Log: Event to 15-22 Historic Log:

Time 15-30 Fault Log: Error Code to 15-32 Alarm Log:

Time

Manual initialisation

is now reset.

VLT® AutomationDrive Programming Guide

1. Disconnect from mains and wait until the display turns off.

2. 2a Press [Status] - [Main Menu] - [OK] at

the same time while power up for LCP 102, Graphical Display

2b Press [Menu] while power up for LCP

101, Numerical Display

3. Release the keys after 5 s.

4. The frequency converter is now programmed according to default settings.

This procedure initialises all except:

15-00 Operating Hours 15-03 Power Up's 15-04 Over Temp's 15-05 Over Volt's

NOTE

manual initialisation also resets serial communication, RFI

filter settings (14-50 RFI Filter) and fault log settings.

22 MG33MF02 - VLT® is a registered Danfoss trademark

Parameter Descriptions

3 Parameter Descriptions

VLT® AutomationDrive Programming Guide

16-** Readout parameters

3.1 Parameter Selection

Parameters for FC 300 are grouped into various parameter

for easy selection of the correct parameters for

groups optimized operation of the frequency converter. 0-** Operation and Display parameters

Basic Settings, set-up handling

•

Display and Local Control Panel parameters for

•

choosing readouts, setting up selections and copying functions

1-** Load and Motor parameters includes all load and motor related parameters

2-** Brake parameters

DC brake

•

Dynamic brake (Resistor brake)

•

Mechanical brake

•

Over Voltage Control

•

3-** References and ramping parameters includes DigiPot function

17-**

Encoder Option parameters

18-** Readout 2 parameters

30-** Special Features

32-** MCO Basic Settings parameters

33-** MCO Adv. Settings parameters

34-** MCO Data Readouts

35-** Sensor Input Option parameters

Too see if a parameter can be used in a specific control mode,

use the table in 4.1.2 Active/Inactive Parameters in

Different Drive Control Modes.

3 3

4-** Limits Warnings; setting of limits and warning parameters

5-** Digital inputs and outputs includes relay controls

6-** Analog inputs and outputs

7-** Controls; Setting parameters for speed and process controls

8-** Communication and option parameters for setting of FC RS485 and FC USB port parameters.

9-** Profibus parameters

10-** DeviceNet and CAN Fieldbus parameters

12-** Ethernet parameters

13-** Smart Logic Control parameters

14-** Special function parameters

15-** Drive information parameters

MG33MF02 - VLT® is a registered Danfoss trademark

Parameter Descriptions

VLT® AutomationDrive Programming Guide

3.2 Parameters: 0-** Operation and Display

Parameters related to the fundamental functions of the frequency ration of the LCP display.

3.2.1 0-0* Basic Settings

converter, function of the LCP keys and configu-

0-01 Language

Option: Function:

[51] Bahasa Indonesia Part of Language package 2

[52] Hrvatski Part of Language package 3

0-02 Motor Speed Unit

Option: Function:

0-01 Language

Option: Function:

Defines the language to be used in the

The frequency converter can be

display. delivered with 4 different language packages. English and German are included in all packages. English cannot be erased or manipulated.

[0] * English Part of Language packages 1 - 4

The display showing depends on settings in

Motor Speed Unit and 0-03 Regional Settings. The

0-02 default setting of 0-02 Motor Speed Unit and 0-03 Regional Settings depends on which region of

the world the frequency converter is supplied to, but can be re-programmed as required.

NOTE

Changing the Motor Speed Unit will reset certain parameters to their initial value. It is recommended to select the motor speed unit

[1] Deutsch Part of Language packages 1 - 4

[2] Francais Part of Language package 1

[3] Dansk Part of Language package 1

[4] Spanish Part of Language package 1

[5] Italiano Part of Language package 1

[6] Svenska Part of Language package 1

[0] RPM Selects display of motor speed variables and

[1] * Hz Selects display of motor speed variables and

first, before modifying other parameters.

parameters terms of motor speed (RPM).

parameters terms of output frequency to the motor (Hz).

(i.e. references, feedbacks and limits) in

[7] Nederlands Part of Language package 1

[10] Chinese Part of Language package 2

[20] Suomi Part of Language package 1

[22] English US Part of Language package 4

[27] Greek Part of Language package 4

[28] Bras.port Part of Language package 4

[36] Slovenian Part of Language package 3

[39] Korean Part of Language package 2

[40] Japanese Part of Language package 2

[41] Turkish Part of Language package 4

[42] Trad.Chinese Part of Language package 2

[43] Bulgarian Part of Language package 3

[44] Srpski Part of Language package 3

[45] Romanian Part of Language package 3

[46] Magyar Part of Language package 3

[47] Czech Part of Language package 3

[48] Polski Part of Language package 4

[49] Russian Part of Language package 3

NOTE

This

parameter cannot be adjusted while the motor is

running.

0-03 Regional Settings

Option: Function:

[0] * Interna-

tional

[1] US

Activates 1-20 the motor power in kW and sets the default value of 1-23 Motor Frequency to 50Hz.

Activates 1-20 the motor power in HP and sets the default value of 1-23 Motor Frequency to 60Hz.

Motor Power [kW] for setting

NOTE

This

parameter cannot be adjusted while the motor is

running.

0-04 Operating State at Power-up (Hand)

Option: Function:

Selects the operating mode upon reconnection of the frequency converter to mains voltage after power down in Hand (local) operation mode.

[0] Resume Restarts the frequency converter, maintaining

same and the same start/stop settings

the

[50] Thai Part of Language package 2

24 MG33MF02 - VLT® is a registered Danfoss trademark

Parameter Descriptions

VLT® AutomationDrive Programming Guide

0-04 Operating State at Power-up (Hand)

Option: Function:

(applied by [Hand On/Off]) as before the

converter was powered down.

local reference, after mains voltage

the frequency converter.

[1] * Forced stop,

ref=old

[2] Forced stop,

ref=0

frequency

Restarts the frequency converter with a saved reappears and after pressing [Hand On].

Resets the local reference to 0 upon restarting

3.2.2 0-1* Set-up Operations

Define and control the individual parameter setups. The

frequency converter has four parameter setups that can be programmed independently of each other. This makes the frequency converter very flexible and able to solve advanced control functionality problems, often saving the cost of external control equipment. For example these can be used to program the frequency converter to operate according to one control scheme in one setup (e.g. motor 1 for horizontal movement) and another control scheme in another setup (e.g. motor 2 for vertical movement). Alternatively they can be used by an OEM machine builder to identically program all their factory fitted frequency converters for different machine types within a range to have the same parameters and then during production/commissioning simply select a specific setup depending on which machine the frequency converter is installed on. The active setup (i.e. the setup in which the frequency converter is currently operating) can be selected in 0-10 Active Set-up and is displayed in the LCP. Using Multi set-up it is possible to switch between setups with the frequency converter running or stopped, via digital input or serial communication commands. If it is necessary to change setups whilst running, ensure 0-12 This Set-up Linked to is programmed as required. Using 0-11 Edit Set-up it is possible to edit parameters within any of the setups whilst continuing the frequency converter operation in its Active Setup which can be a different setup to that being edited. Using 0-51 Set-up Copy it is possible to copy parameter settings between the setups to enable quicker commissioning if similar parameter settings are required in different setups.

0-10 Active Set-up

Option: Function:

[1] * Set-up 1

[2] Set-up 2 [3] Set-up 3 [4] Set-up 4 [9] Multi Set-up Remote selection of set-ups using digital

Use 0-51

Set-up Copy to copy a set-up to one or all other

[1] Set-up 1

separate parameter set-ups within which all parameters can be programmed.

inputs This set-up uses the settings from 0-12 This Set-up Linked to. Stop the frequency converter before making changes to openand closed loop functions

to [4] Set-up 4 are the four

and the serial communication port.

set-ups. Stop the frequency converter before switching between set-ups where parameters marked ‘not changeable during operation’ have different values. To avoid conflicting settings of the same parameter within two different set-ups, link the set-ups together using 0-12 This Set-up Linked to. Parameters which are ‘not changeable during operation’ are marked FALSE in the parameter lists in 4 Parameter Lists.

0-11 Edit Set-up

Option: Function:

Select the set-up to be edited (i.e. programmed) active set-up or one of the inactive set-ups.

[0] Factory setup Cannot be edited but it is useful as a data

source known state.

[1] * Set-up 1

[2] Set-up 2 [3] Set-up 3 [4] Set-up 4 [9] Active Set-up Can also be edited during operation. Edit

[1] Set-up 1 freely during operation, independently of the active set-up.

chosen set-up from a range of sources:

the LCP, FC RS-485, FC USB or up to five fieldbus sites.

during operation; either the

to return the other set-ups to a

to [4] Set-up 4 can be edited

3 3

0-10 Active Set-up

Option: Function:

Select the set-up to control the frequency converter

[0] Factory setup Cannot be changed. It contains the Danfoss

data when returning the other set-ups to a known state.

functions.

set, and can be used as a data source

MG33MF02 - VLT® is a registered Danfoss trademark

130BA199.10

P 0-11

Set-up

PLC Fieldbus

130BP075.10

0-12 This Set-up Linked to

0 RPM

0.00A

1(1)

Set-up Handling 0-1*

[1]

Setup 1

130BP076.10

0-12 This Set-up Linked to

0 RPM

0.00A

1(1)

Set-up Handling

0-1*

[2]

Setup 2

Parameter Descriptions

VLT® AutomationDrive Programming Guide

0-12 This Set-up Linked to

Option: Function:

Set-up 2 are synchronised (or ‘linked’). Synchro-

can be performed in two ways:

nisation

1. Change the edit set-up to Set-up 2 [2] in

0-11 Edit Set-up and set 0-12 This Set-up Linked to to Set-up 1 [1]. This will start the linking

(synchronising) process.

Illustration 3.2

While still in Set-up 1, copy Set-up 1 to Set-

2. up 2. Then set 0-12 This Set-up Linked to to Set- up 2 [2]. This will start the linking process.

Illustration 3.1

0-12 This Set-up Linked to

Option: Function:

26 MG33MF02 - VLT® is a registered Danfoss trademark

To enable conflict-free changes from one set-up

another during operation, link set-ups

to containing parameters which are not changeable during operation. The link will ensure synchronising of the ‘not changeable during operation’ parameter values when moving from one set-up to another during operation. ‘Not changeable during operation’ parameters can be identified by the label FALSE in the parameter lists in the section Parameter

Lists.

0-12 This Set-up Linked to is used by Multi set-

up in 0-10 Active Set-up. Multi set-up is used to move from one set-up to another during operation (i.e. while the motor is running). Example: Use Multi set-up to shift from Set-up 1 to Setup 2 whilst the motor is running. Programme in Set-up 1 first, then ensure that Set-up 1 and

[0] * Not linked [1] Set-up 1 [2] Set-up 2 [3] Set-up 3 [4] Set-up 4

Illustration 3.3

After the link is complete, 0-13

Readout: Linked

Set-ups will read {1,2} to indicate that all ‘not

changeable during operation’ parameters are now the same in Set-up 1 and Set-up 2. If there are changes to a ‘not changeable during operation’ parameter, e.g. 1-30 Stator Resistance (Rs), in Set-up 2, they will also be changed automatically in Set-up 1. A switch between Set-up 1 and Set-up 2 during operation is now possible.

Parameter Descriptions

VLT® AutomationDrive Programming Guide

0-13 Readout: Linked Set-ups

Array [5]

Range: Function:

0 * [0 - 255 ] View a list of all the set-ups linked by means of

This Set-up Linked to. The parameter has one

0-12

index for each parameter set-up. The parameter value displayed for each index represents which set-ups are linked to that parameter set-up.

Index LCP value 0 {0} 1 {1,2} 2 {1,2} 3 {3} 4 {4}

Table 3.2 Example: Set-up 1 and Set-up 2 are linked

0-14 Readout: Edit Set-ups / Channel

Range: Function:

0 N/A*

[-2147483648 2147483647 N/A]

View the setting of 0-11 each of the four different communication channels. When the number is displayed in hex, as it is in the LCP, each number represents one channel. Numbers 1-4 represent a set-up number; ‘F’ means factory setting; and ‘A’ means active set-up. The channels are, from right to left: LCP, FC-bus, USB, HPFB1-5. Example: The number AAAAAA21h means that the FC bus selected Set-up 2 in 0-11 Edit Set-up, the LCP selected Setup 1 and all others used the active setup.

Edit Set-up for

0-15 Readout: actual setup

Range: Function:

0 * [0 - 255 ] Makes it possible to read out the active set-up,

when multi set-up is selected in 0-10 Active

also Set-up.

3.2.3 0-2* LCP Display

Define the variables displayed in the Graphical Local Control

Panel.

NOTE

Please

refer to 0-37 Display Text 1, 0-38 Display Text 2 and

0-39 Display Text 3 for information on how to write display texts.

0-20 Display Line 1.1 Small

Option: Function:

Select a variable for display in

1, left position.

line

[0] * None No display value selected.

[953] Profibus Warning

Word

[1005] Readout Transmit

Counter

Error

[1006] Readout Receive Error

Counter

[1007] Readout Bus Off

Counter [1013] Warning Parameter [1230] Warning Parameter [1472] VLT Alarm Word [1473] VLT Warning Word [1474] VLT Ext. Status Word [1501] Running Hours [1502] kWh Counter [1600] Control Word Present control word

[1601] Reference [Unit] Total reference (sum of digital/

analog/preset/bus/freeze catch up and slow-down) in selected unit.

[1602] Reference % Total reference (sum of digital/

analog/preset/bus/freeze catch up and slow-down) in percent.

[1603] Status Word Present status word.

[1605] Main Actual Value [%] Actual value as a percentage.

[1609] Custom Readout [1610] Power [kW] Actual power consumed by the

in kW.

motor

[1611] Power [hp] Actual power consumed by the

in HP.

motor

[1612] Motor Voltage Voltage supplied to the motor.

[1613] Frequency Motor frequency, i.e. the output

frequency converter in Hz

[1614] Motor Current Phase current of the motor

measured

[1615] Frequency [%] Motor frequency, i.e. the output

frequency converter in percent.

[1616] Torque [Nm] Actual motor torque in Nm

[1617] * Speed [RPM] Speed in RPM (revolutions per

minute) speed in closed loop.

from the frequency

as effective value.

from the frequency

i.e. the motor shaft

ref./

3 3

MG33MF02 - VLT® is a registered Danfoss trademark

Parameter Descriptions

VLT® AutomationDrive Programming Guide

0-20 Display Line 1.1 Small

Option: Function:

[1618] Motor Thermal Thermal load on the motor,

calculated

[1619] KTY sensor

[1620] Motor Angle [1622] Torque [%] Present motor load as a

[1625] Torque [Nm] High [1630] DC Link Voltage Intermediate circuit voltage in

[1632] Brake Energy /s Present brake power transferred

[1633] Brake Energy /2 min Brake power transferred to an

[1634] Heatsink Temp. Present heat sink temperature

[1635] Inverter Thermal Percentage load of the inverters.

[1636] Inv. Nom. Current Nominal current of the

[1637] Inv. Max. Current Maximum current of the

[1638] SL Controller State State of the event executed by

[1639] Control Card Temp. Temperature of the control card.

[1650] External Reference Sum of the external reference as

[1651] Pulse Reference Frequency in Hz connected to

[1652] Feedback [Unit] Reference value from

[1653] Digi Pot Reference [1660] Digital Input Signal states form the 6 digital

temperature

percentage torque.

the

to Stated as an instantaneous value.

external mean power is calculated continuously for the most recent 120 s.

of cut-out limit is 95 ±5 °C; cutting back in occurs at 70 ±5 °C.

frequency

the

a analog/pulse/bus.

the

33).

programmed

terminals

33). There are 16 bits in total, but only six of them are used. Input 18 corresponds to the leftmost of the used bits. Signal low = 0; Signal high = 1.

by the ETR function.

of the rated motor

frequency converter.

an external brake resistor.

brake resistor. The

the frequency converter. The

converter.

control.

percentage, i.e. the sum of

digital inputs (18, 19 or 32,

digital input(s).

(18, 19, 27, 29, 32 and

0-20 Display Line 1.1 Small

Option: Function:

[1661] Terminal 53 Switch

Setting

[1662] Analog Input 53 Actual value at input 53 either

[1663] Terminal 54 Switch

Setting

[1664] Analog Input 54 Actual value at input 54 either

[1665] Analog Output 42

[mA]

[1666] Digital Output [bin] Binary value of all digital

[1667] Freq. Input #29 [Hz] Actual value of the frequency

[1668] Freq. Input #33 [Hz] Actual value of the frequency

[1669] Pulse Output #27 [Hz] Actual value of impulses applied

[1670] Pulse Output #29 [Hz] Actual value of impulses applied

[1671] Relay Output [bin] [1672] Counter A Application dependent (e.g. SLC

[1673] Counter B Application dependent (e.g. SLC

[1674] Prec. Stop Counter Display the actual counter value.

[1675] Analog In X30/11 Actual value at input X30/11

[1676] Analog In X30/12 Actual value at input X30/12

[1677] Analog Out X30/8

[mA]

[1678] Analog Out X45/1

[mA] [1679] Analog Out X45/3

[mA] [1680] Fieldbus CTW 1 Control word (CTW) received

Setting of input terminal 54.

= 0; Voltage = 1.

Current

a reference or protection

as value.

Setting of input terminal 54.

= 0; Voltage = 1.

Current

reference or protection value.

Actual value at output 42 in

Use 6-50 Terminal 42 Output

mA. to select the value to be shown.

outputs.

at terminal 29 as an

applied impulse input.

at terminal 33 as an

applied impulse input.

terminal 27 in digital output

to mode.

terminal 29 in digital output

to mode.

Control)

as reference or protection

either value.

as reference or protection

either value.

Actual value at output X30/8 in

Use 6-60 Terminal X30/8

mA. Output to select the value to be shown.

the Bus Master.

from

28 MG33MF02 - VLT® is a registered Danfoss trademark

Parameter Descriptions

VLT® AutomationDrive Programming Guide

0-20 Display Line 1.1 Small

Option: Function:

[1682] Fieldbus REF 1 Main reference value sent with

word from the Bus

control Master.

[1684] Comm. Option STW Extended fieldbus communi-

option status word.

cation

[1685] FC Port CTW 1 Control word (CTW) received

the Bus Master.

from

[1686] FC Port REF 1 Status word (STW) sent to the

Master.

Bus

[1690] Alarm Word One or more alarms in a Hex

code.

[1691] Alarm Word 2 One or more alarms in a Hex

code.

[1692] Warning Word One or more warnings in a Hex

code.

[1693] Warning Word 2 One or more warnings in a Hex

code.

[1694] Ext. Status Word One or more status conditions

a Hex code.

[3401] PCD 1 Write to MCO [3402] PCD 2 Write to MCO [3403] PCD 3 Write to MCO [3404] PCD 4 Write to MCO [3405] PCD 5 Write to MCO [3406] PCD 6 Write to MCO [3407] PCD 7 Write to MCO [3408] PCD 8 Write to MCO [3409] PCD 9 Write to MCO [3410] PCD 10 Write to MCO [3421] PCD 1 Read from

MCO

[3422] PCD 2 Read from

MCO

[3423] PCD 3 Read from

MCO

[3424] PCD 4 Read from

MCO

[3425] PCD 5 Read from

MCO

[3426] PCD 6 Read from

MCO

[3427] PCD 7 Read from

MCO

[3428] PCD 8 Read from

MCO

[3429] PCD 9 Read from

MCO

[3430] PCD 10 Read from

MCO

[3440] Digital Inputs

0-20 Display Line 1.1 Small

Option: Function:

[3441] Digital Outputs [3450] Actual Position [3451] Commanded Position [3452] Actual Master Position [3453] Slave Index Position [3454] Master Index Position [3455] Curve Position [3456] Track Error [3457] Synchronizing Error [3458] Actual Velocity [3459] Actual Master Velocity [3460] Synchronizing Status [3461] Axis Status [3462] Program Status [3470] MCO Alarm Word 1 [3471] MCO Alarm Word 2 [9913] Idle time [9914] Paramdb requests in

queue [9920] HS Temp. (PC1) [9921] HS Temp. (PC2) [9922] HS Temp. (PC3) [9923] HS Temp. (PC4) [9924] HS Temp. (PC5) [9925] HS Temp. (PC6) [9926] HS Temp. (PC7) [9927] HS Temp. (PC8)

0-21 Display Line 1.2 Small

Option: Function:

[0] * None Select a variable for display in line 1, middle

The options are the same as listed for

position. 0-20 Display Line 1.1 Small.

0-22 Display Line 1.3 Small

Option: Function:

[30120] * Mains Current

[A]

Select a variable for display in line 1, right

position. The options are the

same as listed for 0-20 Display Line 1.1 Small.

0-23 Display Line 2 Large

Option: Function:

[30100] * Output Current

[A]

Select a variable for display in line 2.

options are the same as listed for

The 0-20 Display Line 1.1 Small.

0-24 Display Line 3 Large

Select a variable for display in line 3.

Option: Function:

[30121] * Mains Frequency The options are the same as those

in 0-20 Display Line 1.1 Small.

listed

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MG33MF02 - VLT® is a registered Danfoss trademark

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